KR970009527B1 - Method for automatically lifting up oil pressure in the excavator - Google Patents
Method for automatically lifting up oil pressure in the excavator Download PDFInfo
- Publication number
- KR970009527B1 KR970009527B1 KR1019930016686A KR930016686A KR970009527B1 KR 970009527 B1 KR970009527 B1 KR 970009527B1 KR 1019930016686 A KR1019930016686 A KR 1019930016686A KR 930016686 A KR930016686 A KR 930016686A KR 970009527 B1 KR970009527 B1 KR 970009527B1
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- South Korea
- Prior art keywords
- pressure
- signal
- time
- controller
- work
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2221—Control of flow rate; Load sensing arrangements
- E02F9/2225—Control of flow rate; Load sensing arrangements using pressure-compensating valves
- E02F9/2228—Control of flow rate; Load sensing arrangements using pressure-compensating valves including an electronic controller
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2264—Arrangements or adaptations of elements for hydraulic drives
- E02F9/2267—Valves or distributors
-
- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2278—Hydraulic circuits
- E02F9/2285—Pilot-operated systems
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Operation Control Of Excavators (AREA)
Abstract
Description
제1도는 본 발명 장치의 최근 구성도.1 is a recent configuration diagram of the device of the present invention.
제2도는 본 발명에 사용되는 컨트롤러의 블록다이어그램.2 is a block diagram of a controller used in the present invention.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
(a1),(a2) : 2단 릴리프밸브 (b) : 솔레노이드 밸브(a1), (a2): Two stage relief valve (b): Solenoid valve
(c1),(c2) : 압력센서 (d) : 압력스위치(c1), (c2): Pressure sensor (d): Pressure switch
(e) : 전자비례감압밸브 (f) : 쓰로틀레버(e): Electronic proportional pressure reducing valve (f): Throttle lever
(g) : 가버너모터 (h) : 주제어밸브(g): Governor motor (h): Main control valve
(i) : 엔진 (j) : 작업모드모니터(i): Engine (j): Work mode monitor
(k) : 컨트롤러 (l) : 암 컬 피이롯트관로(k): Controller (l): Female Curl Pilot Pipeline
(m) : 주관로(m): Main route
본 발명은 건설중장비의 자동승압방법과 장치에 관한 것으로, 건설중장비중 어태치먼트가 달려있는 장비 예를 들면 굴삭기와 같은 장비에 있어서, 장비의 굴삭작업 또는 고르기 작업시에 암석이나 나무뿌리 등에 의한 작업 장애가 발생할 경우 장비가 스스로 판단하여 장애물을 제거할 수 있도록 자동적으로 처리함으로써 작업의 편의를 도모하고 작업능률을 향상시킬 수 있게한 것이다.The present invention relates to a method and apparatus for automatic boosting of heavy equipment under construction, in equipment such as an excavator, such as excavators in construction equipment, work failure due to rock or tree roots during the excavation or selection of equipment When it occurs, the machine automatically handles the obstacles and removes the obstacles for convenience and improves the work efficiency.
기존의 굴삭기에서는 굴삭작업 또는 평면 고르기작업을 수행할 때 암석이나 나무뿌리 등에 작업기 끝단이 걸리면 작업자가 직접 이것을 판단하여 승압스위치를 눌러주어서 작업을 수행하여 온 바, 이것은 작업자가 굴삭 또는 고르기 작업을 하면서 동시에 승압스위치를 눌러야 하므로 작업하는 동안 작업자가 판단해야 할 요소가 늘어나게 되므로 작업 수행이 원활하게 이루어지지 못하고 이후의 작업에 지장을 초래하게 된다.In the existing excavator, when the work end is caught on rocks or tree roots during the excavation work or the flattening work, the worker directly judges this and presses the booster switch to perform the work. At the same time, the pressure switch must be pressed, which increases the factors that the worker must judge during the work, and thus, the work cannot be performed smoothly, which causes inconvenience to subsequent work.
상기의 관점에서 볼 때 굴삭 또는 고르기 작업시 작업자가 오직 한가지 작업에 몰두하여 작업을 능률적으로 수행하기 위해서는 작업자가 판단 처리해야 할 요소를 최소로 축소시켜야 하며, 이를 위해서 장비가 스스로 알아서 상황을 판단하여 작업을 수행하게 함으로써 작업자의 수고를 덜어줄 수 있으며 작업능률을 향상시키기 위한 것이다.From the above point of view, in order to perform the work efficiently by digging or picking only one task, the worker must reduce the elements to be judged to the minimum. For this purpose, the equipment determines the situation by itself. By doing the work, the labor of the worker can be saved and the work efficiency is improved.
상기의 목적 달성하기 위하여 본 발명은 제1도에 보여지는 것과 같이 주펌프의 토출관로에 작업시의 유압작동유 압력을 감지할 수 있는 압력센서(c1), (c2)를 부착하고 또한 주관로(m1),(m2)에는 2단 승압, 예를들면 1단 릴리프 325bar, 2단 릴리프 350bar로 설정 가능한 2단 릴리프밸브(a1),(a2)와 초기에는 1단으로 설정되어있다가 파이롯트 압력에 의해 릴리프밸브에 압력을 가함으로서 릴리프밸브의 스프링상수를 변화시켜 2단 릴리프밸브(a1),(a2)로서 구동시킬 수 있게 하는 솔레노이드밸브(b)가 설치되어 있으며, 굴삭작업이나 고르기작업시 반드시 수반되는 암컬(Curl) 작업을 감지하기 위해 조작레버의 암컬 파이롯트관로(l)에 압력감지기구로서 압력스위치(d)를 설치하여 그 신호를 컨트롤러(k)에서 인식할 수 있게 하거나, 혹은 전기 조이스틱 레버를 사용할 경우에는 암컬 신호가 다른 신호와 구분되어 컨트롤러에 입력되도록 되어 있다. 컨트롤러는 제2도와 같이 입력부, 판단부, 기억부, 연산부, 출력부로 나누어져 있으며 여기서는 주 펌프의 압력이 1차 릴리프상태까지 도달할 경우의 신호를 받아들이는 입력부와 릴리프상태 도달후의 시간 예를 들면 약 3-4초 정도의 지속 시간과 그 상태에서의 엔진 및 펌프의 출력상태를 기억하는 기억부와 이들 신호에 의해 자동 승압상태로 할 것인가를 판단하는 판단부, 그리고 이들에 의해서 출력되어야 할 신호를 결정하는 연산부와 출력부로 구성 되어 있다. 이 컨트롤러에서는 작업시에 주 펌프에서 인식되는 압력감지 신호와 암컬 작동시의 압력감지신호를 받아들이고, 이때 주펌프의 압력이 작업환경에 의해 1차 릴리프압력상태 신호로 일정시간 지속될때의 연속 신호와 암컬 일때의 압력감지신호 그리고 굴삭기작업모드 또는 고르기 작업 모드시의 신호를 동시에 만족할 경우, 장비의 엔진동력과 펌프 토출량이 최대로 출력되도록 엔진쓰로틀레버(f) 변위와 펌프 사판각을 가버너모터(g)와 전자비례감압밸브(e)에 의해 전기적 제어신호를 보내 조정하며, 또한 2단 릴리프밸브(a1),(a)가 작동할 수 있도록 승압용 솔레노이드밸브(b)를 작동시켜 관로내에 고압이 형성되도록 하여 암석이나 나무뿌리 등의 장애물을 압력 상승과 같은 정적 힘과 펌프 토출량증대로 인한 작업속도 증대와 같은 동적힘을 동시에 가하여 장애물을 제거한다. 이후 주 관로 내의 압력이 장애물제거와 동시에 하강하기 시작하면 컨트롤러(k)에서는 릴리프압력 이하로 저하된 압력감지신호에 의해서 2단 릴리프 상태를 해제하도록 솔레노이드밸브(b) 구동신호를 단절시키고, 컨트롤러(k)의 기억 수단에 의해 이전 작업모드의 엔진출력 및 펌프토출 상태로 돌아가 작업을 계속 수행할 수 있도록 되어 있다. 그러나 승압으로 되었음에도 불구하고 장애물이 제거되지 않아서 자동 승압상태가 오래 지속되면 장비에 무리가 가해지므로 일정시간 예를 들면 8초 이상은 지속되지 않고 자동적으로 8초후 해제되도록 되어 있으며, 또한 자동승압 해제후 암컬 압력신호가 해제된 이후에는 컨트롤러가 그것을 기억 판단하여 자동 승압 조건이 되면 다시 그 기능을 재 수행할 수 있도록 구성되어 있다.In order to achieve the above object, the present invention attaches the pressure sensors (c1), (c2) to detect the hydraulic oil pressure during operation to the discharge pipe of the main pump as shown in FIG. m1) and (m2) are two-stage relief valves (a1) and (a2), which can be set to two-stage boosting, for example, one-stage relief 325 bar, two-stage relief 350 bar, and initially set to one stage. By applying pressure to the relief valve, a solenoid valve (b) is installed to change the spring constant of the relief valve so that it can be driven as a two-stage relief valve (a1) or (a2). In order to detect the accompanying curl operation, a pressure switch d is installed as a pressure sensing mechanism in the female pilot pilot passage l of the operating lever so that the signal can be recognized by the controller k, or an electric joystick When using the lever There is such that amkeol signal is separated from the other input signal to the controller. The controller is divided into the input part, the judgment part, the memory part, the calculation part, and the output part as shown in FIG. 2. In this case, the input part receiving the signal when the pressure of the main pump reaches the primary relief state and the time after the relief state is reached Memory for storing about 3-4 seconds duration and output state of engine and pump in that state, judging unit for judging whether to turn on auto boost by these signals, and signal to be output by them It is composed of arithmetic unit and output unit to determine. The controller accepts the pressure sensing signal recognized by the main pump during operation and the pressure sensing signal during the armal operation.At this time, the continuous signal when the pressure of the main pump is maintained as the primary relief pressure status signal by the working environment for a certain time and If the pressure sensing signal in the armical and the signal in the excavator operation mode or the selection operation mode are satisfied at the same time, the engine throttle lever (f) displacement and the pump swash angle are adjusted so that the engine power of the equipment and the pump discharge amount are maximized. g) and electronic proportional pressure reducing valve (e) to send and adjust the electric control signal, and to operate the step-up solenoid valve (b) so that the two-stage relief valves (a1) and (a) can be operated. To form obstacles such as rocks or tree roots and simultaneously apply static forces such as pressure rise and dynamic forces such as increased work speed due to increased pump discharge volume. Remove the obstacle. Afterwards, when the pressure in the main pipe begins to drop at the same time as the obstacle is removed, the controller (k) disconnects the solenoid valve (b) driving signal to release the two-stage relief state by the pressure sensing signal lowered below the relief pressure. The storage means of k) returns to the engine output and pump discharge state of the previous working mode so that the work can be continued. However, even though it is boosted, if the obstacle is not removed and the auto boosting state lasts a long time, the equipment is exerted. Therefore, it is released for 8 seconds without being lasted for more than 8 seconds. After the releasing of the pressure signal, the controller can remember the memory and execute the function again when the auto boost condition is reached.
미설명부호(h)는 주제어밸브 (i)는 엔진 (j)는 작업모드 모니터이다.Unexplained symbol (h) is the main control valve (i) is the engine (j) is a working mode monitor.
본 발명에 의해서 기존장비에서 수동조작에 의해 행해지던 건설중장비 즉 굴삭기의 파워 승압 기능이 자동적으로 수행되므로 작업자가 더욱 편안하고 능률적으로 작업을 수행할 수 있는 것이다.According to the present invention, the power boosting function of the construction equipment, that is, the excavator, which is performed by the manual operation in the existing equipment is automatically performed, so that the worker can perform the work more comfortably and efficiently.
Claims (4)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019930016686A KR970009527B1 (en) | 1993-08-26 | 1993-08-26 | Method for automatically lifting up oil pressure in the excavator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1019930016686A KR970009527B1 (en) | 1993-08-26 | 1993-08-26 | Method for automatically lifting up oil pressure in the excavator |
Publications (2)
Publication Number | Publication Date |
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KR950006160A KR950006160A (en) | 1995-03-20 |
KR970009527B1 true KR970009527B1 (en) | 1997-06-14 |
Family
ID=19362014
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1019930016686A KR970009527B1 (en) | 1993-08-26 | 1993-08-26 | Method for automatically lifting up oil pressure in the excavator |
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KR (1) | KR970009527B1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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KR100426877B1 (en) * | 1998-08-25 | 2004-06-12 | 현대중공업 주식회사 | Power Control Method of Excavator |
KR100433186B1 (en) * | 2001-07-27 | 2004-05-27 | 현대중공업 주식회사 | Control system of an engine and pump output for Excavator |
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1993
- 1993-08-26 KR KR1019930016686A patent/KR970009527B1/en not_active IP Right Cessation
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Publication number | Publication date |
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KR950006160A (en) | 1995-03-20 |
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