KR960010563B1 - Production process of non-fermentable sugar consisting mainly of isomaltose - Google Patents

Production process of non-fermentable sugar consisting mainly of isomaltose Download PDF

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KR960010563B1
KR960010563B1 KR1019870005458A KR870005458A KR960010563B1 KR 960010563 B1 KR960010563 B1 KR 960010563B1 KR 1019870005458 A KR1019870005458 A KR 1019870005458A KR 870005458 A KR870005458 A KR 870005458A KR 960010563 B1 KR960010563 B1 KR 960010563B1
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fermentable sugar
amylase
isomaltose
sugar
glucan
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KR1019870005458A
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KR880014111A (en
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김원범
조기행
박우만
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대한제당 주식회사
설원봉
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/14Preparation of compounds containing saccharide radicals produced by the action of a carbohydrase (EC 3.2.x), e.g. by alpha-amylase, e.g. by cellulase, hemicellulase

Abstract

This invention relates to a method of producing non-fermentable sugar only by enzyme reaction. The non-fermentable sugar is produced by (a) liquefying starch suspension to M-amylase ( M-1,4-glucan 4-glucanhydrolase); (b) pressurizing on the condition of 120-130 deg.C and 1-2 kg/cm2; (c) liquefying to above M-amylase; (d) making saccharified liquid containing maltose above 65% by Ù-amylase ( Ù-1,4-glucan maltohydrolase); (e) reacting with transferase. The product contains non-fermentable sugar above 50%.

Description

이소말토스를 주성분으로 하는 비발효성당의 제법Manufacturing method of non-fermented sugar which contains isomaltose as a main ingredient

본원 발명은 이소말토스(Isomaltose)를 주성분으로 하는 비발효성당의 제조방법에 관한 것이다. 현재 자주 사용되고 있는 감미료로서는 설탕, 포도당, 과당, 물엿등을 들 수 있는데 이들은 가열에 의한 착색성, 보습성, 가격등에서 각기 장단점을 소유하고 있는데 비해, 본 발명의 비발효성당은 열에 안정하고 착색이 어려우며 보습성이 양호함은 물론 사람이나 동물의 장내에서 유용한 균으로 알려진 비피더스(Bifidus)균을 증식시켜주는 새로운 감미료로 평가되고 있다.The present invention relates to a method for producing a non-fermentable sugar mainly composed of isomaltose (Isomaltose). Sugars, glucose, fructose, syrup, etc., which are frequently used at present, include sugars, glucose, fructose, syrup, etc., which have advantages and disadvantages in terms of colorability, moisturization, and price due to heating. In addition to its good moisturizing properties, it has been evaluated as a new sweetener that multiplies Bifidus bacteria, which are known to be useful in the gut of humans and animals.

본 발명에서 말하는 비발효성당은 이소말토스를 주성분으로 하는 이소말토오리오리고당으로서 알파(α)-1,6결합을 갖는 이소말토스, 파노스, 이소말토트리오스, 이소말토테트라오스등과 그외 미량이지만 알파-1,2결합을 갖는 고지비오스, 알파-1,3결합을 갖는 니게로스등을 말한다. 이러한 비발효성당의 제조에 관해서는 국내에는 아직 보고된 바 없으며 일본의 경우 몇종이 보고된 바 있으나 이들 방법은 최종산물중에 글루코스(Glucose)나 덱스트린(Dextrin)등의 함량이 높아 상대적으로 비발효성당의 함량이 대부분 50% 이하인 실정이다.The non-fermented sugars used in the present invention are isomaltorioligosaccharides containing isomaltose as a main component and isomaltose, panose, isomaltotriose, isomaltotetraose and the like having an alpha (α) -1,6 bond. In addition, it refers to a high amount of high-jibiose having alpha-1,2 bond, nigerose having alpha-1,3 bond, and the like. The production of such non-fermented sugars has not been reported in Korea yet, and several kinds have been reported in Japan. However, these methods have relatively high levels of glucose or dextrin in the final product. Most of the content is less than 50%.

또한, 이러한 비발효성당의 함량을 높게 만들기 위해서는 말토스만을 함유한 용액에 당전이형 효소를 작용시켜 비교적 높은 함량의 비발효성당을 얻을 수 있으나 이 방법은 비경제적이고 부적합하므로 공업적으로는 전분으로부터 비발효성당의 제조에 대하여 검토가 필요하다.In addition, in order to increase the content of such non-fermentable sugars, a sugar transfer type enzyme may be applied to a solution containing maltose only to obtain a relatively high content of non-fermentable sugars. Consideration should be given to the production of fermented sugars.

한편, 비발효성당 함유액으로부터 이온교환수지를 이용하여 비발효성당만을 분리수집하므로서 비교적 높은 함량의 비발효성당을 생산하는 보고도 있으나 이 방법은 원가사승을 물론 공정이 매우 복잡해진다.On the other hand, there is a report to produce a relatively high content of non-fermentable sugars by separating only the non-fermentable sugars using an ion exchange resin from the non-fermentable sugar-containing liquid, but this method becomes cost complicated and the process becomes very complicated.

따라서, 본 발명자들은 단지 효소반응만으로 비교적 높은 함량의 비발효성당의 제조방법을 중점적으로 연구한 결과 전분을 물에 현탁한 액에 몇 단계의 효소를 반응시켜 비발효성당의 함량이 50% 이상(고형분함량)인 결과를 얻었다.Therefore, the present inventors focused on the preparation method of a relatively high content of non-fermentable sugars only by enzyme reaction, and as a result of reacting a few steps of the enzyme with a solution of starch suspended in water, the content of the non-fermentable sugars was 50% or more ( Solid content).

본 발명에서 사용되는 원료로서는 옥수수전분, 감자전분등 전분류는 모두 가능하며 제조시 가장 중요한 과정은 액화단계라 할 수 있다.The raw materials used in the present invention can be all starch, such as corn starch, potato starch, and the most important process in manufacturing can be referred to as a liquefaction step.

전분의 액화는 단단하게 뭉쳐진 전분립을 개열시켜 적당한 크기의 덱스트린으로 만들어 다음 과정의 효소반응을 용이하게 하는 과정으로 전분립의 개열상태와 분해정보는 이후의 반응에 큰 영향을 미치며 생산수율과Liquefaction of starch is the process of cleaving tightly aggregated starch granules into dextrins of appropriate size to facilitate the enzymatic reaction of the next process. The cleavage state and decomposition information of starch granules have a great influence on subsequent reactions.

본 발명에서의 액화는 준비된 현탁액의 pH를 6.0~7.0으로 맞추고 액화형 효소를 가한 다음 60~80oC에서 85~100oC로 가능한 한 빠르게 올려 1차액화를 행하는데 이때의 반응 시간은 1시간 미만이 좋다. 이어서 1차 액화종료액을 120~130oC, 1~2kg/cm2으로 올려 10~30분간 가압증자후 상압으로 낮추는데 이러한 가압증자의 과정은 1차 액화에서 개열분해되지 못한 전분립을 개열시키는 과정으로 반응액이 일반 고온처리하는 경우 보다 착색이 어렵고 쉽게 고온에 이룰 수 있다.Liquefaction in the present invention is to adjust the pH of the prepared suspension to 6.0 ~ 7.0 and liquefied enzyme is added to the first to 60 ~ 80 o C to 85 ~ 100 o C as fast as possible to the reaction time at this time 1 Less time is better. Subsequently, the first liquid liquefied liquid is raised to 120 ~ 130 o C, 1 ~ 2kg / cm 2 , and lowered to normal pressure after 10 ~ 30 minutes of pressure increase. As a result, when the reaction solution is subjected to general high temperature treatment, coloring is more difficult and can be easily achieved at high temperature.

또한, 압력변화 역시 전분립의 개열에 기여를 함으로 생산수율을 높이는데 기여를 하게 된다. 이상와 같이 가압증자를 마친 액을 85~90oC로 유지한 후 액화형 효소를 가하여 다시 전분으로 분해시킴으로서 D.E6~20의 이상적인 액화액을 얻을 수 있는데 이때의 반응시간은 1시간 미만이 바람직하다. 다음 단계인 당화는 전술의 액화액에 pH를 4.5~6.0으로 맞추고 당화형 효소를 가하여 50~60oC로 30~60시간 반응시켜 말토스를 주성분으로 하는 당액을 얻는다. 이때, 말토스의 함량은 최종산물중 비발효성당의 함량과 밀접한 관계가 있으므로 매우 중요하며 비발효성당의 함량을 50% 이상으로 하기 위해서는 당화액중 말토스의 함량이 65% 이상이 바람직하다.In addition, the pressure change also contributes to the cleavage of starch granules, thereby increasing the yield. As described above, the solution of the pressurized steam is maintained at 85 to 90 o C, and then liquefied enzyme is added to decompose it into starch, thereby obtaining an ideal liquefied liquid of D.E6-20. The reaction time is preferably less than 1 hour. Do. The next step, saccharification, is to adjust the pH to 4.5-6.0 to the above-mentioned liquefied liquid and react with the saccharifying enzyme for 30-60 hours at 50-60 o C to obtain a sugar solution containing maltose as a main component. At this time, the content of maltose is very important because it is closely related to the content of the non-fermentable sugar in the final product, the content of maltose in the saccharified solution is preferably 65% or more in order to make the content of the non-fermentable sugar 50% or more.

말토스의 양호한 생성을 위해서는 당화형 효소와 함께 지질효소를 사용하여도 좋다. 다음의 전이반응은 전술의 당화액에 당전이효소를 가하여 50~65oC로 15~30시간 반응시키게 되면 비발효성당의 함량이 50% 이상인 이소말토오리고당을 얻게된다.For good production of maltose, lipid enzymes may be used together with glycosylated enzymes. The following transition reaction is obtained by adding sugar-transferase to the above-mentioned saccharified solution and reacting at 50-65 o C for 15-30 hours to obtain isomaltorigo sugar having a content of non-fermentable sugar of 50% or more.

본 발명에서 이소말토스를 주성분으로 하는 전분당은 보습성이 타 감미료보다도 우수하고 감미도 또한 뒤지지 않으므로 각종 식품류에 널리 이용 가능함과 동시에 장내 유용균인 비피더스균의 증식 효과에 관하여는 일반 문헌이나 학술잡지에 소개가 잘되어 있으므로 이 점을 응용하여 가축의 사료에 첨가하면 좋은 효과를 얻을 것으로 예상된다.Starch sugar containing isomaltose as the main ingredient of the present invention is excellent in moisturizing properties and has no sweetness. Therefore, it is widely used in various foods and at the same time, the general effect of the bifidus bacteria intestinal useful bacterium can be found in general literature or academic journals. Since the introduction is good, it is expected that the application of this point to the animal feed will give a good effect.

본 발명에 있어서 다음의 실시예를 통하여 더욱 상세히 설명하고자 한다.In the present invention will be described in more detail through the following examples.

실시예 1Example 1

감자전분을 물에 현탁한 용액(30%) 500g을 pH 6.2로 맞추고 액화형 효소(알파아밀라제 : α-1,4-Glucan 4-glucanhydrolase)를 7μl 첨가하고 70oC에서 95oC까지 올리며 약 20분간 반응시킨다. 다음 125oC, 21.5kg/cm2에서 약 15분간 반응시킨 후 상압으로 하여 온도를 95oC로 내리고 위의 알파아밀라제를 75μl 첨가해 25분간 반응시켜 액화를 끝낸다.500 g of a solution of potato starch suspended in water (30%) was adjusted to pH 6.2, and 7 μl of liquefied enzyme (alpha amylase: α-1,4-Glucan 4-glucanhydrolase) was raised from 70 o C to 95 o C. React for 20 minutes. After reacting at 125 o C for 2 minutes at 21.5kg / cm 2 , the temperature is lowered to 95 o C at normal pressure and 75 μl of the above alpha amylase is added for 25 minutes to complete the liquefaction.

상기의 액화액을 pH5.3으로 맞추고 당화형 효소(베타아밀라제 : α-1,4-Glucan maltohydrolase)와 지절 효소를 각각 90μl와 448μl씩 넣고 52oC에서 42시간 반응하여 당화를 끝낸후 전이효소를 150μl 첨가해 동일 온도에서 20시간 반응시켜 다음 조성의 제품을 얻었다.Adjust the liquefied solution to pH5.3, add glycosylated enzyme (beta-amylase: α-1,4-Glucan maltohydrolase) and ground enzyme to 90μl and 448μl, respectively, and react at 42 oC for 42 hours to complete saccharification. 150 μl was added and reacted at the same temperature for 20 hours to obtain a product having the following composition.

Figure kpo00001
Figure kpo00001

실시예 2Example 2

옥수수 전분을 물에 현탁한 용액(30%) 500g을 pH 6.4로 맞추고 실시예 1의 알파아밀라제를 60μl 첨가하고 75 C에서 95 C까지 올리며 약 30분간 반응시킨다.500 g of a solution of corn starch suspended in water (30%) was adjusted to pH 6.4, and 60 μl of the alpha amylase of Example 1 was added, and 75 95 in C Raise to C and react for about 30 minutes.

다음 125 C, 1.5kg/cm 에서 약 15분간 반응시킨 후 상압으로 하여 온도를 95 C로 내리고 상기 알파아밀라제를 60μl 첨가해 30분간 반응시켜 액화를 끝낸다.Next 125 C, 1.5kg / cm After reacting for about 15 minutes at, set the pressure to 95 Lower to C and add 60 µl of the alpha amylase and react for 30 minutes to complete the liquefaction.

상기의 액화액을 pH5.4으로 맞추고 실시예 1의 베타아밀라제와 지절효소를 각각 96μl와 480μl씩 넣고 55 C에서 45시간 반응하여 당화를 끝낸 후 전이효소를 225μl 첨가해 동일 온도에서 24시간 반응시켜 다음 조성의 제품을 얻었다.Adjust the liquefied liquid to pH 5.4, add 96 μl and 480 μl of beta amylase and phenotypic enzyme of Example 1, respectively. After completion of saccharification by reaction at C for 45 hours, 225 μl of transfer enzyme was added thereto, followed by reaction at the same temperature for 24 hours to obtain a product having the following composition.

Figure kpo00002
Figure kpo00002

Claims (1)

전분 현탁액을 알파아밀라제 (α-1,4-Glucan 4-glucanhydrolase)로 1차 액화 후 이어서 120~130, 1~2kg/cm2에서 가압증자한 후, 상압상태로 하여 다시 상기 알파아밀라제로 2차 액화를 행하여 액화액을 얻은 다음 이것을 베타아밀라제(α-1,4-Glucan maltohydrolase)로 말토스 함량이 65% 이상 함유하는 당화액을 만들어 전이형 효소와 반응시킴으로서 비발효성당의 함량이 50% 이상 되는 것을 특징으로 하는 이소말토오리고당의 제조방법.The starch suspension is first liquefied with alpha amylase (α-1,4-Glucan 4-glucanhydrolase), followed by pressure increase at 120 to 130 and 1 to 2 kg / cm 2 , followed by secondary pressure to the alpha amylase. Liquefaction is performed to obtain a liquefied liquid, which is a beta amylase (α-1,4-Glucan maltohydrolase) to form a saccharified solution containing maltose content of 65% or more and reacted with a transfer enzyme to thereby contain 50% or more non-fermentable sugars. Method for producing an isomaltoligo sugar, characterized in that.
KR1019870005458A 1987-05-30 1987-05-30 Production process of non-fermentable sugar consisting mainly of isomaltose KR960010563B1 (en)

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