NL2019648B1 - Energy harvester and method of manufacturing such an energy harvester - Google Patents
Energy harvester and method of manufacturing such an energy harvester Download PDFInfo
- Publication number
- NL2019648B1 NL2019648B1 NL2019648A NL2019648A NL2019648B1 NL 2019648 B1 NL2019648 B1 NL 2019648B1 NL 2019648 A NL2019648 A NL 2019648A NL 2019648 A NL2019648 A NL 2019648A NL 2019648 B1 NL2019648 B1 NL 2019648B1
- Authority
- NL
- Netherlands
- Prior art keywords
- frame
- flexible element
- energy harvester
- bending
- bending element
- Prior art date
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K35/00—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit
- H02K35/04—Generators with reciprocating, oscillating or vibrating coil system, magnet, armature or other part of the magnetic circuit with moving coil systems and stationary magnets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
- Micromachines (AREA)
Abstract
Energy harvester (1) comprising electrical outlet terminals (2, 3), a magnet and an electrical coil (4) directly or indirectly connected to said terminals (2, 3), as well as an assembly (6) of a first frame (7) and a second frame (8) 5 positioned within the first frame (7) and connected thereto with at least one flexible element (5) or flexure that sup— ports the second frame (8) within the first frame (7), and wherein the second frame (8) is movable with reference to the first frame (7) and is equipped to house one of the magnet and 10 the electrical coil (4) whereas the other of the magnet and the electrical coil (4) is fixed relative to the first frame (7) so as to arrange that movement of the electrical coil (4) relative to the magnet causes electrical power to appear at the electrical outlet terminals (2, 3), and wherein the at 15 least one flexible element (5) or flexure is embedded in a substance in liquid condition that is solidified with the flexible element (5) or flexure embedded therein and which so— lidified substance forms part of or connects to both the first frame (7) and to the second frame (8).
Description
Energy harvester and method of manufacturing such an energy harvester
The invention relates to a method of manufacturing an energy harvester, and such an energy harvester comprising electrical outlet terminals, a magnet and an electrical coil directly or indirectly connected to said terminals, as well as an assembly of a first frame and a second frame positioned within the first frame and connected thereto with at least one flexible element or flexure that supports the second frame within the first frame, and wherein the second frame is movable with reference to the first frame and is equipped to house one of the magnet and the electrical coil whereas the other of the magnet and the electrical coil is fixed relative to the first frame so as to arrange that movement of the electrical coil and magnet relative to each other causes electrical power to appear at the electrical outlet terminals.
Such an energy harvester is known from GB-A-2 446 685.
In general it is possible that the electrical coil connect to the outlet terminals and that externally from the energy harvester the output power available at the outlet terminals is conditioned. It is however also possible that the electronics for conditioning the power from the electrical coil are embedded in the energy harvester, to provide directly usable power at the outlet terminals. A problem in the construction of energy harvesters is accuracy in positioning the second frame with reference to the first frame. This problem is connected with the desired deflection characteristics of the second frame with reference to the first frame which are determinative for the dynamic characteristics of the energy harvester and the power that can be generated with the harvester.
It is known to apply screw or glue connections between the at least one flexible element or flexure and the first frame and second frame, but in all known types of connection providing an exact and stress-free placement is a difficult task.
The invention aims at providing a solution for this problem.
Accordingly the invention proposes an energy harvester and a method of manufacturing such an energy harvester in accordance with one or more of the appended claims.
Essentially the energy harvester of the invention and the method of its manufacture provides that the at least one flexible element or flexure is embedded in a substance in liquid condition that is solidified with the flexible element or flexure embedded therein and which solidified substance forms part of or connects to both the first frame and to the second frame .
In a first preferred embodiment of the invention the features are applied of providing the first frame and the second frame with receptacles that are equipped and dimensioned to receive a part of the flexible element or flexure, placing opposite parts of the at least one flexible element or flexure in said receptacles of the first frame and the second frame, therewith initially leaving room within the receptacles adjacent to the flexible element or flexure, filling the room in the receptacles with a curable substance for removal of any play between the at least one flexible element or flexure and the receptacles, and connecting the at least one flexible element or flexure to both the first frame and to the second frame by curing the curable substance in the room of the receptacles to provide a play free and stress-free connection between the at least one flexible element or flexure and the receptacles of the first frame and the second frame.
Another preferred embodiment of the invention applies the features of placing the at least one flexible element or flexure in a mould for the assembly of the first frame and the second frame, followed by moulding of the assembly of the first frame and the second frame with a plastic substance and providing said plastic substance around and against the at least one flexible element or flexure to provide an assembly wherein the at least one flexible element or flexure connects to both the first frame and the second frame. A very suitable way of moulding would be to implement the moulding step by injection moulding rather than simply pouring the plastic substance in a mould.
In all the above-mentioned embodiments it is advantageous to provide the at least one flexible element or flexure with through holes to receive the curable substance or the plastic so as to realize a through and through connection between the at least one flexible element or flexure and the assembly of the first frame and the second frame. A further preferable feature is that the at least one flexible element or flexure provides an electrical connection between the electrical coil and the electrical outlet terminals .
The invention will hereinafter be further elucidated with reference to the drawing of exemplary embodiments of manufacturing an energy harvester according to the invention that is not limiting as to the appended claims.
In the drawing: -figure 1 shows an assembly of an energy harvester according to a first embodiment of the invention; -figure 2 shows a more schematic view of an assembly of an energy harvester according to the first embodiment of the invention; -figure 3 shows a mould which may be used for manufacturing an energy harvester according to a second embodiment of the invention; -figure 4 shows the mould of figure 3 together with other elements for manufacturing the energy harvester of the invention; and -figure 5 shows the mould of figure 3 after injection moulding and prior to releasing the assembly of the first frame and second frame from the mould.
Whenever in the figures the same reference numerals are applied, these numerals refer to the same parts.
Making reference first to figure 1 a first preferred embodiment of an energy harvester 1 according to the invention is shown comprising electrical outlet terminals 2, 3 and an electrical coil 4 connected to said terminals 2, 3. The electrical coil 4 is connected to the terminals 2, 3 through flex ural elements 5 or flexures with electrically conductive properties, preferably comprising copper, which flexural elements 5 or flexures are also used for (indirectly) supporting the electrical coil 4 in the manner as will be discussed hereinafter .
Figure 1 further shows that the energy harvester 1 comprises an assembly 6 of a first frame 7 and a second frame 8. The second frame 8 is positioned within the first frame 7 and is connected thereto with -in this first preferred embodiment- two flexible elements 5 or flexures that support the second frame 8 within the first frame 7. The second frame 8 is equipped to house the electrical coil 4 which is movable through movement of the second frame 8 with reference to the first frame 7. The flexures 5 are therefore designed to provide sufficient flexibility in the support of the second frame 8, so that it can move with reference to the first frame 7 when the energy harvester 1 is subjected to external vibrations .
To support the energy harvesting or energy conversion by the energy harvester 1 the assembly 6 is further equipped to directly or indirectly support at least one magnet (not shown since this is clear to the skilled person) which is fixed relative to the first frame 7 so as to arrange that movement of the electrical coil 4 within the magnet's magnetic field causes electrical power to appear through induction at the electrical outlet terminals 2, 3 that connect to the electrical coil 4. For this purpose it is preferred that the flexible elements 5 or flexures provide an electrical connection between the electrical coil 4 and the electrical outlet terminals 2, 3.
It is pointed out that instead of the electrical coil 4 being housed in the second frame 8, it is also possible to have the electrical coil 4 and the magnet change position, so that the magnet will be housed in the second frame 8 and that the electrical coil will be directly or indirectly supported by the assembly 6 and assume a fixed position with reference to the first frame 7. The particular position of the electrical coil and the magnet is therefore not essential to the invention .
As can be best seen in figure 1, but also making reference to figure 2, the flexible elements 5 or flexures are connected to both the first frame 7 and to the second frame 8 in receptacles 9, 10 that are provided in the first frame 7 and second frame 8 respectively. The receptacles 9, 10 are equipped and dimensioned to receive opposite extremities of one flexible element 5 or flexure, therewith (initially) leaving some room within the receptacles 9, 10 adjacent to the concerning flexible element 5 or flexure. This room is subsequently filled with a curable substance for completely filling up the room and remove any play between the concerning flexible element 5 or flexure and the respective receptacles 9, 10. This can be best seen in figure 1. Figure 2 clearly shows that after the curable substance in the receptacles 9, 10 is cured a play free and stress-free connection is provided between the flexible elements 5 and the receptacles 9, 10 of the first frame 7 and the second frame 8. A suitable curable substance to be used may for instance be a plastic substance or an epoxy resin with adhesive properties. Other substances may however be equally suitable. One may for instance also use substances that solidify when combined with another substance, or substances that solidify when raising the temperature. A second preferred embodiment of the energy harvester of the invention and its method of manufacturing is elucidated in the following with reference to figures 3-5.
In figure 3 a mould 11 is shown that can be used for manufacturing an assembly of a first frame and second frame together with flexible elements that eventually will provide a supporting connection between the first frame and second frame which are to be made in the mould 11. The mould 11 comprises mould parts 15, 16 and 17. Mould parts 15 and 16 border a space 12 for the first frame to be moulded, and mould parts 16 and 17 border a space 21 for the second frame to be moulded.
Reference 14 indicates a slit in which eventually a flexible element or flexure is to be mounted, and which will extend on the one hand with one of its extremities into a partial space 18 forming part of the space 12 in which the first frame part will be formed, and on the other hand into the space 13 which is saved for receiving another end or extremity of the flexible element or flexure.
Figure 4 again shows the mould 11, and in addition the two flexible elements 5, parts of which are to be received in the slits 14 of the mould 11. Figure 4 also shows a covering plate 19 which is only required when the moulding step is done by injection moulding. For injection moulding the covering plate 19 will be provided on the side of the mould 11. After placement of the covering plate 19 on the mould 11, the mould 11 can be injected with an injectable plastic substance that is provided around and against the flexible elements 5 or flexures to provide an assembly of the first frame and the second frame and wherein the flexible elements 5 or flexures connect to both the first frame and the second frame being moulded. Figure 5 shows the assembly of the first frame 7, the second frame 8 and the flexures 5 at the end of the moulding process and before being removed from the mould 11. Thereafter the assembly can be removed from the mould 11.
Turning back to figure 4, this figure further shows that the flexible elements 5 are provided with through holes 20. The flexible elements 5 as shown in this figure 4 are preferably also used in the first preferred embodiment of figures 1 and 2, wherein the through holes 20 are intended to receive the curable substance according to said first preferred embodiment. In the second preferred embodiment of figures 3 -5 the through holes 20 receive the plastic substance that is injected in the mould 11 according to the second embodiment, so as to realize a through and through connection between the flexible elements 5 and the assembly of the first frame 7 and the second frame 8.
Although the invention has been discussed in the foregoing with reference to exemplary embodiments of a method of manufacturing the energy harvester of the invention, the invention is not restricted to these embodiments which can be varied in many ways without departing from the invention. The discussed exemplary embodiments shall therefore not be used to construe the appended claims strictly in accordance therewith. On the contrary the embodiments are merely intended to explain the wording of the appended claims without intent to limit the claims to these exemplary embodiments. The scope of protection of the invention shall therefore be construed in accordance with the appended claims only, wherein a possible ambiguity in the wording of the claims shall be resolved using these exemplary embodiments.
Claims (12)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2019648A NL2019648B1 (en) | 2017-09-29 | 2017-09-29 | Energy harvester and method of manufacturing such an energy harvester |
PCT/NL2018/050637 WO2019066650A1 (en) | 2017-09-29 | 2018-09-26 | Energy harvester and method of manufacturing such an energy harvester |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2019648A NL2019648B1 (en) | 2017-09-29 | 2017-09-29 | Energy harvester and method of manufacturing such an energy harvester |
Publications (1)
Publication Number | Publication Date |
---|---|
NL2019648B1 true NL2019648B1 (en) | 2019-04-08 |
Family
ID=60138900
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
NL2019648A NL2019648B1 (en) | 2017-09-29 | 2017-09-29 | Energy harvester and method of manufacturing such an energy harvester |
Country Status (2)
Country | Link |
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NL (1) | NL2019648B1 (en) |
WO (1) | WO2019066650A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4290075A1 (en) | 2022-06-10 | 2023-12-13 | Kinergizer IP BV | Railway energy harvester |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2311171A (en) * | 1996-03-15 | 1997-09-17 | Keystone Elec Co Ltd | Device for generating electricity from vibrations |
WO2005022726A1 (en) * | 2003-08-28 | 2005-03-10 | University Of Southampton | An electromagnetic device for converting mechanical vibrational energy into electrical energy, and manufacture thereof |
JP2013126337A (en) * | 2011-12-15 | 2013-06-24 | Panasonic Corp | Power generation device |
JP2014204481A (en) * | 2013-04-01 | 2014-10-27 | パナソニック株式会社 | Energy converting apparatus |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2446685B (en) | 2007-11-27 | 2009-04-01 | Perpetuum Ltd | An electromechanical generator for converting mechanical vibrational energy into electrical energy |
TWI390836B (en) * | 2009-02-05 | 2013-03-21 | Method of generating electricity by using external shock force |
-
2017
- 2017-09-29 NL NL2019648A patent/NL2019648B1/en not_active IP Right Cessation
-
2018
- 2018-09-26 WO PCT/NL2018/050637 patent/WO2019066650A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2311171A (en) * | 1996-03-15 | 1997-09-17 | Keystone Elec Co Ltd | Device for generating electricity from vibrations |
WO2005022726A1 (en) * | 2003-08-28 | 2005-03-10 | University Of Southampton | An electromagnetic device for converting mechanical vibrational energy into electrical energy, and manufacture thereof |
JP2013126337A (en) * | 2011-12-15 | 2013-06-24 | Panasonic Corp | Power generation device |
JP2014204481A (en) * | 2013-04-01 | 2014-10-27 | パナソニック株式会社 | Energy converting apparatus |
Also Published As
Publication number | Publication date |
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WO2019066650A1 (en) | 2019-04-04 |
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Effective date: 20201001 |