NL2011843C2 - A method for manufacturing an optical assembly. - Google Patents

A method for manufacturing an optical assembly. Download PDF

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Publication number
NL2011843C2
NL2011843C2 NL2011843A NL2011843A NL2011843C2 NL 2011843 C2 NL2011843 C2 NL 2011843C2 NL 2011843 A NL2011843 A NL 2011843A NL 2011843 A NL2011843 A NL 2011843A NL 2011843 C2 NL2011843 C2 NL 2011843C2
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Netherlands
Prior art keywords
optical
substrate
mount
intermediate substrate
manufacturing
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NL2011843A
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Dutch (nl)
Inventor
Koen Gerard Demeyer
Edwin Maria Wolterink
Willem Matthijs Brouwer
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Anteryon Wafer Optics B V
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Priority to NL2011843A priority Critical patent/NL2011843C2/en
Priority to PCT/NL2014/050803 priority patent/WO2015080575A1/en
Application granted granted Critical
Publication of NL2011843C2 publication Critical patent/NL2011843C2/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B13/00Optical objectives specially designed for the purposes specified below
    • G02B13/001Miniaturised objectives for electronic devices, e.g. portable telephones, webcams, PDAs, small digital cameras
    • G02B13/0085Miniaturised objectives for electronic devices, e.g. portable telephones, webcams, PDAs, small digital cameras employing wafer level optics
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B3/00Simple or compound lenses
    • G02B3/0006Arrays
    • G02B3/0037Arrays characterized by the distribution or form of lenses
    • G02B3/005Arrays characterized by the distribution or form of lenses arranged along a single direction only, e.g. lenticular sheets

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Lens Barrels (AREA)

Abstract

The present invention relates to a method for manufacturing an optical assembly, comprising the steps of: i) providing an intermediate substrate, wherein said intermediate substrate is not transparent to light, ii) providing a first optical element on one side of said intermediate substrate, iii) providing a second optical element on the other side of said intermediate substrate, iv) cutting the composite intermediate substrate obtained after step iii) along at least one cutting line, wherein the at least one cutting line passes through said first optical element, second optical element and said intermediate substrate for obtaining said optical assembly.

Description

Title: A method for manufacturing an optical assembly.
The present invention relates to a method for manufacturing an optical assembly, an optical assembly and to an optical separator, comprising such an optical assembly.
Optical units per se are known in the prior art.
International application WO 2009/158105 relates to an imaging module made up of a number of transparent substrates, which substrates are on either side provided with so-called aperture layers, a number of lens elements, wherein said lens is disposed on either side of the aforesaid substrate, such that said aperture layer is embedded between said lens and said substrate, and an image sensor of the pixel array type. European application No. 2 202 796 in the name of the present applicant relates to an optical unit, comprising, seen in a direction from the object side to the imaging surface, a first substrate, a first lens element, a flat, transparent intermediate layer, a second lens element and a second substrate, which intermediate layer has an optical correction function near the imaging surface. International application WO 2010/074743 relates to a method for forming an imaging module, wherein a lens stack wafer, a spacer wafer and an image sensor wafer are formed into a module. US 2010/0118420 relates to an image capture lens comprising a first glass substrate, a first lens material on one side of said substrate and a second lens material on the other side of the substrate. From International application WO 2004/027880 in the name of the present applicant there is known a camera system comprising an image capturing element, a lens element for imaging an object at the image capturing element, a spacer for maintaining a predetermined distance between the lens element and the image capturing element, whilst furthermore a lens substrate is provided for carrying the lens.
Optical units are known per se, they are used, inter alia, in camera systems, in relation to which systems an on-going effort exists to find smaller, lighter, thinner, better and cheaper camera systems. The camera modules used in mobile telephones require increasingly more resolution and optical functionalities within ever decreasing dimensions. One requirement of these optical units is that the phenomenon of cross talk should be minimized.
Many configurations with multiple parallel optical functions require a small footprint. This small footprint may lead to a risk for interference (cross talk) of optical functions. In addition, it is also requested that the thickness of intermediate (separating) elements being as thin as possible. ( <1mm, preferably; < 0.3 mm). Because of additional Z-height limitations there is thus a need for using any surface for any optical/ electronic function.
Cross talk can be avoided in several ways. One option is to assemble intermediate spacers or spacer substrates upon/between optical wafers. The consequence is that only vertical surfaces are used as spacers. Existing wafer level optical assembles stack parallel substrates with spacers. Intermediate elements are provided through spacers or spacer substrates, as disclosed in International application W02004027880A2 and US application US20110122308). A consequence is an additional layer, higher Z- heights and not effective for light blocking.
Another option is to provide apertures, diaphragms on the optical substrates aligned with the optical axis. In that situation its function is limited to light blocking only.
An option as well is filling the cavities between optical elements with light blocking materials, for example through filling a dicing lane with a moulding resin. A consequence of this option is limitation on optical designs, as disclosed in Japanese JP2005-072662. The activity of overmoulding requires additional process steps, which steps are carried out at high temperatures and mechanical impact. Filling aperture substrates with optical material is known from International application W02013010285. A consequence is the limited possibilities in lens designs.
The object of the present invention is to provide a method for manufacturing an optical assembly having at least two distinct zones and a non allowed cross talk zone.
Another object of the present invention is to provide an optical assembly having optical and opto-electronical functions implemented on minimum surface.
Another object of the present invention is to provide a method for manufacturing an optical assembly in which an intermediate substrate is functionalized.
The present invention as mentioned above relates to a method for manufacturing an optical assembly, comprising the steps of: i) providing an intermediate substrate ii) providing a first optical element on one side of said intermediate substrate, iii) providing a second optical element on the other side of said intermediate substrate, iv) cutting the composite intermediate substrate obtained after step iii) along at least one cutting line, wherein the at least one cutting line passes through said first optical element, second optical element and said intermediate substrate for obtaining said optical assembly.
The present inventors found that one or more of the above objects can be achieved by such a method. The present inventors found that the intermediate substrate for creating the first and second optical element can be also used as a functional intermediate element in the final product. By using the present method many functions can be integrated in the intermediate substrate. By using the present method no specific limitations on the design of first and second optical elements exist, except diceability for the subsequent singulation step. In addition optical elements according to any design can be applied through assembly, adhesion, replication, embossing or any combination thereof.
In a preferred embodiment the cutting area or cutting interface obtained after cutting the composite intermediate substrate undergoes an additional treatment for reducing its surface roughness. An example of such a treatment is polishing or etching. Another example is the application of a transparent lacquer on the cutting surface thereby creating an even surface.
Since the vertical surface now becomes functional, the effect thereof is that the footprint and/or height can be significantly reduced. In addition, the present method enables manufacturing optical modules with optical axis non orthogonal to the module bottom. According to the present invention this is realised through providing an optical assembly comprising a first optical element on the top surface of an intermediate substrate and a second optical element at its bottom surface, singulating the optical axis into to two parts, each having a first optical element, a second optical element and an intermediate substrate, wherein the three parts share a coplanar surface created by the singulation process. The thus obtained optical module can be fixed on a mounting substrate, for example a glass wafer, a polymer foil, an adhesive layer etc. The surface on the intermediate element can be used for several functions other than light blocking, or those functions can be integrated in the intermediate element. Examples of these functions are: reflection (mirror), structured (diaphragm, apertures, spatial modulator), light absorption, polarization, birefringence, light guide, photoelectric, emitting, conductive, data processing.
In a preferred embodiment of the present method the optical assembly obtained after step iv) is mounted on a mounting substrate such that the cutting area created by the cutting line is positioned against the mounting substrate, wherein said mounting substrate is transparent to light.
In a special embodiment the cutting line is perpendicular to the intermediate substrate.
According to another embodiment the cutting line includes an angle with said intermediate substrate, said angle is in the range of 20 - 80 degr.
It is preferred to position the cutting line such that said first optical element is cut into two distinct parts, for example two somewhat equal halves, especially that the cutting line is positioned such that the second optical element is also cut into two distinct parts. The specific position of the first and second optical element on the intermediate substrate and the position of the cutting line determines the dimensions of the optical assembly obtained after carrying out the afore mentioned step iv).
In a preferred embodiment the first and second optical element are aligned on each side of said intermediate substrate.
The intermediate substrate is preferably not transparent to light; especially the intermediate substrate is made from a material chosen from the group of synthetic materials, such as polymers, metals and silicon, or combinations thereof. Examples of these materials are thermoplastic materials, such as polycarbonates, PVC, thermosetting materials, UV curable materials, silicones, epoxy resins, acrylic resins, materials used for manufacturing printed circuit boards (PCB), such as FR4, polyimides. A preferred method for manufacturing the first and second optical element is the replication process. A suitable replication process has been disclosed in US Pat. No. 6,773,638, EP1 572 430 and US Pat. No. 7,169,828. According to another embodiment first and second optical elements are applied through a different process, such as assembly, adhesion, replication, embossing or any combination thereof. Especially when the shape of any one of the first and second optical elements is difficult to obtain through a replication process, for example a prism shape, one or more of the afore mentioned processes is used.
The present inventors also found that the present method for manufacturing an optical assembly can also be carried out by using wafer based assembly and singulation techniques, wherein steps ii) and iii) comprise the provision of an array of optical elements on the same intermediate substrate, such as a wafer, wherein the method further comprises a step of singulation of each adjacent optical assembly.
The functionality of the intermediate substrate can be increased when the intermediate substrate is provided with one or more optical devices, such as light sources, photo detectors and image detectors.
It is preferred that one or more light sources are positioned on the intermediate substrate such that the one or more light sources are embedded by any one of the first optical element and the second optical element.
According to a preferred embodiment of the present method for manufacturing an optical assembly the mounting substrate is provided with one ore more image detectors before mounting the optical assembly obtained after step iv) on said mounting substrate, especially wherein after mounting said optical assembly obtained after step iv) on said mounting substrate said one or more active optical elements, such as image detectors, are embedded by said optical assembly.
The present invention further relates to an optical assembly comprising a mounting substrate transparent for light and a light shielding wall, wherein said light shielding wall is positioned between a first optical element and a second optical element, said first optical element and said second optical element both abut said light shielding wall.
According to a preferred embodiment of the present optical assembly the light shielding wall is positioned perpendicular to said mounting substrate.
In another embodiment of the present optical assembly the light shielding wall includes an angle with said mounting substrate, said angle is in the range of 20 - 80 degr.
The present invention further relates to an optical separator, comprising an optical assembly as discussed before, wherein the optical assembly comprises one or more spacers for positioning said optical assembly on a support, wherein the area thus created between the support and the optical assembly is subdivided into two separate areas, wherein the first and second area thus created are separated by a baffle having a light shielding function, said baffle being positioned between said mounting substrate and said support.
The first area may comprise a photo detector. The second area may comprise a mirror and/or a light source.
In the optical separator according to the present invention one or more elements chosen from the group of light sensors and data processing chips are positioned on the intermediate substrate, especially on one end of said intermediate substrate facing away from the support.
In a preferred embodiment of the optical separator the optical assembly is provided with one more elements chosen from the group of IR filters, colour filters, apertures and lenses.
The present invention will now be explained by way of examples which are used for illustrative purposes.
Fig. 1 shows a schematic view of an optical element according to the present invention.
Fig. 2 shows another embodiment of an optical element according to the present invention.
Fig. 3 shows an embodiment of an optical element according to the present invention.
Fig. 4 shows a top view of an optical element shown in Fig. 3.
Fig. 5 shows a side view of an optical element shown in Figs. 3-4.
Fig. 6 shows a wafer construction to be used in the present method for manufacturing an optical assembly.
Fig. 7 shows another embodiment of a frame construction to be used in the present method for manufacturing an optical assembly.
Fig. 8 shows different embodiments for the first and second optical element according to the present invention.
Fig. 9 shows an embodiment of an optical separator.
Fig. 10 shows another embodiment of an optical separator.
Fig. 11 shows another embodiment of an optical separator.
Fig. 12 shows another embodiment of an optical separator.
Fig. 13 shows another embodiment of an optical separator.
Fig. 1 shows an optical element 10 according to the present invention. The present method for manufacturing an optical assembly starts with the provision of an intermediate substrate 3. Intermediate substrate 3 is made from a material chosen from the group of synthetic materials, metals and silicon, and combinations thereof. An example of synthetic materials is polymer, as mentioned before. The intermediate substrate 3 is provided with a first optical element 1 on one side of the intermediate substrate 3. Intermediate substrate 3 is also provided with a second optical element 2 on the other side of the intermediate substrate 3. Both optical elements 1, 2 can be (a)spheric, (a)cylindric, prism, polygonal or any free form. Although intermediate substrate 3 is shown as a flat substrate, in specific embodiments the surface of intermediate substrate 3 can also be inclined or a wavy shape. First optical element 1 and second optical element 2 can be identical or different from each other. The application of the optical elements 1, 2 on the intermediate substrate 3 takes place preferably through a replication process. In other embodiment optical elements 1, 2 are applied through an adhesive, especially when the shape of optical elements 1, 2 is difficult to obtain through a replication process, for example a prism shape. The intermediate substrate 3 can be provided with one or more functional layers, for example aspheric correction, diffractive, fresnel, coating and diaphragms. The application of the aforementioned deposited layers can be carried out by a replication process, but also through spin-coating, dipcoating, printing or vapor deposition.
Fig. 2 shows the step of singulation of at least adjacent optical units 10. Although Fig. 2 shows that individual optical elements are manufactured, it is also possible to manufacture dual optical components. As shown in Fig. 2, dicing line 6 creates a cutting line through the first optical element 1, intermediate substrate 3 and second optical element 2. For the step of singulation individual optical units are created by cutting the intermediate substrate only through the intermediate substrate for obtaining the optical assembly. The optical assembly thus obtained comprises a first optical element 1, intermediate substrate 3 and second optical element 2. Fig. 2 shows that cutting line or dicing line 6 separates the optical assembly in two equal halves, but in a specific embodiment it is also possible to position the cutting line 6 such that at least two optical assemblies are obtained which are not identical in size.
Fig. 3 shows an embodiment in which the optical assembly, as shown in Fig. 2, is mounted on a mounting substrate 8 such that the cutting area created by cutting line 6 is positioned against mounting substrate 8. Although not shown, the interface between the optical element 1 and the mounting substrate 8 can be provided with one or more layers embedded by the optical element 1 and the mounting substrate 8. From Fig. 3 it is clear that the intermediate substrate 3 is perpendicular to the mounting substrate 8. However, in specific embodiments it is also possible to apply a cutting line 6 such that the cutting line includes an angle with the intermediate substrate, wherein the angle is in the range of 20-80 degr. In such an embodiment the intermediate substrate 3 is not perpendicular to the mounting substrate 8 but shows an inclined construction. Although Fig. 3 shows that the contours of both the first and second optical element are in somewhat the same height as the intermediate substrate 3, it is also possible that the intermediate substrate 3 extends along the axis perpendicular to the mounting substrate 8. Such an extension of the intermediate substrate 3 can be used for the positioning of one or more elements chosen from the group of light sensors and data processing chips (not shown).
Fig. 4 shows a top view of the optical assembly according to Fig. 2. The optical assembly shown in Fig. 4 shows that the intermediate substrate 3 has a dimension which is longer than the contours of both the first optical element 1 and the second optical element 2. In addition, Fig. 4 shows that the optical shape of optical element 1 differs from the optical shape of optical element 2.
Fig. 5 shows a side view of the optical assembly according to Fig. 2, wherein the dimensions of intermediate substrate 3 are larger than the dimensions of the first optical element 1.
Fig. 6 shows a step of the present method for manufacturing an optical assembly wherein wafer technology has been applied. Fig. 6 shows a top view of a wafer 20 on which on specific locations optical elements 21 are positioned, for example through a replication process. Dicing lines 23, 22 are examples of singulating single/pairs arrays.
Fig. 7 shows a structured substrate frame 30 to be used in a specific embodiment of the present method for manufacturing an optical assembly, wherein first optical elements 31 are positioned on intersections of frame 30. Dicing lines 32, 33, 34 show different embodiments for singulating single/pairs arrays.
Fig. 8 shows different shapes for first optical element 81 and second optical element 82.
Fig. 8A shows an embodiment in which the intermediate substrate 3 is provided with a convex shaped first optical element 81, wherein the second optical element 82 has a triangular shape. Cutting line 83 provides an optical assembly in such a way that two identical halves are obtained. Fig. 8A’ shows the situation before mounting on a mounting substrate (not shown). In the mounting step the intermediate substrate 3 will be placed on the mounting substrate (not shown) in a perpendicular way.
Fig. 8B shows another embodiment of the optical assembly according to the present invention, wherein the first optical element 81 has a convex shape on the intermediate substrate 3, wherein the second optical element 82 has a triangular shape. The difference between Fig. 8A en 8B is that the second optical element 82 is somewhat shifted which means that the optical element 81 and the optical element 82 are not exactly aligned on each side of the intermediate substrate 3. The cutting line 85 creates a cutting area or cutting surface/interface as shown in Fig. 8B’. Dicing line 84 is used for singulation purposes. The element shown in Fig. 8B’ can be placed on a mounting substrate (not shown), wherein the intermediate substrate 3 is positioned perpendicular to such a mounting substrate (not shown).
Fig. 8C shows an embodiment in which the second optical element 82 is divided in two parts. Cutting line 87 provides an optical assembly as shown in Fig. 8C’, wherein it is clear that the intermediate substrate 3 will not be positioned perpendicular to a mounting substrate (not shown). Dicing line 88 is used for singulation purposes. Such a Fig. 8C shows that the cutting line 87 includes an angle with the intermediate substrate 3 resulting in an inclined optical axis.
On basis of the above-discussed embodiment it is clear that the present method for manufacturing an optical assembly enables the integration of many optical functions in the intermediate substrate. As a result of the present method the vertical surface, i.e. the intermediate substrate, becomes now functional. The benefit of the “turn over” of the intermediate substrate is that the final height of the optical assembly can be significantly reduced. In addition, the present method for manufacturing optical assemblies enables positioning optical modules with an optical axis not-orthogonal to the mounting substrate. Furthermore, the present method for manufacturing an optical assembly can be carried out by wafer based assembly and singulation techniques.
Fig. 9 shows an optical separator 110 wherein an optical assembly comprising a first optical element 112, intermediate substrate 111 and second optical element 113 are positioned on a mounting substrate 114. Mounting substrate 114 is positioned on a support 121, for example a semiconductor, printed circuit board substrate, through a spacer 116. The area thus created between the support 121 and the optical assembly is subdivided in two separate areas, wherein the first and second area thus created are separated by a baffle having a light shielding function, said baffle being positioned between the mounting substrate 114 and the support 121. In the first area (left side) a photodetector 117 is positioned on support 121. In the second area (right side) a mirror 119 is positioned and the incoming light from the second optical element 113 reflected by mirror 119. The curvature of first optical element 112 and the curvature of second optical element 113 are such that the intermediate substrate 111 extends somewhat from the mounting substrate 114 to an area which is “free” of both optical elements 112, 113. This “free” end of intermediate substrate 111 can be used for positioning one or more elements chosen from the group of light sensors and data processing chips (not shown).
Fig. 10 shows an optical separator 210 comprising a support 221, for example a semiconductor or printed circuit board substrate, spacer 216, mounting substrate 214, first optical element 212, intermediate substrate 211 and second optical element 213. The area between the support 221 and the mounting substrate 214 is divided in two separate areas, wherein the first (left side) is provided with a photodetector 217. The second area (right side) is provided with a light source. Between the first and second area thus created a baffle having a light shielding function is present.
Fig. 11 shows an optical separator 310, comprising a support 321, for example a semiconductor substrate or a printed circuit board substrate, spacer 316, mounting substrate 314 provided with a first optical 312, intermediate substrate 311 and second optical element 313. Spacer 316 creates a certain distance between the support 321 and the mounting substrate 314 resulting in an area between the mounting substrate 314 and the support 321. The area thus created is subdivided in two separate areas, wherein the first area (left side) contains a light source 318, whereas the second area (right side) contains a light/image detector 317. The first and second areas are separated by a baffle having a light shielding function.
Fig. 12 shows an optical assembly 410, comprising a mounting substrate 414, for example a semiconductor substrate or a printed circuit board, provided with a light/image detector positioned between the first optical element 412 and the mounting substrate 414. The light/image detector is positioned such that the detector 418 is completely surrounded by the first optical element 412 and the mounting substrate 414. The light source 417 is present on the intermediate substrate 411 and embedded by the second optical element 413. On the interface between the second optical element 413 and the mounting substrate 414 a mirror 419 is present.
Fig. 13 shows another embodiment of an optical assembly 510 for proximity sensing. The optical assembly 510 is somewhat similar to the optical assembly 311 shown in Fig. 11, but the intermediate substrate 511 has been provided with several functions, i.e. a ambient light sensor 522, a reference sensor 524 for light source and a data processing chip 523. The optical assembly 510 further comprises a support 521, for example a semiconductor or a printed circuit board substrate, a IR photodetector 517, a light source 518, spacer 516 and a baffle having a light shooting function positioned between the mounting substrate 514 and the support 521 such that a first area (left side) and a second area (right side) are created.

Claims (26)

1. Werkwijze ter vervaardiging van een optische montage (‘assembly’), omvattende de stappen van: i) het verschaffen van een intermediair substraat, ii) het verschaffen van een eerste optisch element op een zijde van voornoemd intermediair substraat, iii) het verschaffen van een tweede optisch element op de andere zijde van voornoemd intermediair substraat, iv) het snijden van het samengestelde intermediair substraat, verkregen na stap iii), langs ten minste een snijlijn, waarbij de ten minste een snijlijn door het eerste optisch element, het tweede optisch element en voornoemd intermediair substraat gaat ter verkrijging van voornoemde optische montage.A method of manufacturing an optical assembly, comprising the steps of: i) providing an intermediate substrate, ii) providing a first optical element on one side of said intermediate substrate, iii) providing of a second optical element on the other side of said intermediate substrate, iv) cutting the composite intermediate substrate obtained after step iii) along at least one cutting line, wherein the at least one cutting line through the first optical element, the second optical element and said intermediate substrate to obtain said optical mounting. 2. Werkwijze ter vervaardiging van een optische montage volgens conclusie 1, waarbij voornoemd snijgebied, verkregen na stap iv), een aanvullende behandeling voor het verlagen van de oppervlakteruwheid hiervan ondergaat, in het bijzonder een stap van het polijsten, etsen of de applicatie van een transparante lak op het snijoppervlak, of een combinatie hiervan.Method for manufacturing an optical assembly according to claim 1, wherein said cutting area obtained after step iv) undergoes an additional treatment for reducing its surface roughness, in particular a step of polishing, etching or applying a transparent varnish on the cutting surface, or a combination thereof. 3. Werkwijze ter vervaardiging van een optische montage volgens conclusie 1, waarbij voornoemde optische montage, verkregen na stap iv), wordt aangebracht op een monteringssubstraat, zodanig dat het snijgebied, gecreëerd door de snijlijn, is gepositioneerd tegen het monteringssubstraat, waarbij voornoemd monteringssubstraat transparant voor licht is.The method of manufacturing an optical mount according to claim 1, wherein said optical mount obtained after step iv) is mounted on a mount substrate such that the cutting area created by the cut line is positioned against the mount substrate, said mount substrate being transparent for light. 4. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemde snijlijn loodrecht op voornoemd intermediair substraat is.Method for manufacturing an optical assembly according to one or more of the preceding claims, wherein said cutting line is perpendicular to said intermediate substrate. 5. Werkwijze ter vervaardiging van een optische montage volgens conclusies 1 - 3, waarbij voornoemde snijlijn een hoek met voornoemd intermediair substraat insluit, waarbij voornoemde hoek zich bevindt in het gebied van 20 - 80 graden.A method of manufacturing an optical assembly according to claims 1 to 3, wherein said cutting line includes an angle with said intermediate substrate, said angle being in the range of 20 - 80 degrees. 6. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorafgaande conclusies, waarbij voornoemde snijlijn zodanig is gepositioneerd dat voornoemd eerste optisch element in twee afzonderlijke delen wordt gesneden, bijvoorbeeld twee identieke helften.Method for manufacturing an optical assembly according to one or more of the preceding claims, wherein said cutting line is positioned such that said first optical element is cut into two separate parts, for example two identical halves. 7. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemde snijlijn zodanig is gepositioneerd dat voornoemd tweede optisch element in twee afzonderlijke delen wordt gesneden, bijvoorbeeld twee identieke helften.Method for manufacturing an optical assembly according to one or more of the preceding claims, wherein said cutting line is positioned such that said second optical element is cut into two separate parts, for example two identical halves. 8. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemd eerste en tweede optisch element op elke zijde van voornoemd intermediair substraat zijn gerangschikt.A method of manufacturing an optical mount according to any one of the preceding claims, wherein said first and second optical element are arranged on each side of said intermediate substrate. 9. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemd intermediair substraat niet transparant voor licht is.A method of manufacturing an optical mount according to one or more of the preceding claims, wherein said intermediate substrate is not transparent to light. 10. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemd intermediair substraat is vervaardigd uit een materiaal, gekozen uit de groep bestaande uit synthetische materialen, metalen en silicium, of combinaties hiervan.A method of manufacturing an optical mount according to any one of the preceding claims, wherein said intermediate substrate is made of a material selected from the group consisting of synthetic materials, metals and silicon, or combinations thereof. 11. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij ten minste een van voornoemd eerste en tweede optisch element wordt verkregen via een replicatieproces.A method of manufacturing an optical assembly according to any one of the preceding claims, wherein at least one of said first and second optical element is obtained via a replication process. 12. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorafgaande conclusies, waarbij stappen ii) en iii) de verschaffing van een reeks van optische elementen op hetzelfde intermediair substraat omvatten.A method of manufacturing an optical mount according to any one of the preceding claims, wherein steps ii) and iii) comprise providing a series of optical elements on the same intermediate substrate. 13. Werkwijze volgens conclusie 12, waarbij voornoemde werkwijze verder een stap van het enkelvoudig maken (“singulation”) van elke aangrenzende optische montage omvat.The method of claim 12, wherein said method further comprises a singulation single step of each adjacent optical assembly. 14. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij in stap i) voornoemd intermediair substraat wordt voorzien van een of meer optische devices, zoals lichtbronnen, fotodetectoren en beelddetectoren.A method for manufacturing an optical mount according to one or more of the preceding claims, wherein in step i) said intermediate substrate is provided with one or more optical devices, such as light sources, photo detectors and image detectors. 15. Werkwijze volgens conclusie 14, waarbij voornoemde een of meer lichtbronnen op voornoemd intermediair substraat zodanig zijn gepositioneerd dat voornoemde een of meer lichtbronnen zijn ingebed door een van het eerste optisch element en het tweede optisch element.The method of claim 14, wherein said one or more light sources are positioned on said intermediate substrate such that said one or more light sources are embedded by one of the first optical element and the second optical element. 16. Werkwijze ter vervaardiging van een optische montage volgens een of meer van de voorgaande conclusies, waarbij voornoemd monteringssubstraat wordt voorzien van een of meer beelddetectoren, voordat het monteren van voornoemde optische montage, verkregen na stap iv), op voornoemd monteringssubstraat plaatsvindt.A method of manufacturing an optical mount according to one or more of the preceding claims, wherein said mount substrate is provided with one or more image detectors prior to mounting said optical mount obtained after step iv) on said mount substrate. 17. Werkwijze volgens conclusie 16, waarbij na het monteren van voornoemde optische montage, verkregen na stap iv), op voornoemd monteringssubstraat, voonoemde een of meer actieve optische elementen, zoals beelddetectoren, worden ingebed door voornoemde optische montage.The method of claim 16, wherein after mounting said optical mount, obtained after step iv), on said mount substrate, said one or more active optical elements, such as image detectors, are embedded by said optical mount. 18. Optische montage, omvattende een monteringssubstraat transparant voor licht en een lichtafschermingswand, waarbij voornoemde lichtafschermingswand is gepositioneerd tussen een eerste optisch element en een tweede optisch element, waarbij het eerste optisch element en het tweede optisch element beide tegen voornoemde lichtafschermingswand aanliggen.An optical mount comprising a mount substrate transparent to light and a light shielding wall, said light shielding wall being positioned between a first optical element and a second optical element, the first optical element and the second optical element both abutting said light shielding wall. 19. Optische montage volgens conclusie 18, waarbij voornoemde lichtafschermingswand loodrecht op voornoemd monteringssubstraat is gepositioneerd.The optical assembly according to claim 18, wherein said light shielding wall is positioned perpendicular to said mounting substrate. 20. Optische montage volgens conclusie 18, waarbij voornoemde lichtafschermingswand een hoek met voornoemd monteringssubstraat insluit, waarbij de hoek zich bevindt in het gebied van 20 - 80 graden.The optical mount of claim 18, wherein said light shielding wall includes an angle with said mounting substrate, the angle being in the range of 20 - 80 degrees. 21. Optische separator, omvattende een optische montage volgens een of meer van de conclusies 18 - 20, waarbij voornoemde optische montage een of meer spacers voor het positioneren van voornoemde optische montage op een drager omvat, waarbij het aldus tussen de drager en de optische montage gecreëerde gebied is onderverdeeld in twee afzonderlijke gebieden, waarbij het aldus gecreëerde eerste en tweede gebied zijn gescheiden door een schot voorzien van een lichtafschermende functie, waarbij voornoemd schot is gepositioneerd tussen voornoemd monteringssubstraat en voornoemde drager.An optical separator, comprising an optical mount according to one or more of claims 18-20, wherein said optical mount comprises one or more spacers for positioning said optical mount on a support, thus between the support and the optical mount The created area is divided into two separate areas, the first and second areas thus created being separated by a partition provided with a light-shielding function, said partition being positioned between said mounting substrate and said support. 22. Optische separator volgens conclusie 21, waarbij het eerste gebied een fotodetector omvat.The optical separator of claim 21, wherein the first region comprises a photo detector. 23. Optische separator volgens conclusies 21 - 22, waarbij voornoemd tweede gebied een spiegel omvat.The optical separator of claims 21 to 22, wherein said second region comprises a mirror. 24. Optische separator volgens conclusies 21 - 23, waarbij voornoemd tweede gebied een lichtbron omvat.The optical separator of claims 21 to 23, wherein said second region comprises a light source. 25. Optische separator volgens conclusies 21 - 24, waarbij een of meer elementen, gekozen uit de groep van lichtsensoren en dataverwerkingschips op voornoemd intermediair substraat zijn gepositioneerd, in het bijzonder op een uiteinde van voornoemd intermediair substraat gelegen tegenover voornoemde drager.The optical separator according to claims 21 to 24, wherein one or more elements selected from the group of light sensors and data processing chips are positioned on said intermediate substrate, in particular on one end of said intermediate substrate opposite said carrier. 26. Optische separator volgens een of meer van de conclusies 21 - 25, waarbij de optische montage is voorzien van een of meer elementen, gekozen uit de groep van IR-filters, kleurenfilters, apertures en lenzen.The optical separator according to one or more of claims 21 to 25, wherein the optical mounting is provided with one or more elements selected from the group of IR filters, color filters, apertures and lenses.
NL2011843A 2013-11-26 2013-11-26 A method for manufacturing an optical assembly. NL2011843C2 (en)

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