MXPA01006125A - Process for the preparation of an aqueous dispersion of an anionic polyurethane free of volatile tertiary amines - Google Patents
Process for the preparation of an aqueous dispersion of an anionic polyurethane free of volatile tertiary aminesInfo
- Publication number
- MXPA01006125A MXPA01006125A MXPA/A/2001/006125A MXPA01006125A MXPA01006125A MX PA01006125 A MXPA01006125 A MX PA01006125A MX PA01006125 A MXPA01006125 A MX PA01006125A MX PA01006125 A MXPA01006125 A MX PA01006125A
- Authority
- MX
- Mexico
- Prior art keywords
- functional
- tertiary amine
- dispersion
- functions
- process according
- Prior art date
Links
- 150000003512 tertiary amines Chemical class 0.000 title claims abstract description 54
- 239000006185 dispersion Substances 0.000 title claims abstract description 45
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 33
- 239000004814 polyurethane Substances 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 30
- 125000000129 anionic group Chemical group 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims abstract description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229920000642 polymer Polymers 0.000 claims abstract description 25
- JOYRKODLDBILNP-UHFFFAOYSA-N ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 19
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000001257 hydrogen Substances 0.000 claims abstract description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 17
- -1 non woven Substances 0.000 claims abstract description 16
- IQPQWNKOIGAROB-UHFFFAOYSA-N [N-]=C=O Chemical compound [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000758 substrate Substances 0.000 claims abstract description 9
- 239000000159 acid neutralizing agent Substances 0.000 claims abstract description 6
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 6
- 239000000049 pigment Substances 0.000 claims abstract description 5
- 239000000654 additive Substances 0.000 claims abstract description 4
- 239000003086 colorant Substances 0.000 claims abstract description 4
- 239000004744 fabric Substances 0.000 claims abstract description 4
- 239000006260 foam Substances 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims abstract description 4
- 239000010985 leather Substances 0.000 claims abstract description 4
- 239000002649 leather substitute Substances 0.000 claims abstract description 4
- 229910052751 metal Inorganic materials 0.000 claims abstract description 4
- 239000002184 metal Substances 0.000 claims abstract description 4
- 239000000123 paper Substances 0.000 claims abstract description 4
- 229920003023 plastic Polymers 0.000 claims abstract description 4
- 239000004033 plastic Substances 0.000 claims abstract description 4
- 239000004753 textile Substances 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 32
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 17
- 229920005862 polyol Polymers 0.000 claims description 14
- 150000003077 polyols Chemical class 0.000 claims description 13
- 150000001412 amines Chemical class 0.000 claims description 12
- 230000003472 neutralizing Effects 0.000 claims description 11
- 229920001228 Polyisocyanate Polymers 0.000 claims description 10
- 150000004985 diamines Chemical group 0.000 claims description 10
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 10
- 239000005056 polyisocyanate Substances 0.000 claims description 10
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 claims description 9
- 150000002009 diols Chemical class 0.000 claims description 8
- 150000007857 hydrazones Chemical class 0.000 claims description 8
- XVEUJTIZHZIHJM-UHFFFAOYSA-N A828782 Chemical compound CCOC(N)=O.CCOC(N)=O XVEUJTIZHZIHJM-UHFFFAOYSA-N 0.000 claims description 6
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N Isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 5
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 claims description 4
- 239000004970 Chain extender Substances 0.000 claims description 4
- IUNMPGNGSSIWFP-UHFFFAOYSA-N Dimethylaminopropylamine Chemical compound CN(C)CCCN IUNMPGNGSSIWFP-UHFFFAOYSA-N 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 230000000694 effects Effects 0.000 claims description 4
- 238000005755 formation reaction Methods 0.000 claims description 4
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 claims description 4
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 4
- XFNJVJPLKCPIBV-UHFFFAOYSA-N 1,3-Diaminopropane Chemical compound NCCCN XFNJVJPLKCPIBV-UHFFFAOYSA-N 0.000 claims description 3
- KFZMGEQAYNKOFK-UHFFFAOYSA-N 2-propanol Substances CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 3
- ZFSLODLOARCGLH-UHFFFAOYSA-N Cyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 3
- CRVGTESFCCXCTH-UHFFFAOYSA-N Methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 claims description 3
- 239000007983 Tris buffer Substances 0.000 claims description 3
- 125000002843 carboxylic acid group Chemical group 0.000 claims description 3
- 239000011111 cardboard Substances 0.000 claims description 3
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 claims description 3
- 229920000768 polyamine Polymers 0.000 claims description 3
- 229920000728 polyester Polymers 0.000 claims description 3
- HCTAATFCJCAWHB-UHFFFAOYSA-L 1,2,3,4,5,6-hexamethylbenzene;dicyanate Chemical compound [O-]C#N.[O-]C#N.CC1=C(C)C(C)=C(C)C(C)=C1C HCTAATFCJCAWHB-UHFFFAOYSA-L 0.000 claims description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N 1,2-Diaminopropane Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 claims description 2
- LVTYICIALWPMFW-UHFFFAOYSA-N 1-(2-hydroxypropylamino)propan-2-ol Chemical compound CC(O)CNCC(C)O LVTYICIALWPMFW-UHFFFAOYSA-N 0.000 claims description 2
- IWSZDQRGNFLMJS-UHFFFAOYSA-N 2-(dibutylamino)ethanol Chemical compound CCCCN(CCO)CCCC IWSZDQRGNFLMJS-UHFFFAOYSA-N 0.000 claims description 2
- XRIBIDPMFSLGFS-UHFFFAOYSA-N 2-(dimethylamino)-2-methylpropan-1-ol Chemical compound CN(C)C(C)(C)CO XRIBIDPMFSLGFS-UHFFFAOYSA-N 0.000 claims description 2
- GVNHOISKXMSMPX-UHFFFAOYSA-N 2-[butyl(2-hydroxyethyl)amino]ethanol Chemical compound CCCCN(CCO)CCO GVNHOISKXMSMPX-UHFFFAOYSA-N 0.000 claims description 2
- AKNUHUCEWALCOI-UHFFFAOYSA-N 2-[ethyl(2-hydroxyethyl)amino]ethanol Chemical group OCCN(CC)CCO AKNUHUCEWALCOI-UHFFFAOYSA-N 0.000 claims description 2
- XHJGXOOOMKCJPP-UHFFFAOYSA-N 2-[tert-butyl(2-hydroxyethyl)amino]ethanol Chemical compound OCCN(C(C)(C)C)CCO XHJGXOOOMKCJPP-UHFFFAOYSA-N 0.000 claims description 2
- PYSGFFTXMUWEOT-UHFFFAOYSA-N 3-(dimethylamino)propan-1-ol Chemical compound CN(C)CCCO PYSGFFTXMUWEOT-UHFFFAOYSA-N 0.000 claims description 2
- OYYXNGVBOWXTPN-UHFFFAOYSA-N 3-[di(propan-2-yl)amino]propane-1,2-diol Chemical compound CC(C)N(C(C)C)CC(O)CO OYYXNGVBOWXTPN-UHFFFAOYSA-N 0.000 claims description 2
- OAQYRNDEOJQVBN-UHFFFAOYSA-N 5-(diethylamino)pentan-2-ol Chemical compound CCN(CC)CCCC(C)O OAQYRNDEOJQVBN-UHFFFAOYSA-N 0.000 claims description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N Hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 claims description 2
- UDGSVBYJWHOHNN-UHFFFAOYSA-N N',N'-diethylethane-1,2-diamine Chemical group CCN(CC)CCN UDGSVBYJWHOHNN-UHFFFAOYSA-N 0.000 claims description 2
- QOHMWDJIBGVPIF-UHFFFAOYSA-N N',N'-diethylpropane-1,3-diamine Chemical compound CCN(CC)CCCN QOHMWDJIBGVPIF-UHFFFAOYSA-N 0.000 claims description 2
- DILRJUIACXKSQE-UHFFFAOYSA-N N',N'-dimethylethane-1,2-diamine Chemical compound CN(C)CCN DILRJUIACXKSQE-UHFFFAOYSA-N 0.000 claims description 2
- HVOYZOQVDYHUPF-UHFFFAOYSA-N N,N',N'-trimethylethane-1,2-diamine Chemical compound CNCCN(C)C HVOYZOQVDYHUPF-UHFFFAOYSA-N 0.000 claims description 2
- ZYWUVGFIXPNBDL-UHFFFAOYSA-N N,N-Diisopropylaminoethanol Chemical compound CC(C)N(C(C)C)CCO ZYWUVGFIXPNBDL-UHFFFAOYSA-N 0.000 claims description 2
- WDJHALXBUFZDSR-UHFFFAOYSA-M acetoacetate Chemical compound CC(=O)CC([O-])=O WDJHALXBUFZDSR-UHFFFAOYSA-M 0.000 claims description 2
- 125000003172 aldehyde group Chemical group 0.000 claims description 2
- 239000004202 carbamide Substances 0.000 claims description 2
- 229940043276 diisopropanolamine Drugs 0.000 claims description 2
- 125000000524 functional group Chemical group 0.000 claims description 2
- 150000002576 ketones Chemical group 0.000 claims description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-N sulfonic acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 2
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 claims description 2
- WKCYFSZDBICRKL-UHFFFAOYSA-N 3-(diethylamino)propan-1-ol Chemical compound CCN(CC)CCCO WKCYFSZDBICRKL-UHFFFAOYSA-N 0.000 claims 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N Toluene diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 claims 1
- 230000002378 acidificating Effects 0.000 claims 1
- KORSJDCBLAPZEQ-UHFFFAOYSA-N dicyclohexylmethane-4,4'-diisocyanate Chemical compound C1CC(N=C=O)CCC1CC1CCC(N=C=O)CC1 KORSJDCBLAPZEQ-UHFFFAOYSA-N 0.000 claims 1
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 claims 1
- QUSNBJAOOMFDIB-UHFFFAOYSA-N ethyl amine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 claims 1
- 239000004745 nonwoven fabric Substances 0.000 claims 1
- ZXDUPDQEFOYLOM-UHFFFAOYSA-O propylideneazanium Chemical group [CH2-]CC=[NH2+] ZXDUPDQEFOYLOM-UHFFFAOYSA-O 0.000 claims 1
- 125000001302 tertiary amino group Chemical group 0.000 claims 1
- 239000006224 matting agent Substances 0.000 abstract 1
- 239000011087 paperboard Substances 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000007787 solid Substances 0.000 description 7
- 125000005597 hydrazone group Chemical group 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- IKDUDTNKRLTJSI-UHFFFAOYSA-N hydrazine hydrate Chemical compound O.NN IKDUDTNKRLTJSI-UHFFFAOYSA-N 0.000 description 4
- 229920003009 polyurethane dispersion Polymers 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 4
- OXLXSOPFNVKUMU-UHFFFAOYSA-N 1,4-dioctoxy-1,4-dioxobutane-2-sulfonic acid Chemical compound CCCCCCCCOC(=O)CC(S(O)(=O)=O)C(=O)OCCCCCCCC OXLXSOPFNVKUMU-UHFFFAOYSA-N 0.000 description 3
- 239000004971 Cross linker Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 235000019329 dioctyl sodium sulphosuccinate Nutrition 0.000 description 3
- 238000002329 infrared spectrum Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- OQUIHNRSFOIOFU-UHFFFAOYSA-N 1-methoxy-2-(2-methoxypropoxy)propane Chemical compound COCC(C)OCC(C)OC OQUIHNRSFOIOFU-UHFFFAOYSA-N 0.000 description 2
- BOZRCGLDOHDZBP-UHFFFAOYSA-N 2-ethylhexanoic acid;tin Chemical compound [Sn].CCCCC(CC)C(O)=O BOZRCGLDOHDZBP-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 3-hydroxy-2-(hydroxymethyl)-2-methylpropanoic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- LFMTUFVYMCDPGY-UHFFFAOYSA-N N,N-diethylethanamine oxide Chemical compound CC[N+]([O-])(CC)CC LFMTUFVYMCDPGY-UHFFFAOYSA-N 0.000 description 2
- BXYVQNNEFZOBOZ-UHFFFAOYSA-N N-[3-(dimethylamino)propyl]-N',N'-dimethylpropane-1,3-diamine Chemical compound CN(C)CCCNCCCN(C)C BXYVQNNEFZOBOZ-UHFFFAOYSA-N 0.000 description 2
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 2
- 229920001451 Polypropylene glycol Polymers 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- BHUXAQIVYLDUQV-UHFFFAOYSA-N 1-(diethylamino)propan-2-ol Chemical compound CCN(CC)CC(C)O BHUXAQIVYLDUQV-UHFFFAOYSA-N 0.000 description 1
- LTACQVCHVAUOKN-UHFFFAOYSA-N 3-(diethylamino)propane-1,2-diol Chemical compound CCN(CC)CC(O)CO LTACQVCHVAUOKN-UHFFFAOYSA-N 0.000 description 1
- 229960002887 Deanol Drugs 0.000 description 1
- JQVDAXLFBXTEQA-UHFFFAOYSA-N Dibutylamine Chemical compound CCCCNCCCC JQVDAXLFBXTEQA-UHFFFAOYSA-N 0.000 description 1
- BFSVOASYOCHEOV-UHFFFAOYSA-N Diethylethanolamine Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- 238000004566 IR spectroscopy Methods 0.000 description 1
- QRXWMOHMRWLFEY-UHFFFAOYSA-N Isoniazid Chemical group NNC(=O)C1=CC=NC=C1 QRXWMOHMRWLFEY-UHFFFAOYSA-N 0.000 description 1
- HJOVHMDZYOCNQW-UHFFFAOYSA-N Isophorone Natural products CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 1
- KMBPCQSCMCEPMU-UHFFFAOYSA-N N'-(3-aminopropyl)-N'-methylpropane-1,3-diamine Chemical compound NCCCN(C)CCCN KMBPCQSCMCEPMU-UHFFFAOYSA-N 0.000 description 1
- SORARJZLMNRBAQ-UHFFFAOYSA-N N,N',N'-trimethylpropane-1,3-diamine Chemical compound CNCCCN(C)C SORARJZLMNRBAQ-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Tris Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive Effects 0.000 description 1
- 230000001680 brushing Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- XXKOQQBKBHUATC-UHFFFAOYSA-N cyclohexylmethylcyclohexane Chemical compound C1CCCCC1CC1CCCCC1 XXKOQQBKBHUATC-UHFFFAOYSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- SYECJBOWSGTPLU-UHFFFAOYSA-N hexane-1,1-diamine Chemical compound CCCCCC(N)N SYECJBOWSGTPLU-UHFFFAOYSA-N 0.000 description 1
- NWOJEYNEKIVOOF-UHFFFAOYSA-N hexane-2,2-diamine Chemical compound CCCCC(C)(N)N NWOJEYNEKIVOOF-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- 125000006838 isophorone group Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
- 239000003586 protic polar solvent Substances 0.000 description 1
- 238000007761 roller coating Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate group Chemical group S(=O)(=O)([O-])[O-] QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
Abstract
The present invention relates to a process for the preparation of an aqueous dispersion of an anionic polyurethane. According to the invention a tertiary amine functional urethane polymer or oligomer acts as acid neutralizing agent. The process of the invention comprises the steps of:dispersion of an anionic isocyanate functional polyurethane prepolymer in water in the presence of a tertiary amine functional urethane polymer or oligomer and chain extending of the anionic polyurethane prepolymer with a reactive hydrogen functional material during or after the dispersion in water. Furthermore the invention deals with dispersions obtained by the present process, which may comprise usual additives such as coloring agents, pigments, matting agents, silicones, flow agents and the like. Finally the invention relates to a coated substrate or film, which is obtained by applyingthe above dispersion onto a substrate such as leather, artificial leather, metal, wood, glass, plastic, paper, paper board, textile, non-woven, cloth, foam etc.
Description
AN ANIONIC POLYURETHANE FREE OF TERTIARY VOLATILE AMINES
The present invention relates to a process for the preparation of aqueous dispersions of anionic polyurethanes, to the dispersions obtained and to a film or coated substrate obtained with said dispersion. Introduction Aqueous dispersions of polyurethanes are well known as bases for the preparation of coating compositions. They can be used for a protective or decorative coating, optionally in combination with additives such as coloring agents, pigments, agents that aim to achieve a matt effect, and the like. Polyurethanes may possess many desirable properties such as good chemical resistance, water resistance, solvent resistance, strength, abrasion resistance, durability. The dispersibility of polyurethanes in water can be achieved through the incorporation of appropriate pendant chain ionic groups, non-ionic pendant chain hydrophilic groups, or in-chain hydrophilic groups in the polymer structure. of polyurethane. If appropriate, external surfactants may also be applied.
polyurethane main chain, such as carboxyl, sulfonic, sulfate or phosphate groups. They are introduced by reacting a reactive hydrogen functional compound having at least one acid group with a polyisocyanate. More common is the incorporation of a functional carboxylic acid compound. The carboxylic acid functions are generally neutralized before or during the dispersion of the polyurethane prepolymer in water with a volatile tertiary amine. The anorganic bases are less convenient, since the polyurethane will generally coagulate when they are applied or will provide coatings or films highly sensitive to water. To avoid coagulation it is appropriate to incorporate a large number of hydroxylic polyethoxy chains into the polymer system, but the coatings prepared from these dispersions will also be very sensitive to water.
A disadvantage of the use of volatile tertiary amines as a neutralizing agent is that they evaporate during the formation of the film, and therefore will cause unacceptable environmental pollution. The present invention provides a process for preparing aqueous dispersions of anionic polyurethanes that do not contain volatile tertiary amines.
In accordance with the present invention there is provided a process for the preparation of an aqueous dispersion of an anionic polyurethane wherein a functional urethane amine urethane oligomer or polymer acts as an acid neutralizing agent. The process according to the present invention comprises the steps of: dispersing an anionic isocyanate functional polyurethane prepolymer in water in the presence of a tertiary functional amine urethane oligomer or polymer and chain extension of the polyurethane prepolymer with a functional material of Reactive hydrogen during or after dispersion in water. The anionic group in the polyurethane to be neutralized can be a carboxylic acid group. The tertiary amine functional urethane urethane polymer or oligomer of the invention is prepared by the reaction of an isocyanate-functional polyurethane or polyisocyanate prepolymer with a reactive hydrogen functional material containing tertiary amine functions. The urethane oligomer or polymer containing tertiary amine functions can be prepared as a pure polymeric or oligomeric material, can be prepared in a solvent system, or can be prepared as an aqueous dispersion. The tertiary amine functional urethane urethane oligomer or polymer of the invention can be prepared by the steps of: isocyanate containing tertiary amine functions of a polyisocyanate, and a polyol containing tertiary amine functions, - chain extender and / or partially cover the prepolymer with a reactive hydrogen functional material. As mentioned above the tertiary amine functional urethane urethane polymer or oligomer can occur in an aqueous dispersion which is prepared by the steps of: - preparing an isocyanate functional polyurethane prepolymer containing tertiary amine functions of a polyisocyanate, and a polyol containing tertiary amine functions dispersion of the prepolymer in water, - chain extending and / or partially covering the prepolymer with a reactive hydrogen functional material during or after dispersion in water. The polyol containing tertiary amine functions and used for the preparation of the polyurethane prepolymer is N-ethyldiethanolamine, N-butyldiethanolamine, N-tert-butyldiethanolamine, 3-diisopropyl-amino-1, 2-propanediol, 3- (dimethylamino). -1,2-propanediol, 3- (diethylamino) -1,2-propanediol, triethanolamine, tripropanolamine, triisopropanolamine and is preferably N-methyldiethanolamine or (3-dimethylamino-propyl) diisopropanolamine.
used in the preparation of the functional urethane amine urethane polymer or oligomer or dispersion thereof is a monoalcohol, monoamine, polyamine, tertiary functional amine polyol or a mixture thereof. When the reactive hydrogen functional material is a polyol or a polyamine it can be a polyol containing a tertiary amine function as described above or is a diamine which is bis (3-aminopropyl) methylamine. To obtain a maximum tertiary amine concentration, the functional material of reactive hydrogen for prepolymer coverage is preferably a monoamine or mono-alcohol containing a tertiary amine function, which may be 2- (diethylamino) ethylamine, 3- (diethylamino) propylamine, N, N, N'-trimethylethylene-diamine, N, N, N '-trimethyl-1,3-propane-diamine, N, N, 2, 2-tetra-methyl-l, 3-propane-diamine, N, N-diethylethanolamine, l-dimethylamino-2-propanol, 3-dimethyl-amino-1-propanol, 2-dimethyl-amino-2-methyl-1-propanol, 1-diethylamino-2-propanol, 3-diethyl- amino-l-propanol, 2- (diisopropylamino) ethanol, 5-diethylamino-2-pentanol, 2- (dibutyl-amino) ethanol and is preferably 2- (dimethylamino) -ethylamine, 3- (dimethylamino) propylamine or N , N-dimethyl-ethanolamine or bis (3-dimethylaminopropyl) amine, or mixtures thereof. The polyisocyanate which is used for the preparation of the diisocyanate, 2,6-toluene diisocyanate and mixtures thereof, 1,6-hexanediisocyanate, dicyclohexylmethane-, 4'-diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexylisocyanate, or tetramethylxylene-diisocyanate, N ', N ", N' '' -tris (6-isocyanato-hexyl) isocyanurate, or N, N'-bis (6-isocyanatohexyl) -N- (6-isocyanatohexylamido) urea , or mixtures thereof. In order to obtain a fine particle size dispersion it is appropriate to incorporate hydrophilic groups into the tertiary amine functional prepolymer. For this reason other polyols can be present during the formation of the prepolymer which can be a polyethoxy diol, a poly (ethoxy / -propoxy) diol, a pendant chain-containing ethoxy or (ethoxy / propoxy) diol, a diol which contains a carboxylic acid or sulphonic acid or salt, or mixtures thereof. The prepolymer obtained can be chain extended or partially covered and partially chain extended. The reactive functional material of reactive hydrogen for chain extension is a diamine which can be: 1,2-diamino-propane, 1,3-diaminopropane, hydrazine, 5-amino-1,3,3-trimethyl-cyclohexanemethylamine , methylpentanediamine, hexanediamine, butyldiamine, poly (ethoxy / propoxy) diamine, polyethoxy diamine, polypropoxy diamine, bis (3-amino-propylamine) or a methylamine 5-amino-1,3, 3-themselves. The anionic polyurethane prepolymer used in the process is prepared by conventional methods. EP 308115 presents an overview of suitable polyols and polyisocyanates as well as reactive hydrogen functional compounds for chain extending the prepolymer. Essentially the anionic polyurethane in the process contains carboxylic acid groups which are neutralized by the urethane functional oligomer or polymer tertiary amine. The ratio of tertiary amine functions in the neutralizing agent to the carboxylic acid functions in the anionic polyurethane is from 0.5 to 1.5 and preferably from 0.7 to 1.2. Both the anionic polyurethane and the tertiary amine functional urethane urethane oligomer or polymer or dispersion thereof may contain additional functional groups in order to improve water dispersibility, to improve adhesion to substrates in the application, for performance reasons, or as Potential sites for crosslinking. Suitable functions are the polyalkoxy functions with a high concentration of ethoxy functions, are quaternary amine or tertiary amine functions, perfluor functions, incorporated silicone functions, hydrazide functions or hydrazone functions, ketone, acetoacetate, or aldehyde functions, or mixtures thereof.
The method of the invention are stable for extended periods of time. If desired, smaller amounts of solvents may be included in the dispersions. Many additional ingredients can also be found present in the application stage, for example, fillers, dyes, pigments, silicones, flow agents, foaming agents, agents that aim to achieve a matt effect, and the like. The aqueous polymer dispersions produced by the method of the invention can be used in adhesives, sealants, printing ink and coatings. The invention further comprises the dispersions obtained by the process and the coated substrates or films obtained by applying the dispersions on a substrate such as leather or artificial leather, metals, wood, glass, plastics, paper, cardboard, textile, non-woven, cloth , foam and the like by conventional methods, including spraying, flow coating, transfer coating, roller coating, brushing, dipping, dispersion and the like. Various aspects, features and embodiments of the present invention are illustrated through the following examples. These examples are merely illustrative and are not intended to limit the invention as claimed Examples Example 1 Preparation of a tertiary amine functional polyurethane dispersion. A mixture of 69.07 g (58.5 mmol) of 2- (hydroxy-methyl) -2- [(hydroxymethyl) oxyethylated) -butane-1-ol having a molecular weight of 1180 and can be obtained from Th. Goldschmidt as
Tegomer D-3403 (hereinafter referred to as Tegomer D-3403) and 59.85 g (503 mol) of methyldiethanol-amine in 135 g of Proglyde DMM (non-protic solvent obtainable from The Dow Chemical Company) was heated at 60 degrees C during shaking. 186.08 g (837 mmol) of 3-isocyanato-methyl-3,5,5-trimethylcyclohexyl isocyanate (hereinafter referred to as IPDI) were added and the mixture was heated to 95 degrees C. The mixture was stirred for 2 hours at 95 degrees C and cooled. The content-NCO was 4.52%. The NCO amount was determined by adding a solution of dibutylamine to a sample of the product that reacts with isocyanate functions that are present in the sample. The remaining DBA was evaluated with 1 MHC1. In the calculation, a correction was made for the tertiary amines. 100 g of the isocyanate functional product was mixed with 1 g of sodium dioctylsulfosuccinate and the mixture was slowly added to a mixture of 5.27 g of 3- (dimethylamino) -The mixture was stirred for 30 min. The reaction was verified by the disappearance of the NCO-signal in the Infrared spectrum. The product was characterized by a solid amount of 30%, a pH of 9.58, a viscosity of 1100 cps. The amount of tertiary amine in the product was 0.64 meq / g. Example 2 Preparation of a tertiary functional amine polyurethane dispersion. Example 1 was repeated with the difference that 3- (dimethylamino) propylamine was replaced with 10.06 g of bis (3-dimethylaminopropyl) amine and 158.34 g of water were added. The product was characterized by a solid amount of 30%, a pH of 9.40, a viscosity of 800 cps. The amount of tertiary amine in the product was 0.81 meq / g. Example 3 Preparation of a functional chain extender hydrazone 100 g (1 mole) of ethylacrylate was added in the space of 45 min to 170 g (1 mole) of isophorone diamine at 40-45 degrees C. The mixture was stirred for 4 hours. hours at 40-45 degrees C. The reaction was verified by the disappearance of the double bond signals at 960 and 1600 cm-1 in the infrared spectrum. The intermediate product was a functional isophorone diamine ethyl N-aminopropionate. 50 g hydrazine hydrate (1 mole) was heated and stirred at 55-60 degrees C for 5 hours. The reaction was verified by the disappearance of the carbonyl signal at 1740 cm "1 of the ester carbonyl and the appearance of the carbonyl signal of the hydrazide carbonyl at 1650 cm" 1 in the infrared spectrum. The second intermediate was a functional isophorone diamine N-hydrazido-propionate. 58 g (1 mol) of acetone was added to the product obtained at room temperature and the mixture was stirred for 15 min. The product was a diamine of isophorone substituted in an N by a 3-propionylhydrazone. The product contained 2, 65 meq / g of hydrazone functions and 5.29 meq / g of amine functions. Example 4 Preparation of a tertiary amine and polyurethane functional hydrazone dispersion. Example 1 was repeated with the difference that the hydrazine was replaced by 10.17 g of the product of Example 3 and 158.41 g of water were added. The product was characterized by a solid amount of 30%, a pH of 9.40, a viscosity of 400 cps. The amount of tertiary amine in the product was 0.60 meq / g and the amount of hydrazone was 0.098 meq / g. Example 5 Preparation of a tertiary amine and polyurethane functional hydrazone dispersion.
Hydrazine and 3- (dimethylamino) propylamine were replaced by 19.32 g of the product of Example 3 and 157.61 g of water were used. The product was characterized by a solid amount of 30%, a pH of 9.40, a viscosity of 600 cps. The amount of tertiary amine in the product was 0.40 meq / g and the amount of hydrazone was 0.185 meq / g. Example 6 Preparation of a tertiary amine functional urethane oligomer. A mixture of 25.49 g (21.6 mmol) of Tegomer D-3403 and 28.20 g (316.8 mmol) of dimethylethanolamine in 53.02 g of Proglyde DMM was heated to 60 degrees C during stirring. 70.03 g (120 mmol) of N, N ', N "-tris (6-isocyanato-hexyl) isocyanurate were added and the mixture was heated to 95 degrees C. The mixture was stirred for 2 hours at 95 degrees C. The absence of residual isocyanate was verified by IR-spectroscopy and the mixture was cooled. The product was characterized by a solid amount of 70%, a viscosity of 14,000 cps. The amount of tertiary amine functions per gr was 1.79 meq / g. Example 7 Preparation of anionic polyurethane dispersions wherein a polyurethane functions as a carboxylic acid. First, an isocyanate-functional polyurethane prepolymer was prepared: 128.55 g (137.49 mmol) of Ruco S1015-120 (a polyester obtained from Occidental with a molecular weight of approximately 935 g), 374.07 g (124.69 mmol) of Ruco S1015-35 (a polyester obtained from Occidental with a molecular weight of approximately 3000 g) and 37.8 g (266.48 mmol) of 2,2-dimethylol propanoic acid in 84 g of dipropylene glycol dimethyl ether was heated to 80 degrees C. 211.47 g (951.59 mmol) of IPDI were added and the mixture was heated to 100 degrees C during stirring. The mixture was reacted at 100 degrees C for 2 hours. After 1 hour 0.1 g of tinoctoate was added as a catalyst. The reaction mixture was cooled and the NCO-amount of the prepolymer obtained appeared to be 3.95%. The amount of carboxylic acid functions is 0.336 meq / g. A product of Example 1, 2, 4, or 5 in an amount which is present in Table 1 together with 4 g of sodium dioctylsulfosuccinate was mixed in 100 g of the prepolymer by high shear mixing, followed immediately by an amount of water as presented in the table. When the mixture became homogeneous the dispersed polyurethane prepolymer was chain extended with the addition of 2.23 g of hydrazine hydrate and stirring. characterized by a solid amount of 30%, a pH between 6.8 and 7 when a stoichiometric amount of the tertiary amine functional urethane polymer was used, a pH of 6.6 when the ratio of tertiary amine functions: carboxylic acid functions it was 0, 7 and a pH of 7.9 when the ratio of tertiary amine functions: carboxylic acid functions was 1.2. 200 D films were prepared. All were clear flexible films. Table 1 Amount of tertiary amine functional urethane urethane oligomer or polymer used as a carboxylic acid neutralizing agent in Example 7
Example 8 Preparation of anionic functional polyurethane hydrazone dispersions wherein the action of a tertiary amine functional polyurethane as a neutralizing agent for carboxylic acid functions is compared with triethylamine or sodium hydroxide as a neutralizing agent. Preparation of dispersions of functional anionic polyurethane hydrazone wherein the action of a tertiary amine functional polyurethane as a neutralizing agent for carboxylic acid functions is compared with triethylamine or sodium hydroxide as a neutralizing agent. 88.24 g (86.68 mmol) of a polypropylene glycol with a molecular weight of 1018, 132.36 g (66.18 mmol) of a polypropylene glycol with a molecular weight of 2000 and 15.96 (112, 52 mmol) of 2,2-dimethylolpropanoic acid in 21 g of dipropylene glycol dimethyl ether was heated to 80 degrees C. The mixture was added dropwise to at degrees C during stirring. The mixture was reacted for 2 hours at 100 degrees C. After 1 hour 0 was added, 1 g of tinoctoate as a catalyst. The reaction mixture was cooled and the NCO-amount of the prepolymer obtained appeared to be 5.18%. A stoichiometric amount of product of example 4 or of sodium hydroxide or triethylamine ccn with respect to the carboxylic acid function in the prepolymer was added to 100 g of the prepolymer by high shear mixing in a weight amount presented in the table. 2 together with 2 g of sodium dioctylsulfosuccinate, followed immediately by an amount of water as presented in table 2. When the mixture was homogenously prepared the dispersed polyurethane prepolymer was chain extended by the addition of 1.53 g of hydrazine followed by 12.83 g of the product of Example 4 in 20 g of water and stirring for 30 minutes. The aqueous polyurethanes obtained are characterized by an amount of solid of 30% and depending on the neutralizing agent using a pH as shown in the table. Table 2 Comparison of carboxylic acid neutralizing agents and a carboxylic acid neutralizing agent according to the invention
or with a stoichiometric amount of an NCO-crosslinker with respect to the incorporated hydrazone functions. The NCO crosslinker was XR-5350 (obtainable from Stahl
Holland). The weight increase of the films in water was measured after the treatment of the films with water for 24 hours. The results are presented in table 3.
The results show that the sensitivity to water is polyurethane in which the carboxylic acid functions were neutralized with the product of Example 4 and with triethylamine, while the films of the polyurethanes with NaOH as a neutralizing agent are more sensitive to water. The films containing a hydrazone function that are crosslinked by the NCO-crosslinker have a lower weight increase in water. As the tertiary amine functional product of Example 4 also contains hydrazone functions, these will bind to the anionic polyurethane polymer chain during film formation. Table 3 Comparison of water uptake of anionic polyurethane dispersion films of which the carboxylic acid functions were neutralized with various neutralizing agents
Claims (17)
1. A process for the preparation of an aqueous dispersion of an anionic polyurethane characterized in that a functional urethane amine urethane polymer or oligomer acts as an acidic neutralizing agent. The process according to claim 1, characterized in that the process comprises the steps of: dispersing an anionic isocyanate functional polyurethane prepolymer in water in the presence of a tertiary functional amine urethane polymer or oligomer and prepolymer chain extension of anionic polyurethane with a reactive hydrogen functional material during or after dispersion in water. 3. The process according to claim 1 and 2, characterized in that said anionic group in the polyurethane to be neutralized is a carboxylic acid group. The process according to claims 1-3, characterized in that said tertiary amine functional urethane polymer or oligomer is prepared by the reaction of a functional polyurethane prepolymer of an isocyanate or a polyisocyanate with a reactive hydrogen functional material containing tertiary amine functions. 5. The process according to claims 1-4, characterized in that said oligomer or urethane polymer preparation of an isocyanate functional polyurethane prepolymer containing tertiary amine functions of a polyisocyanate and a polyol containing tertiary amine functions, chain extender and / or partially covering the prepolymer with a reactive hydrogen functional material. The process according to claims 1-4, characterized in that the tertiary amine functional urethane urethane oligomer or polymer can occur in an aqueous dispersion which is prepared by the steps of: preparing an isocyanate-functional polyurethane prepolymer containing functional tertiary amine of a polyisocyanate and a polyol containing tertiary amine functions. Dispersion of the prepolymer in water, chain extender and / or partially cover the prepolymer with a reactive hydrogen functional material during or after dispersion in water. The process according to claim 5 or 6, characterized in that said tertiary amine-containing polyol which is used to prepare the polyurethane prepolymer is N-ethyldiethanolamine, N-butyldiethanolamine, N-tert-butyldiethanolamine, 3-diisopropylamino- 1, 2-propanediol, 3- (dimethylamino) -1,2-propanediiol, 3- (diethylamino) -1,2-triisopropanolamine, and is preferably N-methyldiethanolamine, or (3-dimethylamino-propyl) diisopropanolamine. The process according to claims 4-6, characterized in that said reactive hydrogen functional material is a mono-alcohol, monoamine, polyamine, tertiary amine functional polyol or a mixture thereof. The process according to claim 8, characterized in that the functional material of reactive hydrogen is a polyol containing tertiary amine functions according to claim 7 or is a diamine containing a tertiary amine function and which is bis (3-) aminopropyl) methylamine. 10. The process according to claim 8, characterized in that the mono-amine or mono-alcohol containing a tertiary amine is 2- (diethylamino) ethylamine, 3- (diethylamino) -propylamine, N, N, N '- trimethylethylenediamine, N, N, N '-trimeti? -1, 3-propanediamine, N, N, 2, 2-tetramethyl-l, 3-propylenediamine, N, -diethylethanolamine, l-dimethylamino-2-propanol, 3-dimethylamino -l-propanol, 2-dimethylamino-2-methyl-l-propanol, l-diethylamino-2-propanol, 3-diethylamino-1-propanol, 2- (diisopropylamino) ethanol, 5-diethylamino-2-pentanol, 2- (dibutylamino) -ethanol and is preferably 2- (dimethylamino) ethylamine, 3- (dimethylamino) -propylamine, N, N-mixtures thereof. The process according to claims 4-10, characterized in that the polyisocyanate in claim 4, 5 or 6 is 2,4-toluene-diisocyanate, 2,6-toluene diisocyanate and mixtures thereof, 1,6-hexanediisocyanate, dicyclohexylmethane-4,4'-diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate, tetramethylxylene diisocyanate, N, N ', N "-tris (6-isocyanatohexyl) isocyanurate , N, N'-bis (6-isocyanatohexyl) -N- (6-isocyanatohexylamido) urea, or mixtures thereof. 12. The process according to claims 5-11, characterized in that a further polyol is present during the formation of the prepolymer, which may be a polyethoxy diol, a poly (ethoxy / propoxy) diol, a diol containing a ethoxy or (ethoxy / propoxy) pendant chain, a diol containing a carboxylic acid or a sulfonic acid or salt, or mixtures thereof. 13. The process according to claims 1-12, characterized in that the reactive hydrogen functional material for the chain extension of the tertiary functional amine polyurethane prepolymer of the claims 4-12 is a diamine such as 1,2-diamino-propane, 1,3-diaminopropane, hydrazine, 5-amino-1,3, 3-trimethylcyclohexanemethylamine, methylpentane diamine, polyethoxy diamine, polypropoxy diamine or bis (3-aminopropyl). ethylamine or a functional 5-amino-1,3,3-trimethyl-cyclohexanomethylamine N- "-idrazone, or mixtures thereof 14. The process according to the re" indications 1-13, characterized in that the relationship tertiary amino functions in the neutralizing agent of claim 4 to 13 the carboxylic acid functions in the anionic polyurethane is from 0.5 to 1.5 and preferably from 0.7 to 1.2. 15. The process according to the re: / indications 1-14, characterized in that the dispersion of anionic polyester and / or the urethane oligomer or urethane polymer or tertiary amine dispersion thereof contains additional functional groups that they can be polyacyloxy functions with a high concentration of ethoxy functions, incorporated silicone furcations, perfluorine functions, ketone functionalities, acetoacetate or aldehyde functions of pendant hydrazone c: idrazide, or mixtures thereof. 16. Dispersions obtained by the process of claims 1-15. 17. Dispersions according to claim 16, comprising customary additives such as coloring agents, pigments, agents intended to achieve a matte effect, silicones, flow agents and the like. applying a dispersion of claims 16 or 17 on a substrate such as leather, artificial leather, metal, wood, glass, plastic, paper, cardboard, textile, nonwovens, cloth, foam, etc. The present invention relates to a process for the preparation of an aqueous dispersion of an anionic polyurethane. According to the invention, a tertiary functional amine urethane oligomer or polymer acts as an acid neutralizing agent. The process of the invention comprises the steps of: Dispersing an anionic isocyanate functional polyurethane prepolymer in water in the presence of a tertiary functional amine urethane oligomer or polymer and chain extension of the anionic polyurethane prepolymer with a reactive hydrogen functional material during or after dispersion in water. In addition, the invention deals with dispersions obtained by the present process, which may comprise customary additives such as coloring agents, pigments, agents which aim to achieve a matt effect, silicones, flow agents and the like. Finally the invention relates to a coated film or substrate, which is obtained by applying the above dispersion on a substrate such as leather, artificial leather, metal, wood, glass, plastic, paper, cardboard, textile, non-woven, cloth, foam, etc.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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NL1013301 | 1999-10-15 |
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MXPA01006125A true MXPA01006125A (en) | 2002-06-05 |
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