KR970004584B1 - Sterilization apparatus in chamber - Google Patents

Sterilization apparatus in chamber Download PDF

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Publication number
KR970004584B1
KR970004584B1 KR1019940004640A KR19940004640A KR970004584B1 KR 970004584 B1 KR970004584 B1 KR 970004584B1 KR 1019940004640 A KR1019940004640 A KR 1019940004640A KR 19940004640 A KR19940004640 A KR 19940004640A KR 970004584 B1 KR970004584 B1 KR 970004584B1
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decompression chamber
chamber
container
gate valve
decompression
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KR1019940004640A
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Korean (ko)
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KR940021078A (en
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요시데루 산도
히토시 이시도시로
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가부시기가이샤 산도텟코쇼
산도 요시테루
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • B65B55/04Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/14Plasma, i.e. ionised gases

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  • Health & Medical Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Epidemiology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Mechanical Engineering (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

요약 없음No summary

Description

용기내부의 살균장치Sterilizer inside the container

제1도는 본발명 실시예의 용기살균장치의 개략구조설명도.1 is a schematic structural diagram of a container sterilization apparatus according to an embodiment of the present invention.

제2도는 본발명 실시예의 저온플라즈마 처리실의 내부개략구조설명도.2 is a schematic structural diagram of a low temperature plasma processing chamber according to an embodiment of the present invention.

제3도는 본발명 실시예의 전극막대와 가스노즐의 상세도.3 is a detailed view of an electrode rod and a gas nozzle according to an embodiment of the present invention.

제4도는 본발명 실시예의 팔레트의 접지구조를 표시한 설명도.Figure 4 is an explanatory diagram showing the folding structure of the pallet of the embodiment of the present invention.

*도면의 주요부분에 대한 부호의 설명** Description of the symbols for the main parts of the drawings *

(1) : 제1의 감압실(2) : 제2의 감압실(1): 1st pressure reduction chamber (2): 2nd pressure reduction chamber

(3) : 제3의 감압실(4) : 제1의 게이트밸브(3): third pressure reducing chamber (4): first gate valve

(5) : 제2의 게이트밸브(6) : 제3의 게이트밸브(5): second gate valve (6): third gate valve

(7) : 제4의 게이트밸브(8) : 받이가이드로울군(7): fourth gate valve (8): receiving guide roll group

(9) : 팔레트(10) : 용기(9): pallet (10): container

(11) : 전극막대(12) : 가스노즐(11): electrode rod 12: gas nozzle

(13),(14),(15) : 감압펌프(16) : 접지선(13), (14), (15): Pressure reducing pump (16): Ground wire

(17) : 구동기어(17): drive gear

본 발명은, 예를 들면 식품, 약품등을 넣은 병, 혹은 페트보틀(Pet bottle)등의 용기내부를 플라즈마처리에 의해 연속적으로 살균처리하는 용기내부의 살균처리장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sterilization apparatus inside a container which continuously sterilizes the inside of a container such as a bottle containing food, medicine, or the like, or a PET bottle by plasma treatment.

예를들면 약액등의 제약회사, 혹은 간장, 맥주, 술, 과실주등의 액형상식품을 생산하는 식품회사등에 있어서는, 그들 약액, 액상식품(이하 이들을 단순히 액체라고 칭한다.)을 충전하기전의 병, 페트보틀(이하 이들을 용기라고 칭한다)의 내부를 그 용기내에 충전한 액체의 부패를 방지하기 위해서 살균청정 할 필요가 있다.For example, in a pharmaceutical company such as a chemical liquid or a food company producing liquid food such as soy sauce, beer, liquor or fruit wine, the bottle before filling these chemical liquids or liquid foods (hereinafter, these are simply referred to as liquids), It is necessary to sterilize and clean the inside of the pet bottle (hereinafter referred to as a container) in order to prevent corruption of the liquid filled in the container.

종래에 있어서 이러한 용기의 내부를 살균청정 시키기 위한 수단으로서는, 열탕에 의한 자비(煮沸) 수단이 고안되고 있으나, 이 자비수단으로는 가열온도가 100℃이하이기 때문에, 모든 종류의 잡균을 살균시키는 일은 불가능하다. 따라서 모든 종류의 잡균을 가열살균시키기 위해서는 살균실 (가마)내를 상압이상으로 높이고, 예를들면 그 가열온도를 120℃정도까지 상승시키면 되는 것으로되나, 이 경우는 살균세정해야할 용기의 내열온도가 관계되어서, 예를들면 유리병등의 용기에 있어서는, 고열(고압) 살균이 가능하나, 예를들면 수지제의 폐트보틀에 있어서는 내열온도가 낮기 때문에, 고열살균처리는 불가능하였다.Conventionally, as a means for sterilizing and cleaning the inside of such a container, boiling means by boiling water have been devised, but since the heating temperature is 100 ° C. or less, sterilizing all kinds of germs is necessary. impossible. Therefore, in order to heat sterilize all kinds of germs, it is necessary to raise the inside of the sterilization chamber (a kiln) above normal pressure, for example, raise the heating temperature to about 120 ℃, but in this case, the heat resistance temperature of the container to be sterilized and cleaned is In this regard, high heat (high pressure) sterilization is possible in a container such as a glass bottle, but high heat sterilization treatment is not possible, for example, because a heat-resistant temperature is low in a resin bottle.

그래서 상기 패트보틀의 살균처리에는, 특수한 약제를 사용하고, 이어서 그 약액살균 처리후에 순수(純水)를 사용해서 세정처리하는 각각의 처리공정을 거쳐서 살균세정을 행하고 있는 것이었다.Therefore, the sterilization treatment of the plastic bottle was performed using a special chemical agent, and then sterilized and washed through the respective treatment steps of washing with pure water after the chemical liquid sterilization treatment.

따라서 이와같은 페트보틀의 살균처리에는 특수한 약액이 필요하게 되고, 또한 순수에 의한 세정을 위하여, 고가의 순수제조장치가 필요하게되는 등의 일로, 페트보틀의 살균처리에는 다대한 비용이 들어서 경제성이 나쁘다고 하는 문제점이 있었다.Therefore, a special chemical solution is required for the sterilization of the PET bottle, and an expensive pure water production apparatus is required for cleaning with pure water. The sterilization of the PET bottle is costly and economical. There was a problem that was bad.

본 발명은 이러한 종래의 문제점에 착안해서 이루어진것으로서, 그 제1의 목적은 저온플라즈마를 사용해서, 저온 (상온)하에서 용기의 재부살균을 행하는 것이며, 이에 의해서 예를들면 페트보틀에 있어서는, 그 보틀자체를 손상시키는 일없이 모든 잡균을 유효하게 살균시킬수 있는 용기내부의 살균장치를 제공하는데 있다.SUMMARY OF THE INVENTION The present invention has been made in view of such a conventional problem, and a first object thereof is to re-sterilize a container at a low temperature (at room temperature) using a low temperature plasma, whereby, for example, in a bottle, the bottle An object of the present invention is to provide a sterilization apparatus inside a container capable of effectively sterilizing all germs without damaging itself.

제2의 목적은 업계에 있어서 처리해야할 대량의 수의 용기의 살균세정능력을 가지게 하기 위해서, 저온플라즈마에 의한 용기의 살균처리를 연속화해서 용기살균처리 능력을 증대시킬 수 있는 용기내부의 살균장치를 제공하는데 있다.The second object is to provide a sterilization apparatus inside the container which can increase the sterilization capacity of the container by continually sterilizing the container by low temperature plasma in order to have a sterilization and cleaning capability of a large number of containers to be treated in the industry. To provide.

이하에 본발명은 도면에 표시한 실시예에 의거하여 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the embodiments shown in the drawings.

제1도에 있어서, (1)은 제1의 감압실, (2)는 제2의 감압실, (3)은 제3의 감압실이며, 제1의 감압실(1), 제2의 감압실(2), 제3의 감암실(3)의 순으로 가로방향으로 배열되어 있다. 제1의 감압실(1)의 입구쪽에는, 제1의 게이트밸브(4)가 밸브(5)를 개재해서 칸막이 되어 있고, 제2의 감압실(2)과 제3의 감압실(3)과의 사이는, 제3의 게이트밸브(6)를 개재해서 칸막이 되어 있고, 또 제3의 감압실 (3)의 출구쪽에는 제4의 게이트밸브 (7)가 배설되어 있다.In FIG. 1, (1) is a 1st decompression chamber, (2) is a 2nd decompression chamber, (3) is a 3rd decompression chamber, 1st decompression chamber (1) and 2nd decompression The yarns 2 are arranged in the transverse direction in order of the third darkening chamber 3. In the inlet side of the 1st pressure reduction chamber 1, the 1st gate valve 4 is partitioned through the valve 5, and the 2nd pressure reduction chamber 2 and the 3rd pressure reduction chamber 3 are provided. And a partition is formed via the 3rd gate valve 6, and the 4th gate valve 7 is arrange | positioned at the exit side of the 3rd pressure reduction chamber 3. As shown in FIG.

상기 각 게이트밸브 (4), (5), (6), (7)의 구조는, 각 감압실내를 기밀하게 유지시키는 각감압실내의 폐쇄동작과, 각감압실내에 피살균용기의 반입반출을 행하는 개방동작을 행할 수 있는 것이나, 이러한 게이트밸브구조는 종래공지된 것을 사용할 수 있으므로, 각 게이트밸브구조에 대한 상세한 설명은, 생략한다.The structures of the gate valves (4), (5), (6), and (7) provide a closing operation in the decompression chamber for keeping the inside of each decompression chamber airtight, and carrying in / out of the sterilized container into the decompression chamber. The opening operation can be performed, but since the gate valve structure can be a conventionally known one, detailed description of each gate valve structure is omitted.

각 감압실 (1), (2), (3) 내저부에는, 수평방향으로 다수개의 절연재료로 이루어진 받이가이드로울군(8)이 부설되어 있어서, 이들 받이가이드로울군(8)에 의해서 금속제 팔레트(9)를 안내이송 할 수 있다. (10)은 살균해야할 용기이며, 이들용기(10)는 팔레트 (9)위에 배열되어서, 그 팔레트(9)와 함께 반송된다.In each of the decompression chambers (1), (2), and (3), a bottom guide group (8) made of a plurality of insulating materials is provided in the horizontal direction, and the bottom guide group (8) is made of metal. The pallet 9 can be guided. 10 is a container to be sterilized, and these containers 10 are arranged on the pallet 9 and conveyed together with the pallet 9.

(11)은 제2의 감압실 (2)내에 배설되어 있고, 각 용기 (10)의 내부에 삽입되는 전극막대, (12)는 그 전극막대(11)에 가깝게 설치되고 또한 용기(1)내에 전극막대(11)와 함께 삽입되는 가스노즐이며, (13), (14), (15)는 제1, 제2, 제3의 각 감압실에 각각 설치되어 있는 감압펌프를 표시한다. (16)은 접지선 (17)은 가이드 로울군(8)의 구동기어를 표시한다.11 is disposed in the second decompression chamber 2, and the electrode rods inserted into the respective vessels 10, 12 are provided close to the electrode rods 11, and in the container 1; Gas nozzles inserted together with the electrode rod 11, and 13, 14, and 15 denote pressure reducing pumps respectively provided in the first, second, and third pressure reducing chambers. Denoted at 16 is a ground line 17 indicating a drive gear of the guide roll group 8.

이상이 본실시예의 구조이나, 다음에 그 작용에 대해서 설명한다.The structure of this embodiment and the operation | movement are demonstrated below.

먼저 제2의 감압실 (2) 및 제3의 감압실 (3)에 배설되어 있는 제2의 게이트밸브(5), 제3의 게이트밸브(6), 제3의 게이트밸브(7)를 폐쇄하고, 이어서 감압펌프 (14) 및 (15)를 구동해서, 제2의 감압실 (2) 및 제3의 감압실 (3)내를 감압하고, 특히 제2의 감압실 (2) 내는 저온플라즈마 발생이 가능한 상태의 예를들면 100-200Torr 까지 감압한다.First, the second gate valve 5, the third gate valve 6, and the third gate valve 7 disposed in the second pressure reducing chamber 2 and the third pressure reducing chamber 3 are closed. Then, the pressure reduction pumps 14 and 15 are driven to depressurize the inside of the second decompression chamber 2 and the third decompression chamber 3, and in particular, the low pressure plasma inside the second decompression chamber 2. For example, the pressure can be reduced to 100-200 Torr.

이어서 제1의 게이트밸브 (4)를 개방하여 제1의 감압실 (1)내에, 팔레트(9)와 함께 살균해야할 복수개의 용기 (10)를 반입하고, 그러한 후 제1의 게이트밸브(4)를 폐쇄하고, 또 감압펌프 (13)를 구동해서, 그 제1의 감압실 (1)내를, 제2 및 제3의 감압실과 동일압이 될때까지 감압한다.Subsequently, the first gate valve 4 is opened to bring the plurality of containers 10 to be sterilized together with the pallet 9 into the first decompression chamber 1, and then the first gate valve 4. Is closed, and the pressure reduction pump 13 is driven to depressurize the inside of the first decompression chamber 1 until it becomes the same pressure as the second and third decompression chambers.

그 감압이 이루어진 시점에서 제2의 게이트밸브 (5)를 개방하고, 또 가이드로울군(8)을 고동시켜서, 제1의 감압실(1)내의 용기 (10)를 팔레트(9)와 함께 제2의 감압실 (2)내로 이송한다. 제2의 감압실 (2)내에 공급된 용기 (10)는 도시하지 않은 위치 센서에 의해 팔레트와 함께 정위치에 위치결정된다. 이어서 위치결정된 후의 각용기 (10)내에 전극막대 (11)및 가스노즐 (12)이 삽입된다.The second gate valve 5 is opened and the guide roller group 8 is pulsated at the time when the pressure is reduced, and the container 10 in the first pressure reduction chamber 1 is removed together with the pallet 9. It transfers into the pressure reduction chamber (2) of 2. The container 10 supplied in the second pressure reduction chamber 2 is positioned in position with the pallet by a position sensor not shown. Then, the electrode rod 11 and the gas nozzle 12 are inserted into each container 10 after positioning.

이어서 그 가스노즐(12)로부터는, 프라즈마 발생을 위한 가스가 분출되는 동시에 전극막대로부터는 고주파가 발신되어서, 그 각전극(11)과 접지선 (16)에 접속되어 있는 금속제 팔레트(9)와의 사이에서 저온플라스마가 발생하고, 이 저온플라즈마에 의해서 각용기 (10)내가 약 2분간의 처리시간으로 살균되는 것이다.Subsequently, gas for plasma generation is ejected from the gas nozzle 12, and a high frequency is transmitted from the electrode rod, and between the respective electrodes 11 and the metal pallet 9 connected to the ground wire 16. At this time, low temperature plasma is generated, and the low temperature plasma is sterilized by the processing time of about 2 minutes in each container 10.

이 저온플라즈마에 의한 살균처리후, 전극막대 (11), 노즐 (12)을 도면에 표시한 위치까지 상승시키는 동시에 제3의 게이트밸브(6)로 개방해서 용기 (10)를 얹어놓은 팔레트(9)를 제3의 감압실(3)내로 운반한다. 이어서 제2 및 제3의 게이트밸브(5), (6)을 폐쇄해서 제2의 감압실 (2)내를 저압으로 유지시켜놓고, 제4의 게이트밸브 (7)를 개방해서, 프라즈마 살균처리된 용기 (10)를 팔레트(9)와 함께 감압실밖으로 꺼내는 것이다.After the sterilization treatment by this low temperature plasma, the electrode rod 11 and the nozzle 12 are raised to the position shown in the drawing, and opened by the third gate valve 6, and the pallet 10 on which the container 10 is placed. ) Is transported into the third decompression chamber 3. Subsequently, the second and third gate valves 5 and 6 are closed to keep the inside of the second decompression chamber 2 at a low pressure, and the fourth gate valve 7 is opened to plasma sterilize. The container 10 is taken out together with the pallet 9 out of the pressure reduction chamber.

재차 제1의 게이트밸브 (4)를 개방해서 새로운 미살균처리용기를 팔레트 (9)와 함께 제1의 감압실내에 공급하고, 이하 상기 마찬가지의 처리공정으로 용기의 살균을 반복해서 행하는 것이다.The first gate valve 4 is opened again, and a new unsterilized container is supplied together with the pallet 9 into the first decompression chamber, and the sterilization of the container is repeatedly performed in the same process as described above.

이와 같이 본발명은, 살균처리해야할 복수의 용기를 얹어놓은 팔레트를 반입반출할 수 있고, 또한 감압펌프의 구동력으로 내부를 부압으로 할 수 있는 제1의 감압실, 제2의 감압실, 제3의 감압실을 순차로 가깝게 배설하고, 제1의 감압실의 반입구, 제1의 감압실과 제2의 감압실과의 사이, 제2의 감압실과 제3의 감압실과의 사이 및 제3의 감압실의 반출구의 각각에 게이트밸브를 배치하고, 또 제2의 감압실내에는, 이 제2의 감압실내에 반입된 각용기내부에 저온플라즈마 발생가스를 공급하는 가스노즐과, 각용기내에서 저온플라즈마를 발생시키기 위한 전극을 구비하게한 용기내부의 살균장치이므로, 이에 의하면, 살균해야할 개개의 용기의 내부에서 저온 플라즈마를 발생시킬 수 있고, 따라서 용기내부의 살균처리가 유효하고 또한 신속하게 이루어진다.In this way, the present invention can be carried in and out of a pallet on which a plurality of containers to be sterilized are placed, and a first pressure reducing chamber, a second pressure reducing chamber, and a third pressure reducing chamber can be made negative by the driving force of the pressure reducing pump. The pressure-reduction chambers of the first and second decompression chambers, between the inlet of the first decompression chamber, the first decompression chamber and the second decompression chamber, and the third decompression chamber. A gas valve for disposing a gate valve at each of the outlets of the outlet and supplying a low temperature plasma generating gas into each container carried in the second pressure reducing chamber in the second pressure reducing chamber, and a low temperature plasma in each container. Since it is a sterilization apparatus inside a container provided with an electrode for generating a, it is possible to generate a low-temperature plasma inside the individual container to be sterilized, so that the sterilization treatment inside the container is made effective and quick. .

또한 본발명에 의하면 간헐적 동작이기는 하나 복수개의 용기의 살균처리가 자동적이고 또한 연속적으로 이루어지고, 에너지절약화의 바탕에서 확실한 살균처리를 할 수 있다고 하는 효과를 얻을 수 있다.In addition, according to the present invention, the sterilization treatment of a plurality of containers is performed automatically and continuously even though it is an intermittent operation, and the sterilization treatment can be surely performed on the basis of energy saving.

Claims (1)

살균처리해야할 복수의 용기를 얹어놓은 팔레트를 반입반출할 수 있고, 또한 감암펌프의 구동력으로 내부를 부압으로 할 수 있는 제1의 감압실, 제2의 감압실, 제3의 감압실을 순차로 가깝게 배설하고, 제1의 감압실의 반입구, 제1의 감압실과 제2의 감압실과의 사이, 제2의 감압실과 제3의 감압실과의 사이 및 제3의 감압실의 반출구의 각각에 게이트밸브를 배치하고, 또 제2의 감압실내에는, 이 제2의 감압실내에 반입된 각용기내부에 저온플라즈마 발생가스를 공급하는 가스노즐과, 각용기내에서 저온플라즈마를 발생시키기 위한 전극을 구비하게 한것을 특징으로 하는 용기내부의 살균장치.The first decompression chamber, the second decompression chamber, and the third decompression chamber, which can carry in and out a pallet on which a plurality of containers to be sterilized, can be brought in and out, and can be made negative pressure inside by the driving force of the immersion pump, are sequentially Exposed near each other, between the inlet of the first decompression chamber, between the first decompression chamber and the second decompression chamber, between the second decompression chamber and the third decompression chamber, and to each of the outlets of the third decompression chamber. The gate valve is disposed, and in the second decompression chamber, a gas nozzle for supplying low-temperature plasma generating gas into each vessel carried in the second decompression chamber, and an electrode for generating low-temperature plasma in each vessel. Sterilizing apparatus inside the container, characterized in that provided.
KR1019940004640A 1993-03-12 1994-03-10 Sterilization apparatus in chamber KR970004584B1 (en)

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