NL2023032B1 - Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas - Google Patents

Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas Download PDF

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Publication number
NL2023032B1
NL2023032B1 NL2023032A NL2023032A NL2023032B1 NL 2023032 B1 NL2023032 B1 NL 2023032B1 NL 2023032 A NL2023032 A NL 2023032A NL 2023032 A NL2023032 A NL 2023032A NL 2023032 B1 NL2023032 B1 NL 2023032B1
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Netherlands
Prior art keywords
generating material
aerosol generating
sheet
heating
aerosol
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NL2023032A
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Dutch (nl)
Inventor
Albert Jakob Spaans Erik
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Htl Dht B V
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Publication date
Application filed by Htl Dht B V filed Critical Htl Dht B V
Priority to NL2023032A priority Critical patent/NL2023032B1/en
Priority to PCT/EP2020/061928 priority patent/WO2020221815A1/en
Priority to EP20723820.5A priority patent/EP3962302A1/en
Application granted granted Critical
Publication of NL2023032B1 publication Critical patent/NL2023032B1/en

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42Cartridges or containers for inhalable precursors

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  • Manufacture Of Tobacco Products (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)

Abstract

The present invention relates to an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas. The present invention also relates to a method for heating an aerosol generating material to generate an inhalable aerosol and/or gas. An object of the present invention is to provide an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas, wherein the aerosol generating material is in the form of a sheet of aerosol generating material.

Description

Title: Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas Description The present invention relates to an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas. The present invention also relates to a method for heating an aerosol generating material to generate an inhalable aerosol and/or gas.
An electronic cigarette, or e-cigarette, is a device that simulates the act of tobacco smoking by producing an inhaled vapor which can bear the appearance, flavor, and feel of inhaled tobacco smoke. Compared to tobacco smoking, e-cigarettes provide a “smoking” experience by reducing the combustion process that occurs when tobacco is burned, resulting in fewer toxins and carcinogens. This is accomplished through the use of heat to vaporize a liquid solution into an inhalable mist. A typical e- cigarette includes a wad of fibers which are soaked with a vaporizable fluid. When the user inhales through the e-cigarette, a heating element is used to heat the fluid soaked fibers, vaporize the fluid, and deliver the vapor.
Many devices for vaping contain a relatively large container to hold the supply of vaping liquid. This means that the consumption can continue for a long time before the container needs to be replaced. By example, vaping devices currently are available with tank sizes of around 4 ml, which may even be modified to contain 6 ml. the so-called e-liquids are available in a wide range of nicotine contents, up to 36 mg/ml, but the use of 16 mg/ml is considered “normal”. Since a regular cigarette contains around 0.8 mg of nicotine (reference Marlboro Red), a 4 ml vaping tank with a 16 mg/ml liquid, delivers a nicotine amount of around 70 cigarettes. For example, a fluid vaporization device is known from US 2014/123989.
Nowadays heat-not-burn tobacco products (HNB) are also in the market. Such a HNB is heated to a lower temperature than when a conventional cigarette is burned. The resulting aerosol contains nicotine and other constituents. These HNB products may match some of the behavioral aspects of smoking. Such products, also known as heated tobacco products, are on consumption only heated rather than burned as with conventional tobacco products The heating process generates a flavorful nicotine-containing vapor. And since the tobacco product does not burn, the levels of harmful smoke constituents seem to be significantly reduced compared to cigarette smoke.
At this moment several heated tobacco products and devices are available in the market, for example IQOS (trademark), Glo (trademark) and TEEPS (trademark). In these systems called the tobacco product is heated just enough to release a flavorful nicotine-containing vapor but without burning the tobacco. The tobacco in a cigarette burns at temperatures in excess of 600°C, generating smoke that contains harmful chemical components. But HNB devices heat tobacco products to much lower temperatures, up to 350°C, without combustion, fire, ash, or smoke.
Because the tobacco is heated and not burned, the levels of harmful chemicals are significantly reduced compared to cigarette smoke. The systems IQOS and Glo are a tobacco heating system with two main components a heated tobacco product and a heating device. To use such a system, a consumer inserts the tobacco product into the heating device, which contains an electronically controlled heater. The consumer pushes a button to turn on the heater, and then draws on the heated tobacco unit to product to inhale the aerosol which is released by the heating device.
In the currently available devices for consuming heat-not-burn tobacco products (HNB), or aerosol generating material, an article with a shape similar to a cigarette, is inserted in the device. Through this action the aerosol generating material present in the article is brought in contact with or close proximity to a heating element. After a number of puffs, the aerosol in the material has been spent, which is mostly indicated by the device. This is either based on time, or number of puffs. Once the article has been spent, it must be removed from the device, and discarded. In the currently available devices for consuming heat-not-burn tobacco products the temperature of the heating element itself is measured and controlled. However, the temperature of the smoke generating material determines the release of nicotine, and potential release of harmful constituents. Controlling the temperature of the heating element therefore is an indirect means of controlling the smoke quality.
There are a number of prior art documents disclosing aerosol- generating devices for consuming or smoking heated smoking articles. Such devices include, for example, electrically heated aerosol- generating devices in which an aerosol is generated by the transfer of heat from one or more electrical heating elements of the aerosol-generating device to the aerosol-forming substrate of a heated smoking article. One advantage of such electrical smoking systems is that they significantly reduce side stream smoke, while permitting a user to selectively suspend and reinitiate smoking. For example, EP 1 059 854 relates to an article for delivering an aerosol to a user, WO 2011/101164 relates to smoking articles in which tobacco is heated rather than combusted.
WO 2016/120344 relates to an apparatus for heating an aerosol generating material to generate an inhalable aerosol and/or gas, the apparatus comprising: a housing; a receptacle within the housing, the receptacle comprising one or more cavities, each cavity for containing an aerosol generating material, and a heating arrangement comprising one or more heater elements for heating aerosol generating material contained in the one or more cavities to generate an inhalable aerosol and/or gas, wherein the one or more heater elements are located externally of the one or more cavities. Such a receptacle comprises a plurality of recesses formed therein, each recess for containing aerosol generating material, the recesses may be arranged in a regular matrix or array.
German Patentschrift DE 43 28 243 relates to a device for inhaling an inhalable substance comprising: a reservoir defining a substantially closed chamber for containing a particulate including a smoking product; a hot carrier gas generator including a heating appliance for heating a carrier gas thereby generating hot carrier gas; means for heating the particulate by convection to a temperature below a glow temperature thereof utilizing the stream of hot carrier gas such that the inhalable substance is released from the particulate; means for at least one of arranging and guiding particles of the particulate such that surfaces of the particles are directly affected by the stream of hot carrier gas; and means for warming volumes of particles of the particulates up to a temperature close to and lower than the glow temperature.
The air outlet nozzle of the hot air generator is directed into the smoking chamber of the smoking device, the outlet being positioned closely to the smoking product in the reservoir. At this point, the heated air reaches a temperature at which the smoking product becomes pyrolytically converted to release aerosols. The quantity of smoking product in the reservoir of the smoking chamber is divided into several discrete quantities and distributed amongst the individual chambers of the reservoir. The drive unit rotates the reservoir so that the discrete quantities of smoking product are sequentially exposed to the hot air jet emerging from the outlet nozzle.
EP 3 453 270 relates to a device for generating an inhalable aerosol and/or gas, the device comprising an aerosol generating material having an integrated electrical resistance heating element, wherein the electrical resistance heating element is at least partially embedded in, or coated by, the aerosol generating material, so that the aerosol generating material may be heated in direct contact with the electrical resistance heating element, wherein the aerosol generating material is provided as a unitary structure and/or coating which may be heated to generate multiple deliveries of an inhalable aerosol and/or gas; wherein the aerosol generating material is a cast or extruded material. The electrical resistance heating element is in the form of a metal mesh, such as copper, aluminum, platinum, tungsten, gold, silver, and titanium, or in the form of a metal alloy, such as nichrome and stainless steel.
US 5,613,505 relates to a heating system for an electrical smoking article for smoking tobacco flavor medium comprising: a generator for producing an alternating magnetic field, a susceptor material which is inductively heatable by the alternating magnetic field and positioned relative to the generator so as to be heatable by the alternating magnetic field, and a tobacco flavor medium in thermal proximity to the susceptor material.
A disadvantage of vaping is that the taste of e-liquids is created by using chemical flavors and aromas. These e-liquids therefore do not convey the taste of aerosol generating articles produced based on organic, plant based, materials.
One such example may be the replacement of tobacco. Heat not burn tobacco consumptions deliver both nicotine as well as a taste very close to the consumption of a traditional cigarette. E-liquids on the other hand may contain nicotine, but the taste deviates much more from traditional smoking.
An object of the present invention is to provide an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas, wherein the aerosol generating material is in the form of a heat-not-burn tobacco product (HNB).
Another object of the present invention is to provide an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas, wherein in the apparatus the heat-not-burn tobacco product (HNB) is provided as a stock of heat-not-burn tobacco products.
The present invention relates to an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas, the apparatus comprising:
a) one or more air inlets for drawing air into a heating chamber, the one or more air inlets are in fluid flow communication with the heating chamber; b) an inlet arrangement comprising an inlet for an aerosol generating material; 5 c) a heating chamber comprising one or more heating elements for heating aerosol generating material, the heating chamber is in fluid flow communication with a mouth piece; d} a mouthpiece through which a user can draw material that has been volatized in the device in the heating chamber; e) power circuitry for powering the one or more heating elements.
The present inventor found that such an apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas is capable to deliver an amount of smoke and nicotine equivalent to more than one regular cigarette or current heat not burn article. The inlet arrangement comprises an inlet for an aerosol generating material as a sheet, wherein the sheet is an example of a heat-not-burn tobacco product (HNB}).
In an embodiment the present apparatus further comprises a transporting arrangement, comprising one or more elements for facilitating the transport of the sheet of aerosol generating material from the inlet for an aerosol generating material to the heating chamber.
In an embodiment the present apparatus further comprises a discard arrangement, comprising at least one opening for discarding the spent sheet of aerosol generating material after volatizing the sheet of aerosol generating material in the heating chamber.
In an embodiment the present apparatus further comprises a manual actuator for a user to actuate the power circuitry.
In an embodiment the present apparatus further comprises a sensor for causing actuation of the power circuitry in response to sensing that a user is taking a draw on the apparatus.
In an embodiment the present apparatus further comprises an electrical control circuitry including a controller, such as a microprocessor arrangement, configured and arranged to control the heating elements, wherein the heating elements are chosen from the group of resistive heating elements, infra-red heating elements and inductive heating elements.
In an embodiment the present apparatus further comprises attaching arrangements for attaching a cartridge to the apparatus, wherein the inlet arrangement is in connection with cartridge, the cartridge comprising an aerosol generating material as a sheet.
The cartridge preferably comprises a supply holder provided with the aerosol generating material as a sheet and thus the cartridge can be used for a number of consuming actions. In other words, the cartridge as such is to be seen as a storage for a sheet of aerosol generating material. Such a sheet of aerosol generating material is an example of a heat-not-burn tobacco product (HNB). Thus, the present apparatus uses an aerosol generating material in the form of a sheet. Such a sheet can be divided into discrete parts or can be supplied as a strip or band of aerosol generating material.
The present apparatus is to be seen as a device for consuming a heat-not-burn product. As discussed above, the present apparatus comprises a mouthpiece through which a user can draw material that has been volatized in the device, a heating chamber comprising one or more heating elements for heating aerosol generating material wherein the heating chamber is in fluid flow communication with the mouth piece, and air inlets. Such a heat not burn device may further comprises attaching arrangements for attaching a cartridge comprising an aerosol generating material as a sheet to apparatus. The present apparatus may further comprise transporting arrangements for transporting the sheet of aerosol generating material from the inlet for an aerosol generating material to the heating chamber. By properly attaching the cartridge to the present apparatus the sheet of aerosol generating material is brought into the heating chamber and by heating the sheet of aerosol generating material a step of volatization of the aerosol generating material takes place in the heating chamber. The user can now draw material that has been volatized through the mouthpiece. After a certain time of “smoking” the cartridge can be easily disconnected from the apparatus. In such a case it is possible to use different types of cartridges, for example a cartridge with a menthol flavor, a cartridge with an herbs flavor etc. When the completed amount of sheet of aerosol generating material is spent, the cartridge can be discarded, or re-used or recycled.
A present apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas is provided with one or more heating elements. In such an apparatus for consuming a heat-not-burn product, or aerosol generating material, the aerosol generating material is brought into contact or close proximity with the heating elements present in the apparatus. After a number of puffs, the aerosol in the material has been spent, which is mostly indicated by the apparatus. This is either based on time, or number of puffs. The nowadays heat-not- burn products have a shape similar to a cigarette and are inserted into the device for consuming a heat-not-burn product. In contrast with the present invention the heat- not-burn product is a sheet material, i.e. a flat or folded material but not in the form of a cigarette, i.e. a cylindrical tube.
In an embodiment of the present invention the supply holder comprises a rotatably mounted spool around which part of said sheet of aerosol generating material is wound. In such an embodiment the spool comprises a certain “length” of the sheet of aerosol generating material. The transporting arrangement of the present apparatus enables the transportation of the sheet of aerosol generating material through the present apparatus via unwounding the sheet from the rotatably mounted spool.
In another embodiment of the present invention the supply holder comprises a folded strip of the sheet of aerosol generating material. Such a folded strip of the sheet of aerosol generating material may take the form of a zig zag construction, wherein the strip thus folded is a kind of stack of the sheet of aerosol generating material. The transporting arrangement of the present apparatus enables the transportation of the sheet of aerosol generating material through the present apparatus via taking up an end of the sheet from the stack of the sheet of aerosol generating material.
In another embodiment of the present invention the supply holder comprises a stack of individual sheets of aerosol generating material. In such a construction the stack is based on individual sheets of aerosol generating material, which is different from the zig zag construction wherein the sheet of material is a kind of a continuous strip of a sheet of aerosol generating material. The transporting arrangement of the present apparatus enables the transportation of the individual sheets of aerosol generating material through the present apparatus via taking up sheet by sheet from the stack of the sheet of aerosol generating material.
In an embodiment of the present invention the apparatus further comprises a collecting arrangement, comprising a compartment for collecting the spent sheet of aerosol generating material after transportation of the sheet of aerosol generating material through the present apparatus. In such a construction the spent sheet of aerosol generating material may be collected in a cartridge of spent sheet of aerosol generating material and that cartridge can be discarded once all the sheets of aerosol generating material have been used by the consumer.
In an embodiment of the present invention the compartment for collecting the spent sheet of aerosol generating material further comprises a rotatably mounted spool on which the spent sheet of aerosol generating material is collected.
In such a construction the spool enables the collection of the spent sheet of aerosol generating material in a space efficient way.
In another embodiment of the present invention the apparatus further comprises a discard arrangement, comprising at least one opening for discarding the spent sheet of aerosol generating material after transportation of the sheet of aerosol generating material through the present apparatus. In such a construction the spent sheet of aerosol generating material is removed from the apparatus.
According to an embodiment of the present apparatus the transport arrangement provides a batch type of transport of the sheet of aerosol generating material through present apparatus. Such a construction includes the situation that each time the consumer wants to “smoke” a new sheet of aerosol generating material is transported through present apparatus. Such a new sheet of aerosol generating material is subsequently exposed to one or more heating elements. In fact, the new sheet of aerosol generating material equals to one single “smoking action”. After that, the spent sheet of aerosol generating material is transported through present apparatus to the discard arrangement, for example a compartment for collecting the spent sheet of aerosol generating material. In such a batch type of transport of the sheet of aerosol generating material through present apparatus a new sheet is transported for the next “smoking action”.
According to another embodiment of the present apparatus the transport arrangement provides a continuous type of transport of the sheet of aerosol generating material through present apparatus. Such a construction includes the situation that when the consumer wants to “smoke” a well-defined part of the sheet of aerosol generating material is continuously transported through present apparatus and exposed to one or more heating elements. Thus, the transport of the sheet of aerosol generating material enables the continuous exposure of a “fresh” part of the sheet of aerosol generating material to the heating elements. After a complete “smoking action” the spent sheet of aerosol generating material is transported through present apparatus to the discard arrangement, for example a compartment for collecting the spent sheet of aerosol generating material.
In an embodiment of the present apparatus the exposure of the sheet of aerosol generating material to one or more heating elements is in a plane parallel to the one or more heating elements. Such a plane may be flat, but may be curved as well to assure a good contact between sheet and heating element.
In an embodiment of the present apparatus the exposure of the sheet of aerosol generating material is such that the sheet of aerosol generating material is exposed between two arrays of heating elements. Such a passage of the sheet of aerosol generating material enables a uniform heating on both sides of the sheet of aerosol generating material.
In an embodiment of the present apparatus the apparatus further comprises a temperature sensor for measuring the temperature of the aerosol generating material. This may be accomplished via a contactless temperature sensor, for instance Infrared Temperature measurement, or a temperature sensor in contact with the aerosol generating material. The apparatus may further comprise a sensor for measuring the air flow through the apparatus. In an embodiment the power of the one or more heating elements is controlled via a microprocessor for controlling the temperature of the aerosol generating material. Such a control mechanism enables the provision of a certain profile of temperature versus consumption time, which influences the consumption experience. The temperature may also be used to determine the optimal moment and speed for transportation of the sheet of aerosol generating material through present apparatus. The power source for the power circuitry may be a battery, which may be a rechargeable battery or a non-rechargeable battery. Examples include nickel cadmium batteries although any suitable batteries may be used. The battery is electrically coupled to the heater elements of the heating chamber to supply electrical power when required and under control of an electrical control circuitry to heat the aerosol generating material as a sheet.
The present invention also relates to a method for heating an aerosol generating material to generate an inhalable aerosol and/or gas, said method comprising: a) providing an apparatus as discussed above, b) transporting the sheet of aerosol generating material from the inlet arrangement to the heating chamber,
c) exposing the sheet of aerosol generating material to the heating chamber to generate aerosol and/or gas in the heating chamber, d) drawing air into the heating chamber via the air inlets and passing aerosol and/or gas to the mouth piece of a user.
Upon start of consumption, an amount of the sheet of aerosol generating material is released and transported to cover the heating element. The heating is started, and the material is consumed according to certain regime. This regime may be based for example on time, number of puffs taken. Once the consumption has finished, the heating stops. The spent sheet of aerosol generating material may either be replaced by a fresh sheet of aerosol generating material either directly after finishing the consumption, or upon start of the next consumption. The spent sheet of aerosol generating material may be taken out by the consumer, or may be collected.
As discussed above, in an embodiment of the present invention step ¢) is carried out as a batch process. In such an embodiment the size of the heating element of the aerosol generating device may equate to the equivalent surface of one puff. Typically, a traditional cigarette is smoked in on average a number of about 12 puffs. This means that in such an embodiment, the size of the heating element may be approximately 1/12!" of the size of a heating element that covers the complete length of the sheet of aerosol generating material. Each time the consumer takes a puff, a portion of the sheet of aerosol generating material equivalent to one puff is heated. After the puff has ended, that part of the aerosol generating sheet is transported further to replace again the spent the sheet of aerosol generating material by a fresh part of the sheet of aerosol generating material.
As discussed above, in another embodiment of the present invention step c) is carried out as a continuous process. In such an embodiment the sheet of aerosol generating material is transported with a constant speed over the heating element for as long as the consumer draws. The transport speed and the size of the heating element may vary, but this will be designed in such a way that a constant flow of aerosol is generated.
As discussed above, after step d) the spent sheet of aerosol generating material may be collected in the compartment for collecting the spent sheet of aerosol generating material.
As discussed above, after step e) the spent sheet of aerosol generating material may be discarded from the present apparatus.
The sheet of aerosol generating material further comprises preferably: at least 2 % by weight of a surface tension reducing binder, and at least 5 % by weight of an aerosol former, all wt. % being based on the total weight of the aerosol generating material.
In another preferred embodiment the sheet of aerosol generating material further comprises at least 10 % by weight of a burn rate retarding salt.
In preferred embodiment the burn rate retarding salt is at least one chosen from the group of chlorides, sulphates, hydroxides, carbonates and phosphates.
In another preferred embodiment the burn rate retarding salt further comprises one or more cations chosen from the group of calcium, sodium, magnesium, aluminum and potassium.
In a preferred embodiment the burn rate retarding salt comprises KCI.
In a preferred embodiment the surface tension reducing binder is at least one selected from the group of cellulosic binders consisting of hydroxypropyl cellulose, carboxymethyl cellulose, and its sodium, potassium and ammonium salts, cross-linked carboxymethyl cellulose, and its sodium, potassium and ammonium salts, hydroxyethyl cellulose, ethyl hydroxyethyl cellulose, hydroxypropyl methyl cellulose, methyl cellulose, ethyl cellulose, and mixtures thereof.
In a preferred embodiment the surface tension reducing binder comprises at least one of carboxymethyl cellulose and its sodium, potassium and ammonium salts, cross-linked carboxymethyl cellulose, and its sodium, potassium and ammonium salts.
In a preferred embodiment the composition comprises a combination of KCI and carboxymethyl cellulose.
In a preferred embodiment the amount of KCl is in a range of about 10-40 % by weight and the amount of carboxymethyl cellulose is in a range of 2-20 % by weight.
The present composition comprises at least one aerosol former chosen from the group of polyhydric alcohols consisting of triethylene glycol, 1,3-
butanediol, propylene glycol and glycerine; esters of polyhydric alcohols, glycerol mono-, di- or triacetate; aliphatic esters of mono-, di- or polycarboxylic acids, dimethyl dodecanedioate and dimethyl tetradecanedioate; and combinations thereof, wherein the at least one aerosol former content is of between about 10% and about 40% by weight.
The sheet of aerosol generating material to be used in the present invention may further contain tobacco and/or another vegetable material included but not limited to Cannabis, cloves, Tendu or various herbs. The sheet of aerosol generating material may contain for example a combination of one or more of glycerol, tobacco extract, nicotine, tobacco extract flavour, binders, thickeners such as alginate, gums and chalk. The heated tobacco product contains a processed tobacco material designed for heating, not for smoking. The tobacco material is made from tobacco plant material, e.g. leaves, which may be processed in the form of reconstituted tobacco. Upon heating, the aerosol generating material releases the aerosol, plus other desired volatile components such as nicotine, tobacco taste components, Tetrahydrocannabinol or THC being the most important psychoactive substance in cannabis, CBD or cannabidiol, specific aroma’s cetera.
In an embodiment the composition further comprises at least one flavourant in an amount of about 15% by weight less.
The sheet of aerosol generating material to be used in the present invention preferably comprises reconstituted tobacco, wherein the sheet is manufactured according to a process chosen from the group of paper process, cast leaf process and calendering process.
The method for preparing a slurry can be carried out according to the process mentioned in EP patent 1 489 927 in the name of the present applicant, i.e. such a method comprising the steps of mixing water, fibers, tobacco and one or more binding agents, to form a slurry and subsequently dosing such a slurry on a drying conveyor for forming a base layer and subsequently subjecting the total to a drying treatment. It is however possible to apply other foil making processes, such as the method for manufacturing a tobacco sheet known from the German Offenlegungsschrift 19949983, wherein a aqueous slurry of tobacco stems is obtained by grinding uncooked stems in presence of a binder, or by using a process of manufacturing a coherent tobacco product wherein a refined pulp of cellulosic fibers is combined with comminuted tobacco and a water-insoluble cellulose derivative as known from GB 1 203 939.
In an embodiment of the present invention the length of the sheet of aerosol generating material equals to a number of about 5 to about 30 cigarettes. An example of such a sheet is a sheet having a length of about 70 cm and a width of about 30 mm.
The present invention also relates to a cartridge comprising an aerosol generating material as a sheet.
In an embodiment of the present invention the cartridge further comprises a supply holder provided with an aerosol generating material as a sheet.
In an embodiment of the present invention the supply holder comprises a rotatably mounted spool around which part of said sheet of aerosol generating material is wound.
In another embodiment of the present invention the supply holder comprises a folded strip of said sheet of aerosol generating material.
In another embodiment of the present invention the supply holder comprises a stack of individual sheets of aerosol generating material.
The present invention also relates to a cartridge as discussed above to be used with the present apparatus for heating an aerosol generating material to generate an inhalable aerosol and/or gas.
The present invention will be discussed in the Examples.
Fig 1 shows a schematic top view of a device for consuming a sheet of aerosol generating material.
Fig 2 shows a schematic top view of a detail of a device for consuming a sheet of aerosol generating material.
Fig 3 shows different embodiments of a cartridge to be used in the present apparatus for heating an aerosol generating material to generate an inhalable aerosol and/or gas.
Fig 4 shows different embodiments of a cartridge to be used in the present apparatus for heating an aerosol generating material to generate an inhalable aerosol and/or gas.
Fig 1 shows a schematic top view of a device 10 for consuming a sheet of aerosol generating material. Such a device 10 is an example of the present apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas. Device 10 includes an inlet for fresh air 1 for drawing air into the heating chamber 3 via the air inlets 1 and passing aerosol and/or gas to the mouth piece 2 of a user. Heating chamber 3 includes one or more heating elements. Figure 1 also shows an alternative embodiment of such a heating chamber 5 wherein heating elements 7 are positioned between non-heating elements 6. The heating elements may have a flat or curved shape. Device 10 further comprises an inlet arrangement for an aerosol generating material as a sheet, the sheet being transported via transporting means 4 and the sheet thus transported is exposed in the heating chamber to one or more heating elements. Transporting means 4 may comprise sprockets or rubber rollers. Due to the exposure of the sheet of aerosol generating material to one or more heating elements aerosol and/or gas is generated in the heating chamber. The aerosol and/or gas thus generated is passed to the mouth piece of a user. The device 10 further comprises a power circuitry (not shown) for powering the one or more heating elements.
Fig 2 shows a schematic top view of a detail of a device 20 for consuming a sheet of aerosol generating material. Such a device 20 is an example of the present apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas.The sheet of aerosol generating material is fed into the device at arrow 21. Device 20 further comprises an inlet arrangement for an aerosol generating material as a sheet wherein a sheet of aerosol generating material 25 is transported via transporting means 24 and the sheet thus transported is exposed in the heating chamber 3 to one or more heating elements. The spent sheet is discarded from the device at arrow 22. Transporting means 24 may comprise sprockets or rubber rollers. Heating chamber 3 may also include an infrared temperature sensor 23. The device 20 further comprises a power circuitry (not shown) for powering the one or more heating elements.
Fig 3 shows different embodiments of a cartridge to be used in connection with a device for consuming a sheet of aerosol generating material. Such a cartridge is a part of the present apparatus for heating an aerosol generating material. In figure 3A cartridge 30 contains a fresh sheet of aerosol generating material 32 mounted on a spool. In figure 3B cartridge 30 contains a fresh sheet of aerosol generating material 32 in the shape of a folded sheet of aerosol generating material. In figure 3C cartridge 30 contains a fresh sheet of aerosol generating material 32 in the form of individual sheets of aerosol generating material. In figure 3D cartridge 31 contains a spent sheet of aerosol generating material 33 mounted on a spool.
In figure 3E cartridge 31 contains a spent sheet of aerosol generating material 33 in the form of individual spent sheets of aerosol generating material.
Fig 4 shows different embodiments of a cartridge to be used in connection with a device for consuming a sheet of aerosol generating material.
Such a cartridge is a part of the present apparatus for heating an aerosol generating material.
According to fig 4A the sheet of aerosol generating material 32 is mounted on a spool in cartridge 30. During the “smoking action” sheet of aerosol generating material 32 is unwound from the spool and transported as sheet 25 via transporting means 24 to one or more heating elements in heating chamber 3. According to fig 4B the sheet of aerosol generating material 32 is mounted on a spool in cartridge 30. During the “smoking action” sheet of aerosol generating material 32 is unwound from the spool and transported as sheet 25 via transporting means 24 to one or more heating elements in heating chamber 3. The spent sheet of aerosol generating material 33 is collected in cartridge 31. In cartridge 31 spent sheet of aerosol generating material 33 is wound on a spool.
According to fig 4C a sheet of aerosol generating material 32 is in the shape of a zig zag folded sheet.
The zig zag folded sheet of aerosol generating material 32 is present in cartridge 30. During the “smoking action” sheet of aerosol generating material 32 is transported as sheet 25 via transporting means 24 to one or more heating elements in heating chamber 3. The spent sheet of aerosol generating material 33 is collected in cartridge 31. According to fig 4D a sheet of aerosol generating material 32 is in the shape of individual pieces of aerosol generating material 32. The individual pieces of aerosol generating material 32 are present in cartridge 30. During the “smoking action” individual pieces of aerosol generating material are transported as pieces 25 via transporting means 24 to one or more heating elements in heating chamber 3. The spent individual sheets of aerosol generating material 33 are collected in cartridge 31.

Claims (34)

CONCLUSIESCONCLUSIONS 1. Inrichting om te worden toegepast voor het verwarmen van een aerosol genererend materiaal voor het genereren van een inhaleerbaar aerosol en/of gas, de inrichting omvat: a) een of meer luchtinlaten voor het trekken van lucht in een verwarmings- kamer de een of meer luchtinlaten staan in fluïdum stromingsverbinding met de verwarmingskamer, b) een inlaatconstructie, omvattende een inlaat voor een aerosol genererend materiaal, Cc) een verwarmingskamer, omvattende een of meer verwarmingselementen voor het verwarmen van aerosol genererend materiaal, de verwarmingskamer is in fluïdum stromingsverbinding met een mondstuk, d) een mondstuk waardoor een gebruiker materiaal kan trekken dat is vervluchtigd in de inrichting in de verwarmingskamer, e) stroomcircuit voor het voeden van een of meer verwarmingselementen.A device for use in heating an aerosol generating material to generate an inhalable aerosol and / or gas, the device comprising: a) one or more air inlets for drawing air into a heating chamber the one or more more air inlets are in fluid flow communication with the heating chamber, b) an inlet structure comprising an inlet for an aerosol generating material, Cc) a heating chamber comprising one or more heating elements for heating aerosol generating material, the heating chamber is in fluid flow communication with a nozzle, d) a nozzle allowing a user to draw material that has volatilized within the device in the heating chamber, e) power circuit for powering one or more heating elements. 2. Inrichting volgens conclusie 1, waarbij de inrichting verder omvat een transportconstructie, omvattende een of meer elementen voor het mogelijk maken van het transport van het vel van aerosol genererend materiaal vanaf de inlaat voor een aerosol genererend materiaal naar de verwarmingskamer.The device of claim 1, wherein the device further comprises a transport structure comprising one or more elements for enabling the transport of the sheet of aerosol generating material from the inlet for an aerosol generating material to the heating chamber. 3. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder omvat een afvoerconstructie, omvattende ten minste een opening voor het afvoeren van het verbruikte vel van aerosol genererend materiaal na het vervluchtigen van het vel van aerosol genererend materiaal in de verwarmingskamer.The device of any of the preceding claims, wherein the device further comprises a discharge structure comprising at least one opening for discharging the spent sheet of aerosol generating material after volatilizing the sheet of aerosol generating material in the heating chamber. 4. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder omvat een handbediening voor een gebruiker om het stroomcircuit te activeren.The device of any of the preceding claims, wherein the device further comprises a manual control for a user to activate the power circuit. 5. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder omvat een sensor voor het veroorzaken van het activeren van het stroomcircuit als reactie op de waarneming dat een gebruiker een trekje op de inrichting neemt.The device of any one of the preceding claims, wherein the device further comprises a sensor for causing activation of the power circuit in response to a sense of a user taking a puff on the device. 6. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder omvat een elektrisch besturingscircuit, omvattende een controller, zoals een microprocessorschakeling, die voor het besturen van de verwarmingselementen is geconfigureerd en gerangschikt.The device of any of the preceding claims, wherein the device further comprises an electrical control circuit including a controller, such as a microprocessor circuit, configured and arranged to control the heating elements. 7. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder omvat een of meer temperatuursensoren voor het meten van de temperatuur van het aerosol genererend materiaal en/of voor het bepalen van het moment en de snelheid voor het transport van het vel van aerosol genererend materiaal door de inrichting.Device according to one or more of the preceding claims, wherein the device further comprises one or more temperature sensors for measuring the temperature of the aerosol generating material and / or for determining the moment and speed for the transport of the sheet. of aerosol generating material through the device. 8. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de verwarmingselementen zijn gekozen uit de groep van weerstandverwarmingselementen, _ infraroodverwarmingselementen en inductieverwarmingselementen.8. Device as claimed in one or more of the foregoing claims, wherein the heating elements are selected from the group of resistance heating elements, infrared heating elements and induction heating elements. 9. Inrichting volgens een of meer van de voorgaande conclusies, waarbij de inrichting verder bevestigingsconstructies omvat voor het bevestigen van een cartridge aan de inrichting, waarbij de inlaatconstructie in verbinding staat met de cartridge, de cartridge omvat een aerosol genererend materiaal als een vel.A device according to any one of the preceding claims, wherein the device further comprises mounting structures for mounting a cartridge to the device, the inlet structure communicating with the cartridge, the cartridge comprising an aerosol generating material as a sheet. 10. Inrichting volgens conclusie 9, waarbij de cartridge verder een toevoerhouder omvat, voorzien van een aerosol genererend materiaal als een vel.The device of claim 9, wherein the cartridge further comprises a supply container having an aerosol generating material as a sheet. 11. Inrichting volgens conclusie 10, waarbij de toevoerhouder een roteerbaar aangebrachte rol omvat, waaromheen een deel van voornoemd vel van aerosol genererend materiaal is gewikkeld.Apparatus according to claim 10, wherein the supply container comprises a rotatably mounted roll around which a portion of said sheet of aerosol generating material is wrapped. 12. Inrichting volgens conclusie 10, waarbij de toevoerhouder een gevouwen strook van voornoemd vel van aerosol genererend materiaal omvat.The device of claim 10, wherein the supply container comprises a folded strip of said sheet of aerosol generating material. 13. Inrichting volgens conclusie 10, waarbij de toevoerhouder een stapel afzonderlijke vellen van aerosol genererend materiaal omvat.The device of claim 10, wherein the supply container comprises a stack of individual sheets of aerosol generating material. 14. Inrichting volgens conclusie 3, waarbij de afvoerconstructie een verzamelconstructie omvat, omvattende een compartiment voor het verzamelen van het verbruikte vel van aerosol genererend materiaal na transport van het vel van aerosol genererend materiaal uit de inrichting.The device of claim 3, wherein the discharge structure comprises a collection structure comprising a compartment for collecting the spent sheet of aerosol generating material after transporting the sheet of aerosol generating material from the device. 15. Inrichting volgens conclusie 14, het compartiment voor het verzamelen van het verbruikte vel van aerosol genererend materiaal omvat verder een roteerbaar aangebrachte rol waaromheen het verbruikte vel van aerosol genererend materiaal wordt verzameld.Apparatus according to claim 14, the compartment for collecting the spent sheet of aerosol generating material further comprising a rotatably disposed roller around which the spent sheet of aerosol generating material is collected. 16. Inrichting volgens een of meer van de conclusies 2-15, waarbij de transportconstructie een ladingsgewijs transport van het vel van aerosol genererend materiaal door de inrichting verschaft.The device of any of claims 2-15, wherein the transport structure provides batch transport of the sheet of aerosol generating material through the device. 17. Inrichting volgens een of meer van de conclusies 2-15, waarbij de transportconstructie een continu type transport van het vel van aerosol genererend materiaal door de inrichting verschaft.The device of any of claims 2-15, wherein the transport structure provides a continuous type of transport of the sheet of aerosol generating material through the device. 18. Inrichting volgens een of meer van de voorgaande conclusies, waarbij het blootstellen van het vel van aerosol genererend materiaal aan een of meer verwarmings- elementen is uitgevoerd in een vlak parallel aan de een of meer verwarmingselementen, waarbij voornoemd vlak, plat of gekromd is.Apparatus according to any of the preceding claims, wherein the exposing the sheet of aerosol generating material to one or more heating elements is performed in a plane parallel to the one or more heating elements, said plane being flat or curved . 19. Inrichting volgens conclusie 18, waarbij het blootstellen van het vel van aerosol genererend materiaal zodanig is dat het vel van aerosol genererend materiaal wordt blootgesteld tussen twee rijen verwarmingselementen.The device of claim 18, wherein exposing the sheet of aerosol generating material is such that the sheet of aerosol generating material is exposed between two rows of heating elements. 20. Werkwijze voor het verwarmen van een aerosol genererend materiaal voor het genereren van een inhaleerbaar aerosol en/of gas, welke werkwijze omvat: a) het verschaffen van een inrichting volgens een of meer van de voorgaande conclusies, b) het transporteren van het vel van aerosol genererend materiaal van de inlaatconstructie naar de verwarmingskamer, c) het blootstellen van het vel van aerosol genererend materiaal aan de verwarmingskamer voor het genereren van aerosol en/of gas in de verwarmingskamer, d) het trekken van lucht in de verwarmingskamer via de luchtinlaten en het leiden van aerosol en/of gas naar het mondstuk van een gebruiker.A method of heating an aerosol generating material to generate an inhalable aerosol and / or gas, which method comprises: a) providing a device according to any of the preceding claims, b) transporting the sheet of aerosol generating material from the inlet structure to the heating chamber, c) exposing the sheet of aerosol generating material to the heating chamber to generate aerosol and / or gas in the heating chamber, d) drawing air into the heating chamber through the air inlets and directing aerosol and / or gas to a user's mouthpiece. 21. Werkwijze volgens conclusie 20, waarbij stap c) wordt uitgevoerd als een ladingsgewijs proces.The method of claim 20, wherein step c) is performed as a batch process. 22. Werkwijze volgens conclusie 20, waarbij stap c) wordt uitgevoerd als een continu proces.The method of claim 20, wherein step c) is performed as a continuous process. 23. Werkwijze volgens een of meer van de conclusies 20-22, waarbij na stap d) het verbruikte vel van aerosol genererend materiaal uit de inrichting wordt afgevoerd.A method according to any one of claims 20-22, wherein after step d) the spent sheet of aerosol generating material is discharged from the device. 24. Werkwijze volgens een of meer van de conclusies 20-23, waarbij na stap d) het verbruikte vel van aerosol genererend materiaal wordt verzameld in het compartiment voor het verzamelen van het verbruikte vel van aerosol genererend materiaal.A method according to any one of claims 20-23, wherein after step d) the spent sheet of aerosol generating material is collected in the compartment for collecting the spent sheet of aerosol generating material. 25. Werkwijze volgens een of meer van de conclusies 20-24, waarbij het vel van aerosol genererend materiaal gereconstitueerde tabak omvat, waarbij het vel is vervaardigd volgens een werkwijze gekozen uit de groep van papierproces, gegoten bladproces en kalanderproces.A method according to any one of claims 20 to 24, wherein the sheet of aerosol generating material comprises reconstituted tobacco, the sheet being prepared by a method selected from the group of papermaking process, cast sheet process and calender process. 26. Werkwijze volgens een of meer van de conclusies 20-25, waarbij het vel van aerosol genererend materiaal verder omvat: ten minste 2 gew.% van een oppervlaktespanning verlagend bindmiddel, en ten minste 5 gew.% van een aerosolvormer, alle gew.% zijn gebaseerd op het totaal gewicht van het aerosol genererend materiaal.The method of any of claims 20-25, wherein the sheet of aerosol generating material further comprises: at least 2% by weight of a surface tension reducing binder, and at least 5% by weight of an aerosol former, all by weight. % are based on the total weight of the aerosol generating material. 27. Werkwijze volgens een of meer van de conclusies 20-26, waarbij het vel van aerosol genererend materiaal verder ten minste 10 gew.% van een verbrandingssnelheid vertragend zout omvat.A method according to any of claims 20-26, wherein the sheet of aerosol generating material further comprises at least 10% by weight of a burn rate retarding salt. 28. Werkwijze volgens een of meer van de conclusies 20-27, waarbij de lengte van het vel van aerosol genererend materiaal gelijk is aan een aantal van ongeveer 5 tot ongeveer 30 sigaretten.A method according to any of claims 20-27, wherein the length of the sheet of aerosol generating material is equal to a number of about 5 to about 30 cigarettes. 29. Cartridge, omvattende een aerosol genererend materiaal als een vel.29. A cartridge comprising an aerosol generating material such as a sheet. 30. Cartridge volgens conclusie 29, verder omvattende een toevoerhouder voorzien van een aerosol genererend materiaal als een vel.The cartridge of claim 29, further comprising a supply container having an aerosol generating material as a sheet. 31. Cartridge volgens conclusie 30, waarbij de toevoerhouder een roteerbaar aangebrachte rol omvat waaromheen een deel van voornoemd vel van aerosol genererend materiaal is gewikkeld.The cartridge of claim 30, wherein the supply container comprises a rotatably mounted roll around which a portion of said sheet of aerosol generating material is wound. 32. Cartridge volgens een of meer van de conclusies 29-30, waarbij de toevoerhouder een gevouwen strook van voornoemd vel van aerosol genererend materiaal omvat.A cartridge according to any of claims 29-30, wherein the supply container comprises a folded strip of said sheet of aerosol generating material. 33. Cartridge volgens een of meer van de conclusies 29-30, waarbij de toevoerhouder een stapel van afzonderlijke vellen van aerosol genererend materiaal omvat.A cartridge according to any of claims 29-30, wherein the supply container comprises a stack of separate sheets of aerosol generating material. 34. Cartridge volgens een of meer van de conclusies 29-33 om te worden toegepast met een inrichting voor het verwarmen van een aerosol genererend materiaal voor het genereren van een inhaleerbaar aerosol en/of gas, voornoemde inrichting omvat: a) een of meer luchtinlaten voor het trekken van lucht in een verwarmings- kamer de een of meer luchtinlaten staan in fluidum stromingsverbinding met de verwarmingskamer,A cartridge according to one or more of claims 29-33 for use with a device for heating an aerosol generating material to generate an inhalable aerosol and / or gas, said device comprising: a) one or more air inlets for drawing air into a heating chamber, the one or more air inlets are in fluid flow communication with the heating chamber, b) een inlaatconstructie, omvattende een inlaat voor een aerosol genererend materiaal, Cc) een verwarmingskamer, omvattende een of meer verwarmingselementen voor het verwarmen van aerosol genererend materiaal, de verwarmingskamer is in fluïdum stromingsverbinding met een mondstuk, d) een mondstuk waardoor een gebruiker materiaal kan trekken dat is vervluchtigd in de inrichting in de verwarmingskamer, e) stroomcircuit voor het voeren van een of meer verwarmingselementen.b) an inlet structure comprising an inlet for an aerosol generating material, C c) a heating chamber comprising one or more heating elements for heating aerosol generating material, the heating chamber in fluid flow communication with a mouthpiece, d) a mouthpiece through which a user material that has volatilized in the device in the heating chamber, e) power circuit for carrying one or more heating elements.
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PCT/EP2020/061928 WO2020221815A1 (en) 2019-04-30 2020-04-29 Apparatus to be used for heating an aerosol generating material to generate an inhalable aerosol and/or gas
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