KR970701623A - Thermoforming of thin polystyrene foam sheet - Google Patents

Thermoforming of thin polystyrene foam sheet

Info

Publication number
KR970701623A
KR970701623A KR1019960705297A KR19960705297A KR970701623A KR 970701623 A KR970701623 A KR 970701623A KR 1019960705297 A KR1019960705297 A KR 1019960705297A KR 19960705297 A KR19960705297 A KR 19960705297A KR 970701623 A KR970701623 A KR 970701623A
Authority
KR
South Korea
Prior art keywords
web
sheet
product
blowing agent
foam
Prior art date
Application number
KR1019960705297A
Other languages
Korean (ko)
Inventor
게리 씨. 웰시
마르셀 다르티
Original Assignee
스티븐 에스. 그레이스
더 다우 케미칼 캄파니
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 스티븐 에스. 그레이스, 더 다우 케미칼 캄파니 filed Critical 스티븐 에스. 그레이스
Publication of KR970701623A publication Critical patent/KR970701623A/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/02Combined thermoforming and manufacture of the preform
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/22After-treatment of expandable particles; Forming foamed products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/009Shaping techniques involving a cutting or machining operation after shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/08Deep drawing or matched-mould forming, i.e. using mechanical means only
    • B29C51/082Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • B29K2105/043Skinned foam

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)

Abstract

본 발명은 밀도가 낮고 기포 크기가 작은 열가소성 발포 시트를 형성하기 위한 동시 열성형방법을 제공하는 것이다. 이 시트는 크기의 조절 및 시트로부터 열성형된 생성물의 작용성을 개선시킨 게이지가 더욱 얇은 폴리스티렌 기포의 다중 웨브로 형성된다. 동시 열성형된 생성물은 연성 및 표면 특성이 개질된다.The present invention provides a simultaneous thermoforming method for forming a thermoplastic foam sheet having a low density and a small bubble size. The sheet is formed of multiple webs of thinner polystyrene bubbles with gauges that improve the control of size and the functionality of the thermoformed product from the sheet. Co- thermoformed products have modified ductility and surface properties.

Description

폴리스티렌 발포 박 시트의 열성형방법(Thermoforming of thin polystyrene foam sheet)Thermoforming of thin polystyrene foam sheet

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

Claims (10)

총 두께가, 각 웨브(web)가 다른 웨브의 접촉면에 존재하는 생성물로 열성형되는 시트의 총 두께와 실질적으로 동일한 다수의 폴리스티렌 발포의 박 웨브(thin web)를 생성하는 단계 (a), 발포 박 웨브를 이들의 접촉면에서 매우 인접하게 하여 시트를 형성하는 단계(b), 시트를 열성형온도로 가열하는 단계(c), 시트를 웨브가 다른 웨브와 접착된 바람직한 구조의 생성물로 열성형시키는 단계(d) 및 열성형된 생성물을 트리밍하고 수집하는 단계(e)를 포함하는, 이산화탄소 발포제를 사용하여 열성형가능한 열가소성 발포 시트를 생성하는 동시 열성형방법.(A) foaming a plurality of polystyrene foam thin webs whose total thickness is substantially equal to the total thickness of the sheet where each web is thermoformed with a product present on the contact surface of the other web (B) heating the sheet to a thermoforming temperature, and (c) thermoforming the sheet into a product of the desired structure to which the web is bonded to the other web. And (e) trimming and collecting the thermoformed product, wherein the thermoforming method produces a thermoformable thermoplastic foam sheet using a carbon dioxide blowing agent. 제1항에 있어서, 박 웨브의 접촉면이 연결되기 전에 예열되는 방법.The method of claim 1 wherein the contact surface of the foil web is preheated before being connected. 제1항에 있어서, 이산화탄소 발포제로 제조된 폴리스티렌 발포제로 이루어진 웹.The web of claim 1 consisting of a polystyrene blowing agent made of a carbon dioxide blowing agent. 제3항에 있어서, 이산화탄소 발포제가 열가소성 웨브를 형성하는데 사용되는 유일한 발포제인 방법.The method of claim 3 wherein the carbon dioxide blowing agent is the only blowing agent used to form the thermoplastic web. 제1항에 있어서, 동시 열성형된 생성물의 기포 크기가 약 0.4㎜ 미만인 방법.The method of claim 1 wherein the bubble size of the co-molded product is less than about 0.4 mm. 제1항에 있어서, 웨브의 밀도가 약 41b/ft3(64.1kg/m3)인 방법.The method of claim 1, wherein the web has a density of about 41 b / ft 3 (64.1 kg / m 3 ). 제1항에 있어서, 각각의 열성형된 웨브의 두께가 약 0.16인치(4.1㎜)미만이고 웨브를 조합하여 형성된 시트의 게이지 두께가 약 0.16인치(4.1㎜)이상인 방법.The method of claim 1, wherein the thickness of each thermoformed web is less than about 0.16 inches (4.1 mm) and the gauge thickness of the sheet formed by combining the webs is at least about 0.16 inches (4.1 mm). 제1항에 따르는 방법에 의해 제조된 발포 시트로부터 형성된 생성물.A product formed from the foam sheet produced by the method according to claim 1. 함께 연결된 2개 이상의 발포 웨브로 이루어지고, 밀도가 낮고 기포 크기가 작은 발포 벽을 갖는 동시열성형된 생성물.A co-formed product consisting of two or more foam webs connected together and having a low density, low bubble size foam wall. 제9항에 있어서, 벽이, 기포 크기가 약 0.4㎜인 폴리스티렌 발포체로 이루어진 동시 열성형된 생성물.10. The co-formed product of claim 9, wherein the walls are made of polystyrene foam having a bubble size of about 0.4 mm. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR1019960705297A 1994-03-24 1995-02-02 Thermoforming of thin polystyrene foam sheet KR970701623A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US21726294A 1994-03-24 1994-03-24

Publications (1)

Publication Number Publication Date
KR970701623A true KR970701623A (en) 1997-04-12

Family

ID=22810314

Family Applications (1)

Application Number Title Priority Date Filing Date
KR1019960705297A KR970701623A (en) 1994-03-24 1995-02-02 Thermoforming of thin polystyrene foam sheet

Country Status (9)

Country Link
EP (1) EP0751859A1 (en)
JP (1) JPH09510413A (en)
KR (1) KR970701623A (en)
CN (1) CN1146745A (en)
AU (1) AU1869595A (en)
BR (1) BR9507434A (en)
CA (1) CA2186262A1 (en)
CO (1) CO4410359A1 (en)
WO (1) WO1995025625A1 (en)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1281635B1 (en) * 1995-09-14 1998-02-20 Antonio Riglietti METHOD OF CREATION OF DISPOSABLE MULTI-LAYER CONTAINERS, PARTICULARLY FOR PERISHABLE AND/OR AGGRESSIVE SUBSTANCES, AS WELL AS
GB2372478B (en) 2001-01-26 2003-04-16 Reckitt Benckiser Process for preparing a laminated,thermoformed film
JP5684582B2 (en) * 2011-01-19 2015-03-11 株式会社積水技研 Manufacturing method of resin foam molded product and resin foam molded product manufacturing equipment
MX2014014206A (en) 2012-05-22 2015-06-04 Owens Corning Intellectual Cap Laminated foam product and methods for making laminated foam products.
CN103350512A (en) * 2013-06-21 2013-10-16 英特普制品有限公司 Device for forming thermoformed pad
KR101724956B1 (en) * 2015-12-02 2017-04-10 현대자동차주식회사 Manufacturing method for vehicle side step
CN106696299B (en) * 2017-01-17 2023-10-27 罗松 Modeling processing process flow of packaging container made of foamed polyethylene
CN106903904B (en) * 2017-04-07 2023-03-28 罗松 Mechanical equipment for molding and processing foamed polyethylene product and using method

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3589592A (en) * 1967-03-01 1971-06-29 Dow Chemical Co Foam receptacle
US4411849A (en) * 1981-08-03 1983-10-25 James River-Dixie/Northern, Inc. Method for forming a plurality of objects from a plurality of superimposed sheets
US4476183A (en) * 1983-11-21 1984-10-09 Monsanto Company Thermoformable laminate structure with improved acoustical absorption
US4595551A (en) * 1984-09-21 1986-06-17 Monsanto Company Thermoforming of styrenic foam laminates
US5250577A (en) * 1989-08-02 1993-10-05 The Dow Chemical Company Polystyrene foam made with only carbon dioxide as a blowing agent and a process for making the same

Also Published As

Publication number Publication date
CA2186262A1 (en) 1995-09-28
WO1995025625A1 (en) 1995-09-28
JPH09510413A (en) 1997-10-21
CO4410359A1 (en) 1997-01-09
AU1869595A (en) 1995-10-09
CN1146745A (en) 1997-04-02
BR9507434A (en) 1997-09-16
EP0751859A1 (en) 1997-01-08

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