NL2020441B1 - Cleaning system and method for cleaning the inside of a container - Google Patents
Cleaning system and method for cleaning the inside of a container Download PDFInfo
- Publication number
- NL2020441B1 NL2020441B1 NL2020441A NL2020441A NL2020441B1 NL 2020441 B1 NL2020441 B1 NL 2020441B1 NL 2020441 A NL2020441 A NL 2020441A NL 2020441 A NL2020441 A NL 2020441A NL 2020441 B1 NL2020441 B1 NL 2020441B1
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- Netherlands
- Prior art keywords
- base
- brush assembly
- cleaning
- container
- cleaning tool
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S3/00—Vehicle cleaning apparatus not integral with vehicles
- B60S3/008—Vehicle cleaning apparatus not integral with vehicles for interiors of land vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a cleaning system and a method for cleaning the inside of a container, wherein the system comprises a base and an extendable member that is extendable from said base in an entry direction, wherein 5 the system is provided with one or more drives for moving said base jjl a lateral direction, wherein the extendable member is arranged for holding a cleaning tool, wherein the extendable member or the cleaning tool is provided with one or more side detection sensors for detecting the side walls 10 of‘ the container, wherein the SYStEHl further comprises a control unit that is operationally connected to the one or more drives and that is operationally connectable to the one or more side detection sensors, wherein the control unit is arranged for controlling the lateral position of 15 the base in the lateral direction based on the detection signals from the one or more side detection sensors.
Description
BACKGROUND
The invention relates to a cleaning system and a method for cleaning the inside of a container.
US 4,112,533 A discloses an interior-exterior 15 truck body wash, including an elongated extendable boom
structure. | having a | base | and | free | ends. A carriage is |
provided | from which | the b | oom | is si_ | ipported in horizontal |
position | with the ba | se end | of | the b< | 30® supported from the |
carriage and the free end of the boom, extendable relative 20 to the carriage. The known interior-exterior truck body wash is further provided with a plurality of guide rails on the floor, to guide the trailer into a washing position. The carriage is shiftable back and forth along a horizontal path extending transversely of the boom and may be moved 25 into registry behind a trailer from a position disposed along one side of the trailer. The free end of the boom, which carries a washing head assembly, is extended relative to the base end of the boom and the carriage into the rear of the trailer and forwardly through the interior of the 30 trailer. The washing head assembly is operative to thoroughly wash and rinse the interior of the trailer during its forward movement through the interior thereof and its rearward movement there through upon retraction of the boom.,
EP 2 484 456 Bl discloses a device for the cleaning and maintenance of the inner walls of box bodies and containers, wherein the device is arranged on a telescope-like, extendable sliding arm, wherein the device is formed from a geometric metal cross with vertical and horizontal metal arms, wherein on the free ends of each of the vertical and horizontal metal arms a drive motor and at least one cleaning brush are arranged, wherein the cleaning brush is driven by means of the drive motor. The vertical and horizontal metal arms of the metal cross are steplessly displaceable back and forth by means of a respective hydraulic cylinder. This allows for optimally setting the pressure exerted by the cleaning brushes on the inner walls of the container.
summary of the invention
9, xA disadvantage of the known interior-exterior truck body wash according to US 4,112,533 A is that the trailer may be misaligned with respect to the direction of the boom, meaning that the longitudinal direction of the trailer is at. a slightly oblique angle with respect to the longitudinal direction of the boom. Consequently, although the carriage may be moved into .registry behind the rear of the trailer, this does not ensure that the washing head assembly, once it reaches the front of the trailer is still duly aligned with respect to the trailer. Depending on the angle of misalignment, the washing head assembly may be too far away from a particular surface of the interior to thoroughly wash and rinse said, particular surface and/or the washing head may collide with or get stuck against another surface of the interior.
A disadvantage of the known device according to EP 2 484 456 Bl is that its hydraulically driven, individually adjustable arms make the device unnecessarily complex and subject to maintenance and/or repairs.
It is an object | of the present | invention | to | |
ovide | a cleaning system | and a method for | cleaning | the |
side | of a container, | wherein one or | more of | the |
aforementioned drawbacks of the prior art can be reduced or eliminated.
According to a first aspect, the invention provides a cleaning system for cleaning the inside of a 5 container, wherein the container has a trailing end, a leading end and a box like body formed by at least a first side wall and a second side wall extending in a longitudinal direction between said trailing end and said leading end, wherein the cleaning system comprises a base 10 that is arranged to remain outside of the container and an extendable member that is extendable from, said base in an entry direction through the trailing end into the container towards the leading end. thereof, wherein the cleaning system is provided with one or more drives for moving said 15 base in a lateral direction perpendicular or substantially perpendicular to said entry direction, wherein the extendable member has a base end that is connected to the base and a distal end that is arranged for holding a cleaning tool, wherein the extendable member or the 20 cleaning tool is provided with one or more side detection sensors for detecting the side walls of the container, wherein the cleaning system further comprises a control unit that is operationally connected to the one or more drives and that is operationally connectable to the one or 25 more side detection sensors for receiving detection signals, wherein the control unit is arranged for controlling the lateral position of the base in the lateral direction based on the detection signals from the one or more side detection sensors.
The cleaning system according to the invention can thus effectively clean a container, even when the longitudinal direction of said container is misaligned with the entry direction of the extendable member. Moreover, because the base is movable in the lateral direction, the 35 cleaning tool itself does not have complex drives or actuators to facilitate adjustability in said lateral direction.
In a preferred embodiment the control unit is arranged for controlling the lateral position of the base in the lateral direction such that the cleaning tool is centered between the two side walls. Hence, the cleaning 5 tool can be centered between the two side walls, despite the misalignment of the container.
In a further embodiment the control unit is arranged for determining the center between the side walls at the location of the cleaning tool and for moving the 10 base in the lateral direction towards said determined center position. This embodiment works best when the cleaning tool can easily follow the position of the base in the lateral direction. Hence, a change in the position of the base is immediately reflected in the position of the 15 cleaning tool in the lateral direction. The cleaning tool may for example be provided with swivel wheels to facilitate movement in the lateral direction or the extendable member may be relatively rigid to forcefully impose the position of the base onto the cleaning tool.
In an alternative embodiment the control unit is arranged for determining the center between the side walls at the location of the cleaning tool and for moving the base in the lateral direction away from said determined center position during the extension of the extendable 25 member in the entry direction. This embodiment works best when the cleaning tool is not able to move easily together with the base in the lateral direction. Instead, the position of the base in the lateral direction can be used to counter-steer the cleaning tool such that it pivots towards the determined center and/or into alignment with the center line of the container.
In a preferred embodiment thereof the control unit is arranged for moving the base in the lateral direction towards said determined center position during a retraction of the extendable member in retraction direction opposite to the entry direction.
During the
retraction the direction. Hence, moving the base towards determined awards the determined center can actually cause the cleaning center and/or into the center line of the container.
In a further embodiment the control unit is arranged for continuously controlling the lateral position of the base in the lateral direction based on the detection signals from the one or more side detection sensors. By continuously controlling the lateral position of the base, the cleaning tool can be kept in an optimal position for cleaning throughout its operation.
In an alternative embodiment the control unit is arranged for controlling the lateral position of the base in the lateral direction when the cleaning tool is misaligned with respect to the center of container between the side walls and said misalignment exceeds a predetermined threshold value. By intermittently controlling the lateral position of the base, the one or more drives of the base can be operated less frequently, thus allowing them to cool down between movements. Also, less computing power is required at the control unit. Preferably, the threshold value is set in a range of two to twenty centimeters. Within said threshold value, the cleaning tool is still at an acceptable distance from both side wa11s.
In a further embodiment the cleaning system comprises one or more guiding members for guiding the movement of said base in the lateral direction. The base can be moved over the one or more guiding members more reliably and/or more accurately.
Preferably, the one or more guiding members are two rails extending mutually parallel in the lateral direction. The rails can ensure a linear movement of the base in the lateral direction. In a further embodiment thereof the base is provided with wheels for rolling over said rails, wherein the one or more drives are arranged for driving one or more of said wheels. By driving at least one of the wheels, the base can be moved in the lateral direction. Preferably, at least two wheels are driven to 5 prevent shearing; of the base relative to the rails.
In another embodiment the cleaning system comprises the cleaning tool, wherein the one or more side detection sensors are provided on the cleaning tool and wherein the control unit is operationally connected or 10 connectable to the one or more side detection sensors at said cleaning tool. With the cleaning tool included as part of the cleaning system, the control unit can be securely connected to the one or more side detection sensors.
Preferably, the cleaning tool is a washing head, 15 wherein the washing head comprises a coupling member for coupling the washing head to the distal end of the extendable member and a first brush assembly and a second brush assembly for cleaning the first side wall and the second side wall, respectively, in the lateral direction 20 and a third brush assembly and a fourth brush assembly for cleaning the bottom wall and the top wall, respectively, in a height direction perpendicular to the entry direction and the lateral direction, wherein each brush assembly comprises a brush and a brush holder for holding the 25 respective brush with respect to the coupling member, wherein either the first brush assembly and the second brush assembly are located in front of the third brush assembly and the fourth brush assembly and are movable with respect to the coupling member in the lateral direction or 30 the third brush assembly and the fourth brush assembly are located in front of the first brush assembly and the second brush assembly in the entry direction and are movable with respect to the coupling member in the height direction.
In a preferred embodiment thereof the third brush 35 assembly and the fourth brush assembly are located in front of the first brush assembly and the second brush assembly in the entry direction and are movable with respect to the coupling member in the height direction.
In a further embodiment the first brush assembly and the second brush assembly are fixed with respect to the coupling member in the lateral direction. As discussed 5 before, as the base is movable in the lateral direction, the cleaning tool itself does not require complex drives or actuators to facilitate adjustability in said lateral direction. In particular, the first brush assembly and the second brush assembly can simply be fixed to the coupling 10 member.
In a further embodiment the brushes of the first brush assembly and the second brush assembly define a first outer width of the washing head in the lateral direction and wherein the brushes of the third brush assembly and the 15 fourth brush assembly define a second outer width of the washing head in the lateral direction equal to or greater than the first outer width.
In a further embodiment the third brush assembly is movable in the height direction into a position in which 20 the brush of the third brush assembly partially extends in the height direction to a level below the lowest point of the brush of the first brush assembly and/or the second brush assembly. When the brush of the third brush assembly extends only partially below the brushes of the first brush 25 assembly and/or the second brush assembly, it. can contribute to cleaning the sidewalls, at least, at or near the bottom wall.
Additionally or alternatively, the fourth brush assembly is movable in the height direction into a position 30 in which the brush of the fourth brush assembly partially extends in the height direction to a level above the highest point of the brush of the first brush assembly and/or the second brush assembly.
In yet another embodiment the container has an 35 inclined bottom wall, wherein the base comprises a frame, wherein, the base end of the extendable member is hingably coupled to the frame so as to be pivotable about a pivot axis parallel or substantially parallel to the lateral direction, wherein the cleaning tool is provided with one or more wheels for running over the bottom wall and following the inclination of the bottom wall as the extendable member pivots about the pivot axis. The cleaning tool can thus automatically follow the inclination of the bottom wall by running with its one or more wheels over said bottom wall. The pivotable extendable member can provide the required freedom of movement.
In an embodiment thereof the base is further provided with a lifting member for pivoting the extendable member with respect to the frame about the pivot axis. By pivoting the extendable member, the height of the cleaning tool supported thereon can be adjusted to match the level of the bottom wall or to reduce the load at the cleaning tool.
In a further embodiment thereof the cleaning tool is provided with a load sensor for measuring the load on the cleaning tool. The measured load can be used as an indication whether the cleaning tool is correctly supported on the. bottom wall of the container.
In a further embodiment thereof the load sensor is arranged for actuating the lifting member when a threshold value for the load has been exceeded. The load increases when the extendable member is extended in the entry direction. The lifting member can compensate for i n c r e a s e d loads.
Preferably, the load sensor is a load cell that is located at the wheels of the cleaning tool. Hence, the
load can be measured | directly at the one or | more | wheels of | ||
the cleaning tool. | |||||
According | to | a second | aspect, | I Η θ | invention |
provides a method fo | K | cleaning the | inside | of a | container |
with the use of the cleaning system according to any one of fore men t i οn e d of operationally ’ f—·
C.
position of the base in the
Γ*Ί L cleaning control un centered between the two
In a further position.
in lateral direction wi lateral such that one or implementation of the same pos ition of c?
side walls.
embodiment the center towards said an alternative embodiment determines the zts r-t f- pi hi between the side walls he base in rom said determined center tne lateral flirecrion away position during the extension of the extendable
base i | n the | lateral dire | |
center | posit | ion during | 3 |
member | in a | retraction | di |
directi | on. | ||
In | a further | en | |
control | unit | c o n t i n u o u s 1 y | c< |
the ba; | se in | the lateral | di |
signals | from | the one or mo | re |
In | an a1ternati | vs | |
cont r o.l | unit | controls the | 1 |
towards said extendable c:
rection opposite to the entry diment of the method, the embodiment of the method, the ateral position of the base cleaning tool is misaligned exceeds a o threshold value.
Preferably, the threshold value a further embodiment
a.
situation in s positioned with its longitudinal ction offset over direction of the control unit controls the lateral position of the base based on the detection signals from the one or more side detection sensors to compensate for this offset.
In a further embodiment of the method, the container is provided with doors for opening and closing the trailing end of the container, wherein the method comprises the step of fixing the doors relative to the surroundings in a position in which the doors extend parallel or substantially parallel to the respective side walls. By fixing the doors in said position, the doors can be cleaned as the cleaning tool moves into and/or out of the container.
In a further embodiment of the method, the container has an inclined bottom wall, wherein the base comprises a frame, wherein the base end of the extendable member is hingably coupled to the frame so as to be pivotable about a pivot axis parallel or substantially parallel to the lateral direction, wherein the cleaning tool is provided with one or more wheels for running over the bottom wall and following the inclination of the bottom wall as the extendable member pivots about the pivot axis.
In a further embodiment thereof, the method further comprises the step of using a lifting member to pivot the extendable member about the pivot axis and thereby raising or lowering the cleaning tool relative to the base and/or the container.
In a further embodiment thereof the base is
provided | with | 3 J. O 3 Ct | sensor for measuring the load on | the |
cleaning | tool | - | ||
Pre | ferably, | the load sensor is arranged | Org γ' | |
actuating | the | lifting | member when a threshold value for | r 1-, p |
load has | been | exceeded | . | |
The | various | aspects and features described | and |
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
figures 1A-1F show side views of a cleaning system during the steps of a method for cleaning the inside of a container according to the invention;
figures 2A-2.C show top views of the cleaning system according to figures 1A-1F during steps of the method for cleaning the container;
figures 3A-3H show top views of the cleaning system according to figures 1A-1F during steps of an alternative method for cleaning the container;
figure 4 shows a side view of a detail of the cleaning system of figure 1A;
figure 5 shows an isometric view of a washing head of the cleaning system according to figure 1A;
figure | 6 shows | a cross | section of | the | washing | |
head | according to | line VI | - VI in fi | .gure 5; and | ||
figure | 7 snows | a cross | section of | the | washing | |
head | according to | line VII | - VII in | figure 6. |
system
DESCRIPTION
OF THE
system 1 may be used to clean
ion.
shipping containers or
Figure 1A shows a cleaning area 8 and a truck and trailer combination 9 that is positioned in said cleaning area 8 relative to the cleaning system 1. The truck and trailer combination 9 carries a container 90. The container 90 has a trailing end 91, a leading end 92 and a box like body formed by a plurality of walls extending between said trailing end 91 and said leading end 92 in a longitudinal direction L. As shown in top view in figure 2A, the container 90 has a center line C between the side walls 95, 96 parallel to said longitudinal direction L. The plurality of walls comprises a bottom wall 93 and a top wall 94, as shown in figure 1A, and a first side wall 95 and a second side wall 96, as shown in figure 2A. The container 90 may further include two doors 97, as shown in figure 2A, to open and close the trailing end 91 of the container 90. In figures 1A-1F, the second wall 96 has been hidden to expose the cleaning system 1 inside the container 90. Similarly,
in figures 2A--2C and 3A- | 3H, the | top wall | 94 has | been |
hidden, to expose the | cleaning | system 1 | inside | the |
container 90. | ||||
The cleaning ar | •ea 8 comprises a | pit 81 | for |
receiving the truck and trailer combination 9 and a platform 82 for supporting the cleaning system 1 relative to the truck and trailer combination 9 in the pit 81. As shown in figure 2A, the pit 81 may comprise one or more lanes 83, 84 to receive one or more truck and trailer combinations 9. The truck and trailer combination 9 he trailing end 91 may means, e.g. by reachstacker or another contair case the truck, and trailer combination 9
angle towards the platform 82. As a result,
90, s bot om is same or substantially the same downwardly sloping angle he leading end 92 towards the such water, dirt and cleaning agents flushed influence of gravit the container be olaced on at the same downwardly such a case, there may be no pit or the pit may be level.
As shown in figure 1A, the cleaning system 1 comprises a base 2 that is arranged to remain outside of or external to the container 90 and an extendable member 3 that is extendable from said base 2 in an entry direction E through the trailing end 91 into the container 90 and towards the leading end 92 thereof. In this example, the base 2 comprises a frame 20 for holding various components of the cleaning system 1. The extendable member 3 is supported by and/or connected to the frame 20 of the base 2 in a manner that will be described in more detail hereaf ter .
As shown in figures 1A and 2A, the cleaning system 1 further comprises a cleaning tool 4 that is held by the extendable member 3 with respect to the base 2. In this exemplary embodiment, the cleaning tool 4 is a washing head 40 for washing the container 90. Alternatively, the cleaning system. 1 may be fitted with a different cleaning tool, e.g. a rinsing head or a drying head (not shown) . In yet another alternative embodiment, two or more cleaning systems may be provided (not shown)
may alternate to between rinsing, drying and/or other steps of a method for cleaning
inside of a container.
aid two or more cleaning systems could for example perform parallel cleaning processes in respective lanes 83, 84 in figure 2A.
As further shown in figure 2A, the base 2 is horizontally movable in a lateral direction T transverse, perpendicular or substantially perpendicular to the entry direction E of the extendable member 3 into different lateral positions relative to the container 90. In this example, the cleaning system 1 comprises one or more guiding members 10 for guiding the movement of said base 2 in the lateral direction T. More in particular, the one or more guiding members 10 are two rails 11, 12 extending mutually parallel in the lateral direction T. As best seen 5 in figure 1A, the base 2 is provided with wheels 21 for rolling over said rails 11, 12. Alternatively, the base 2 may be provided with wheels 21 that directly contact and run on the platform 82 of the cleaning area 8. The cleaning system 1 is further provided with one or more drives 22 for 10 driving the wheels 21, and thus the base 2, in the lateral direction T over the rails 11, 12, The base 2 further holds one or more reservoirs 23 for water and/or cleaning agents.
As best seen in figures 1A-1F, the extendable member 3 is steplessly and/or continuously extendable in 15 the entry direction E and retractable in a retraction direction R opposite to the entry direction E. The extendable member 3 has a base end 31 that is connected to the base 2 and a free end or distal end 32 that holds the cleaning tool 4. The base end 31 is preferably hingably 20 coupled to the frame 20 of the base 2 so as to be pivotable about a pivot axis P parallel or substantially parallel to the lateral direction T. The base 2 is further provided with a lifting member 24 for pivoting the extendable member 3 with respect to the frame 2 0 about the pivot axis P. The 25 lifting member 24 is preferably a hydraulic cylinder. By pivoting the extendable member 3 about the pivot axis P, the cleaning tool 4 at the distal end 32 of the extendable member 3 can be raised or lowered with respect to the base 2 and/or the container 90, e.g. to position the cleaning 30 tool 4 at the same level as the bottom wall 93 or to follow the sloping angle of said bottom wall 93 in the entry direction E as a result of the slope of the pit 81.
In this exemplary embodiment, the extendable member 3 is a telescopic boom having a plurality of boom 35 sections 33 that telescopically slide or roll into and out of one another. Each boom section 33 except for the boom section 33 closest to the distal end 32 are provided with a boom sections the the leading end 92 of the
9. The extendable member 3 may alt cl mechanism, for example
In figure member 3 extension of the extendable member 3 c on € airier show the direction owards the leading until the an extended position at said leading is cleaned by the cleaning tool 4. Figure IF shows that the direction R.
shown in figures 1A-1F, 2A-2C and 3A-3H is a washing head member is therefore connected to the via provided with one best seen figures ΊΑ-IF, for runnina or he bottom wall 93 o comprises irs
96, a third brush a part & 1 are additionally arranged for cleaning both side walls 95, 96 at or near the bottom wall 93 and at or near the top wall 94, respectively, in a manner that will be described hereafter in more detail.
As shown in detail in figure 4, the cleaning tool 4 may optionally be provided with a load sensor 63 for measuring the load on the cleaning tool 4. In this example, the load sensor 63 is a load cell that is located at the one or more wheels 62 of the cleaning tool 4, in particular between the one or more wheels 62 and the coupling member
6. Alternatively, the load may be derived from the pressure member member 24 may be actuated automatically when a threshold the tool 4 when the extendable member de ct is pivoted about
As the entry direction
i. f t i n g memb e r the oivot axis member 3 o effectively reduce the snown comprises a brush and a brush to
The brush holder 46 may be provided shield the coupling member 6 from cl _L S O additional spout or nozzles (not shown) for spraying and/or the walls
9.
rst assembly 41 and the second brush assembly 42 are rotatable with respect to their respective brush holders 46 about a first brush axis Bl and a second brush axis B2 parallel to said first brush axis Bl, respectively. Said first brush axis Bl and said second brush axis B2 preferably extend in an upright or vertical direction. The brushes 5 of the third brush assembly 43 and the fourth brush assembly 44
Γ1 holders 4 6 about a third brush axis B3 and a fourth brush axis B4 parallel to the third brush axis B3, respectively,.
Said third brush axis B3 and a fourth brush axis B4 extend perpendicular to the first brush axis Bl and the second brush axis B2, preferably in a level or horizontal 5 direction. Each brush assembly 41-44 further comprises a drive 47 for driving the rotation of the brushes 5 about their respective brush axes B1-B4.
Figure 7 shows the drive 47 in cross section at a center plane M of the brush 5, perpendicular to the brush 10 axis B4. The drive 47 comprises a motor 48 and a transmission member 49, e.g. a chain or belt, that is driven by said motor 48 and engages the brush 5 at the center plane M thereof, in a manner that will be described in more detail hereafter. By driving the brush 5 at the center plane M, the ends of said brush 5 can be kept free of any objects that could interfere with the ability of the brush 5 to clean the container 9.
As best seen in figure 6, the brush holders 46 of the first brush assembly 41 and the second brush assembly 20 42 are directly mounted and/or fixed to the coupling member and thus are arranged to remain stationary with respect to the coupling member 6 during cleaning. In other words, their respective brushes 5 are rotatable about the respective brush axes Bl, B2, while the brush axes Bl, B2 25 themselves do not move and/or translate with respect to the coupling member 6 in the lateral direction T. The first brush assembly 41 and the second brush assembly 42 may be fixed to the coupling member 6 at the position of their respective drives 47 or at any other position along the 30 coup1ing member 6.
In contrast, the brush holders 4 b of the third brush assembly 4 3 and the fourth brush assembly 44, as shown in figure 5, are connected to the coupling member 6 in a way so as to be movable in a height direction H 35 perpendicular to their respective brush axes B3, B4, the entry direction E and/or the lateral direction T. In particular, the coupling member 6 is provided with one or more linear guides 61 extending in the height direction H and the brush holders 46 of the third brush assembly 43 and the fourth brush assembly 44 are arranged to slide in said height direction H along the one or more linear guides 61. In this example, a linear drive (not shown) is provided between the coupling member 6 and the brush holders 46 of the third brush assembly 43 and the fourth brush assembly 4 4 for moving said brush holders 4 6 up and down along the one or more linear guides 61.
The third brush assembly 43 and the fourth brush assembly 44 are arranged in front of the first brush assembly 41 and the second brush assembly 42 in the entry direction E. Consequently, the brushes 5 of the third brush assembly 4.3 and the fourth brush assembly 4 4 are in a position to clean the leading end 92 of the container 90 when the washing head 40 is in the extended position of figures 1D-1F. By moving the third brush assembly 43 and the fourth brush assembly 44 up and down in the height direction H, the entire surface of the leading end 92 of the container 9 can be cleaned.
It will be apparent to one skilled in the art that in an alternative embodiment (not shown) , the third brush assembly 43 and the fourth brush assembly 44 may be fixed to the coupling member 6 and the first brush assembly 41 and the second brush assembly 4 2 are movable in the lateral direction T with respect to the third brush assembly 43 and the fourth brush assembly 44, respectively. In that case, the one or more linear guides 61 extend in the lateral direction T. The first brush assembly 41 and the second brush assembly 42 would be in front of the third brush assembly 43 and the fourth brush assembly 44 to clean the leading end 92 of the container 90.
Figure 6 shows the brush 5 of the fourth brush assembly 44 in cross section. Said brush 5 is exemplary for the brushes 5 of the other brush assemblies 41-43. Said brush 5 comprises a brush core 50 extending in and/or defining the direction of the respective brush axis B4.
Preferably, the brush core 50 is the same for all of the brushes 5. The brush 5 further comprises one or more bristle sections 51-54 arranged side-by-side in a direction parallel to the respective brush axis B4. Each bristle 5 section 51-54 comprises a plurality of bristles distributed in a circumferential direction about the brush core 50 and extending radially outwards from, said brush core 50. In this exemplary embodiment, the brush core 50 has a core diameter DI in the range of ten to twenty-five centimeters.
The bristles of the bristle sections 51-54, when uncompressed, form a circumferential brush surface with a brush diameter D2 in the range of forty to one-hundred centimeters .
As best seen in figure 5, the brushes 5 of the 15 first brush assembly 41 and the second brush assembly 42
comprise | a main | part 5 5. | The brushes 5 of | the | thi | rd | brush |
assembly | 4 3 and | the fourt | h brush assembly | 4 4 a | re | pre | jvided |
with the | same ma | in part 5 | 5 that is extend | ed on | bo | th | sides |
in the dl | .rection | of their | respective brush | axes | B3, | rz | 1 with |
an additional, separately mountable extension part 56.
Hence, all brushes 5 can be assembled in substantially the same manner out of the same main part 55 and an optional extension part 56, thus significantly simplifying the construction thereof. As shown in figure 6, the main part 25 55 of the brush 5 has a first length XI in a direction parallel to the respective brush axis B4. The combination of the main part. 55 and the extension parts 56 on either side of the main part 55 has a second length X2 in a direction parallel to the respective brush axis B4.
As further shown in figure 6, the brush 5 comprises a central bristle section 51 on either side of the center plane [4, followed on either side by a main
bristle . | section 52, an rei | nforcement bristle | section | 53 and |
a side b | ristle section 54. | The central bristl | e secti | ons 51, |
the main | bristle sections | 52 and the reinfor | cement | bristle |
sections | 53 form the main | part 55 of the bru | sh 5. T | he side |
bristle | section 54 forms | the extension part | 5 6 on | θ ί r η θ p |
side of the main part 55.
The bristles at the central bristle sections 51 are pointed slightly towards each other from, opposite side of the center plane M to substantially close the circumferential brush surface around the connection of the
drive | 47 to the brush c | r e 30 | at | said center plane M. In | |
partic | ular, it can be | observed | in figure 6 that the | ||
transm | ission member 49 | extends | from | the motor 4 8 to the | |
brush | core 50 through | a gap | 57 | ir | ί between the central |
bristle sections 51, wh | ich gap | 57 | 5 substantially closed |
at the outside of the brush 5 by the at least partially overlapping bristles of the respective central bristle sections 51.
The bristles at the main bristle sections 52 are arranged for cleaning surfaces of the container 90 in or substantially in the circumferential direction of the brush
5. In this particular example, the bristles in the main bristle sections 52 have a cross shaped or X-shaped profile (not shown) so that the bristles not only clean at their respective outer ends, but also at the sides along the length of the bristles.
The bristles at the reinforcement bristle sections 53 are more resilient than the bristles of the adjacently located main bristle sections 52 and are pointed slightly towards said adjacently located main bristle sections 52. At such orientation, the bristles of the reinforcement bristle sections 53 form a less flexible ring at one side of the adjacently main bristle sections 52 that can prevent that the bristles of said adjacently located main bristle sections 52 slack under the influence of gravity. This is particularly relevant for the vertically extending brushes 5 of the first brush assembly 41 and the second brush assembly 42 in figure 5. The bristles at the reinforcement bristle sections s3 are oreferablv mounted to o ü;
X 1 15 again more rigid, less flexible and/or less resilient than
the bristles of the reinforcement bristle contrast to
extend under an oblique angle with respect to the respective brush axis B4 and are pointed in a direction away from the center plane M to clean surfaces of the container 90 both in the circumferential direction and at the sides of the brush 5. Hence, the side bristle sections are particularly useful for cleaning at least part of the sidewalls 95, 96 as shown in figure 2A and/or the
corners | between | said sidewalls | 95, 96, the bot/ | tom wall | 93 |
and the | top wall | 94 in figure 1 | A. The bristles | of the si | .de |
bristle | sections | 54 are mounted | to a detachable | end secti | |
or end 1 | cap 59 of | the brush core | 50. | ||
As can | be observed in | figure 5, the b | rushes 5 | of |
the first brush assembly 41 and the second brush assembly d i r ect ion T, i n
width | W1 of the | washing head | 40 | in the | lateral direct! | Q7-O ψ | |
from | the brush | 5 of the | fir | ’St | brush | assembly 41 to | the |
brush | 5 of the | second br | ush | as | sembly | 42, including t | .heir |
respective uncompressed | brus | K | diameters D2. Said f | first |
the is or width
96.
such that compressed or bend of the brushes with pressure ypical. container, as shown in of a pp r o x i ma t e1y e side
W1 should preferably be
The resilience of the bristles means
θ Ώ t ID Θ t θ y* S
brush assembly 41 and the second brush assembly 42 and/or without the need to make the first brush assembly 41 and the second brush assembly 42 movable.
It can further be observed from figure 5 that the brushes 5 of the first brush assembly 41 and the second brush assembly 42 have a first length XI in the height direction H that is less than the height between the bottom, wall 93 and the top wall 94 of the container 90 in figure 1A. Hence, the first brush assembly 41 and the second brush assembly 42 according to the exemplary embodiment as shown
are not | capable | of cleaning the | entire height | of the | side |
walls 94, | 95 . | ||||
The th | ird brush assemb | ly 4 3 and the | fourth t | jrusn | |
assembly | 44 are | however movable | in the height | directi | on H |
into a position in which their brushes 5 extend partially beyond the brushes 5 of the first brush assembly 41 and the second brush assembly 42 in said height direction H. Moreover, as previously discussed and shown in figure 6, the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44 are provided with extension parts 56 that extend the length of said brushes 5 to the second length
X2. Hence, as shown in figure 5, the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44 define a second outer width W2 of the washing head 4 0 equal to the second length X2 in the lateral direction T. Said second outer width W2 is preferably equal to or greater than the first outer width W1 defined by the brushes 5 of the first brush assembly 41 and the second brush assembly 42. Consequently, the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44 - if positioned correctly
- are capable of cleaning the remaining surfaces of the side walls 94, 95 during the extension of the extendable member 3 in the entry direction E in figures 2A-2C. Hence, in combination, the third brush assembly 43 and the fourth brush assembly 44 supplement the first brush assembly 41 and the second brush assembly 42.
As shown in figure 2A, the cleaning system 1 sensor are operationally connectable to relative to the container detectina the the container cleaning tool to ne control relative position more may add: and/or a detecting particular, the cleaning tne
95,
T.
or tor the
94, bottom /3 are said •~7
72,
3 mav on the extendable member 3 plural laser other of or near tne tool are
4. Preferably, laser sensors.
the
The beams are schematically snow:
wit radar or
The cleaning system 1 may additionally comprise an extension sensor 74 for detecting the distance between the cleaning tool 4 and the base 2 in the entry direction 30 E. Said extension sensor 7 4 may be arranged on either the base 2, the extendable member 3 or the cleaning tool 4.
The control unit 7 is further operationally and/or electronically connected or connectable to the one or more drives 22 of the base 2 for controlling said one or 35 more drives 22 in response to detection signals received from the plurality of sensors 71-74. In particular, said control unit 7 is arranged for controlling the lateral position sensors 7 of the base 2 with respect to the container 90 detection signals from, the one side detection .
The control unit 7 may also be operationally and/or electronically connected or connectable to the load sensor 63 as shown in figure 4 to actively control the angular position of the extendable member 3 about the pivot axis P in. response to the measured load or to determine whether the cleaning tool 4 has been correctly placed and/or supported on the bottom wall 93 of the container 9.
A method for cleaning the inside of a container 90 using the previously discussed cleaning system 1 will be elucidated below’ with reference to figures 1A-1F, 2A-2C and 4-7 .
Figure 1Ά shows the situation in which the base 2 of the cleaning system 1 is positioned opposite to the trailing end 91 of the container 90 and wherein, the cleaning tool 4 is positioned at said trailing end 91 to start the cleaning operation. The doors 97 of the container 90 have been opened and are optionally fixed with respect to the surroundings, preferably in an orientation in. which the cleaning tool 4 can also clean said doors 97. More preferably, the doors 97 are fixed in an orientation in which they extend parallel or substantially parallel to the respective side walls 95, 96.
Depending on the height of the bottom wall 93 at the trailing end 91 of the container 90 relative to the platform 81, the lifting member 24 may be operated to lift the extendable member 3, and consequently the cleaning tool 4 supported thereon to an appropriate height. The load sensor 63 at the one or more wheels 62 can be used to determine whether the cleaning tool 4 has been correctly placed and/or supported on the bottom wall 93. The same situation is shown in top view in figure 2A. As shown in figure 2A, the truck-trailer combination 9 is not perfectly positioned in the lane 83 and - as a result - the longitudinal direction L or the center line C of the container 90 is offset over a small oblique angle A, e.g. one or two degrees, with respect to the entry direction E of the extendable member 3. The control unit 7 may be configured, programmed or arranged for automatically compensating for this offset by adjusting the lateral position of the base 2 in the lateral direction T based on detection signals from the one or more side detection sensors 71 such that the cleaning tool 4, at least at the start of the cleaning operation, is centered between the 10 two side walls 95, 96 at the trailing end 91 of the container 90. During the approach of the cleaning tool 4 towards the trailing end 91 of the container 9, the cleaning tool 4 may already be activated to clean the doors 97 of the container 90.
Figures IB and 1C show steps of an extension stroke in which the extendable member 3 is extended to move the cleaning tool 4, in this example in the form of a washing head 40, into the container 90 in the entry direction E. During said extension stroke the nozzles (not 20 shown) may be activated to spray cleaning agents onto the inside of the container 90. Optionally, the brushes may already be rotated to apply or at least partially clean the walls of the container 90. In this example however, the brushes are not actively cleaning the inside of the 25 container 90 during the extension stroke.
Figures IB and 1C show two steps of extending the extendable member 3 in the entry direction E over the extension stroke towards the leading end 92 of the container 90 while the cleaning tool 4 moves along the 30 inside of the container 90 to spray cleaning agents on and/or at least partially clean the respective walls 93--96. Figures 2B and 2C show the same two steps in top view.
During the extension of the extendable member 3 in the entry direction E, the one or more side detection sensors 35 71 may intermittently or continuously detect one or both side walls 93 and send corresponding detection signals to the control unit 7. The control unit 7 can subsequently determine the center between the side walls 95, 96 at the position of the cleaning tool 4 at different stages of the extension of the extendable member 3 in the entry direction E. The control unit 7 subsequently determines whether the cleaning tool 4 is still centered between the side walls 95, 96. The control unit 7 is configured, programmed or arranged to continuously control the drives 22 in the base 2 to adjust the lateral position of said base 2 towards the determined center between the side walls 95, 96 such that the cleaning tool 4 continuously remains in the center and/or close to the center line C of the container 90 between the side walls 95, 96. Alternatively, as schematically shown in figures 2B and 2C, the control unit 7 may be configured, programmed or arranged to control the drives 22 in the base 2 to adjust the lateral position of said base 2 only when the misalignment of the cleaning tool 4 with respect to the center of container 90 between the side walls 95, 96 exceeds a predetermined threshold value. Said threshold value may for example be set in the range of two to twenty centimeters.
Figures 1C, ID and IE show the steps of cleaning the leading end 92 of the container 90, specifically when using the cleaning tool 4 in the form of the washing head 40. Once the extendable member 3 is extended such that the third brush assembly 43 and the fourth brush assembly 44 contact the leading end 92 of the container 90, the extension stroke of the extendable member 3 in the entry direction E is completed. The washing head 40 is now ready
to clean t | he 1 | ending end 92 of t | he container | 9 0 | prior to a |
retraction | str-. | ske of the washing | head 40 in | the | retraction |
direction | R. I | n figure 1C, when | the washing | he a | d 40 first |
arrives at | the | leading end 92 of | the containe | r 2, | the third |
brush assembly 4 3 and the fourth brush assembly 4 4 may be moved apart in the height direction H into contact with the
bottom wall | 93 and t | he top wall 94, | respect | lively, at or |
near the lea | ding end | 92. The brushes | ; 5 ma y | be driven in |
rotation - | if not | rotating alread | [y. The | third brush |
assembly 4 3 and the moved directly into
4 may also be in figure ID or
IE brush assembly 4 4 has proximity to, at, above or directly above assembly 43 shows he situation in
Clean trie rower half or end 92. It
W.T. 11 be apparent to one skilled t h a t a 11 e r n a t i v e 1 y, be moved upwards into close proximity o, at, below or directly below t both brush assemblies 4 3, 4 4 may subsequently be which has substantially the same result.
the shown sembly 4 3 and the fourth washing head 4 are moved height direction towards and into contact with the bottom detection signals from
94, may be configur espectively. The control unit
edz | programmed or | arranged | for | |
linci | said brush assei | rnblies | 43, | 44 |
W a. 1. J_ | 93 and the top wall 94 t | >ased | on | |
bottom detection | sensor | 72 | and |
the third brush brush 5 thereof to a below and the second brush assembly 42, the third brush assembly 43 can simultaneously clean the bottom wall 93, at least part of the side walls 95, 96 and the corners between the side walls 95, 96 and the bottom wall 93. Similarly, by moving the fourth brush assembly 44 into a position in which the brush 5 thereof extends in the height direction H to a level above the highest point of the brushes 5 of the first brush assembly 41 and the second brush assembly 42, the fourth brush assembly 44 can simultaneously clean the top wall 94, at least part of the side walls 95, 96 and the corners between the side walls 95, 96 and the top wall 94.
In other words, with the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44 maximally spaced apart in the height direction H, the height of the washing head 4 0 at the third brush assembly 4 3 and the fourth brush assembly 44 is greater than the first length 0 XI of the brushes 5.
The movability and/or strategic positioning of the third brush assembly 43 and the fourth brush assembly
4 4 relative to the first | : brush assembly | 41 and the second | |
brush assembly 42 means | that | the washing | head 40 according |
to the invention can be | easi | ly adapted t | :o clean containers |
90 with varying heights. | In | particular, | containers 90 with |
heights in the range of | the | length XI of the brushes 5 of |
the first brush assembly 41 and the second brush assembly in the height direction H to said length XI plus the extra height covered by the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44 can be cleaned reliably. The extra height is preferably equal to the sum of the two radii of the brushes 5 of the third brush assembly 43 and the fourth brush assembly 44, which is the same as the second diameter D2 of one of said brushes 5, as shown in figure 6. In this particular example, the washing head 40 is capable of washing the entire height of containers 90 have a height in the range of two meters and fifteen centimeters to two meters and seventy centimeters.
Figure IF schematically shows the cleaning tool 4 ready for the retraction stroke in the retraction direction
R. During this retraction stroke, the control unit 7 may similarly control the position of the base 2 in response to the detection signals from the one or more side detection sensors 71 to keep the cleaning tool 4 centered between the side walls 95, 96. During the retraction stroke of the extendable member 3 in the retraction direction R, the rotation direction of the brushes 5 at the washing head 40 may be reversed to aid the flushing out of water, cleaning agents and/or dirt. This flushing out is promoted further by the downwardly sloping angle of the pit 81 towards the platform 82.
In the method above, it is assumed that the cleaning tool 4 can easily follow the position of the base 2 in the lateral direction T towards the determined center between the side walls 95, 96 without substantial friction. In order to reduce friction, the one or more wheels 63 of the cleaning tool 4 may be formed as one or more swivel wheels. Optionally, the extendable member 3 can be made relatively rigid to cause the cleaning tool 4 to follow the movements of the base 2 in the lateral direction T.
In practice however, the one or more wheels 63 are fixed to keep the cleaning tool 4 in the right track. This has the drawback that when the base 2 is moved in the lateral direction T as the cleaning tool 4 is extended into the container 90, corrections of the base 2 away from the side walls 95, 96 towards the determined center between said side walls 95, 96 actually cause a pivoting of the cleaning) tool 4 in the opposite direction, thereby steering said cleaning tool 4 into the side wall 95, 96 from which the base 2 is moving away. Figures 3A-3H show steps of an alternative method in which this pivoting of the cleaning tool 4 is actually used advantageously to steer the cleaning tool 4 away from the side walls 95, 96 and keep it centered or substantially centered within the container 90.
As | shown m figures 3A | and 3B, the | cleaning tool | |
4 is init: | Lal | ly extended into the | container 9 | in the entry |
direction | E ' | without correction in | the lateral | direction L. |
In figure | Ό Τ'* s gs | , the cleaning tool | 4 starts to | approach the |
second side wall 96. The one or more side detection sensors 71 send signals representative of the off-center position of the cleaning tool 4 to the control unit 7. As shown in figure 3C, the control unit 7 subsequently controls the one 02? mo po o^ivos 22 of too base 2 to move said base 2 in the ie determined center between away from th tends to in the
tool 4 remains | in | its off-center position | . The base 2 | is |
now positioned | at | an angle behind the c | leaning tool | 4, |
considered in | the | extension direction E. | This causes | the |
cleaning tool 4 to pivot slightly towards the determined center position and/or into alignment with the center line is
a.s shown in figures sD and 3E, it is actually steered towards and/or into he container
90, alignment with the center line C of the container 90.
This counter-steering of the base 2 behind cleaning tool container 90 has proven more effective than actually trying to force the cleaning tool 4 to move together with the between pivoted cleaning tool 4 and the ma n u f a ct u ri ng t h e extendable (for example or bv providing tolerances betwe boom sections 32 member 3. In particular, as shown in figures 3C, cleaning tool be increased as more boorn can effectively
It is noted that in this alternative method, the counter-steering of the base 2 behind the cleaning tool 4 does not apply during the retraction stroke in the retraction direction R, as shown in figures 3F, 3G and 3H. During the retraction of the cleaning tool 4, the base 2 is located in front of the cleaning tool 4, considered in the retraction direction R. Hence, the base 2 should now be moved in the lateral direction T towards determined center between the side walls 95, 96 so that the cleaning tool 4 pivots towards and/or into alignment with the center line C of the container 90.
It is to be understood that the above description 5 is included to illustrate the operation of the preferred, embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
Claims (4)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2020441A NL2020441B1 (en) | 2018-02-15 | 2018-02-15 | Cleaning system and method for cleaning the inside of a container |
EP19714833.1A EP3752395A1 (en) | 2018-02-15 | 2019-01-18 | Cleaning system and method for cleaning the inside of a container |
PCT/NL2019/050028 WO2019160403A1 (en) | 2018-02-15 | 2019-01-18 | Cleaning system and method for cleaning the inside of a container |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2020441A NL2020441B1 (en) | 2018-02-15 | 2018-02-15 | Cleaning system and method for cleaning the inside of a container |
Publications (1)
Publication Number | Publication Date |
---|---|
NL2020441B1 true NL2020441B1 (en) | 2019-08-22 |
Family
ID=61628435
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NL2020441A NL2020441B1 (en) | 2018-02-15 | 2018-02-15 | Cleaning system and method for cleaning the inside of a container |
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NL (1) | NL2020441B1 (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4112533A (en) * | 1976-10-07 | 1978-09-12 | Brager Douglas R | Interior-exterior truck body wash |
EP0571332A1 (en) * | 1992-05-21 | 1993-11-24 | Hervé Lavy | Automatic cleaning device for container, tubs, casks or the like |
GB2299770A (en) * | 1995-04-11 | 1996-10-16 | Systems | Liquid distribution device |
EP1166903A2 (en) * | 2000-06-28 | 2002-01-02 | IWD ApS | Sluicing device for use in an apparatus for cleaning of containers |
EP2008728A1 (en) * | 2006-04-17 | 2008-12-31 | Proyectos Y Realizaciones San Cristóbal S.L. | Container-cleaning system |
WO2011141354A1 (en) * | 2010-05-11 | 2011-11-17 | Michaud Grosbenoit Frederic | System for cleaning the inside of an enclosure, cleaning equipment including such a system and method for cleaning the inside of an enclosure |
-
2018
- 2018-02-15 NL NL2020441A patent/NL2020441B1/en active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4112533A (en) * | 1976-10-07 | 1978-09-12 | Brager Douglas R | Interior-exterior truck body wash |
EP0571332A1 (en) * | 1992-05-21 | 1993-11-24 | Hervé Lavy | Automatic cleaning device for container, tubs, casks or the like |
GB2299770A (en) * | 1995-04-11 | 1996-10-16 | Systems | Liquid distribution device |
EP1166903A2 (en) * | 2000-06-28 | 2002-01-02 | IWD ApS | Sluicing device for use in an apparatus for cleaning of containers |
EP2008728A1 (en) * | 2006-04-17 | 2008-12-31 | Proyectos Y Realizaciones San Cristóbal S.L. | Container-cleaning system |
WO2011141354A1 (en) * | 2010-05-11 | 2011-11-17 | Michaud Grosbenoit Frederic | System for cleaning the inside of an enclosure, cleaning equipment including such a system and method for cleaning the inside of an enclosure |
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