LU504114B1 - Industrial, air-cooled, duct-proof and protective type thermal imaging camera - Google Patents
Industrial, air-cooled, duct-proof and protective type thermal imaging camera Download PDFInfo
- Publication number
- LU504114B1 LU504114B1 LU504114A LU504114A LU504114B1 LU 504114 B1 LU504114 B1 LU 504114B1 LU 504114 A LU504114 A LU 504114A LU 504114 A LU504114 A LU 504114A LU 504114 B1 LU504114 B1 LU 504114B1
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- LU
- Luxembourg
- Prior art keywords
- barrel
- air
- duct
- annular
- barrel wall
- Prior art date
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- 230000001681 protective effect Effects 0.000 title claims abstract description 29
- 238000001931 thermography Methods 0.000 title claims abstract description 17
- 239000011521 glass Substances 0.000 claims abstract description 53
- 239000000428 dust Substances 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 14
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000002159 abnormal effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/50—Constructional details
- H04N23/52—Elements optimising image sensor operation, e.g. for electromagnetic interference [EMI] protection or temperature control by heat transfer or cooling elements
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
- G01J5/04—Casings
- G01J5/041—Mountings in enclosures or in a particular environment
- G01J5/042—High-temperature environment
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
- G01J5/04—Casings
- G01J5/048—Protective parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J5/02—Constructional details
- G01J5/05—Means for preventing contamination of the components of the optical system; Means for preventing obstruction of the radiation path
- G01J5/051—Means for preventing contamination of the components of the optical system; Means for preventing obstruction of the radiation path using a gas purge
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03B—APPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
- G03B17/00—Details of cameras or camera bodies; Accessories therefor
- G03B17/55—Details of cameras or camera bodies; Accessories therefor with provision for heating or cooling, e.g. in aircraft
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N23/00—Cameras or camera modules comprising electronic image sensors; Control thereof
- H04N23/57—Mechanical or electrical details of cameras or camera modules specially adapted for being embedded in other devices
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N5/00—Details of television systems
- H04N5/30—Transforming light or analogous information into electric information
- H04N5/33—Transforming infrared radiation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J2005/0077—Imaging
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Electromagnetism (AREA)
- Aviation & Aerospace Engineering (AREA)
- Accessories Of Cameras (AREA)
- Studio Devices (AREA)
Abstract
The present disclosure provides an industrial, air-cooled, duct-proof and protective type thermal imaging camera, a barrel thereof is formed by enclosing an inner layer barrel wall and an outer layer barrel wall, an annular and spiral air duct baffle is arranged on the inner layer barrel wall located between the inner layer barrel wall and the outer layer barrel wall, and the annular and spiral air duct baffle enables to form an annular and spiral air duct between the inner layer barrel wall and the outer layer barrel wall; an air inlet is arranged on the outer layer barrel wall that is at a rear end of the barrel, and a plurality of air outlets are arranged at an orifice of the annular and spiral air duct that is at a front end of the barrel; a glass shield is arranged at the front end of the barrel.
Description
BL-5674
INDUSTRIAL, AIR-COOLED, DUCT-PROOF AND PROTECTIVE TYPE THERMAL 1
IMAGING CAMERA
[0001] The present disclosure relates to a camera, in particular to an industrial, air-cooled, duct-proof and protective type thermal imaging camera.
[0002] With the development of national economy, some places of chemical, metallurgical power and other special places exist mold making, mineral selection, ore washing and other links.
Since these environments are special, high temperature, dust, splashes and other situations occur easily during the production process. In a link for making a precision mold, the temperature of each point site of the mold needs to be detected, so as to meet the performance requirement of precision casting. The temperatures of these special positions need to be monitored. However, the camera that is used currently cannot effectively block the dust at the construction site and isolate the high temperature, resulting in abnormal work of the camera, and the service life of the internal device of the camera is affected due to heating. Therefore, a camera capable of resisting high and low temperatures, dedusting, cleaning and protecting splashes is necessary, so as to meet the monitoring needs in a special case.
[0003] The technical problem to be solved by the present disclosure is to provide an industrial, air-cooled, duct-proof and protective type thermal imaging camera, which can block dust and run normally under a high temperature environment, so as to meet the monitoring needs in a special case.
[0004] In order to solve the above technical problem, the technical solution adopted by the present disclosure is as follows: an industrial, air-cooled, duct-proof and protective type thermal imaging camera, including a barrel, which is formed by enclosing an inner layer barrel wall and an outer layer barrel wall, an annular and spiral air duct baffle is arranged between the inner layer barrel wall and the outer layer barrel wall and located on the inner layer barrel wall, and the annular and spiral air duct baffle enables to form an annular and spiral air duct between the inner layer barrel wall and the outer layer barrel wall; an air inlet is arranged on the outer layer barrel wall that is at a rear end of the barrel, and a plurality of air outlets are arranged at an orifice of the annular and spiral air duct that is at a front end of the barrel; a glass shield is arranged at the front end of the barrel, a rear cover is arranged at the rear end of the barrel, a camera is arranged 1
BL-5674 in the barrel, a camera objective lens directly faces the glass shield, and a camera line outlet PONTS device is arranged on the rear cover; and a dust blocking device is arranged at an outer end part of the barrel, directly facing the camera objective lens.
[0005] The dust blocking device is provided with a dust board at a position where front ends of the plurality of air outlets are located on the outer layer barrel wall, and the dust board enables air directions of the air outlets to face a direction of a lower side of the glass shield.
[0006] An annular baffle is arranged at the front end of the barrel, the annular baffle blocks the annular and spiral air duct, and the air outlets are arranged in an upper half ring area of the annular baffle; and the glass shield is round, the dust board is a semicircular ring, and a radius in the semicircular ring of the dust board is consistent with that of the round glass shield.
[0007] A glass pressing plate is arranged in the barrel and between the inner layer barrel walls that are located at the front end of the barrel, and the glass pressing plate is pressed on the glass shield so as to stabilize the glass shield.
[0008] The dust blocking device is provided with a long shaft in the barrel, a rear end of the long shaft is connected to a motor through a coupling, and the motor is connected to a motor control board; a disk I and a disk II that block the end part of the barrel are arranged at a front end of the long shaft, the air outlets are arranged at a position where the disk I and the disk II correspond to the annular and spiral air duct, and the glass shield is located in a circular hole II on the disk II; and a protective door is arranged at a front end part of the long shaft, and the protective door can be opened and closed along the rotation of the long shaft, so as to block or expose the glass shield.
[0009] A circular hole I is formed in the disk I, the glass pressing plate is arranged in the circular hole I, and the glass pressing plate is pressed on the glass shield so as to stabilize the glass shield.
[0010] The inner layer barrel wall and the outer layer barrel wall are all composed of stainless steel seamless steel pipes.
[0011] The present disclosure adopts the industrial, air-cooled, duct-proof and protective type thermal imaging camera designed through the above technical solution, and barrel is the double-layer protective shield composed of the inner layer barrel wall and the outer layer barrel wall that are composed of the stainless steel seamless steel pipes, so as to ensure the overall sealing performance. Cold air, entering from the air inlet, is discharged from the air outlets after flowing through the annular and spiral air duct, so that the double-layer protective shield can block the external high temperature. Due to the spiral air duct design, the heat can be exported effectively through the air flow, so that the temperature in the barrel is kept in the working temperature range of the camera, and the normal running of the camera at the high temperature 2
BL-5674 environment is ensured. The air directions of the air outlets face the position at the side of the PONTS round glass through the dust blocking device - dust board that is at the front end of the barrel, so that the dust is not easy to collect on the round glass shield, and the dust in the operation area can be blocked effectively, so as to ensure that the dust does not fall on the lens glass. Or the dust blocking device - protective door at the front end of the barrel can be opened and closed according to the setting logic under the control of a background PLC (Program Logic Control), which not only enables the camera to implement interval monitoring, but also blocks the dust in the operation area, so as to ensure that the dust does not fall on the lens glass. An internal thermal imaging camera can perform alarm detection on an abnormal high temperature in a monitoring area. In the present disclosure, the camera can meet the monitoring needs in the special environment by blocking the dust and high temperature.
[0012] FIG. 1 is a structural schematic diagram of Embodiment 1 in the present disclosure;
[0013] FIG. 2 is a schematic diagram of a sectional structure in an A-A direction of FIG. 1;
[0014] FIG. 3 is a structural schematic diagram of Embodiment 2 in the present disclosure; and
[0015] FIG. 4 is a schematic diagram of a solid exploded structure of Embodiment 2 in the present disclosure.
[0016] In the drawing: 1-dust removal baffle, 2-air outlet, 3-combined screw, 4-glass pressing plate, 5-glass, 6-camera, 7-annular and spiral air duct, 8-air duct baffle, 9-barrel, 10-air inlet, 11-camera fixing plate, 12-rear cover, 12-internal hexagonal screw, 14-line outlet device, 15-protective door, 16-long shaft, 17-sealing ring, 18-coupling, 19-motor, 20-motor control board, 21-circular hole I, 22-disk I, 23-circular hole II, 24-disk II.
[0017] An industrial, air-cooled, duct-proof and protective type thermal imaging camera of the present disclosure is described in detail below in combination with drawings.
[0018] An industrial, air-cooled, duct-proof and protective type thermal imaging camera provided by embodiment 1 of the present disclosure, referring to FIG. 1 and FIG. 2, including a barrel 9, which is composed of an inner layer barrel wall and an outer layer barrel wall which are all composed of stainless steel seamless steel pipes. A circular blocking plate is arranged on a sealed ring that is enclosed by the inner layer barrel wall and the outer layer barrel wall at the front end of the barrel 9, a plurality of air outlets 2 are arranged in an upper half ring area of the blocking plate, the air outlets 2 are not arranged in a lower half ring area of the blocking plate, an air inlet 10 is arranged on the outer layer barrel wall of the barrel 9, an annular and spiral air duct 3
BL-5674 baffle 8 is arranged between the inner layer barrel wall and the outer layer barrel wall and PONTS located on the inner layer barrel wall, the air duct baffle 8 enables to form an annular and spiral air duct 7 between the inner layer barrel wall and the outer layer barrel wall, and the annular and spiral air duct 7 can ensure the circulation of the gas in the air duct. A round glass 5 is arranged on the blocking plate, the glass 5 may be the tempered glass, an annular glass pressing plate 4 is arranged on the blocking plate, the glass pressing plate 4 is fixed on the blocking plate through a combined screw 3, and the glass pressing plate 4 is pressed on the glass 5 to stabilize the glass 5.
A dust blocking device is arranged at a position where the camera 6 objective lens faces the outer end part of the barrel 9. In this embodiment, the dust blocking device is provided with a dust removal baffle 1 at a position where front ends of the air outlets 2 are located on the outer layer barrel wall, a radius in the semicircular ring of the dust removal baffle 1 is consistent with that of the glass 5, and the dust removal baffle 1 enables the air directions of the air outlets 2 to face a position at a side of the glass 5. A rear cover 12 is arranged at a rear end of the barrel 9, the rear cover 12 is fixed on the barrel 9 through an inner hexagonal screw 13, a camera fixing plate 11 is arranged on the rear cover 12 in the barrel 9, the camera 6 is fixedly arranged on the camera fixing plate 11, and the camera 6 objective lens faces the round glass 5. A line outlet device 14 is arranged on the rear cover 12, and a transmission line, connected to a tail part of the camera 6, is connected to a monitoring platform through the line outlet device 14.
[0019] An industrial, air-cooled, duct-proof and protective type thermal imaging camera provided by embodiment 2 of the present disclosure, referring to FIG. 3 and FIG. 4, in the structure of the embodiment 1, the dust blocking device, arranged at the position where the camera 6 objective lens faces the outer end part of the barrel 9, is provided with a long shaft 16 in the barrel 9, a sealing ring 17 is arranged at a contact part between the long shaft 16 and the barrel 9, a rear end of the long shaft 16 is connected to the motor 19 through a coupling 18, the motor 19 adopts a reducing motor, and the motor 19 is in control connection with a singlechip on the motor control board 20. A disk I 22 and a disk II 24 that block the end part of the barrel 9 are arranged at a front end of the long shaft 16, the air outlets 2 are arranged at a position where the disk I 22 and the disk II 24 correspond to the annular and spiral air duct, and the round glass 5 is located in the circular hole 23 formed in the disk II 24. A circular hole I 21 is formed in the disk I 22, the glass pressing plate 4 is arranged in the circular hole I 21, and the glass pressing plate 4 is pressed on the glass 5 so as to stabilize the glass 5. A protective door 15 is arranged at the front end part of the long shaft 16, and the protective door 15 can block or expose the glass 5 along the rotation of the long shaft 16. The mechanism is controlled by a background PLC, and the opening and closing are realized according to the setting logic.
[0020] In this embodiment, the using environment requires to opening the equipment timely, 4
BL-5674 and implementing to open and close the electric protective door 15 according to the fixing logie 9 1
The self-inspection of the equipment is carried out after power-on, to return to an initial position, that is, the unclosed state of the protective door 15. When an upper computer (PLC, DCS (Distributed Control System)) issues a switching signal, the motor control board 20 detects a switching quantity signal, the motor 19 acts, the camera window is opened and stops for 5 s at 180°; and the motor 19 acts to return the initial position, the protective door 15 is closed, and so on.
[0021] During use, the present disclosure is installed and fixed a special occasion that needs to be monitored, and the barrel of the present disclosure adopts double-layer protection, so as to ensure the overall sealing performance. The annular and spiral air duct is welded on the inner layer of the barrel, so as to ensure the gas circulation in the barrel. When used in a dust environment and/or a high temperature environment, the present disclosure can effectively block the influence of the dust entry and high temperature environment on the camera, so as to ensure the monitoring needs in the special environment. 5
Claims (7)
1. An industrial, air-cooled, duct-proof and protective type thermal imaging camera, comprising a barrel, wherein the barrel is formed by enclosing an inner layer barrel wall and an outer layer barrel wall, an annular and spiral air duct baffle is arranged between the inner layer barrel wall and the outer layer barrel wall and located on the inner layer barrel wall, and the annular and spiral air duct baffle enables to form an annular and spiral air duct between the inner layer barrel wall and the outer layer barrel wall; an air inlet is arranged on the outer layer barrel wall that is at a rear end of the barrel, and a plurality of air outlets are arranged at an orifice of the annular and spiral air duct that is at a front end of the barrel; a glass shield is arranged at the front end of the barrel, a rear cover is arranged at the rear end of the barrel, a camera is arranged in the barrel, a camera objective lens directly faces the glass shield, and a camera line outlet device is arranged on the rear cover; and a dust blocking device is arranged at an outer end part of the barrel, directly facing the camera objective lens.
2. The industrial, air-cooled, duct-proof and protective type thermal imaging camera according to claim 1, wherein the dust blocking device is provided with a dust board at a position where front ends of the plurality of air outlets are located on the outer layer barrel wall, and the dust board enables air directions of the air outlets to face a direction of a lower side of the glass shield.
3. The industrial, air-cooled, duct-proof and protective type thermal imaging camera according to claim 2, wherein an annular baffle is arranged at the front end of the barrel, the annular baffle blocks the annular and spiral air duct, and the air outlets are arranged in an upper half ring area of the annular baffle; and the glass shield is round, the dust board is a semicircular ring, and a radius in the semicircular ring of the dust board is consistent with that of the round glass shield.
4. The industrial, air-cooled, duct-proof and protective type thermal imaging camera according to claim 2 or 3, wherein a glass pressing plate is arranged in the barrel and between the inner layer barrel walls that are located at the front end of the barrel, and the glass pressing plate is pressed on the glass shield so as to stabilize the glass shield. 6
BL-5674
5. The industrial, air-cooled, duct-proof and protective type thermal imaging camera 904114 according to claim 1, wherein the dust blocking device is provided with a long shaft in the barrel, a rear end of the long shaft is connected to a motor through a coupling, and the motor is connected to a motor control board; a disk I and a disk II that block an end part of the barrel are arranged at a front end of the long shaft, the air outlets are arranged at a position where the disk I and the disk II correspond to the annular and spiral air duct, and the glass shield is located in a circular hole II formed in the disk II; and a protective door is arranged at a front end part of the long shaft, and the protective door is capable of being opened and closed along the rotation of the long shaft, so as to block or expose the glass shield.
6. The industrial, air-cooled, duct-proof and protective type thermal imaging camera according to claim 5, wherein a circular hole I is formed in the disk I, the glass pressing plate is arranged in the circular hole I, and the glass pressing plate is pressed on the glass shield so as to stabilize the glass shield.
7. The industrial, air-cooled, duct-proof and protective type thermal imaging camera according to claim 1, wherein the inner layer barrel wall and the outer layer barrel wall are all composed of stainless steel seamless steel pipes. 7
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202211715615.3A CN115767241A (en) | 2022-12-30 | 2022-12-30 | Industrial air-cooling dust removal protection type thermal imaging camera |
Publications (1)
Publication Number | Publication Date |
---|---|
LU504114B1 true LU504114B1 (en) | 2023-11-07 |
Family
ID=85348008
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
LU504114A LU504114B1 (en) | 2022-12-30 | 2023-05-02 | Industrial, air-cooled, duct-proof and protective type thermal imaging camera |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN115767241A (en) |
LU (1) | LU504114B1 (en) |
-
2022
- 2022-12-30 CN CN202211715615.3A patent/CN115767241A/en active Pending
-
2023
- 2023-05-02 LU LU504114A patent/LU504114B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
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CN115767241A (en) | 2023-03-07 |
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FG | Patent granted |
Effective date: 20231107 |