MXPA98005041A - Method of preparation of amoxidation catalysts for fluidized bed reactor or a lechome - Google Patents
Method of preparation of amoxidation catalysts for fluidized bed reactor or a lechomeInfo
- Publication number
- MXPA98005041A MXPA98005041A MXPA/A/1998/005041A MX9805041A MXPA98005041A MX PA98005041 A MXPA98005041 A MX PA98005041A MX 9805041 A MX9805041 A MX 9805041A MX PA98005041 A MXPA98005041 A MX PA98005041A
- Authority
- MX
- Mexico
- Prior art keywords
- vanadium
- antimony
- titanium
- solid
- iron
- Prior art date
Links
- 239000003054 catalyst Substances 0.000 title claims abstract description 38
- 238000002360 preparation method Methods 0.000 title abstract description 12
- 239000007787 solid Substances 0.000 claims abstract description 39
- 239000000243 solution Substances 0.000 claims abstract description 27
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 25
- 150000001335 aliphatic alkanes Chemical class 0.000 claims abstract description 19
- 229910052787 antimony Inorganic materials 0.000 claims abstract description 16
- 239000010936 titanium Substances 0.000 claims abstract description 16
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 16
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims abstract description 15
- 229910052742 iron Inorganic materials 0.000 claims abstract description 14
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 13
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium(0) Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052718 tin Inorganic materials 0.000 claims abstract description 12
- RTAQQCXQSZGOHL-UHFFFAOYSA-N titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 10
- 150000001298 alcohols Chemical class 0.000 claims abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000005470 impregnation Methods 0.000 claims abstract description 8
- 239000012062 aqueous buffer Substances 0.000 claims abstract description 7
- 238000001354 calcination Methods 0.000 claims abstract description 6
- 238000000926 separation method Methods 0.000 claims abstract description 5
- 150000003606 tin compounds Chemical class 0.000 claims abstract 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 15
- 239000007789 gas Substances 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 14
- 239000011135 tin Substances 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 12
- 239000012072 active phase Substances 0.000 claims description 10
- 239000012071 phase Substances 0.000 claims description 10
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 10
- 239000000377 silicon dioxide Substances 0.000 claims description 9
- 230000001476 alcoholic Effects 0.000 claims description 7
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N Antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 claims description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 6
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052733 gallium Inorganic materials 0.000 claims description 5
- 230000003647 oxidation Effects 0.000 claims description 5
- 238000007254 oxidation reaction Methods 0.000 claims description 5
- FSJSYDFBTIVUFD-SUKNRPLKSA-N (Z)-4-hydroxypent-3-en-2-one;oxovanadium Chemical compound [V]=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O FSJSYDFBTIVUFD-SUKNRPLKSA-N 0.000 claims description 4
- XJDNKRIXUMDJCW-UHFFFAOYSA-J Titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 4
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 150000003863 ammonium salts Chemical class 0.000 claims description 4
- 125000004432 carbon atoms Chemical group C* 0.000 claims description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims description 4
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 4
- LRHPLDYGYMQRHN-UHFFFAOYSA-N n-butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000011148 porous material Substances 0.000 claims description 4
- HPGGPRDJHPYFRM-UHFFFAOYSA-J Tin(IV) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 3
- 239000007853 buffer solution Substances 0.000 claims description 3
- 150000001924 cycloalkanes Chemical class 0.000 claims description 3
- 150000002736 metal compounds Chemical class 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000006104 solid solution Substances 0.000 claims description 3
- 150000003682 vanadium compounds Chemical class 0.000 claims description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052726 zirconium Inorganic materials 0.000 claims description 3
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N 1-Hexanol Chemical class CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 claims description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N 2-Butanol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 claims description 2
- DEQJBORXLQWRGV-UHFFFAOYSA-N 2-hydroxypropanoic acid;iron Chemical compound [Fe].CC(O)C(O)=O.CC(O)C(O)=O DEQJBORXLQWRGV-UHFFFAOYSA-N 0.000 claims description 2
- PRKQVKDSMLBJBJ-UHFFFAOYSA-N Ammonium carbonate Chemical compound N.N.OC(O)=O PRKQVKDSMLBJBJ-UHFFFAOYSA-N 0.000 claims description 2
- KUGFODPTKMDJNG-UHFFFAOYSA-I Antimony pentachloride Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[SbH3+3] KUGFODPTKMDJNG-UHFFFAOYSA-I 0.000 claims description 2
- FAPDDOBMIUGHIN-UHFFFAOYSA-K Antimony trichloride Chemical compound Cl[Sb](Cl)Cl FAPDDOBMIUGHIN-UHFFFAOYSA-K 0.000 claims description 2
- GUNJVIDCYZYFGV-UHFFFAOYSA-K Antimony trifluoride Chemical compound F[Sb](F)F GUNJVIDCYZYFGV-UHFFFAOYSA-K 0.000 claims description 2
- 229910052684 Cerium Inorganic materials 0.000 claims description 2
- GYCHYNMREWYSKH-UHFFFAOYSA-L Iron(II) bromide Chemical compound [Fe+2].[Br-].[Br-] GYCHYNMREWYSKH-UHFFFAOYSA-L 0.000 claims description 2
- NMCUIPGRVMDVDB-UHFFFAOYSA-L Iron(II) chloride Chemical compound Cl[Fe]Cl NMCUIPGRVMDVDB-UHFFFAOYSA-L 0.000 claims description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L Iron(II) sulfate Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K Iron(III) chloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 claims description 2
- RUTXIHLAWFEWGM-UHFFFAOYSA-H Iron(III) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 2
- NNPPMTNAJDCUHE-UHFFFAOYSA-N Isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 claims description 2
- ZKATWMILCYLAPD-UHFFFAOYSA-N Niobium pentoxide Chemical compound O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N TiO Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- ZSUXOVNWDZTCFN-UHFFFAOYSA-L Tin(II) bromide Chemical compound Br[Sn]Br ZSUXOVNWDZTCFN-UHFFFAOYSA-L 0.000 claims description 2
- UBZYKBZMAMTNKW-UHFFFAOYSA-J Titanium tetrabromide Chemical compound Br[Ti](Br)(Br)Br UBZYKBZMAMTNKW-UHFFFAOYSA-J 0.000 claims description 2
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L Titanium(II) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 claims description 2
- YONPGGFAJWQGJC-UHFFFAOYSA-K Titanium(III) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 claims description 2
- JBIQAPKSNFTACH-UHFFFAOYSA-K Vanadium oxytrichloride Chemical compound Cl[V](Cl)(Cl)=O JBIQAPKSNFTACH-UHFFFAOYSA-K 0.000 claims description 2
- JTJFQBNJBPPZRI-UHFFFAOYSA-J Vanadium tetrachloride Chemical compound Cl[V](Cl)(Cl)Cl JTJFQBNJBPPZRI-UHFFFAOYSA-J 0.000 claims description 2
- ITAKKORXEUJTBC-UHFFFAOYSA-L Vanadium(II) chloride Chemical compound Cl[V]Cl ITAKKORXEUJTBC-UHFFFAOYSA-L 0.000 claims description 2
- ZOYIPGHJSALYPY-UHFFFAOYSA-K Vanadium(III) bromide Chemical compound [V+3].[Br-].[Br-].[Br-] ZOYIPGHJSALYPY-UHFFFAOYSA-K 0.000 claims description 2
- HQYCOEXWFMFWLR-UHFFFAOYSA-K Vanadium(III) chloride Chemical compound [Cl-].[Cl-].[Cl-].[V+3] HQYCOEXWFMFWLR-UHFFFAOYSA-K 0.000 claims description 2
- PASVSMBJEYQYSN-UHFFFAOYSA-K Vanadium(III) fluoride Chemical compound [F-].[F-].[F-].[V+3] PASVSMBJEYQYSN-UHFFFAOYSA-K 0.000 claims description 2
- 239000001099 ammonium carbonate Substances 0.000 claims description 2
- 235000012501 ammonium carbonate Nutrition 0.000 claims description 2
- 150000001463 antimony compounds Chemical class 0.000 claims description 2
- 229910000074 antimony hydride Inorganic materials 0.000 claims description 2
- RPJGYLSSECYURW-UHFFFAOYSA-K antimony(3+);tribromide Chemical compound Br[Sb](Br)Br RPJGYLSSECYURW-UHFFFAOYSA-K 0.000 claims description 2
- WPYMKLBDIGXBTP-UHFFFAOYSA-M benzoate Chemical compound [O-]C(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-M 0.000 claims description 2
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 claims description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 claims description 2
- 229940032950 ferric sulfate Drugs 0.000 claims description 2
- 229960002089 ferrous chloride Drugs 0.000 claims description 2
- 239000004225 ferrous lactate Substances 0.000 claims description 2
- 235000013925 ferrous lactate Nutrition 0.000 claims description 2
- 229940037907 ferrous lactate Drugs 0.000 claims description 2
- 239000011790 ferrous sulphate Substances 0.000 claims description 2
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 2
- AQBLLJNPHDIAPN-LNTINUHCSA-K iron(3+);(Z)-4-oxopent-2-en-2-olate Chemical compound [Fe+3].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O AQBLLJNPHDIAPN-LNTINUHCSA-K 0.000 claims description 2
- PVFSDGKDKFSOTB-UHFFFAOYSA-K iron(3+);triacetate Chemical compound [Fe+3].CC([O-])=O.CC([O-])=O.CC([O-])=O PVFSDGKDKFSOTB-UHFFFAOYSA-K 0.000 claims description 2
- WHRBSMVATPCWLU-UHFFFAOYSA-K iron(3+);triformate Chemical compound [Fe+3].[O-]C=O.[O-]C=O.[O-]C=O WHRBSMVATPCWLU-UHFFFAOYSA-K 0.000 claims description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 2
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 2
- DEVYBOZJYUYBMC-KVVVOXFISA-N iron;(Z)-octadec-9-enoic acid Chemical compound [Fe].CCCCCCCC\C=C/CCCCCCCC(O)=O DEVYBOZJYUYBMC-KVVVOXFISA-N 0.000 claims description 2
- 239000001282 iso-butane Substances 0.000 claims description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N iso-propanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-M lactate Chemical compound CC(O)C([O-])=O JVTAAEKCZFNVCJ-UHFFFAOYSA-M 0.000 claims description 2
- 229910001941 lanthanum oxide Inorganic materials 0.000 claims description 2
- 239000000395 magnesium oxide Substances 0.000 claims description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N n-pentanol Chemical class CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 claims description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 239000010955 niobium Substances 0.000 claims description 2
- 229910000484 niobium oxide Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- BDERNNFJNOPAEC-UHFFFAOYSA-N propanol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims description 2
- 239000001119 stannous chloride Substances 0.000 claims description 2
- 229940013123 stannous chloride Drugs 0.000 claims description 2
- 235000011150 stannous chloride Nutrition 0.000 claims description 2
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 claims description 2
- FWPIDFUJEMBDLS-UHFFFAOYSA-L tin dichloride dihydrate Chemical compound O.O.Cl[Sn]Cl FWPIDFUJEMBDLS-UHFFFAOYSA-L 0.000 claims description 2
- 229910001929 titanium oxide Inorganic materials 0.000 claims description 2
- MTAYDNKNMILFOK-UHFFFAOYSA-K titanium(3+);tribromide Chemical compound Br[Ti](Br)Br MTAYDNKNMILFOK-UHFFFAOYSA-K 0.000 claims description 2
- FEONEKOZSGPOFN-UHFFFAOYSA-K tribromoiron Chemical compound Br[Fe](Br)Br FEONEKOZSGPOFN-UHFFFAOYSA-K 0.000 claims description 2
- LRLCSRVNZCWQRK-UHFFFAOYSA-I vanadium;pentafluoride Chemical compound [F-].[F-].[F-].[F-].[F-].[V] LRLCSRVNZCWQRK-UHFFFAOYSA-I 0.000 claims description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims 1
- HOWJQLVNDUGZBI-UHFFFAOYSA-N butane;propane Chemical compound CCC.CCCC HOWJQLVNDUGZBI-UHFFFAOYSA-N 0.000 claims 1
- 150000007942 carboxylates Chemical class 0.000 claims 1
- WMVRXDZNYVJBAH-UHFFFAOYSA-N dioxoiron Chemical compound O=[Fe]=O WMVRXDZNYVJBAH-UHFFFAOYSA-N 0.000 claims 1
- 239000011949 solid catalyst Substances 0.000 claims 1
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 150000002739 metals Chemical class 0.000 abstract description 6
- 150000003609 titanium compounds Chemical class 0.000 abstract description 2
- 150000002978 peroxides Chemical class 0.000 abstract 1
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 13
- 239000001294 propane Substances 0.000 description 13
- LELOWRISYMNNSU-UHFFFAOYSA-N Hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- WEVYAHXRMPXWCK-UHFFFAOYSA-N acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 6
- 230000003197 catalytic Effects 0.000 description 6
- NLHHRLWOUZZQLW-UHFFFAOYSA-N acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 5
- 238000005243 fluidization Methods 0.000 description 4
- 239000005695 Ammonium acetate Substances 0.000 description 3
- USFZMSVCRYTOJT-UHFFFAOYSA-N ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 3
- 229940043376 ammonium acetate Drugs 0.000 description 3
- 235000019257 ammonium acetate Nutrition 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 238000005119 centrifugation Methods 0.000 description 3
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000011541 reaction mixture Substances 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M buffer Substances [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N 2-cyanopropene-1 Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-K 2qpq Chemical compound [O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O KRKNYBCHXYNGOX-UHFFFAOYSA-K 0.000 description 1
- VBIXEXWLHSRNKB-UHFFFAOYSA-N Ammonium oxalate Chemical compound [NH4+].[NH4+].[O-]C(=O)C([O-])=O VBIXEXWLHSRNKB-UHFFFAOYSA-N 0.000 description 1
- 229940058905 Antimony compounds for treatment of leishmaniasis and trypanosomiasis Drugs 0.000 description 1
- IBQHDRMOCNLKTJ-UHFFFAOYSA-N C#N.C=CC#N Chemical compound C#N.C=CC#N IBQHDRMOCNLKTJ-UHFFFAOYSA-N 0.000 description 1
- AQEFLFZSWDEAIP-UHFFFAOYSA-N Di-tert-butyl ether Chemical compound CC(C)(C)OC(C)(C)C AQEFLFZSWDEAIP-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000282326 Felis catus Species 0.000 description 1
- BQZGVMWPHXIKEQ-UHFFFAOYSA-L Iron(II) iodide Chemical compound [Fe+2].[I-].[I-] BQZGVMWPHXIKEQ-UHFFFAOYSA-L 0.000 description 1
- FEWJPZIEWOKRBE-XIXRPRMCSA-N Mesotartaric acid Chemical compound OC(=O)[C@@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-XIXRPRMCSA-N 0.000 description 1
- 239000005092 Ruthenium Substances 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 229910052776 Thorium Inorganic materials 0.000 description 1
- JTWLHYPUICYOLE-UHFFFAOYSA-J Vanadium tetrafluoride Chemical compound [F-].[F-].[F-].[F-].[V+4] JTWLHYPUICYOLE-UHFFFAOYSA-J 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- -1 ammonium carboxylate Chemical class 0.000 description 1
- VMPVEPPRYRXYNP-UHFFFAOYSA-I antimony(5+);pentachloride Chemical compound Cl[Sb](Cl)(Cl)(Cl)Cl VMPVEPPRYRXYNP-UHFFFAOYSA-I 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000000295 complement Effects 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005755 formation reaction Methods 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium(0) Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000003701 inert diluent Substances 0.000 description 1
- 150000002506 iron compounds Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000000717 retained Effects 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- 229940095064 tartrate Drugs 0.000 description 1
- ZSLUVFAKFWKJRC-UHFFFAOYSA-N thorium Chemical compound [Th] ZSLUVFAKFWKJRC-UHFFFAOYSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Abstract
The present invention relates to a method for the preparation of catalysts comprising mixed oxides based on vanadium, antimony and optionally tin and / or titanium and / or iron and / or other metals, deposited on a support as well as their use by ammoxidation of alkanes. The method of preparation of a catalyst defined above is characterized in that it comprises: impregnation of a solid support of a peroxide with the aid of a solution in at least one saturated alcohol of respective vanadium, antimony and optionally tin and / or titanium compounds and iron and / or other metals, the contact of the impregnated solid support obtained, with an aqueous buffer solution with a pH comprised between 6 and 8, the separation of the solid and its drying, the calcination of the solid in two stages, first at a temperature of 300 ° C, and then at a temperature of 400 ° C to 800 ° C. Such catalysts are adapted for use in a fluidized bed or a moving bed
Description
METHOD OF PREPARATION OF AMOXIDATION CATALYSTS FOR FLUID BED REACTOR OR A
MOBILE BED
DESCRIPTION OF THE INVENTION
The present invention relates to a method for the preparation of mixed oxides based on vanadium, antimony and, possibly, tin and / or titanium and / or iron and / or other metals, deposited on a support for use as catalysts. for the ammoxidation of al cano s. Certain mixed oxides of vanadium and of antimony or of vanadium, of antimony and of other metals are known compounds that have been described, among the names of other mixed oxides, in the patent FR-A-2 072 334. In the patent US 5 008 427 discloses a method of ammoxidation of propane or butane, in the presence of a catalyst which can comprise, in particular, the oxides of vanadium, of antimony and of iron or titanium or of chromium or of gallium or tin; as well as possibly other metals. Such catalysts present the essential characteristic of having calcined states at a temperature equal to or higher than 780 ° C. Similarly, in patent EP-A-0 558 427, a method of ammoniaxidation of alkanes, catalyzed by the mixed oxides of vanadium, antimony, iron and / or gallium and / or indium was described. The preparation of such mixed oxides is done through the mixture of aqueous suspensions of compounds of different metals, heating under stirring, then evaporation of the water, drying and calcination .. Such patents do present the particular indication in relation to the reactor technology associated with However, for the type of reaction represented by the ammoxidation of alkanes, it has been proved that the use of a fluidized bed or moving bed reactor is more advantageous. the exo-ermicity of the reactions involved in the ammoxidation of alkanes, the possibility of putting into practice, on the industrial scale, one or more fixed-bed alkanes (react It seems unrealistic, really excluded, particularly if we want to expect high productivity. To effectively eliminate the calories released, one would have to use a large-sized tubular reactor or a whole battery of tubular reactors, one that is redhibitory of the investment plan. In relation to the fixed bed reactor, fluidized bed or mobile reactors have a larger capacity to evacuate calories, and appear to be better adapted to the ammoxidation reaction of the alkanes. The best capacity to transmit heat allows to consider a productivity gain by increasing the amount of alkane in the feed mixture. Such an operation can be considered in the case of a fixed bed reactor, since the limitations at the level of heat transfer (manifested by the existence of a hot spot in the reactor) impose the use of relatively weak contents in alkane , to avoid in this way any problem of explosivity or flammability of the gas mixture. The present invention relates to a method of preparing a catalyst for a fluidized bed or moving bed reactor comprising an active phase of the general empirical formula (I):
V Sba Snb Tic Fed Ee 0X (I) where: E represents an element that can provide an oxide of rutile structure or an element that, associated with V, Sb, Sn, Ti, Fe and / or aer element E, can provide a rutile or trirutile structure phase or a routine solid solution. a represents a whole or fractional name equal to or greater than 0.5 - b, c, d and e represent independently of each other a whole or fractional number of the
0 to 100. x represents a whole or fractional number determined by the degree of oxidation of the other elements, and a solid support of oxide type, such method is characterized in that it comprises: - impregnation of the solid support by a solution at least in one saturated alcohol of respective vanadium compounds, of antimony and possibly of tin and / or of titanium and / or of iron and / or element E, the contacting of the impregnated solid support obtained, with an aqueous buffer solution of pH comprised between 6 and 8, - the separation of solid and its drying, the calcination of the solid in two stages, first at a temperature of 300 ° C to 350 ° C, and then at a temperature of 400 ° C to 800 ° C. The E elements are selected in particular from germanium, manganese, ruthenium, niobium, tantalum, gallium, chromium, rhodium, nickel, molybdenum, aluminum, thorium, calcium, tungsten and magnesium. Various elements E can be present in the formula (I) and in the present document, the expression of the element E covers one or more elements E. The vanadium, antimony, tin, titanium, iron and element compounds E established in the method must be soluble in a saturated alcohol or a mixture of saturated alcohols. In the present document, a compound is considered to be soluble until its measured solubility is 25 ° C and at least 5 grams per liter of saturated alcohol or water. Such compounds can be introduced together; first they can also be placed separately in solution in an alcohol, and the different alcoholic solutions obtained in this way are immediately mixed with each other. Generally, but not limitatively, an alcoholic solution is prepared by dissolving the different compounds, without intermediate preparation of solutions of each of the compounds of vanadium, antimony and, if necessary, tin, titanium, iron and the element E Examples of vanadium-soluble compounds are vanadyl acetylacetonate, vanadyl trichloride, vanadium trifluoride, vanadium tetrafluoride, vanadium pentafluoride, vanadium tribromide, vanadium dichloride, vanadium trichloride. , vanadium tetrachloride and vanadium triodide. Examples of soluble antimony compounds include antimony pentachloride, antimony trichloride, antimony tribromide, antimony trifluoride, antimony trioxide, antimony trioxide and antimony hydride.
As examples of the soluble compounds of tin, we can mention stannic chloride, stannous chloride and stannous bromide. As examples of soluble titanium compounds, mention may be made of titanium dichloride, titanium tetrachloride, titanium trichloride, titanium tribromide, titanium tetrabromide, titanium tetrachloride and titanium dioxide. As examples of soluble iron compounds, we can mention iron dichloride, iron trichloride, iron dibromide, iron tribromide, iron diiodide, ferrous nitrate, ferrous sulfate, ferric sulfate, ferrous thiosulfate , "ferric formate, ferric acetate, ferric acetylacetonate, ferric benzoate, ferric oleate, ferrous lactate and ferric lactate. The saturated alcohols used in the method of the invention are more particularly the alkanols and the cycloalkane is. Preferably the alkanols and cycloalkane are used where the boiling temperature is not very high, in order to facilitate separation or recycling operations by distillation or evaporation. Thus, alkanols having 1 to 6 carbon atoms, such as methanol, ethanol, n-propanol, propanol-2, n-butanol, butanol-2, tertiary butyl ether, are preferred. 1, pentanols and hexanols and cyclohexane 1. The solid support is an oxide such as an aluminum, a silicon, a silicon dioxide, a zirconia, a zirconium, a mixed oxide of cerium and zirconium, a magnesia , a titanium oxide, a niobium oxide and a lanthanum oxide. The size of the solid support particles - generally is from 10 μm to 1000 μm and preferably from 20 μm to 300 μm. Another important feature of the solid support is its ability to be impregnated by a solution of metal compounds of the active phase. In this way, supports having a total pore volume of at least 0.1 cm3 / g and preferably of at least 0.15 cm3 / g will be used. The fluidization quality of the catalytic bed can also depend on other parameters, such as, in particular, the density of the support, the type of life of the support and the gaseous capacity. The desired fluidization of the catalyst of the invention, in particular for the use in ammoxidation of the alkanes, will be carried out in an optimal way by the experienced man taking into account the various parameters. Among the solid supports having the characteristics indicated above, it is preferred to use the silicones in the method according to the invention. The impregnation of the solid support by the alcoholic solution of the incoming metal compounds within the composition of the active phase of the formula (I) is carried out by establishing a volume of alcoholic solution less than or equal to the total porous volume of the support, which it will represent at least 50% of the total pore volume. The duration of the impregnation phase is not critical; it can simply be varied in practice according to the mode of the mixture of the support and of the solution that has been chosen. The impregnated solid support is then contacted with an aqueous buffer solution having a pH comprised between 6 and 8, and preferably between 6.5 and 7.5; such an aqueous buffer solution is preferably in an aqueous solution of ammonium salt, which eventually includes ammonia. The sodium salt most preferably used is an ammonium carboxylate (ie, acetate, citrate, tartrate), ammonium oxalate, ammonium carbonate and ammonium hydrogen phosphate, allow a pH of about 7, possibly in presence of ammonia. In this way, ammonium acetate / ammonia buffer solutions are particularly convenient. The volume of the buffer solution brought into contact with the impregnated support is equal to or greater than the total porous volume of the support, and is preferably greater than the total pore volume of the second solution. The solid obtained is separated from the liquid by the means usually used for this operation, that is, by filtration or centrifugation. The solid is then dried at a temperature that allows water to be removed and depends on the pressure under which it is operated. If operating under atmospheric pressure, the drying temperature will advantageously be from 100 ° C to 200 ° C, preferably from 110 ° C to 180 ° C. If operating under a pressure below atmospheric pressure, the drying temperature may be more feasible, generally equal to or greater than 50 ° C. The drying duration can vary widely according to the chosen temperature. This will be generally determined in order to eliminate most of the impregnation water. The duration of drying often varies from a few minutes to a few hours. The calcination of the solid dried in this way is carried out in a furnace at a temperature of 300 ° C to 350 ° C, then at a temperature of 400 ° C to 800 ° C, and then preferably between 500 ° C and 750 ° C for the second stage, and during the durations that vary in an indicative manner from a few minutes to several hours, more usually from 30 minutes to 20 hours. In the final catalyst, the weight ratio between the active phase of the formula (I) and the total catalyst is generally from 5 to 50%. Among the mixed oxides of the active phase of formula (I) defined above, those by which:
E represents one or more elements selected from nickel, gallium, aluminum and niobium-a represents an integer or fractional number equal to or less than 100 and preferably comprises between 0.5 and 50. b, c, d and e represent, independently from each other, a whole or fractional number from 0 to 50, at least one of these symbols is greater than 0 and preferably equal or greater than 0.5. - x represents an integer or fractional number determined by the degree of oxidation of the other elements. The subject of the present invention is also a method for the ammoxidation of alkanes in the vapor phase in a fluidized bed or moving bed reactor, in the presence of a catalyst comprising an active phase of the general empirical formula (I):
V Sba Snb Tic Fed Ee Ox (I) where: E represents an element that can provide an oxide of rutile structure or an element that, associated with V, Sb, Sn, Ti, Fe and / or to another element E, it can provide a rutile or trirutylated structure phase or a solid solution of rutile structure. - a represents an integer or fractional number equal to or greater than 0.5. b, c, d and e represent, independently of each other, an integer or fractional number from 0 to 100. - x represents an integer or fractional number determined by the degree of oxidation of the other elements, and a solid support of oxide type, such catalyst method is prepared by the method described above comprising: impregnation of the solid support by a solution in at least one saturated alcohol of respective vanadium compounds, antimony and optionally tin and / or titanium and / or iron and / or element E, - the contacting of the impregnated solid support obtained, with an aqueous buffer solution pH comprised between 6 and 8, - the separation of the solid and its drying, the calcination of the solid in two stages, first to a temperature of 300 ° C to 350 ° C, then at a temperature of 400 ° C to 800 ° C. According to the present invention, alkanes having from 3 to 12 carbon atoms per molecule are reacted in vapor phase with ammonia and oxygen in the presence of a catalyst wherein the composition and preparation are indicated in the description preceding. It is understood that, within the framework of the present method, diluent gases, inert under reaction conditions such as helium, nitrogen and argon, can be used. Similarly, water vapor can be adjusted to the reaction gas mixture to a large extent. Reactive gas (alkane, ammonia, oxygen) can also be diluted by an inert diluent and / or water vapor. In this conjunction, the volumetric content in water vapor can vary greatly, particularly from 0 to 50%, and preferably between 3 and 30%. For a good application of the method according to the invention, the volume amount of reactive gas will be at least 3% and preferably at least 20%.
Within the reactive gas, the respective amounts of vulcan in alkane, ammonia and oxygen can vary widely. The amount of alkane in the reactive gas is preferably comprised between 5 and 70%. The amount of ammonia is preferably comprised between 3 and 45%. As far as propane is concerned, a mixture will be obtained that essentially comprises acrylic and tri lo. The acr ino 1 i tri lo is an intermediary industrially produced on a large scale. As for isobutane, it will be obtained essentially from methacrylonitrile. The method according to the invention is more particularly suited to the ammoxidation of propane. If the established alkane can be of technical quality, it will not comprise significant amounts of compounds with ethylenic unsaturation. In this way, the propane retained will generally contain only minor amounts of propylene, that is, less than 10%. As indicated above, the method according to the invention is carried out in the form of a vapor phase reaction, in a fluidized bed or moving bed reactor. The method can be conducted continuously or discontinuously. The reaction temperature generally comprises between 300 ° C and 500 ° C and, preferably, between 400 ° C and 500 ° C. The total pressure of the reaction mixture may be greater than or equal to atmospheric pressure. Such atmospheric pressure comprises between 1 and 6 bar and, preferably, between 1 and 4 bar. The hourly volumetric speed usually comprises between 100 and 36000 h "1, this depends on the gaseous efficiency, but also on other parameters of the reaction, the volumetric hourly speed is preferably between 200 and 20,000 h1.
Volumetric speed is defined as the report of gaseous volume tot to the volume of the cat at the hour / hour. It is understood that the person skilled in the art will be the one who finds a midpoint between the temperature, the amount of gas, the precise nature of the catalyst in use and the various other parameters of the COMPTE-TENU reaction of its production objectives. The products of the reaction can be recovered in the affluent gases by any appropriate means. That is, the affluent gases can pass in a condenser containing dilute sulfuric acid to neutralize the unconverted ammonia. The gas can then be passed to a cooled absorbent colony to condense acrylonitrile, acetonitrile, and hydrocyanic acid; the non-condensed vapors contain mainly unconverted propane, propylene, light hydrocarbons and, if necessary, C02. The acrylonitrile and the hydrocyanic acid of the acetonitrile can then be distilled off, then the acrylonitrile-hydrocyanic acid mixture recovered in order to separate the acrylonitrile from the hydrocyanic acid. The following examples illustrate the present invention:
EXAMPLES OF PREPARATION OF MIXED OXIDES. EXAMPLE 1 Preparation of the catalyst (A) according to the invention comprising a mixed oxide of empirical formula: V Sb5 Sn 5 Ox and a silica support It is impregnated dry (ie with a volume of solution less than or equal to the volume porous of the support) 13 g of silica having a particle size of 30 to 100 μm, a BET specific surface of 320 m2 / g, a porous volume of 1.2 cm3 / g and a density of 0.36, with 15.6 cm3 of a solution ethanolic containing 2.15 g of SnCl4, 0.437 g of vanadyl acetylacetonate and 2.46 g of SbCl5. The impregnated solid is poured into 150 cm 3 of an aqueous solution containing ammonium acetate / ammonia buffer (65/15 g / 1) and having a pH of 7.0. The solid is then separated by centrifugation, dried at 120 ° C for 24 hours. Then it is burned for an hour to
350 ° C, and then for 3h at 700 ° C. The catalyst obtained in this way comprises 17% by weight of mixed oxide V Sb5 Sn5 Ox and
83% by weight of silica support, on a specific surface area of 280 m2 / g and a density of 0.43. EXAMPLE 2 Preparation of the catalyst (B) according to the invention comprising a mixed oxide of the empirical formula: V Sb5 Sn 5 Ox and an alumina support It is impregnated dry (ie with a volume of solution less than or equal to the porous volume of the support) 39 g of alumina having a particle size of 20 to 90 μm, a BET specific surface area of 180 m2 / g, a porous volume of 0.4 cm3 / g and a density of 0.74, with 15.6 cm3 of an atanolic solution containing 2.15 g of SnCl-1, 0.437 g of vanadyl acetylacetonate and 2.46 g of SbCl 5. The impregnated solid is poured into 150 cm 3 of an aqueous solution containing ammonium acetate / ammonia buffer (65/15 g / 1) and having a pH of 7.0. The solid is then separated by centrifugation, dried at 120 ° C for 24 hours. It is then calcined for one hour at 350 ° C, and then for 3 h at 700 ° C. The catalyst obtained in this way comprises 6.5% by weight of mixed oxide V Sb5 Sn5 Ox and 93.5% by weight of the alumina support, on a specific surface area of 150 m2 / g and a density of 0.87. EXAMPLES 3 TO 5 - Preparation of catalysts (C), (D) and (E) according to the invention comprising mixed oxides of empirical formulas: V Sb2, 5 Sn2.5 Ox V Sb5 Sn5 Sn5 Ox V Sb2, 5 Sn2, 5 Ox and a solid support When using the operating mode and the reagents described in Example 1, and if necessary, adapting the quantities of such reagents, the following catalysts are prepared: - Catalyst (C) it comprises 17% by weight of mixed oxide V Sb2.5 Sn2 / 5 Ox and 83% by weight of silica support and having a specific surface area of 195 2 (g); - Catalyst (D) comprising 23% by weight of mixed oxide V Sb5 Sn5 0X and 77% by weight of silica support and having a specific surface area of 235 m2 / g; - Catalyst (E) comprising '23% by weight of mixed oxide V Sb2.5 Sn2.5 Ox and 77% by weight of silica support and having a specific surface area of 250 m2 / g. GENERAL OPERATING MODE OF AMOXIDATION TESTS The evaluation of the catalytic results of the catalysts (A) and (B) was carried out in a glass fluid bed reactor, with an internal diameter of 1.8 cm and a height of 20 cm, equipped with an axial thermocouple, so that the temperature can be measured along the catalytic bed. Approximately 15 cm3 of catalyst are used for each amoxidation test; because of the density difference between silica and alumina, such a volume corresponds, for example, 6.4 g for the catalyst (A) and 13.0 g for the catalyst (B). The reaction mixture used in the series of tests carried out in the fluidized glass reactor to the following volume composition: C3H8 / NH3 /? 2 / He = 25/10/20/45. The total pressure of the reaction mixture is 1.3 bar for each example. The total gas quantity is ordered to obtain different contact times; the contact times are calculated by considering the volume of the fluidized catalytic bed (15 cm3) and the gaseous quantity under the standard conditions of temperature and pressure. The exposed contact times are as follows: 5s (total capacity:
180cm3 / min), lOs (total capacity: 90cm3 / min) and 15s
(total capacity: 60cm3 / min). The corresponding linear velocities of the gas (vacuum frame speed), calculated by the standard conditions of temperature and pressure and taking into account the presence of the axial thermocouple in the reactor, are 105 cm / min, 52 cm / min and 35 cm / min.
The principle of the ammoxidation test is as follows: - The catalyst is placed at a temperature
Ti, for example 310 ° C, and after 30 minutes of stabilization at the temperature Ti, the composition of the mixture exiting the reactor is determined by graphite or graphite in gas phase. The conversion percentages and the selectivities obtained in the catalyst examined at the input temperature Ti are calculated by the ratios of the type: conversion of propane (in mol%) = trans propane formed / propane introduced selectivity in acr ino 1 i tri lo ( in moles%) = propane transformed into acr ino 1 i tri lo / converted propane. - The catalyst is then passed from 310 to 550 ° C by an increase of 20 ° C and the conversion percentages and selectivities are determined during 40 minutes. In the examples of ammoxidation discussed here, the following conventions are used: Time = reaction temperature TTC3H8 = conversion of propane SACN = selectivity in acrylonitrile SACN --- C3H6 = selectivity in acrylonitrile and propylene SAMMOX = selectivity in acetonitrile, in hydrocyanic acid and in other byproducts of ammoxidation. te (s) = contact times in seconds. The complement to 100% of the selections corresponds to the formation of CO and C02, as well as possibly methane, ethane and ethylene.
EXAMPLES OF PROPANE AMOXIDATION EXAMPLES 6 TO 10 The ammoxidation of the propane is carried out, as described above, using catalysts A, B, C, D and E according to the invention. It can be specified, as an indication for catalyst A, that the minimum fluidization capacity is 9-10 cm3 / min (frame speed at vacuum of 6 cm / min). The expansion of the fluidized bed is linear up to 60-70 cm3 / min (35-40 cm / min). The height of the catalytic bed evolves from
. 8 cm (dense non-fluidized bed for capacities below the minimum fluidization capacity) to 16.5 cm. For capacities greater than 70 cm3 / min, there is no further variation in the height of the catalytic bed.
The temperature conditions and the results are listed in Table 1 below Table 1
Claims (19)
1. A method of preparing a catalyst for a fluidized bed or moving bed reactor comprising an active phase of the general empirical formula (I): V Sba Snb Tic Fed Ee 0X (I) in which: E represents an element that can providing an oxide of rutile structure or an element which, associated with V, Sb, Sn, Ti, Fe and / or another element E, can provide a phase of rutila or triutila structure or a solid solution of rutila structure. - a represents an integer or fractional number equal to or greater than 0.5, - - b, c, d and e represent, independently of each other, an integer or fractional number from 0 to 100, - x represents an integer or fractional number determined by the degree of oxidation of the other elements, and a solid support of oxide type, such method is characterized in that it comprises: the impregnation of the solid support by a solution in at least one saturated alcohol of respective compounds of vanadium, antimony and, if necessary, tin and / or titanium and / or iron and / or element E, the contacting of the impregnated solid support obtained, with an aqueous buffer solution with a pH comprised between 6 and 8, - the separation of the solid and its drying , the calcination of the solid in two stages, first at a temperature of 300 ° C to 350 ° C, and then at a temperature of 400 ° C to 800 ° C.
2. The method according to claim 1, characterized in that the solid support is an oxide such as an alumina, a silica, an ice-alumina, a zirconia, a cerina, a mixed oxide of cerium and zirconium, a magnesia, a titanium oxide, a niobium oxide and a lanthanum oxide.
3. The method according to one of claims 1 or 2, characterized in that the solid support has a particle size of 10 μm to 100 μm and preferably 20 μm to 300 μm.
4. The method according to one of claims 1 to 3, characterized in that the solid support has a porous volume of at least 0.1 cm3 / g and preferably at least 0.15 cm3 / g.
5. The method according to one of claims 1 to 4, characterized in that in the final catalyst, the weight ratio between the active phase of the formula (I) and the totality of such a catalyst is from 5 to 50%.
6. The method according to one of claims 1 to 5, characterized in that the solid vanadium compound is selected from vanadyl acetylacetonate, vanadyl trichloride, vanadium trifluoride, vanadium tetrafloride, vanadium pentafluoride, vanadium tribromide, vanadium dichloride, vanadium trichloride, vanadium tetrachloride and vanadium triodide.
7. The method according to one of claims 1 to 6, characterized in that the soluble antimony compound is selected from antimony pentachloride, antimony trichloride, antimony tribromide, antimony trifluoride, antimony triodide, antimony trioxide and antimony hydride.
8. The method according to one of claims 1 to 7, characterized in that the soluble tin compound is selected from the stannic chloride. the stannous chloride and the stannous bromide.
9. The method according to one of claims 1 to 8, characterized in that the titanium tetrachloride is selected from the titanium dichloride, titanium tetrachloride, titanium trichloride, titanium tribromide, titanium tetrabromide, the titanium tetrafloride and the titanium diode.
10. The method according to one of claims 1 to 9, characterized in that the soluble compound of the iron is selected from iron dichloride, iron trichloride, iron dibromide, iron tribromide, iron dioxide. , ferrous nitrate, ferrous sulfate, ferric sulfate, ferrous thiosulfate, ferric formate, ferric acetate, ferric acetylacetonate, ferric benzoate, ferric oleate, ferrous lactate and ferric lactate.
11. The method according to one of claims 1 to 10, characterized in that the saturated alcohol applied is selected from the alkanols and the cycloalkanes and preferably, the alkanols having from 1 to 6 carbon atoms, such as methanol , ethanol, n-propanol, propanol-2, n-butanol, butanol-2, thiobutanol, pentanols and hexanols and cyclohexane 1.
12. The method according to one of claims 1 to 3, characterized in that the impregnation of the solid support by the alcoholic solution of the incoming metal compounds in the composition of the active phase of the formula (I) is carried out by applying a volume of alcoholic solution less than or equal to the total porous volume of the support, such volume of the alcoholic solution preferably represents at least 50% of the total pore volume.
13. The method according to one of claims 1 to 12, characterized in that the impregnated solid support is contacted with an aqueous buffer solution of an ammonium salt, optionally comprising ammonia, the ammonium salt used, preferably being a carboxylate of ammonium, ammonium carbonate and hydrogenated ammonium.
14. The method according to one of claims 1 to 13, characterized in that the volume of the buffer solution brought into contact with the impregnated support is equal to or greater than the total porous volume of the support and is preferably greater than the total porous volume of the support.
15. The method according to one of claims 1 to 14, characterized in that the active phase corresponds to formula (I) in which: E represents one or more elements selected from nickel, gallium, aluminum and niobium - a represents an integer or fractional number equal to or less than 100 and preferably comprises between 0.5 and 50-b, c, d and e independently of each other a whole or fractional number from 0 to 50, at least one of the symbols is higher to 0 and preferably equal to or greater than 0.5 x represents an integer or fractional number determined by the degree of oxidation of the other elements
16. The method of ammoxidation of the alkanes in the vapor phase in a fluidized bed or moving bed reactor in the presence of a solid catalyst, characterized in that said catalyst is obtained by the method according to claims 1 to 15.
17. The method according to claim 16, characterized in that alkanes having from 3 to 12 carbon atoms per molecule, selected preferably from propane and isobutane, are reactivated in the vapor phase with ammonia and oxygen.
18. The method according to one of claims 16 or 17, characterized in that within the reactive gas, constituted by alkane, ammonia, oxygen, the volumetric ratio in alkane is preferably comprised between 5 and 70%, the volumetric ratio in ammonia is comprised preferably between 3 and 50% and the volume ratio in oxygen is preferably comprised between 3 and 45%.
19. The method according to one of claims 16 to 18, characterized in that the reaction temperature is between 300 ° C and 550 ° C and, preferably, between 400 ° C and 500 ° C.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR95/15783 | 1995-12-22 | ||
FR9515783 | 1995-12-22 |
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MXPA98005041A true MXPA98005041A (en) | 1999-10-14 |
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