LU102693B1 - Robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway - Google Patents
Robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway Download PDFInfo
- Publication number
- LU102693B1 LU102693B1 LU102693A LU102693A LU102693B1 LU 102693 B1 LU102693 B1 LU 102693B1 LU 102693 A LU102693 A LU 102693A LU 102693 A LU102693 A LU 102693A LU 102693 B1 LU102693 B1 LU 102693B1
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- Prior art keywords
- detection
- reinforcement
- transverse
- insulating property
- slide
- Prior art date
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
- G01R31/1263—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials of solid or fluid materials, e.g. insulation films, bulk material; of semiconductors or LV electronic components or parts; of cable, line or wire insulation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1615—Programme controls characterised by special kind of manipulator, e.g. planar, scara, gantry, cantilever, space, closed chain, passive/active joints and tendon driven manipulators
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/058—Safety, monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/401—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/40—Robotics, robotics mapping to robotics vision
- G05B2219/40293—Gantry, portal
Abstract
The present invention involves a robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway, which is consisted of a supporting rack component, a transverse reinforcement detection component, a longitudinal reinforcement detection component and an electronic control system. This device is consisted of a transverse reinforcement detection component, a longitudinal reinforcement detection component, a supporting rack component and an electronic control system, which achieve the detection to the insulating property between the track slab steel reinforcements, and automatically stores the detection results and alarms for reminding. Workers only need to repair the improper steel reinforcements and to have manual make-up detection.
Description
BL-5213 LU102693 ROBOTIC DEVICE ¥OR DETECTING INSULATING PROPERTY
BACKGROUND Field of Invention The present invention involves a robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway, which belongs to the manufacturing field of ballastless track slab of the high speed railway.
Background art At present, the ballastless track used in the high speed railway has the advantages of long service life, good line conditions, difficult track expansion, no splashing of stone ballast when driving at high speed, and so on. The large amount ballastless track structures paved on the high speed railway have become a development trend.
The production process of the ballastless track slabs of the high speed railway needs multiple steps, with long producing process. Meanwhile, there are many manual work links, high labor intensity for workers and low producing efficiency. The insulating property of steel reinforcement needs to be tested during the process of production, which has long detection process, high labor intensity for workers, low detecting efficiency.
The steel reinforcements are arranged in the precast track slab of the high speed railway. The insulating property between the steel reinforcements is required to be tested by a 500 V ohmmeter. At present, the detection method is manual test. which has long detection process, high labor intensity for workers, low detecting efficiency, and some security risks.
BL-5213 LU102693
SUMMARY The technical problem to be solved by this invention is to provide a robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway. This device is consisted of a transverse reinforcement detection component, a longitudinal reinforcement detection component, a supporting rack component and an electronic control system. It achieves the detection to the insulating property between the track slab steel reinforcements, and automatically stores the detection results and alarms for reminding. The workers only need to repair the improper steel reinforcement and to have manual make-up detection.
In order to solve the above problems, the specific technical solution of this invention is as follow: a robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway, is consisted of a supporting rack component, a transverse reinforcement detection component, a longitudinal reinforcement detection component and an electronic control system; The transverse reinforcement detection component and the longitudinal reinforcement detection component are connected with the supporting rack component through steel wire ropes; The structure of the transverse reinforcement detection component 1s as follows: a slide I is connected on the transverse track, a supporting mount I is provided on the slide I in parallel, a lincar guide pillar system and a lifting cylinder set longitudinally in parallel are fixedly connected on the supporting mount 1, the linear guide pillar system penetratingly connects the slide | and the supporting mount |. A traversing cylinder is fixedly connected on the slide I. the traversing cylinder drives the transverse movement of the slide I along the transverse track. A transverse detection end | is fixedly connected
BL-5213 LU102693 under the transverse track; The structure of the longitudinal reinforcement detection component is as follows: a slide II is slidingly connected to the linear module. A detection end II is connected to the slide IT.
The present invention brings the beneficial effects as: 1, it’s able to replace manual work to achieve the insulation detection for the steel reinforcement cages; 2, this invention belongs to a brand new type of product structure; 3, compared with exist automatic detection devices, its structure 1s simple and reliable; 4, compared with exist automatic detection devices, the cost is lower.
BRIEF DESCRIPTION OF THE DRAWINGS Fig.1 is a structure schematic diagram of a robotic device for detecting insulating property of ballastiess track slab steel reinforcement of the high speed railway.
Fig.2 is a schematic diagram of the side view structure of Fig.1.
Fig.3 is a schematic diagram of the top view structure of Fig.1.
Fig.4 is a structure schematic diagram of the transverse reinforcement detection component.
Fig.5 is a structure schematic diagram of the longitudinal reinforcement detection component.
Fig.6 is a structure schematic diagram of the detection end.
Fig.7 is an inspection and controlling schematic diagram.
DETAILED DESCRIPTION OF THE EMBODYMENTS As illustrated in Figs.1-6, a robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway. is consisted of a supporting rack component [, a transverse
BL-5213 LU102693 reinforcement detection component 3, a longitudinal reinforcement detection component 2 and an electronic control system 4; The transverse reinforcement detection component 3 and the longitudinal reinforcement detection component 2 are connected with the supporting rack component 1 through steel wire ropes; The structure of the transverse reinforcement detection component 3 is as follows: a slide [3-1 is connected on the transverse track, a supporting mount [3-2 is provided on the slide 13-1 in parallel, a linear guide pillar system 5 and a lifting cylinder 6 set longitudinally in parallel are fixedly connected on the supporting mount 13-2, the linear guide pillar system penetratingly connects the slide [3-1 and the supporting mount 13-2. A traversing cylinder 7 is fixedly connected on the slide 13-1, the traversing cylinder 7 drives the transverse movement of the slide I3-1 along the transverse track. À transverse detection end 18 1s fixedly connected under the transverse track; after the central control system controls the steel reinforcement cage flow to the lower part of the device and completes the pre-positioning, the supporting rack component | moves the longitudinal reinforcement detection component 2 and the transverse reinforcement detection component 3 down and fixes their positions, then the transverse reinforcement detection component 3 drives the whole body into the steel reinforcement cage through the lifting cylinder 6, reaching the pre-set position, and drives the end detection device IS close to all of the transverse reinforcement to be detected through the traversing cylinder 7.
After that, the longitudinal reinforcement component drives the longitudinal detection electrode contact claw 11 through the linear module 9 and lifting cylinder 6 to closely touch each of the longitudinal reinforcements.
The structure of the said longitudinal reinforcement detection component is as follows: a slide 113-1 is slidingly connected to the linear
BL-5213 LU102693 module 9, a detection end 1110715 connected to the slide 3-1.
The structures of the said detection end 18 and detection end 1110 are as follows: at least one guide pillar 13 is fixedly connected on the insulating support14, the axis of the guide pillar 13 is perpendicular to the longitudinal center line of the insulating support 14. The working end of the guide pillar 13 is fixedly connected with an electrode contact claw 11. A spring 12 is sleeved on the outer circumference of the guide pillar 13. One end of the spring 12 is fixedly connected with the insulating support 14, and the other end of the spring 12 is connected with the contact surface of the electrode contact claw 11.
The said electronic control system 4 carries out the detection to the insulating property of all the control nodes successively through a controller and records the testing information automatically, and gives an alarm when an exception occurs.
The robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway includes a PLC. and controls a high-voltage solid-state relay by the PLC to make circuit switch on and off, and achieves multiple nodes detection through a single ohmmeter.
When the electrode contact claw 11 gets close to the steel reinforcement, the spring 13 produces compression deformation and the guide pillar 12 moves to ensure the relatively stable contact pressure between the electrode contact claw 1land the steel reinforcement. so as to solve the problem of positioning error in the steel reinforcement itself.
Then. after the longitudinal electrode contact claw 11 closed to and passed by each longitudinal reinforcement, the electronic control system controls the high-voltage solid-state relays in turn through the preset program to complete their closing. so as to complete the insulating property detection of cach one transverse reinforcement and its longitudinal reintorcement
BL-5213 LU102693 successively, and upload the data to the control system through the 500V ohmmeter.
Cycle the previous operation, complete the insulating property test of each longitudinal e reinforcement and all transvers reinforcement successively, and display the testing results through a monitor screen.
When the test result is not qualified, manual repairing is applied, and later the electrode contact claw 11 is used to repeat the test to this point.
After the test is qualified, a completion signal is sent to the central control system. and the system flows to complete the insulating property test of the next steel reinforcement mesh.
Claims (4)
1. A robotic device for detecting insulating property of ballastiess track slab steel reinforcement of the high speed railway. characterized by being consisted of a supporting rack component, a transverse reinforcement detection component, a longitudinal reinforcement detection component and an electronic control system; wherein the transverse reinforcement detection component and the longitudinal reinforcement detection component are connected with the supporting rack component through steel wire ropes; the structure of the transverse reinforcement detection component is as follows: a slide I is connected on a transverse track, a supporting mount 1 is provided on the slide | in parallel, a linear guide pillar system and a lifting cylinder set longitudinally in parallel are fixedly connected on the supporting mount |, the linear guide pillar system penetratingly connects the slide I and the supporting mount I, a traversing cylinder is fixedly connected on the slide I, the traversing cylinder drives the transverse movement of the slide I along the transverse track, a transverse detection end 1 is fixedly connected under the transverse track: the structure of the longitudinal reinforcement detection component is as follows: a slide IL is shdingly connected to a lincar module, and a detection end H is connected to the slide HI.
2. The robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway according to claim |. characterized in that: the structures of the detection end I and detection end [1 is as follows: at least one guide pillar ts fixedly connected on a insulating support, an axis of the guide pillar is perpendicular to a longitudinal center
BL-5213 LU102693 7 line of the insulating support, the working end of the guide pillar is fixedly connected with an electrode contact claw, a spring is sleeved on the outer circumference of the guide pillar, one end of the spring is fixedly connected to the insulating support, and the other end of the spring is connected to a contact surface of a electrode contact claw.
3. The robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway according to claim 1, characterized in that: the electronic control system performs a detection to insulating property of all control nodes successively through a controller and records testing information automatically, and gives an alarm when an exception occurs.
4. The robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway according to claim 1, characterized by including a PLC, and controlling a high-voltage solid-state relay by the PLC to make circuit switch on and off, and achieving multiple nodes detection through a single chmmeter.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010304635.6A CN111337801A (en) | 2020-04-17 | 2020-04-17 | Robot device suitable for detecting insulation performance of reinforcing steel bars of ballastless track plate of high-speed railway |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| LU102693B1 true LU102693B1 (en) | 2021-09-20 |
Family
ID=71183078
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| LU102693A LU102693B1 (en) | 2020-04-17 | 2021-03-19 | Robotic device for detecting insulating property of ballastless track slab steel reinforcement of the high speed railway |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN111337801A (en) |
| LU (1) | LU102693B1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113567823B (en) * | 2021-09-26 | 2021-12-31 | 中铁九局集团有限公司 | Equipment and method for detecting insulating property of track slab steel bar |
| CN113910445B (en) * | 2021-09-26 | 2022-12-06 | 中铁九局集团有限公司 | High-speed railway pre-tensioned track slab production system and production method thereof |
-
2020
- 2020-04-17 CN CN202010304635.6A patent/CN111337801A/en active Pending
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2021
- 2021-03-19 LU LU102693A patent/LU102693B1/en active IP Right Grant
Also Published As
| Publication number | Publication date |
|---|---|
| CN111337801A (en) | 2020-06-26 |
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|---|---|---|---|
| FG | Patent granted |
Effective date: 20210920 |