KR970002938B1 - Board laminated with thermoplastic synthethic resin plate and a process for lamination thereof - Google Patents

Board laminated with thermoplastic synthethic resin plate and a process for lamination thereof Download PDF

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Publication number
KR970002938B1
KR970002938B1 KR1019940005377A KR19940005377A KR970002938B1 KR 970002938 B1 KR970002938 B1 KR 970002938B1 KR 1019940005377 A KR1019940005377 A KR 1019940005377A KR 19940005377 A KR19940005377 A KR 19940005377A KR 970002938 B1 KR970002938 B1 KR 970002938B1
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South Korea
Prior art keywords
sheet
synthetic resin
sheets
thermoplastic synthetic
laminated
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KR1019940005377A
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Korean (ko)
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KR950026675A (en
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이동기
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이동기
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00Composition of foam
    • B32B2266/02Organic
    • B32B2266/0214Materials belonging to B32B27/00
    • B32B2266/0292Thermoplastic elastomer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00Thermoplastic elastomer material

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  • Laminated Bodies (AREA)

Abstract

The laminating method of a light laminating plate made of a thermoplastic synthetic resin is characterized in that an intermediate layer seat(3), which is laminated between top and bottom layer seats(1,2) each made of the thermoplastic synthetic resin, is formed by a light layer.

Description

열가소성 합성수지로 된 경량 적층판의 적층방법Laminating method of lightweight laminated board made of thermoplastic synthetic resin

제1도 내지 제4도는 각각 본 발명에 따른 적층판의 예를 나타내는 단면도이다.1 to 4 are cross-sectional views each showing an example of a laminate according to the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

1 : 상부층 시트 2 : 하부층 시트1: upper layer sheet 2: lower layer sheet

3 : 중간층 시트 31 : 기공3: interlayer sheet 31: pore

41 : 구멍 51 : 요철면41: hole 51: uneven surface

52 : 공간 또는 골 61 : 돌기52: space or goal 61: projection

62 : 공간62: space

본 발명은 열가소성 합성수지 시트를 다층으로 적층하여 경량성을 부여함으로써 예컨데, 건축 내, 외장용 또는 거푸집용 등의 판재로 사용하도록 한 열가소성 합성수지로 된 경량 적층판의 적층방법에 관한 것이다.The present invention relates to a method for laminating a lightweight laminated plate made of thermoplastic synthetic resin, for example, by using a thermoplastic synthetic resin sheet laminated in multiple layers to impart light weight, for example, as a plate material for construction, exterior use, or formwork.

종래, 건축 내, 외장용 또는 거푸집용, 간막이용, 문짝용 등의 판재로서 목재합판을 사용하였으나, 이 목재 합판은 내구성이 떨어지고 또한 습기에 취액하며 재생이 불가능한 단점이 있었다.Conventionally, wood plywood is used as a board material for building, exterior or formwork, partitioning, door door, etc., but this wood plywood has a disadvantage in that it is inferior in durability, insoluble in moisture, and impossible to regenerate.

이러한 문제를 해결하기 위하여, 열경화성 또는 열가소성 합성수지를 성형몰드에 의하여 단일체로 압출 성형하여 이루어진 판재를 사용하였으나, 이것은 합성수지 자체 비중이 목재보다 커서 취급과 사용에 어려움이 많았고 또한 하중강도가 떨어져 균형유지가 어려웠으며 제조원가도 높은 문제점이 있었다.In order to solve this problem, a plate made by extruding thermosetting or thermoplastic synthetic resin into a single body by a molding mold was used. However, since the synthetic resin itself has a specific gravity greater than that of wood, it is more difficult to handle and use, and also has a low load strength to maintain balance. It was difficult and there was a high manufacturing cost problem.

또한, 단순히 미발포 합성수지 시트를 다층으로 적층한 것, 또는 고무시트에 합성수지 필름을 여러층 적층한 것, 또는 합성수지 시트의 양면이나 일면에 금속박판을 적층한 것 등을 사용하였으나, 이것들은 휨변형의 문제는 어느정도 해결할 수 있었으나 자체 중량이 무거워 취급과 사용이 어렵고 또한 제조원가가 높은 문제점이 있었다.In addition, it was simply used to laminate a non-foamed synthetic resin sheet in a multi-layer, or to laminate a plurality of synthetic resin film on a rubber sheet, or to laminate a metal thin plate on both sides or one side of the synthetic resin sheet, but these The problem was solved to some extent, but its own weight was heavy, difficult to handle and use, and also had a high manufacturing cost.

본 발명은 열가소성 합성수지로 된 건축 내, 외장용, 거푸집용, 간막이용, 문짝용 등의 판재를 경량으로 형성함과 아울러 고강도를 유지할 수 있도록 함으로써 내구성을 향상시키면서 취급이 용이하고 제조원가를 줄이도록 하는 것을 목적으로 한다.The present invention is to form a plate material such as interior, exterior, formwork, partitioning, door for doors made of thermoplastic synthetic resin, and to maintain high strength, so that it is easy to handle and reduce manufacturing costs while improving durability. The purpose.

상기 목적을 달성하기 위하여, 본 발명은 열가소성 합성수지 시트를 다층 적층하여 이루어진 적층판에 있어서, 열가소성 합성수지로 된 상,하부층 시트 사이에 경량의 중간층 시트를 열융착, 고주파용접, 진동융착중의 어느 한 방법으로 적층한다.In order to achieve the above object, the present invention is a laminated plate formed by laminating a thermoplastic synthetic resin sheet, the method of any one of heat-sealing, high-frequency welding, vibration welding a lightweight interlayer sheet between the upper and lower layer sheets made of thermoplastic synthetic resin Laminated by.

또한, 상기 경량층인 중간층 시트는 다수의 내부 기공을 가진 발포성형한 열가소성 합성수지 시트, 또는 다수의 구멍을 천공한 열가소성 합성수지 시트, 또는 상,하면을 요철면으로 형성한 열가소성 합성수지 시트, 또는 상,하면에 다수의 돌기를 형성한 열가소성 합성수지 시트를 선택적으로 사용한다.In addition, the lightweight interlayer sheet is a foamed thermoplastic synthetic resin sheet having a plurality of internal pores, or a thermoplastic synthetic resin sheet perforated with a plurality of holes, or a thermoplastic synthetic resin sheet having an upper surface and a lower surface formed with an uneven surface, or a phase, The thermoplastic synthetic resin sheet having a plurality of protrusions formed on the lower surface thereof is selectively used.

즉, 발포성형한 시트의 내부 기공들, 또는 다수의 구멍을 천공한 시트의 상기 구멍들, 또는 상,하면을 요철면으로 한 시트의 상,하부층 시트와의 사이의 공간이나 골, 또는 상,하면에 다수의 돌기를 돌설한 시트와 상,하부층 시트와의 사이의 공간에 의하여 전체 중량을 줄일 수 있으므로 적층판을 경량으로 이룰 수 있다.That is, the spaces, valleys, or tops between the inner pores of the foam-molded sheet or the above-mentioned holes of the sheet having a plurality of holes, or the upper and lower layer sheets of the sheet having the upper and lower surfaces of the uneven surface. Since the total weight can be reduced by the space between the sheet protruding a plurality of projections on the lower surface and the upper and lower layer sheets, the laminate can be made lightweight.

또한, 본 발명은 상기한 상,하부층 시트와 경량층인 중간층 시트를 적층하는 방법을 특징으로 한다.In addition, the present invention is characterized by a method of laminating the upper and lower layer sheets and the intermediate layer sheet which is a lightweight layer.

상기 적층방법으로는 상,하부층 시트와 중간층 시트를 볼트에 의하여 체결하거나, 상,하부층 시트에는 고정돌기 또는 고정홈을 형성하고, 중간층 시트에는 상기 상,하부층 시트와 대응되는 고정홈 또는 고정돌기를 형성하여 상,하부층 시트와 중간층 시트를 결합하거나, 상기 상,하부층 시트의 내면과 중간층 시트의 접촉면을 접착제에 의하여 접착하거나, 상,하부층 시트와 이 사이에 삽입된 중간층 시트를 가열롤러나 가열공기에 의하여 상호간의 접촉면을 융착시키거나, 상,하부층 시트와 이 사이에 삽입된 중간층 시트를 고주파 용접기로 상호간의 접촉면을 용접하거나, 상,하부층 시트와 이 사이에 삽입된 중간층 시트의 접촉면을 진동에 의한 마찰열을 이용하여 진동융착함으로써 적층할 수 있다.In the lamination method, the upper and lower layer sheets and the intermediate layer sheet may be fastened by bolts, or the upper and lower layer sheets may have fixing protrusions or fixing grooves, and the intermediate layer sheet may have fixing grooves or fixing protrusions corresponding to the upper and lower layer sheets. The upper and lower layer sheets and the intermediate layer sheets are formed to bond each other, or the contact surfaces of the upper and lower layer sheets and the contact surfaces of the intermediate layer sheets are bonded with an adhesive, or the upper and lower layer sheets and the interlayer sheet inserted therebetween are heated by a roller or heating air. By fusing the contact surfaces between each other, or welding the contact surfaces between the upper and lower layer sheets and the interlayer sheets inserted therebetween with a high-frequency welding machine, or by contacting the contact surfaces of the upper and lower layer sheets with the interlayer sheets inserted therebetween. Lamination | stacking can be carried out by vibrating and fusion using frictional heat.

이하, 첨부도면에 의거하여 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

제1도 내지 제4도에는 본 발명에 따른 적층판의 예들이 도시되어 있다1 to 4 show examples of laminates according to the invention.

본 발명에 따른 적층판은 열가소성 합성수지로 된 상,하부층 시트(l)(2) 사이에 적층되는 중간층 시트(3)를 열가소성 합성수지로 된 경량층으로 한 것이다.In the laminate according to the present invention, the intermediate layer sheet 3 laminated between the upper and lower layer sheets 1 and 2 made of thermoplastic synthetic resin is a lightweight layer made of thermoplastic synthetic resin.

상기 경량층인 중간층의 시트는 다수의 내부 기공(31)을 가지도록 발포성형하여 이루어진 열가소성 합성수지로 된 중간층 시트(3), 또는 다수의 구멍(41)이 천공된 열가소성 합성수지로 된 중간층 시트(3), 또는 상,하면이 요철면(51)으로 된 열가소성 합성수지로 된 중간층 시트(3), 또는 상,하면에 다수의 돌기(61)가 돌설된 열가소성 합성수지로 된 중간층 시트(3)로 이루어진다.The lightweight intermediate layer sheet is an intermediate layer sheet 3 made of thermoplastic synthetic resin formed by foam molding to have a plurality of internal pores 31, or an intermediate layer sheet 3 made of thermoplastic synthetic resin in which a plurality of holes 41 are perforated. Or an intermediate layer sheet 3 made of thermoplastic synthetic resin having upper and lower surfaces of the uneven surface 51 or an intermediate layer sheet 3 made of thermoplastic synthetic resin having a plurality of protrusions 61 protruding from the upper and lower surfaces.

따라서, 상기 열가소성 합성수지로 된 상,하부층 시트(1)(2) 사이에 상기 합성수지 시트들 중 어느 하나를 중간층 시트(3)로 선택적으로 적층하고, 이것들을 상호 결합 또는 접합함으로써 본 발명에 따른 적층판이 이루어진다.Therefore, the laminate according to the present invention by selectively laminating any one of the synthetic resin sheets to the intermediate layer sheet (3) between the upper and lower layer sheets (1) and (2) made of the thermoplastic synthetic resin, and mutually bonding or bonding them. This is done.

여기서, 열가소성 합성수지로는 바람직하게는 폴리에틸렌 수지, 또는 폴리프로필렌 수지, 또는 폴리스틸렌 수지, 또는 폴리염화비닐수지를 선택적으로 사용한다.The thermoplastic synthetic resin is preferably a polyethylene resin, a polypropylene resin, a polystyrene resin, or a polyvinyl chloride resin.

따라서, 본 발명에서는 발포성형한 중간층 시트(3)를 중간층으로 할 경우에는 내부 기공(31)들에 의하여 적층판의 전체 중량을 줄일 수 있고, 다수의 구멍(4l)이 천공된 중간층 시트(3)를 중간층으로 할 경우에는 상기 구멍(41)들에 의하여 적층판의 전체 중량을 줄일 수 있다. 또한, 상,하면이 요철면(51)으로 된 중간층시트(3)를 중간층으로 할 경우에는 이것과 상,하부층 시트(1)(2)와의 사이에 형성되는 공간이나 골(52)에 의하여 적층판의 전체 중량을 줄일 수 있고, 상,하면에 다수의 돌기(61)가 돌설된 중간층 시트(3)를 중간층으로 할 경우에도 이것과 상,하부충 시트(1)(2)와의 사이에 형성되는 공간(62)에 의하여 적층판의 전체 중량을 줄일 수 있다.Therefore, in the present invention, when the foamed interlayer sheet 3 is used as an intermediate layer, the total weight of the laminate can be reduced by the internal pores 31, and the interlayer sheet 3 having a plurality of holes 4l perforated therein. When the intermediate layer is formed, the total weight of the laminate can be reduced by the holes 41. In addition, when making the intermediate | middle layer sheet 3 which the upper and lower surface into the uneven surface 51 into an intermediate | middle layer, a laminated board is formed by the space or valley 52 formed between this and the upper and lower layer sheets 1 and 2. It is possible to reduce the total weight of the interlayer, and is formed between the upper and lower layers 1 and 2, even when the intermediate layer sheet 3 having a plurality of protrusions 61 protruding from the upper and lower surfaces is used as the intermediate layer. The space 62 can reduce the total weight of the laminate.

다음에, 상,하부층 시트(1)(2)와 중간층 시트(3)를 적층하는 방법에 대하여 설명한다.Next, the method of laminating | stacking the upper and lower layer sheets 1 and 2 and the intermediate | middle layer sheet 3 is demonstrated.

1. 볼트에 의한 적층방법1. Lamination method by bolt

상,하부층 시트(1)(2) 사이에 중간층 시트(3)를 삽입하고 이것들의 가장자리부를 따라 다수의 볼트를 체결하여 본 발명에 따른 적층판을 적층한다.The interlayer sheet 3 is inserted between the upper and lower layer sheets 1 and 2, and a plurality of bolts are fastened along these edges to laminate the laminate according to the present invention.

2. 결합에 의한 적층방법2. Lamination method by bonding

상,하부층 시트(1)(2)에는 고정돌기 또는 고정홈을, 이와는 반대로 중간층 시트(3)에는 고정홈 또는 고정돌기를 형성하여 상기 고정돌기 및 고정홈을 상호 결합함으로써 본 발명에따른 적층판을 적층한다.In the upper and lower layer sheets (1) and (2), a fixing protrusion or a fixing groove is formed on the contrary, and in the middle layer sheet (3), a fixing groove or a fixing protrusion is formed to couple the fixing protrusion and the fixing groove to each other to form a laminate according to the present invention. Laminated.

3. 접착제에 의한 적층방법3. Lamination method by adhesive

상,하부층 시트(1)(2)와 중간층 시트(3)와의 상호 접촉하는 면을 접착제를 도포하여 접착함으로써 본 발명에 따른 적층판을 적층한다.The laminated board according to the present invention is laminated by applying an adhesive on the surfaces of the upper and lower layer sheets 1 and 2 and the interlayer sheet 3 to be in contact with each other.

4. 열융착에 의한 적층방법4. Lamination Method by Thermal Fusion

상,하부층 시트(1)(2) 사이에 중간층 시트(3)를 삽입하고 이것들의 상호간의 접촉면 사이에 열풍(가열공기)을 불어 넣어서 상기 시트의 접촉면을 일부 녹인 다음 상기 시트를 맞붙여 롤러질 함으로써 본 발명에 따른 적층판을 적층한다.Insert the interlayer sheet 3 between the upper and lower layer sheets 1 and 2 and blow hot air (heating air) between the contact surfaces of the upper and lower layer sheets to melt part of the contact surface of the sheet, and then stick the sheets to roller By laminating the laminate according to the present invention.

5. 용접에 의한 적층방법5. Lamination method by welding

통상의 가정용 전원(100∼250V, 50/60Hz)을 고주파 용접기(또는 초음파 용접기)의 파워써플라이를 통해 20,000Hz와 40,000Hz의 전기에너지로 변환시킨 후, 이것을 다시 컨버터를 통해 기계적 진동에너지로 바꾼다음, 부스터로 그 진폭을 조절하여 형성한 초음파 진동에너지를 혼(HORN)을 통하여 상기 시트(1)(2)(3)의 접합면에 전달하여, 이때 발생되는 순간적인 마찰열로 상기 시트의 접촉면을 융착함으로써 본 발명에 따른 적층판을 적층한다.After converting ordinary household power supply (100-250V, 50 / 60Hz) into electric energy of 20,000Hz and 40,000Hz through the power supply of high frequency welding machine (or ultrasonic welding machine), it is converted into mechanical vibration energy through converter. The ultrasonic vibration energy formed by adjusting the amplitude of the booster is transferred to the bonding surface of the sheets 1, 2, and 3 through a horn, and the contact surface of the sheet is generated by the instantaneous frictional heat generated at this time. By fusion, the laminate according to the present invention is laminated.

6. 진동 융착에 의한 적층방법6. Lamination method by vibration welding

상,하부층 시트(1)(2) 사이에 중간층 시트(3)을 삽입한 후, 진동용착기로 융착시킬 시트(1)(2)(3) 사이에 압력을 가하고 동시에 접촉면 좌우에 수 mm의 진동을 주어 이때 발생하는 마찰열로 상기 시트들을 융착함으로써 본 발명에 따른 적층판을 적층한다.After inserting the intermediate layer sheet 3 between the upper and lower layer sheets 1 and 2, a pressure is applied between the sheets 1, 2 and 3 to be fused with the vibrating welding machine, and at the same time, a vibration of several mm on the left and right sides of the contact surface. By laminating the laminated sheet according to the present invention by fusing the sheets with the frictional heat generated at this time.

상기한 바와 같이, 본 발명에서는 적층판을, 유연성 있는 열가소성 합성수지 시트를 다층 적층하여 구성함과 아울러 중간층을 경량으로 형성함으로써 종래 단일층 구조의 내구성 저하 및 다수층 구조의 무거운 중량에 의하여 발생되는 문제점을 해소할 수 있다. 또한, 재료가 적게 들므로 제조원가를 줄일 수 있다.As described above, in the present invention, the laminate is formed by stacking a flexible thermoplastic synthetic resin sheet in multiple layers, and by forming the intermediate layer at a light weight, thereby reducing the problems caused by the durability of the conventional single layer structure and the heavy weight of the multiple layer structure. I can eliminate it. In addition, the production cost can be reduced because less material is used.

Claims (1)

열가소성 합성수지로 이루어진 상,하부층 시트(1)(2) 사이에, 다수의 내부 기공(31)을 가진 발포성형한 열가소성 합성수지 시트나 다수의 구멍(41)을 천공한 열가소성 합성수지 시트, 또는 상,하면을 요철면(51)으로 형성한 합성수지 시트나 상,하면에 다수의 돌기(61)를 형성한 열가소성 합성수지 시트들 중에서 선택한 어느 한 시트를 경량의 중간층 시트(3)로 하여 경량 적층판으로 적층하는 방법에 있어서, 상기 시트(1)(2)(3) 상호간의 접촉면을 가열공기를 불어 넣어 상기 접촉면을 일부 녹인 다음 상기 접촉면을 맞붙여 롤러질을 하여 열융착하거나; 고주파 용접기로 상기 시트(1)(2)(3)에 진동을 주어 이때의 마찰열로 상기 시트의 접촉면을 분자적으로 용접하거나; 진동용착기로 융착시킬 시트 사이에 압력을 가하고 동시에 상기 시트의 접촉면 좌우에 수 mm의 진동을 주어 이때 발생하는 마찰열로 상기 시트(1)(2)(3)를 융착함을 특징으로 하는 열가소성 합성수지로 된 경량 적층판의 적층방법.Between the upper and lower layer sheets 1 and 2 made of thermoplastic synthetic resin, a foamed thermoplastic synthetic resin sheet having a plurality of internal pores 31 or a thermoplastic synthetic resin sheet having a plurality of holes 41 perforated, or upper and lower surfaces. To form a lightweight laminated sheet using a lightweight intermediate layer sheet (3) of a synthetic resin sheet having a concave-convex surface (51) or a sheet selected from thermoplastic synthetic resin sheets having a plurality of protrusions (61) formed on the upper and lower surfaces thereof. In the contact surfaces between the sheets (1) (2) (3) by blowing heated air to melt part of the contact surfaces, and then joining the contact surfaces to perform heat fusion by rollering; Vibrating the sheet (1) (2) (3) with a high frequency welder to molecularly weld the contact surface of the sheet with frictional heat at this time; It is a thermoplastic synthetic resin characterized by fusion of the sheets (1), (2) and (3) by applying a pressure between the sheets to be fused with a vibrating welder and at the same time giving a vibration of several mm to the left and right contact surfaces of the sheets. Of laminated lightweight laminates.
KR1019940005377A 1994-03-17 1994-03-17 Board laminated with thermoplastic synthethic resin plate and a process for lamination thereof KR970002938B1 (en)

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KR1019940005377A KR970002938B1 (en) 1994-03-17 1994-03-17 Board laminated with thermoplastic synthethic resin plate and a process for lamination thereof

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KR1019940005377A KR970002938B1 (en) 1994-03-17 1994-03-17 Board laminated with thermoplastic synthethic resin plate and a process for lamination thereof

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KR970002938B1 true KR970002938B1 (en) 1997-03-13

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