NL2012584B1 - Method and system for transferring baked dough pieces. - Google Patents
Method and system for transferring baked dough pieces. Download PDFInfo
- Publication number
- NL2012584B1 NL2012584B1 NL2012584A NL2012584A NL2012584B1 NL 2012584 B1 NL2012584 B1 NL 2012584B1 NL 2012584 A NL2012584 A NL 2012584A NL 2012584 A NL2012584 A NL 2012584A NL 2012584 B1 NL2012584 B1 NL 2012584B1
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- NL
- Netherlands
- Prior art keywords
- product carrier
- resilient material
- dough pieces
- baked dough
- carrier
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
- A21B3/00—Parts or accessories of ovens
- A21B3/07—Charging or discharging ovens
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C15/00—Apparatus for handling baked articles
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention relates to a method of transferring baked dough pieces (5) from a first product carrier (2) to a second product carrier (4). Resilient material (6) of a transferring unit (9) is positioned above an amount of baked dough pieces located on the first product carrier. Subsequently, the distance between the first product carrier and the resilient material is decreased until the resilient material is deformed by the amount of baked dough pieces between the resilient material and first product carrier. Then, the amount of baked dough pieces are transferred from the first product carrier to the second product carrier by moving the resilient material to a position above the second product carrier. The dough pieces are released by increasing the distance between the second transport carrier and the resilient material.
Description
Method and system for transferring baked dough pieces
TECHNICAL FIELD
The invention relates to a method of transferring baked dough pieces from a first product carrier to a second product carrier. The invention further relates to a system for transferring baked dough pieces from a first product carrier to a second product carrier.
BACKGROUND US patent 3,603,271 discloses a method, wherein the transfer of dough pieces is effected by an endless transfer belt with roller drive mounted in a slide movable between a proofer transport and the oven and through two self-supporting end edges where the belt is guided about relatively flat frames, so that said end edges can be brought in close proximity to the supporting transport faces of the dough pieces, whereby said dough pieces are drawn over the one edge on the belt and deposited over the other edge on conveyer belt of the oven. EP0063400 discloses the transfer of dough pieces from a proofer transport on a continuously advancing oven underlay by means of a transfer belt which is guided at one side about a roller drive and at the other self-supporting end about a relatively flat frame. The transfer belt is movable over the proofer transport to above the underlay, whereby a batch kept in ready position is taken up from the proofer transport, which batch is deposited on the underlay consecutively to a preceding batch, the above arrangement being controlled by sensors adjacent the underlay and adjacent the proofer transport.
Before baking, proofed dough products have a non-sliding and more or less sticky surface as a result of this the dough pieces do not slide over the surface of the proofer transport when the dough pieces are drawn over the self-supporting end edge of the transfer belt. After baking, the baked dough products could easily slide over the surface of the conveyer belt of the oven. As a result of this, the baked dough pieces could slide over the conveyer belt before they are drawn over the self-supporting end edge. Consequently, the regular pattern of dough pieces on the conveyer belt of the oven is changed in an irregular pattern of dough pieces on the transport surface of the transport medium after the over. It might even happen that dough pieces abut against each other.
For optimal cooling and freezing of baked dough pieces it is desired that the dough pieces have a mutual distance which is similar to the mutual distance during the baking process. Furthermore, for packing machines it is advantageous when the dough pieces are supplied in a regular pattern and known pattern.
The method of transferring described above are further not suitable in case the dough pieces are supplied on carriers having a corrugated sheet-like surface and have to be transferred to another product carrier.
SUMMARY
It is an object of the invention to provide an improved method of transferring baked dough pieces from a first product carrier to a second product carrier, to obviate at least one of the disadvantages, described above.
According to the invention, this object is achieved by a method having the features of Claim 1 and a device having the features of the independent apparatus claim. Advantageous embodiments and further ways of carrying out the invention may be attained by the measures mentioned in the dependent claims.
According to a first aspect of the invention, there is provided a method of transferring baked dough pieces from a first product carrier to a second product carrier. Resilient material of a transferring unit is positioned above an amount of baked dough pieces located on the first product carrier. Subsequently, the distance between the first product carrier and the resilient material is decreased until the resilient material is deformed by the amount of baked dough pieces located between the resilient material and first product carrier. Then, the amount of baked dough pieces are transferred from the first product carrier to the second product carrier by moving the resilient material to a position above the second product carrier. The dough pieces are released by increasing the distance between the second transport carrier and the resilient material.
The invention is based on the recognition that most baked dough products are not sticky anymore and can slide over a surface or rack. By slightly clamping the baked dough products between a transport surface and a resilient material, the resilient material will be deformed by the products and will obtain a shape corresponding to the topside of the products. This gives the resilient material grip on the products and the capability to slide the products over the transport surface without changing the mutual distances or spacing between the products.
In an embodiment, during the transfer of the amount of baked dough pieces one of the product carriers is continuously moving and the other of the product carriers is stationary. It has been found that it is not necessary that both product carries have to same movement when the products are slid from the first product carrier on the second product carrier. The continuously moving product carrier could be any type of belt conveyor with a smooth and non-sticky carrying surface in at least one direction and the other product carrier could be any type of a pallet or rack with a smooth and non-sticky carrying surface in at least one direction.
In an embodiment, the continuously moving product carrier transports the baked dough product in a transport direction at an end of belt conveyor with a transport speed, during the transfer the amount of baked dough pieces are moved in the transport direction with a velocity which is greater than the transport speed. These features allow providing a production line wherein all units are in-line.
In an embodiment, the first product carrier has a corrugated sheetlike transport structure with parallel grooves and ridges, during the transfer the baked dough pieces are moved in a direction parallel to the direction of the grooves and ridges. These features allows to transfer dough pieces from product carriers which have a flat carrier surface in only one direction to product carriers with a flat carrier surface in one or two directions. If the second product carrier has a flat carrier surface in only one direction, the spacing between grooves/ridges should be similar of both product carriers.
In an embodiment, the resilient material comprises at least one material taken from a group comprising: a layer of foam, a layer of silicone, a brush-like layer of a flexible material, a layer of spaced strips of flexible material perpendicular to the transfer direction. A common feature of all types of material is that the material forms a layer-like structure above an amount of dough pieces which is deformed or compressed by all dough pieces between the resilient material and the carrier surface of a product carrier during transfer from a start location on the first product carrier to the final location on the second product carrier.
According to a second aspect of the invention, there is provided a system for transferring baked dough pieces comprising a first product carrier, a second product carrier and a transferring unit. The transferring unit is configured for transferring the baked dough pieces from the first product carrier to the second product carrier. The transferring unit comprises a driving section, resilient material attached to a movable end of the driving section and a control section. The control section is configured to control the driving section to position the resilient material of the transferring unit above an area of the first product carrier, to control the driving section to decrease the distance between the first product carrier and the resilient material until the resilient material is deformed by an amount of baked dough pieces located at the area of the first product carrier below the resilient material, to control the driving section to move the resilient material from the position above the first product carrier to a position above to the second product carrier and simultaneously transferring the amount of baked dough pieces from the first product carrier to the second product carrier and to control the driving section to move the resilient material to increase the distance between the second transport carrier and the resilient material to release the baked dough pieces on the second transport carrier.
According to a third aspect of the invention, there is provided an arrangement comprising all technical features of a
Other features and advantages will become apparent from the following detailed description, taken in conjunction with the accompanying drawings which illustrate, by way of example, various features of embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other aspects, properties and advantages will be explained hereinafter based on the following description with reference to the drawings, wherein like reference numerals denote like or comparable parts, and in which:
Fig. 1 illustrates a perspective view of a system for transferring baked dough pieces;
Figs. 2a - 2d illustrate the steps of a method of transferring baked dough pieces;
Figs. 3a - 3b illustrate an alternative embodiment of a layer of resilient material;
Fig. 4 illustrates the application of a product carrier with an alternative carrier surface;
Fig. 5 illustrates a sectional view of the product carrier shown in Fig. 4; and,
Fig. 6 illustrates a sectional view of an alternative embodiment of a product carrier.
DETAILED DESCRIPTION
Fig. 1 illustrates a perspective view of a system 1 for transferring baked dough pieces 5 from a first product carrier 2 to a second product carrier 4. The system further comprises a transferring unit 9. The transferring unit 9 comprises a driving section, a layer-like structure of resilient material 6 and a control section (not shown). The layer-like structure of resilient material 6 is attached to a movable end part 10 of the driving section. The driving section could be any suitable arrangement to move a movable end part along at least two axis, i.e. horizontally in at least one direction and vertically. The control section is configured to move the movable end part 10 of the driving section with respect to the first and second product carrier along a predefined path of positions. Two nonlimiting examples of a driving section are a robot arm and a gantry robot. As the structure of the driving section is not an essential feature only the movable end part 10 of the driving section is shown. In Fig. 1 the first product carrier 2 is in the form of an endless belt. The endless belt is formed by chains which top surface is covered with strips of stone. In principle any bent conveyor type could be used which surface is flat in at least one direction, is non-sticky and allows the baked-dough pieces to slid in at least one direction over its surface. Other examples of a conveyor type belt are: mesh belts, grade belts and rod conveyor. In Fig. 1, the second product carrier 4 is in the form of a rack. The rack could be made of metal wires or plastic.
The layer-like structure of resilient material 6 in Fig. 1 is a layer of foam. Examples of foam are polyethylene foam, polyurethane foam, and neoprene. The layer of resilient material 6 is attached to a support structure 8 in the form of a plate. The support structure 8 is attached to the movable end part 10 of the driving section 9. The layer of resilient material 8 is positioned parallel to the surface of the first and second product carrier. In an embodiment of the layer of resilient material comprises a foam layer which is covered with a thin layer of silicone.
Fig. 1 further shows an auxiliary sliding structure 12. The auxiliary sliding structure 12 is only necessary if the first and second product carrier do not form a contiguous sliding surface to slide the baked dough pieces from the first product carrier to the second product carrier.
Figs. 2a - 2d illustrate the steps of a method of transferring baked dough pieces. Shown is a side view of the system 1 of Fig. 1. Fig. 2a shows the starting of the method. Shown are a continuously moving conveyor belt, the first product carrier 2, and a stationary rack, the second product carrier 4. An auxiliary sliding structure 12 is provided between the first product carrier and the second product carrier to form one smooth sliding surface. Baked dough pieces are transported to an end part of the conveyor belt. The layer of resilient material 6 is moved to a starting position above the end part of the first product carrier. The control unit of the transferring unit 9 controls the driving section to move the movable end part to said position. A sensor (not shown) detects when an amount of baked dough pieces is located below the resilient material. After detection, the distance between the first product carrier 2 and the resilient material 6 is decreased by the driving section until the resilient material is deformed by the amount of baked dough pieces 5 between the resilient material and the first product carrier. The resilient material is shaped in a form corresponding to the topside of the baked dough pieces. A part of the resilient material is located between the baked dough pieces. Fig. 2b illustrates this process step. In this process step the control unit instructs the driving section to move down the movable end part of the driving section.
In the present embodiment, the distance is decreased by moving the resilient material down. In principle is might also be possible to move the first product carrier up. However, repeatedly increasing and lowering the level a continuous moving belt is not a very practical solution.
Subsequently, as illustrated in Fig. 2c the amount of baked dough pieces is transferred from the first product carrier to the second product carrier by moving the resilient material 6 to a position above the second product carrier 4. The resilient material 6 is moved parallel to the top surface of the first en second product carrier. As a result, the baked dough pieces are not further compressed during the transfer. The velocity of the movement of the resilient material is greater than the transport speed of the first product carrier.
It can be seen that the dough pieces has to slide over the auxiliary sliding structure. It can further be seen that the level of an edge of the top surface of the auxiliary sliding structure is aligned with an edge of the top surface of the first product carrier over which the dough pieces 5 are removed from the first product carrier. The level of the auxiliary sliding structure should not be higher than the level of the first object carrier to avoid that a dough piece sticks behind the edge and consequently disrupts the regular spacing between the dough pieces. The same applies for the neighbouring edges of the auxiliary sliding structure and the second product carrier. The edge of the second product carrier should not be higher than the neighbouring edge of the auxiliary sliding structure.
In Fig. 2d, the dough pieces 5 are released by increasing the distance between the second transport carrier 4 and the resilient material 5. The control unit controls the driving section to move the movable end part 10 upwards.
It might be clear to the skilled person, that it might also be possible to move down the second object carrier to release the dough pieces 5.
In Fig. 2e, the resilient material 6 is moved back to the starting position above the first object carrier 2. In the meantime, the first object carrier has transported an amount of dough pieces to the end part of the conveyor belt 2 and the steps described above are repeated.
The control section is configured to perform repeatedly the following loop: to control the driving section to position the resilient material of a transferring unit above a predefined area of the first product carrier, to control the driving section to decrease the distance between the first product carrier and the resilient material until the resilient material is deformed by an amount of baked dough pieces located at the area of the first product carrier below the resilient material, to control the driving section to move the resilient material from the position above the first product carrier to a position above to the second product carrier and simultaneously transferring the amount of baked dough pieces from the first product carrier to the second product carrier and to control the driving section to move the resilient material to increase the distance between the second transport carrier and the resilient material to release the baked dough pieces on the second transport carrier and to control the driving section to return the resilient material above the predefined area of the first product carrier.
Figs. 2a ... 2e illustrate that in one cycle only one half of the second product carrier 4 is filled dough pieces. Thus two cycles are needed to fill the complete width of the second product carrier 4.
In another embodiment, the width of the conveyor belt, first product carrier, and the length of the rack, the second product carrier, are similar and the size of the resilient layer corresponds to the dimensions of the rack. In this embodiment the second product carrier is filled with dough pieces in one cycle.
From the figures 2a - 2e can further be seen that the surfaces of the first product carrier 2, second product carrier 4 and the auxiliary sliding structure 12 form a contiguous sliding surface.
Figs. 3a - 3b illustrates an alternative embodiment of a layer of resilient material 60. In this embodiment, the layer of resilient material is a brush like layer of a flexible material. The bristles of the brush-like layer are deformed when the tops of the bristles touch a dough piece. The bristles are flexible enough no to damage the dough pieces and stiff and rough enough to have grip on the dough pieces and to slide them over the surfaces of the product carriers. In a further embodiment, the layer of resilient material is a layer of spaced strips of flexible material. The spaced strips are preferable positioned perpendicular to the transfer direction. This orientation provides the optimal grip on the dough pieces. The product carrier 2’ represents both the first and second product carrier. The brush-like layer and layer of space strips could be made from silicone or the like.
Fig. 4 illustrates the application of a product carrier with an alternative carrier surface and Fig. 5 illustrates a sectional view of the product carrier shown in Fig. 4. The method of transferring baked dough pieces described above could also be applied on product carrier having a corrugated sheet-like transport structure with parallel grooves and ridges. In Fig. 4 and 5 a wired rack 20 forming grooves and ridges is shown. As the dough pieces extend above the ridges, the resilient material could still be deformed by the dough pieces without touching the top surface of the product carrier. During the transfer the baked dough pieces are moved in a direction parallel to the direction of the grooves and ridges form the first product carrier to the second product carrier. The spacing of the product on the second product carrier will be similar to the spacing on the first object carrier, i.e. the space of the grooves. Fig. 6 illustrates a sectional view of an alternative embodiment of a product carrier, wherein the product carrier 22 is a corrugated sheet.
In an embodiment, the transferring unit is further configured to obtain a rack, i.e. a second product carrier, from a pile of racks in case the supply of empty racks is irregular and the first product carrier supplies a constant stream of baked dough pieces. In addition to the layer of resilient material, the movable end part of the driving section comprises gripping means configured to grip a rack if the layer of resilient material touches or is positioned above a rack. Some embodiment of gripping means are: suction cups and movable hooks. The system detects when an empty rack could not be delivered by a conveyor system in time at the loading position where the rack is loaded with baked dough pieces by the transferring unit. This could be by a sensor somewhere along the conveyor system upstream the conveyor system of second product carriers. Then the control unit instructs the driving section to move the free end part of the transferring unit above a pile of racks stacked near the loading position where the second product carrier is loaded with products transferred from the first object carrier. A rack is then coupled to the free end part by the gripping means and the control unit instructs the driving section to position the rack at the loading position. The rack is released and subsequently the method described above to transfer baked dough pieces from a first object carrier to a second object carrier is performed. In a similar manner, if the stream of empty racks is temporarily higher than the stream of baked dough pieces on the first product carrier to fill the empty racks, an empty rack could be temporarily removed from the stream and put on a stack of racks near the loading position. In this way, the transferring unit is used to manage a buffer of racks as a result of which no baked dough pieces on a continuously moving belt has to fall over the end of the belt on the ground.
The method described above enables to transfer dough pieces from first object carriers having a flat or corrugated carrier surface to a second object carrier having a flat carrier surface. It is further possible to transfer dough pieces from a corrugated first product carrier to a corrugated second product carrier having the same spacing between the grooves.
The method described above enables to transfer dough pieces from a continuously moving belt conveyor another continuously belt conveyor without changing the spacing between the dough pieces. The speed of the belt conveyors should be the same. It is further possible to apply the present method of transfer for transferring dough pieces on a continuously moving belt conveyor moving in a first direction on a belt conveyor moving in a second direction which is perpendicular to the first direction. This allows changing the width of the stream of dough pieces without changing the spacing between the pieces. The spacing is important during various steps of the baked dough pieces production, for example: baking, cooling, freezing and packaging.
The method described above is further suitable to transfer baked dough pieces from a rack with a flat surface to another rack with a flat surface.
The dimensions of the racks may be similar or different. Furthermore, the racks could be stationary during transfer of the pieces. It might also be possible to transport the racks next to each other in the same direction with similar speed during the transfer of dough pieces.
In the description above at the start of transfer the resilient material is positioned above the first object carrier. It might be clear that this also implies that the first object carrier is positioned in a predefined position and that subsequently a rack or pallet with baked dough pieces, the first object carrier, is positioned below the resilient material.
The method could be applied with conveyor belts having a width in the range of 1 up to 5 meter or more and racks with any dimensions.
In case the rack is in the form of wire frames, the spacing between two wires should not be too large. If the spacing is too large, the wires do not form a smooth surface any more for sliding the baked dough pieces. It has been found that a spacing in the range of 10 - 20 mm, and in particular 15 mm is very suitable when the objects are slid over the racks in a direction parallel to the directions of the wires. However is the objects are moved in a direction perpendicular to the direction of the wires, the spacing should be smaller. Furthermore, the spacing in general depends on the size of the baked dough pieces.
The method could be applied for transferring both artisanal made dough products as machine made dough products not having a brittle and/or sticky exterior.
While the invention has been described in terms of several embodiments, it is contemplated that alternatives, modifications, permutations and equivalents thereof will become apparent to those skilled in the art upon reading the specification and upon study of the drawings. The invention is not limited to the illustrated embodiments. Changes can be made without departing from the scope of the invention. *******
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2012584A NL2012584B1 (en) | 2014-04-07 | 2014-04-07 | Method and system for transferring baked dough pieces. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2012584A NL2012584B1 (en) | 2014-04-07 | 2014-04-07 | Method and system for transferring baked dough pieces. |
Publications (2)
Publication Number | Publication Date |
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NL2012584A NL2012584A (en) | 2016-01-19 |
NL2012584B1 true NL2012584B1 (en) | 2016-07-15 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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NL2012584A NL2012584B1 (en) | 2014-04-07 | 2014-04-07 | Method and system for transferring baked dough pieces. |
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NL (1) | NL2012584B1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB326495A (en) * | 1928-11-10 | 1930-03-10 | T And T Vicars Ltd | Improvements in devices for the stacking or packing of biscuits and the like articles |
GB338706A (en) * | 1929-10-31 | 1930-11-27 | T And T Vicars Ltd | Improvements in machinery for the handling of biscuits and the like articles |
GB456747A (en) * | 1935-05-13 | 1936-11-13 | Robert French Macfarlane | Improvements in and relating to conveying biscuits or like articles |
US2773583A (en) * | 1954-05-14 | 1956-12-11 | American Mach & Foundry | Unloading device |
DE2262888B2 (en) * | 1972-12-22 | 1975-02-13 | Fr. Winkler Kg, Spezialfabrik Fuer Baeckereimaschinen Und Backoefen, 7730 Villingen | Transfer device for conveyor oven |
ATE261390T1 (en) * | 1999-09-22 | 2004-03-15 | Barilla Alimentare Spa | METHOD AND DEVICE FOR TRANSFERRING PRODUCTS TO A CERTAIN PLANE |
-
2014
- 2014-04-07 NL NL2012584A patent/NL2012584B1/en not_active IP Right Cessation
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NL2012584A (en) | 2016-01-19 |
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