NL2010048C2 - Edge beam, door and method for manufacturing an edge beam. - Google Patents

Edge beam, door and method for manufacturing an edge beam. Download PDF

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Publication number
NL2010048C2
NL2010048C2 NL2010048A NL2010048A NL2010048C2 NL 2010048 C2 NL2010048 C2 NL 2010048C2 NL 2010048 A NL2010048 A NL 2010048A NL 2010048 A NL2010048 A NL 2010048A NL 2010048 C2 NL2010048 C2 NL 2010048C2
Authority
NL
Netherlands
Prior art keywords
wood
layers
fire
layer
edge
Prior art date
Application number
NL2010048A
Other languages
Dutch (nl)
Inventor
Rik Laan
Original Assignee
Wwp Woodproducts B V
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wwp Woodproducts B V filed Critical Wwp Woodproducts B V
Priority to NL2010048A priority Critical patent/NL2010048C2/en
Priority to EP13199430.3A priority patent/EP2746520A1/en
Application granted granted Critical
Publication of NL2010048C2 publication Critical patent/NL2010048C2/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B5/00Doors, windows, or like closures for special purposes; Border constructions therefor
    • E06B5/10Doors, windows, or like closures for special purposes; Border constructions therefor for protection against air-raid or other war-like action; for other protective purposes
    • E06B5/16Fireproof doors or similar closures; Adaptations of fixed constructions therefor
    • E06B5/161Profile members therefor
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70Door leaves
    • E06B2003/7059Specific frame characteristics
    • E06B2003/7061Wooden frames
    • E06B2003/7073Wooden frames with fire retardant measures in frame

Landscapes

  • Engineering & Computer Science (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Special Wing (AREA)

Abstract

The invention relates to an edge beam for a door, said edge beam comprising a laminate comprising a longitudinal extending layer of fire-resistant material interposed between two longitudinal extending layers of wood comprising material, wherein said layer of fire-resistant material is glued to each layer of wood comprising material over adjacent longitudinal edges thereof. The invention further relates to a door, comprising two vertical edge beams and two horizontal edge beams according to the invention that are mutually connected to form a door frame. The invention also relates to a method for manufacturing an edge beam for a door according to the invention.

Description

BEAM
EDGE BEAM, DOOR AND METHOD FOR MANUFACTURING AN EDGE
The invention relates to an edge beam for a door. Said 5 edge beam is for example a (vertical) door stile, a (horizontal) door rail, or a glazing beam for receiving a glass panel. Said edge beam comprises a laminate comprising a longitudinal extending layer of fire-resistant material interposed between two longitudinal extending layers of wood 10 comprising material.
Such an edge beam is known from Dutch patent with number NL-C2-1032436 and international patent application with number WO-A1-2008/030087. NL-C2-1032436 and WO-A1-2008/030087 describe a fire-retardant edge beam that is 15 manufactured from a solid elongate body, in which at least one longitudinal groove is formed extending in the position of use in a direction parallel to the main plane of the door, in which longitudinal groove is received a fire-resistant material introduced in liquid state and 20 subsequently cured.
A disadvantage of the edge beam known from NL-C2-1032436 is that it is relatively time consuming and/or relatively expensive to manufacture said edge beam.
It is an object of the invention to provide an edge 25 beam according to the preamble that can be manufactured relatively fast and/or relatively cheap and/or with optionally less C02-production. It may also be an object of the invention to provide an edge beam according to the preamble that is relatively stable and/or that has an 30 improved fire resistance and/or that is non toxic or harmful to the environment and living creatures.
This object is met by an edge beam according to the preamble, wherein said layer of fire-resistant material is 2 glued to each layer of wood comprising material over adjacent longitudinal edges thereof.
Said layer of fire-resistant material is formed as a longitudinal extending plate or strip and is glued with two 5 of its opposing surfaces to each layer of wood comprising material. Gluing the layer of fire-resistant material to the layers of wood comprising material may take place relatively fast and thereby relatively cheap, without having to cure the fire-resistant material. The applicant has found, that 10 in comparison with the edge beam described in NL-C2-1032436 and WO-A1-2008/030087, less C02 may be produced during manufacturing said edge beam. After gluing said fire-resistant material to said layers of wood comprising material a stable edge beam is obtained, which edge beam is 15 able provide stability to a door in which it will be included. Also, an improved fire resistance may be obtained, because the presence of air bubbles, which otherwise may be formed during pouring or curing of the liquid fire-resistant material in the groove, in the fire-resistant material is 20 prevented or at least reduced. Said edge beam may form the horizontal door rail of a fire-resistant door and/or the vertical door stile of a fire-resistant door and/or a vertical or horizontal glazing beam for receiving a glass panel of a fire-resistant door.
25 In an embodiment of the edge beam according to the invention, said fire-resistant material is a mineral bounded fibre-reinforced plate or strip like material. In particular, said mineral may be calcium silicate or magnesium. Such mineral, in particular calcium silicate or 30 magnesium bounded fibre-reinforced plate or strip like material is not toxic and releases no harmful gasses when burnt. Such a non-toxic fire-resistant material is in particular advantageous in cases where water is used for 3 extinguishing a fire. The water used for extinguishing the fire may comprise parts or pieces of said fire-resistant material and because of it being non-toxic the used water comprising said parts or pieces will not contaminate the 5 soil. In addition, said described fire-resistant material is cheaper than the material described in NL-C2-1032436 and W0-Al-2008/030087. Said fire-resistant material substantially maintains its shape under influence of heat and is in particular not a "foam material".
10 Said two layers of wood comprising material are preferably formed as two separate layers of wood comprising material and in particular not from a solid piece of wood comprising material comprising a longitudinal groove in which said fire-resistant material is introduced. Such a 15 configuration according to the invention comprising said two separate layers of wood comprising material that are mutually connected by said fire-resistant material provides a stable edge beam. In particular, under influence of heat as occurring under fire said two layers of wood comprising 20 material may bend in a different direction, such that said bending forces substantially erase each other and said edge beam remains relatively straight. Said fire-resistant material bents minimally under influence of heat and holds the two layers of wood comprising material together, thereby 25 providing additional stability to said edge beam in case of fire. Thus, as a result of said laminate structure comprising separate layers of wood comprising material and at least one layer of fire-resistant material provides a stable edge beam, in particular under fire. By including 30 more layers of wood comprising material and/or fire- resistant material an even more stable edge beam may be obtained.
4
An even more stable edge beam is obtained when the structures of the two layers of wood comprising material are different. As a result of said structures being different said two layers of wood comprising material tend to bent in 5 a different direction under influence of heat, such that said bending forces substantially erase each other and said edge beam remains relatively straight, thus providing a stable edge beam. By providing even more layers of wood comprising material, an even more stable edge beam may be 10 provided, because all layers may have different structures and therefore different bending properties.
In addition or alternatively the structures of the two layers of wood comprising material may be arranged in different directions. In such an arrangement, even when the 15 structures are substantially the same, a stable edge beam is provided that remains relatively straight under fire due to different bending directions of the two layers of wood comprising material that result from the structures being arranged in different directions.
20 The edge beam according to the invention may comprise layers of any type of wood comprising material. In particular any type of hardwood is suitable, since hardwood is relatively stable. However, also softwoods such as firwood or pinewood may be used. Also, wood comprising 25 plates, such as plywood or (medium density) fibreboard, may be used. The structure of the wood comprising material may comprise the grain of the wood, or any other structure of the wood comprising material, for example the structure of the fibres of a fibreboard.
30 The thickness of the layer of fire-resistant material may be chosen in dependence of the required level of fire resistance. By providing a thicker fire-resistant material a 5 more fire-resistant edge beam is obtained. For example, said layer may be between 5 and 25 mm thick.
A plurality of layers of fire-resistant material may be provided, thereby improving the fire resistance of the edge 5 beam. Said layers of fire-resistant material may be glued to each other or to additional layers of wood comprising material.
The invention further relates to a door, comprising two vertical edge beams and two horizontal edge beams according 10 to the invention as described above that are mutually connected to form a door frame, wherein said edge beams are arranged such that one layer of the two layers of wood comprising material forms the peripheral edge of said door.
Said door may further comprise two vertical edge beams 15 and two horizontal edge beams according to the invention as described above that are mutually connected to form a glass panel frame, wherein said edge beams are arranged such that one layer of the two layers of wood comprising material forms the peripheral edge of said glass panel frame.
20 The invention further relates to a method for manufacturing an edge beam for a door according to the invention as described above, wherein said method comprises the steps of: (a) providing two longitudinal extending layers of wood 25 comprising material; (b) providing a longitudinal extending layer of fire-resistant material; and (c) gluing said layer of fire-resistant material to each layer of wood comprising material over adjacent 30 longitudinal edges thereof in order to form said edge beam.
By gluing the two layers of wood comprising material to the layer of fire-resistant material, a stable edge beam is manufactured relatively fast and/or cheap.
6
In order to enhance the stability of the edge beam, said method comprises the step, to be performed after step (c) , of: (d) compressing said layers in order to strengthen the 5 glue bond therebetween.
Compressing may take place in any suitable type of press machine. For example, said press machine may be, but not limited thereto, a high frequency press machine, a plate press machine or a vacuum press machine. In particular a 10 high frequency press machine is suitable if hardwood is used for the layers of wood comprising material, because hardwood is difficult to compress due to its hardness and such a vacuum press machine has high compressing power, in particular of at least 200 kg/cm2.
15 In an embodiment of the method according to the invention said fire-resistant material is a mineral bounded fibre-reinforced plate or strip like material. In particular, said mineral may be calcium silicate or magnesium. Such a fire-resistant material is described above 20 in more detail.
In another embodiment of the method according to the invention, said two layers of wood comprising material provided in step (a) are formed as two separate layers.
In even another embodiment of the method according to 25 the invention, the structures of the two layers of wood comprising material are different.
In yet even another embodiment of the method according to the invention, steps (a) and (c) are performed such that said two layers of wood comprising material are provided 30 such and glued to said layer of fire-resistant material such that the structures of the two layers of wood comprising material are arranged in different directions.
7
As described above, such two separate layers of wood comprising material, optionally with different structures or different arranged structures, provide a stable edge beam.
The invention will now be explained in more detail with 5 reference to figures illustrated in a drawing, wherein: - figure 1 is a schematic view of a door according to the invention; and - figures 2 and 3 are cross sections of the door of figure 1, wherein figure 2 is a cross section of a door 10 stile of the door and figure 3 is a cross section of a glazing beam of the door.
Figure 1 shows a fire-resistant door 1. Said door 1 comprises a door frame comprising two vertical edge beams or door stiles 2 and two horizontal edge beams or door rails 3 15 that are mutually connected to form said door frame. Said door 1 further comprises a glass panel frame comprising two vertical edge beams or glazing beams 4 and two horizontal edge beams or glazing beams 5 that are mutually connected to form said glass panel frame.
20 As is shown in figures 2 and 3, each of said edge beams 2-5 comprises a laminate comprising a longitudinal extending layer of fire-resistant material 6 interposed between two longitudinal extending layers of wood 7. The longitudinal direction is defined here as the longitudinal 25 direction of each edge beam 2-5, which is vertical for the vertical edge beams 2 and 4, and horizontal for the horizontal edge beams 3 and 5. Said fire-resistant material 6 is for example a calcium silicate or magnesium bounded fibre-reinforced plate or strip like material. It is noted 30 that instead of wood, said layers 7 may be composed of any wood comprising material, as described above. Said wood layers 7 are separate layers of wood. Said edge beams 2 and 3 are arranged such that one layer 7 of the two layers of 8 wood 7 forms the peripheral edge of said door 1. In figure 2 this is the layer 7 shown on the right. As such, the door 1 has the appearance of being made from wood. Said edge beams 4 and 5 are arranged such that one layer 7 of the two layers 5 of wood 7 forms the peripheral edge of said glass panel frame. In figures 3 this is the layer 7 shown on the left.
As such, the door 1, in particular the glass panel frame, has the appearance of being made from wood.
As is further shown in figure 2, the grains 10 of the 10 wood layers 7 are arranged in opposing directions. As is further shown in figure 3, the grains 10 of the wood layers 7 are different.
The longitudinal extending layer of fire-resistant material 6 is glued with its longitudinal edges 8 to 15 longitudinal edges 9 of the wood layers 7. Preferably, said layers 6 and 7 are compressed in a press machine after gluing, such that the glue bond there between is enhanced.
It is further noted that the invention is not limited to the above discussed exemplary embodiments but also 20 extends to other variants within the scope of the appended claims .
For example, instead of two layers of wood comprising material and one layer of fire-resistant material any number of layers may be provided, wherein additional layers may 25 improve the stability of the edge beams. For example, said edge beam may comprise three layers of wood comprising material and two layers of fire-resistant material, which are alternatingly arranged.
30

Claims (15)

1. Randbalk voor een deur, welk randbalk een laminaat omvattende een zich in langsrichting uitstrekkende laag van 5 een brandbestendig materiaal dat is aangebracht tussen twee zich in langsrichting uitstrekkende lagen van een hout bevattend materiaal omvat, met het kenmerk, dat de laag brandbestendig materiaal is verlijmd aan elke laag hout bevattend materiaal over aangrenzende langsranden daarvan. 101. Edge beam for a door, which edge beam comprises a laminate comprising a longitudinally extending layer of a fire-resistant material that is arranged between two longitudinally extending layers of a wood-containing material, characterized in that the layer is a fire-resistant material material glued to each layer of wood over adjacent longitudinal edges thereof. 10 2. Randbalk volgens conclusie 1, waarbij het brandbestendig materiaal een mineraal gebonden vezelversterkt plaatachtig of strookachtig materiaal is.2. Edge beam according to claim 1, wherein the fire-resistant material is a mineral bonded fiber-reinforced plate-like or strip-like material. 3. Randbalk volgens conclusie 2, waarbij het mineraal calciumsilicaat of magnesium is.The edge beam of claim 2, wherein the mineral is calcium silicate or magnesium. 4. Randbalk volgens een der voorgaande conclusies, waarbij de twee lagen hout bevattend materiaal zijn gevormd als twee 20 gescheiden lagen hout bevattend materiaal die onderling zijn verbonden door het brandbestendig materiaal.4. Edge beam according to any one of the preceding claims, wherein the two layers of wood-containing material are formed as two separate layers of wood-containing material that are mutually connected by the fire-resistant material. 5. Randbalk volgens conclusie 4, waarbij de structuren van de twee lagen hout bevattend materiaal onderling 25 verschillend zijn.5. Edge beam according to claim 4, wherein the structures of the two layers of wood-containing material are mutually different. 6. Randbalk volgens conclusie 4 of 5, waarbij de structuren van de twee lagen hout bevattend materiaal in verschillende richtingen opgesteld zijn. 306. Edge beam according to claim 4 or 5, wherein the structures of the two layers of wood-containing material are arranged in different directions. 30 7. Deur, omvattende twee verticale randbalken en twee horizontale randbalken volgens een der voorgaande conclusies 1-6 die onderling verbonden zijn voor het vormen van een deurframe, waarbij de randbalken zodanig zijn opgesteld, dat één laag van de twee lagen hout bevattend materiaal de omtreksrand van de deur vormt.A door, comprising two vertical edge beams and two horizontal edge beams according to any one of the preceding claims 1-6, which are mutually connected to form a door frame, the edge beams being arranged such that one layer of the two layers of wood-containing material surrounds the peripheral edge from the door. 8. Deur volgens conclusie 7, verder omvattende twee verticale randbalken en twee horizontale randbalken volgens een der voorgaande conclusies 1-6 die onderling verbonden zijn voor het vormen van een glaspaneelframe, waarbij de randbalken zodanig zijn opgesteld, dat één laag van de twee 10 lagen hout bevattend materiaal de omtreksrand van het glaspaneelframe vormt.8. Door as claimed in claim 7, further comprising two vertical edge beams and two horizontal edge beams according to one of the preceding claims 1-6 which are mutually connected for forming a glass panel frame, the edge beams being arranged such that one layer of the two layers wood containing material forms the peripheral edge of the glass panel frame. 9. Werkwijze voor het vervaardigen van een randbalk voor een deur volgens een der conclusies 1-6, welke werkwijze de 15 stappen omvat: (a) het verschaffen van twee zich in langsrichting uitstrekkende lagen hout bevattend materiaal; (b) het verschaffen van een zich in langsrichting uitstrekkende laag brandbestendig materiaal; en 20 (c) het verlijmen van de laag brandbestendig materiaal aan elke laag hout bevattend materiaal over aangrenzende langsranden daarvan voor het vormen van de randbalk.9. A method for manufacturing a border beam for a door according to any one of claims 1-6, which method comprises the steps of: (a) providing two longitudinally extending layers of wood-containing material; (b) providing a longitudinal layer of fire-resistant material; and (c) gluing the layer of fire-resistant material to each layer of wood-containing material over adjacent longitudinal edges thereof to form the edge beam. 10. Werkwijze volgens conclusie 9, omvattende de stap, uit 25 te voeren na stap (c): (d) het samendrukken van de lagen voor het versterken van de lijmverbinding daartussen.10. Method as claimed in claim 9, comprising the step of performing after step (c): (d) compressing the layers for reinforcing the glue connection between them. 11. Werkwijze volgens conclusie 9 of 10, waarbij het 30 brandbestendig materiaal een mineraal gebonden vezelversterkt plaatachtig of strookachtig materiaal is.11. Method as claimed in claim 9 or 10, wherein the fire-resistant material is a mineral-bonded fiber-reinforced plate-like or strip-like material. 12. Werkwijze volgens conclusie 11, waarbij het mineraal calciumsilicaat of magnesium is.The method of claim 11, wherein the mineral is calcium silicate or magnesium. 13. Werkwijze volgens een der voorgaande conclusies 9 - 12, 5 waarbij de twee in stap (a) verschafte lagen hout bevattend materiaal zijn gevormd als twee gescheiden lagen.A method according to any one of the preceding claims 9-12, wherein the two layers of wood-containing material provided in step (a) are formed as two separate layers. 14. Werkwijze volgens conclusie 13, waarbij de structuren van de twee lagen hout bevattend materiaal onderling 10 verschillend zijn.14. Method according to claim 13, wherein the structures of the two layers of wood-containing material are mutually different. 15. Werkwijze volgens conclusie 13 of 14, waarbij de stappen (a) en (c) zodanig worden uitgevoerd, dat de twee lagen hout bevattend materiaal zodanig worden verschaft en verlijmd aan 15 de laag brandwerend materiaal dat de structuren van de twee lagen hout bevattend materiaal in verschillende richtingen opgesteld zijn.15. Method as claimed in claim 13 or 14, wherein steps (a) and (c) are carried out such that the two layers of wood-containing material are provided and glued to the layer of fire-resistant material such that the structures of the two layers of wood contain material are arranged in different directions.
NL2010048A 2012-12-21 2012-12-21 Edge beam, door and method for manufacturing an edge beam. NL2010048C2 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
NL2010048A NL2010048C2 (en) 2012-12-21 2012-12-21 Edge beam, door and method for manufacturing an edge beam.
EP13199430.3A EP2746520A1 (en) 2012-12-21 2013-12-23 Edge beam, door and method for manufacturing an edge beam

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
NL2010048 2012-12-21
NL2010048A NL2010048C2 (en) 2012-12-21 2012-12-21 Edge beam, door and method for manufacturing an edge beam.

Publications (1)

Publication Number Publication Date
NL2010048C2 true NL2010048C2 (en) 2014-06-24

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Application Number Title Priority Date Filing Date
NL2010048A NL2010048C2 (en) 2012-12-21 2012-12-21 Edge beam, door and method for manufacturing an edge beam.

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EP (1) EP2746520A1 (en)
NL (1) NL2010048C2 (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1377059A (en) * 1972-06-23 1974-12-11 Micropore International Ltd Fire-proof structures
US20070193220A1 (en) * 2006-02-21 2007-08-23 Polymer-Wood Technologies, Inc. System, Method and Apparatus for Producing Fire Rated Doors
NL1034320C1 (en) * 2006-09-05 2008-03-07 Wijnveld B V Fire-resistant door has fire-resistant material arranged in direction parallel to main plane of the door, which is received in longitudinal grooves in liquid state
NL1035179C2 (en) * 2008-03-17 2009-12-03 Theuma N V Frame for window or door in wall of building, has profile defining cavity having two layers of sheet material, where fire-retardant filler material is filled in cavity by using adhesive layer

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE29610829U1 (en) * 1996-06-20 1996-09-12 Müller, Johann, 26892 Dörpen Component
NL1032436C2 (en) 2006-09-05 2008-03-06 Wijnveld B V Fire-resistant door and method for the production of a timber, a supporting lath and glass battens therefor.

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1377059A (en) * 1972-06-23 1974-12-11 Micropore International Ltd Fire-proof structures
US20070193220A1 (en) * 2006-02-21 2007-08-23 Polymer-Wood Technologies, Inc. System, Method and Apparatus for Producing Fire Rated Doors
NL1034320C1 (en) * 2006-09-05 2008-03-07 Wijnveld B V Fire-resistant door has fire-resistant material arranged in direction parallel to main plane of the door, which is received in longitudinal grooves in liquid state
NL1035179C2 (en) * 2008-03-17 2009-12-03 Theuma N V Frame for window or door in wall of building, has profile defining cavity having two layers of sheet material, where fire-retardant filler material is filled in cavity by using adhesive layer

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