NL2025198B1 - Gmm-based macro-micro linear actuator - Google Patents
Gmm-based macro-micro linear actuator Download PDFInfo
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- NL2025198B1 NL2025198B1 NL2025198A NL2025198A NL2025198B1 NL 2025198 B1 NL2025198 B1 NL 2025198B1 NL 2025198 A NL2025198 A NL 2025198A NL 2025198 A NL2025198 A NL 2025198A NL 2025198 B1 NL2025198 B1 NL 2025198B1
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 25
- 238000005096 rolling process Methods 0.000 claims abstract description 7
- 239000004020 conductor Substances 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 229910001172 neodymium magnet Inorganic materials 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- QJVKUMXDEUEQLH-UHFFFAOYSA-N [B].[Fe].[Nd] Chemical compound [B].[Fe].[Nd] QJVKUMXDEUEQLH-UHFFFAOYSA-N 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 3
- 102200163550 rs63750580 Human genes 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 238000004804 winding Methods 0.000 claims description 3
- 238000002955 isolation Methods 0.000 claims 2
- 230000035699 permeability Effects 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000007885 magnetic separation Methods 0.000 abstract description 5
- 239000002131 composite material Substances 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000008204 material by function Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
- H02N2/06—Drive circuits; Control arrangements or methods
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
- H02N2/06—Drive circuits; Control arrangements or methods
- H02N2/065—Large signal circuits, e.g. final stages
- H02N2/067—Large signal circuits, e.g. final stages generating drive pulses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
- H01F7/1607—Armatures entering the winding
- H01F7/1615—Armatures or stationary parts of magnetic circuit having permanent magnet
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N2/00—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction
- H02N2/02—Electric machines in general using piezoelectric effect, electrostriction or magnetostriction producing linear motion, e.g. actuators; Linear positioners ; Linear motors
- H02N2/04—Constructional details
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N35/00—Magnetostrictive devices
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Linear Motors (AREA)
- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Abstract
The present invention relates to a GMM-based macro-micro linear actuator, including a housing, a permanent magnet, a magnet yoke 1, a fastening screw, a micro-motion coil, a GMM rod, an output lever, a mover bracket, a fixed base, a linear guide, a grating, a water-cooled tube, a micro-motion coil bobbin, a linear rolling bearing, a slide bar, a magnet yoke 2, a magnetic separation sleeve, a macro-motion coil, and a limiting groove. The macro-motion coil is energized, and Lorentz force is generated, the Lorentz force making the mover move axially in a stable magnetic field provided by the permanent magnet to obtain macro displacement. A magnitude of Lorentz force is proportional to a magnitude of current in a conductive material. A macro displacement is adjusted by controlling the current. The macro-motion system is in a stationary state after initial positioning. A micro-motion system performs compensation control according to a detected system error to achieve secondary positioning. The micro-motion coil is energized to generate a stable magnetic field around the GMM rod. The GMM rod extends axially under the action of the magnetic field to obtain micro displacement and compensate the positioning accuracy of the macro motion, thereby achieving accurate positioning of the entire motion.
Description
P100404NL00 1 GMM-BASED MACRO-MICRO LINEAR ACTUATOR
BACKGROUND Technical Field The present invention relates to the field of precision positioning, and in particular, toa GMM-based macro-micro linear actuator. Related Art An ultra-precision feed system with high accuracy and a large stroke plays an extremely important role in the modern cutting-edge industrial production and scientific research fields, which may greatly improve the working accuracy of ultra-precision machine tools, and is of great significance to improve the development of our national economy, shorten the gap between our country and developed countries in the field of ultra-precision machining and detection, and accelerate the modernization of the national defence industry. A giant magnetostrictive actuator (GMA) is a micro-displacement output apparatus that uses a giant magnetostrictive material (GMM) as a core driving element and converts electromagnetic energy into mechanical energy based on a positive effect of magnetostriction, which not only overcomes the shortcoming of a traditional displacement drive apparatus, but also has higher magnetic machine conversion efficiency than other functional materials. By virtue of high output power, wide operating frequency (0-100 KHz), a microsecond response speed, excellent characteristics such as high-precision control may be achieved. However, due to performance of the giant magnetostrictive material, a maximum driving stroke of the giant magnetostrictive actuator is small and generally less than 0.2 mm, which cannot meet the requirement of a large stroke. The permanent magnet drive technology is applied to GMA design to obtain a novel macro-micro actuator with a large stroke. Macro-motion and micro-motion are combined together, which can not only meet the performance of precise positioning but also meet the performance of the large stroke, thereby improving overall performance of the actuator.
SUMMARY The invention is intended to provide a GMM-based macro-micro linear actuator, so
P100404NL00 2 as to further improve a working stroke of a GMA, widen the application field thereof, and reduce the influence of temperature variation caused by an inherent hysteresis characteristic and an eddy current characteristics of the GMM on output precision of the GMA.
A basic idea of a macro-micro composite drive platform is to compensate a motion error of a macro-motion platform with a large stroke and low precision by using a micro-motion platform with a small stroke and high precision, so as to finally achieve macro-micro composite motion with a large stroke and high precision.
In order to achieve the objective of the present invention, the following technical solution is provided in the present invention. A GMM-based macro-micro linear actuator, specifically including: a housing (1), a permanent magnet (2), a magnet yoke 1 (3), a fastening screw (4), a micro-motion coil (5), and a GMM rod (6), an output lever (7), a mover bracket (8), a fixed base (9), a linear guide (10), a grating (11), a water-cooled tube (12), a micro-motion coil bobbin (13), a linear rolling bearing (14), a slide bar (15), a magnet yoke 2 (16), a magnetic separation sleeve (17), a macro-motion coil (18), and a limiting groove (19), the housing (1) being fixed to one side of the fixed base (9), the permanent magnet (2) being embedded inside the housing (1) to form a stator part, the magnet yoke 1 (3) being fixed to the mover bracket (8) through the fastening screw (4), the macro-motion coil (18) wrapping the water-cooled tube (12) and being placed in an interlayer between the magnet yoke 1 (3) and one end of the permanent magnet (2), the GMM rod (6), the micro-motion coil bobbin (13), the micro-motion coil (5), and the magnet yoke 2 (16) that are sequentially wrapped in an interior of the magnet yoke 1 (3) from inside to outside forming a micro-motion structure, the micro-motion structure being embedded and mounted to a central part and forming a mover part with the magnetic separation sleeve (17), the magnet yoke 1 (3), and the macro-motion coil (18), the output lever (7) and the slide bar (15) being located on both sides of a shaft center, the mover bracket (8) being mounted onto the fixed base (9) through the linear guide (10) and limiting a stroke through the limiting groove (19), and the grating (11) being mounted on a same side of the mover bracket (8) and the fixed base (9) to measure displacement. A
P100404NL00 3 controller sets a threshold value, the threshold value being 30 um. When displacement information is input, the controller starts macro-micro determining; when an input value is less than the threshold value, a micro-motion part is activated to move. A micro-motion grating ruler performs position feedback in real time to form closed-loop control motion. When the input value is greater than the threshold value, the controller controls a macro-motion part to move according to a predetermined control algorithm, the macro grating ruler feeds back position information in real time, the controller calculates a difference between the feedback value and the input value and compares the difference with the threshold value, and if a compensation range of a micro-motion system is reached, the micro-motion system is started to compensate until a target position is achieved.
Preferably, according to the GMM-based macro-micro linear actuator provided in the present invention, in a stable magnetic field provided by a neodymium iron boron (NdFeB) N38H tile-shaped permanent magnet (2), the macro-motion coil (18) is energized, and Lorentz force is generated, the Lorentz force pushing the mover part to move axially to obtain macro-motion displacement, a magnitude of the Lorentz force being proportional to a magnitude of a current in a conductive material, and macro displacement positioning being adjusted by controlling the current.
Preferably, according to the GMM-based macro-micro linear actuator provided in the present invention, after initial positioning of a macro-motion system comes to an end, the macro-motion system is in a stationary state, and the micro-motion system performs compensation control according to the detected system error to achieve secondary positioning; when the micro-motion coil (5) is energized, a stable strong magnetic field is generated around the GMM rod (6); under the action of the strong magnetic field, the GMM rod (6) extends in an axial direction to obtain micro displacement, which may compensate positioning accuracy of macro motion, thereby achieving accurate positioning of the entire motion; preferably, a water-cooled temperature control method is adopted for temperature control, the magnet yoke 1 (3) serves as a bobbin, and a layer of copper tube with a 5 mm diameter is wound on an outer side for water cooling to take away heat generated by the coil, which is mounted
P100404NL00 4 in an actuator and does not affect a magnetic circuit due to magnetic conduction; and the copper tube is wound in a manner of double spiral crossing, which may also improve the water convection heat transfer efficiency under the condition that the winding is tight.
Preferably, according to the GMM-based macro-micro linear actuator provided in the present invention, a double “L-shaped” bracket is used as support, the mover bracket (8) is connected to a mover structure of the actuator, and after energized, the coil moves linearly in an X direction; there is a stator bracket boss on one side of the fixed base (9), and the linear rolling bearing is mounted in a limiting hole of an upper slide bar to reduce frictional force of linear motion; two brackets are placed in a superimposed manner, and the linear guide (10) and the limiting groove (19) are mounted in the middle to further increase smoothness of movement.
In comparison to the prior art, the GMM-based macro-micro linear actuator provided in the present invention has the following beneficial effects.
The macro-motion system may achieve fast and efficient positioning through the grating (11), improve the stroke of the actuator, and the micro-motion system achieves precise feeding and error compensation, so that a motion error of macro motion with a large stroke and low precision is compensated by using micro motion with a small stroke and high precision, and finally, macro-micro composite motion with a large stroke and high precision may be achieved. Since a double “L-shaped” bracket is adopted as a support for the macro-micro linear actuator, the structure is more compact, the positioning is more accurate, and the performance is more stable.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic structural assembly diagram of a GMM-based macro-micro linear actuator according to the present invention.
In the figure, 1-housing, 2-permanent magnet, 3-magnet yoke 1, 4-fastening screw, S-micro-motion coil, 6-GMM rod, 7-output lever, 8-mover bracket, 9-fixed base, 10-linear guide, 1l-grating, 12-water-cooled tube, 13-micro-motion coil bobbin, 14-linear rolling bearing, 15-slide bar, 16-magnet yoke 2, 17-magnet separation sleeve, 18-macro-motion coil, 19-limiting groove.
P100404NL00
DETAILED DESCRIPTION The following clearly and completely describes the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are 5 only some embodiments instead of all embodiments of the present invention. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
In the description of the present invention, it should be understood that orientation or position relationships indicated by the terms such as "dispose", "inside", "end", and "In" are used only for ease and brevity of illustration and description, rather than indicating or implying that the mentioned component or element must have a particular orientation or must be constructed and operated in a particular orientation. Therefore, such terms should not be construed as limiting of the present invention. Referring to FIG. 1, a GMM-based macro-micro linear actuator is provided in the present embodiment, including: a housing (1), a permanent magnet (2), a magnet yoke 1 (3), a fastening screw (4), a micro-motion coil (5), and a GMM rod (6), an output lever (7), a mover bracket (8), a fixed base (9), a linear guide (10), a grating (11), a water-cooled tube (12), a micro-motion coil bobbin (13), a linear rolling bearing (14), a slide bar (15), a magnet yoke 2 (16), a magnetic separation sleeve (17), a macro-motion coil (18), and a limiting groove (19), the housing (1) being fixed to one side of the fixed base (9), the permanent magnet (2) being embedded inside the housing (1) to form a stator part, the magnet yoke 1 (3) being fixed to the mover bracket (8) through the fastening screw (4), the macro-motion coil (18) wrapping the water-cooled tube (12) and being placed in an interlayer between the magnet yoke 1 (3) and one end of the permanent magnet (2), the GMM rod (6), the micro-motion coil bobbin (13), the micro-motion coil (5), and the magnet yoke 2 (16) that are sequentially wrapped in an interior of the magnet yoke 1 (3) from inside to outside forming a micro-motion structure, the micro-motion structure being embedded and mounted to a central part and forming a mover part with the magnetic separation sleeve (17), the magnet yoke 1 (3),
P100404NL00 6 and the macro-motion coil (18), the output lever (7) and the slide bar (15) being located on both sides of a shaft center, the mover bracket (8) being mounted onto the fixed base (9) through the linear guide (10) and limiting a stroke through the limiting groove (19), and the grating (11) being mounted on a same side of the mover bracket (8) and the fixed base (9) to measure displacement. A controller sets a threshold value, and when displacement information is input, the controller starts macro-micro determining. When an input value is less than the threshold value, a micro-motion part is activated to move. A micro-motion grating ruler performs position feedback in real time to form closed-loop control motion. When the input value is greater than the threshold value, the controller controls a macro-motion part to move according to a predetermined control algorithm, the macro grating ruler feeds back position information in real time, and the controller calculates a difference between the feedback value and the input value and compares the difference with the threshold value. If a compensation range of a micro-motion system is reached, the micro-motion system is started to compensate until a target position is achieved.
As a preferred manner of the present invention, according to the GMM-based macro-micro linear actuator provided in the present invention, the macro-motion coil is energized, and Lorentz force is generated, the Lorentz force making the mover part to move axially in a stable magnetic field provided by a neodymium iron boron (NdFeB) N38H tile-shaped permanent magnet, to obtain macro-motion displacement. A magnitude of the Lorentz force is proportional to a magnitude of a current in a conductive material, and macro displacement positioning is adjusted by controlling the current.
As a preferred manner of the present invention, according to the GMM-based macro-micro linear actuator, after initial positioning of a macro-motion system comes to an end, the macro-motion system is in a stationary state, and the micro-motion system performs compensation control according to the detected system error to achieve secondary positioning. When the micro-motion coil is energized, a stable strong magnetic field is generated around the GMM rod. Under the action of the strong magnetic field, the GMM rod extends in an axial direction to obtain micro displacement,
P100404NL00 7 which may compensate positioning accuracy of macro motion, thereby achieving accurate positioning of the entire motion.
As a preferred manner of the present invention, according to the GMM-based macro-micro linear actuator, a water-cooled temperature control method is adopted for temperature control, the magnet yoke 1 serves as a bobbin, and a layer of copper tube with a 5S mm diameter is wound on an outer side for water cooling to take away heat generated by the coil, which is mounted in an actuator and does not affect a magnetic circuit due to magnetic conduction. The copper tube is wound in a manner of double spiral crossing, which may also improve the water convection heat transfer efficiency under the condition that the winding is tight.
As a preferred manner of the present invention, according to the GMM-based macro-micro linear actuator provided in the present invention, a double “L-shaped” bracket is used as support, the mover bracket is connected to a mover structure of the actuator, and after energized, the coil moves linearly in an X direction. There is a stator bracket boss on one side of the fixed base, and the linear rolling bearing is mounted in a limiting hole of an upper slide bar to reduce frictional force of linear motion. Two brackets are placed in a superimposed manner, and the linear guide and the limiting groove are mounted in the middle to further increase smoothness of movement.
A specific application process of the present embodiment is as follows.
In order to achieve axial displacement of 15.34432 mm, the steps are as follows.
(1) A water-cooled apparatus is turned on, and a set screw is released to allow the shaft to obtain axial freedom; (2) A target value of 15.34432 mm is entered on a control panel; (3) A program autonomously recognizes a difference value between the current displacement and the target value. In comparison to the threshold (30 um), the macro-motion coil is activated when the difference value is greater than the threshold, and a current of about 1.5A is passed (a specific value of the current is controlled by the program of the given algorithm). When the difference value is less than the threshold, the accuracy of the macro-motion coil cannot meet the accuracy required for the remaining displacement. The micro-motion coil is activated, and the program is
P100404NL00 8 controlled to passes an appropriate current (a magnitude thereof is given by the algorithm in the program) to the micro-motion coil.
The micro-motion structure compensates the remaining displacement until the displacement reaches 15.34423 mm.
It is apparent to a person skilled in the art that the present invention is not limited to details in the foregoing exemplary embodiments, and the present invention can be implemented in another specific form without departing from the spirit or basic features of the present invention.
Therefore, the embodiments should be considered to be exemplary in all respects and not limitative.
The scope of the present invention is not defined by the foregoing description but by the appended claims.
The present invention is intended to include all the variations that are equivalent in significance and scope to the claims.
No reference numerals in the claims should be considered as limitations to the related claims.
In addition, it should be understood that, although this specification is described according to each implementation, each implementation may not include only one independent technical solution.
The description manner of this specification is merely for clarity.
This specification should be considered as a whole by a person skilled in the art, and the technical solution in each embodiment may also be properly combined, to form other implementations that can be understood by the person skilled in the art.
Claims (5)
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CN201911311734.0A CN110829886A (en) | 2019-12-18 | 2019-12-18 | GMM-based macro-micro linear driver |
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NL2025198A NL2025198B1 (en) | 2019-12-18 | 2020-03-24 | Gmm-based macro-micro linear actuator |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108206621A (en) * | 2018-03-28 | 2018-06-26 | 安徽理工大学 | A kind of macro micro- two-stage drive device and its control method |
CN109243520A (en) * | 2018-10-23 | 2019-01-18 | 安徽理工大学 | The macro micro- double drive precisely locating platform of one kind and its control method |
CN210780600U (en) * | 2019-12-18 | 2020-06-16 | 安徽理工大学 | GMM-based macro-micro linear driver |
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2019
- 2019-12-18 CN CN201911311734.0A patent/CN110829886A/en active Pending
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- 2020-03-24 NL NL2025198A patent/NL2025198B1/en not_active IP Right Cessation
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108206621A (en) * | 2018-03-28 | 2018-06-26 | 安徽理工大学 | A kind of macro micro- two-stage drive device and its control method |
CN109243520A (en) * | 2018-10-23 | 2019-01-18 | 安徽理工大学 | The macro micro- double drive precisely locating platform of one kind and its control method |
CN210780600U (en) * | 2019-12-18 | 2020-06-16 | 安徽理工大学 | GMM-based macro-micro linear driver |
Non-Patent Citations (1)
Title |
---|
YU C-F ET AL: "Coaxial integrated design scheme of macro-micro composite actuator with large-stroke and high-precision", NINTH INTERNATIONAL SYMPOSIUM ON PRECISION MECHANICAL MEASUREMENTS, 18-21 OCTOBER 2019, CHONGQING, CHINA; SPIE PROCEEDINGS, vol. 11343, 113431G, 18 October 2019 (2019-10-18), XP055732863, DOI: 10.1117/12.2548721 * |
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