KR960008081B1 - Method of manufacturing wood chips using waste wood - Google Patents

Method of manufacturing wood chips using waste wood Download PDF

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KR960008081B1
KR960008081B1 KR1019930011236A KR930011236A KR960008081B1 KR 960008081 B1 KR960008081 B1 KR 960008081B1 KR 1019930011236 A KR1019930011236 A KR 1019930011236A KR 930011236 A KR930011236 A KR 930011236A KR 960008081 B1 KR960008081 B1 KR 960008081B1
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sulfate
cellulose
chips
pressure
sawdust
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KR1019930011236A
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KR950000325A (en
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유기원
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유기원
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/007Manufacture of substantially flat articles, e.g. boards, from particles or fibres and at least partly composed of recycled material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing
    • B27N3/18Auxiliary operations, e.g. preheating, humidifying, cutting-off

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Cultivation Of Plants (AREA)
  • Fertilizers (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

applying heat and pressure to chips or sawdust using waste wood; sterilizing and killing insects; removing the moisture by reducing the pressure; applying pressure to more than one or two of cellulomonas, bacillus, aerobacter, rhizobium, azotobacteria, pseudomonadales, clostridium and active sludge as aerobic soil microbes; more than one or two of sulfate of iron, sulfate of zinc, sulfate of copper and sulfate of magnesium as resolution accelerator; a composite fertilizer and naphthalene as insecticide; more than one of zeolite and aluminium silicate as an inorganic absorption fixing agent; hydroxyethyl cellulose, methyl cellulose, hydroxy propyl cellulose, carboxy methyl cellulose, gelatine, and casein as a lytic adhesive; methyl alcohol as a penetrating agent; one color out of green, blue, red, yellow, and white as a dye; removing the liquid therefrom; vacuum drying; and compressing.

Description

폐잔목(殘木)을 이용한 조경, 원예용 우드칩의 제조방법Method of manufacturing wood chips for landscaping and gardening using waste twigs

제1도는 본원 발명의 공정도이다.1 is a process diagram of the present invention.

본원 발명은 폐잔목을 이용한 조경, 원예용 우드칩의 제조방법에 관한 것이다. 좀 더 구체적으로는 폐잔목을 칩 또는 톱밥으로 가공한 후, 가열 가압, 살균, 살충한 후 이에 약품처리한 다음 건조하여 조경용 우드칩을 제조하든가 또는 분쇄가공한 톱밥을 구형, 펠릿등으로 압착, 성형하여서 조경용 우드칩을 제조하는 방법에 관한 것이다.The present invention relates to a method of manufacturing wood chips for landscaping and gardening using waste residue. More specifically, the waste residue is processed into chips or sawdust, heated, pressurized, sterilized and pesticides are treated with chemicals and then dried to manufacture wood chips for landscaping, or the ground sawdust is pressed into spherical or pellets, It relates to a method of manufacturing a wood chip for landscape by molding.

종래에 있어서, 폐잔목을 단순히 파쇄하여 조경재료로 사용하는 경우가 있으나 이 조경재료 자체가 충의 매개체내지 서식처가 될뿐아니라 이 조경재료의 분해기간이 너무 길어서 비료로서의 역활을 기대할 수 없는 방법에 관한 것이다.Conventionally, the waste residue is simply crushed and used as a landscaping material, but the landscaping material itself is not only a medium for habitation, but also a decomposition method of the landscaping material is so long that it cannot be expected as a fertilizer. will be.

종래에 있어서, 폐잔목을 단순히 파쇄하여 조경재료로 사용하는 경우가 있으나 이 조경재료 자체가 충의 매개체내지 서식처가 될 뿐아니라 이 조경재료의 이 조경재료의 분해기간이 너무 길어서 비료로서의 역할을 기대할 수 없는 등의 문제점이 있다.Conventionally, the waste residue is simply crushed to be used as a landscaping material, but the landscaping material itself is not only a medium for habitation, but also the decomposition period of the landscaping material of this landscaping material is so long that it can be expected to play a role as a fertilizer. There is a problem such as not.

따라서, 본원은 폐잔목을 이용하여 조경, 원예용 우드칩을 제조함을 발명의 과제로하고 있다. 위와같은 발명의 과제를 해결키위해서, 본원 발명자는 폐잔목을 칩이나 톱밥으로 가공하여 약품처리조에 넣고 이를 스팀으로 약 120℃에서 가압 살균, 살충한 다음 이를 40~100mmHg의 감압한 상태에서 이에 토양미생물, 분해촉진제, 복합비료(N.P.K), 방충살충제, 무기흡착 및 보습제, 침투제(알코올), 착색료, 물등으로 조성된 처리액을 칩이나 톱밥에 침투, 탈액후 진공건조시켜서 제품을 얻든가 또는 탈액한 톱밥을 구형, 펠릿등으로 압착, 성형한 것을 진공건조 시켜서 제품을 얻는다.Accordingly, the present application is to produce a wood chip for landscaping and horticulture using waste residue. In order to solve the above problems of the invention, the present inventors processed the waste residue into chips or sawdust, and put it in a chemical treatment tank, and sterilized it at about 120 ° C. with steam, and then killed it at a pressure of 40 to 100 mmHg, and then soiled it. A product obtained by infiltrating chips or sawdust into a chip or sawdust after dehydration of a treatment solution composed of microorganisms, decomposition accelerators, compound fertilizers (NPK), insect repellents, inorganic adsorption and moisturizers, penetrants (alcohol), coloring agents, water, etc. Sawdust is compressed and molded into a sphere, pellets, etc. to obtain a product by vacuum drying.

다만, 본 발명에서 톱밥이라고 하는 것은 구경 10mm이하의 것을 말한다.However, in the present invention, the sawdust refers to a diameter of 10mm or less.

상기의 칩이나 톱밥의 처리액으로서는,As the processing liquid of the chip and sawdust,

호기성토양미생물 0.1~15.0wt%Aerobic Soil Microorganisms 0.1 ~ 15.0wt%

분해촉진제 0.001~0.01wt%Degradation accelerator 0.001 ~ 0.01wt%

복합비료(N.P.K) 0.1~10.0wt%Compound fertilizer (N.P.K) 0.1 ~ 10.0wt%

방충살충제 0.1~5.0wt%Insect Repellent 0.1 ~ 5.0wt%

무기질흡착 및 보습제 20~40.0wt%Inorganic adsorption and moisturizer 20 ~ 40.0wt%

침투제(알코올류) 5.0~20.0wt%Penetrant (alcohol) 5.0 ~ 20.0wt%

염 료 0.01~1wt%Dye 0.01 ~ 1wt%

물 잔량으로서 조성한다.It is made as a residual amount of water.

그리고, 호기성 토양미생물로서는 셀룰로모나스, 바실러스, 에어로박테리어, 리조비움, 아조토박테리아, 슈도모나스, 클로스트리디음등 100여종이 있으며, 이들 균주를 상품으로 되어있는 것을 사용하거나 배양시켜서 사용할 수 있다. 특히 활성 오니 일종인 피트(이탄)은 국내의 영동, 강릉, 하동지방에 다량 부존되어 있으며, 암갈색의 80mesh이상의 분말로 구성되어있다.As the aerobic soil microorganisms, there are about 100 species such as cellulose monas, bacillus, aerobacteria, rizobium, azotobacteria, pseudomonas, and clostridium, and these strains can be used as products or cultured. In particular, Pit (Peat), which is a kind of active sludge, is largely present in Yeongdong, Gangneung, and Hadong provinces in Korea, and is composed of dark brown powder of over 80mesh.

이들은 대부분 고온(60~70℃)에서 발효하여 단시간에 목질을 분해시키거나 상온에서는 그 분해 속도가 늦어 약 3개월 내지 1년 동안에 서서히 분해가 일어나게 된다.Most of them are fermented at a high temperature (60 ~ 70 ℃) to decompose wood in a short time, or the decomposition rate is slow at room temperature, so that degradation occurs slowly for about 3 months to a year.

그러므로 토양 미생물을 1종 또는 2종이상을 혼합사용하고 그 첨가량을 조절하므로써 분해 속도를 환경 조건에 맞추어 조절 할 수 있다. 특히 분해를 촉진시킬 필요가 있을 때에는 ZnSO4·7H2O, FeSO4·7H2O, CuSO4·5H2O, MgSO4·H2O 등의 무기유산 금속염 1종 또는 2종이상을 0.001~0.01wt% 첨가하므로서 손쉽게 분해속도를 조절할 수 있다.Therefore, by using one or two or more types of soil microorganisms and adjusting the amount of addition, the rate of degradation can be adjusted to the environmental conditions. In particular, when it is necessary to accelerate the decomposition, one or two or more inorganic acid metal salts such as ZnSO 4 · 7H 2 O, FeSO 4 · 7H 2 O, CuSO 4 · 5H 2 O, MgSO 4 · H 2 O, etc. By adding 0.01wt%, the rate of decomposition can be easily controlled.

복합비료는 주로 시중에서 판매되고 있는 N.P.K합성 복합비료 또는 유기질 복합비료등을 사용하며 또 N.P.K의 함량은The compound fertilizer mainly uses N.P.K synthetic fertilizer or organic compound fertilizer which is commercially available.

N(질소) : 5~20wt%N (nitrogen): 5 ~ 20wt%

P(인) : 5~40wt%P (phosphorus): 5 ~ 40wt%

K(칼륨) : 5~20wt%K (Potassium): 5 ~ 20wt%

의 범위에 드는 것이면 어느것이나 사용할 수 있으며 완전 수용성이어야 한다.Anything within the range of may be used and shall be fully water soluble.

특히 액체 유기질 복합비료의 사용이 바람직하며 그 함량은 0.1~10중량%가 바람직하다.In particular, the use of a liquid organic compound fertilizer is preferred, and its content is preferably 0.1 to 10% by weight.

무기흡착 고정제는 함수규산 알루미나가 주성분인 제올라이드 또는 규산알미늄에 수용성전분, 하이드록시 에테셀룰로즈, 젤라틴, C.M.C등의 분해형 접착제를 사용하여 칩, 톱밥에 대한 토양 미생물과 비료, 첨가제등의 접착력과 보습력을 유지시키기 위해 사용하며 그 사용량은 무기흡착 고정제의 경우에 있어서 5~30중량%, 유기 접착제의 경우는 0.1~5%범위가 접합하다.Inorganic adsorption fixative is composed of water-soluble starch, hydroxy ethercellulose, gelatin, CMC and other degradable adhesives such as zeolite or aluminum silicate, which is composed mainly of hydrous silicate alumina. It is used to maintain adhesion and moisturizing power. The amount is used in the range of 5 to 30% by weight in the case of inorganic adsorption fixing agent, and 0.1 to 5% in the case of organic adhesive.

염료는 유성 또는 수성염료로서 녹색, 청색, 황색, 백색을 알콜에 용해 분산후 처리액에 첨가하여 사용하며 사용량은 0.01~1wt%가 적당하다.Dyes are oily or aqueous dyes. Green, blue, yellow, and white are dissolved in alcohol and added to the treatment solution. The amount of dye is 0.01 ~ 1wt%.

여기서 알콜의 사용은 처리액의 표면장력을 떨어뜨려 칩이나 톱밥 내부에 대한 침투력과 수분증발을 빠르게 하기위해 첨가한 것이며 사용량은 5~20wt%가 적당하다.In this case, alcohol is used to reduce the surface tension of the treatment solution and to increase penetration and moisture evaporation into the chip or sawdust. The amount of alcohol is 5 ~ 20wt%.

실시예를 들어 상세히 설명하면 다음과 같다.For example, it will be described in detail as follows.

실시예 1Example 1

폐잔목을 칩으로 가공한 것 100Kg을 처리조에 넣고 밀폐하에서 120℃, 30분간 가압 살균, 살충한 다음 60mmHg으로 감압한 상태에서 다음 조정의 처리액을 칩이 충분히 잠기도록 투입했다.The waste residue was processed into chips, 100Kg was placed in a treatment tank, and under pressure, sterilized and killed at 120 ° C. for 30 minutes, and then decompressed to 60 mmHg, and then the treatment solution of the following adjustment was added so that the chip was sufficiently submerged.

셀루로모나스 15KgCellulomonas 15Kg

클리스트리디움 4KgClitrizium 4Kg

아조토박테리아 11KgAzotobacteria 11Kg

피트(활성오니) 50KgFeet (Active sludge) 50Kg

ZnSO4·7H2O 10ppmZnSO 4 7H 2 O 10ppm

K2SO4·7H2O 10ppm K 2 SO 4 · 7H 2 O 10ppm

CuSO4·5H2O 10ppmCuSO 4 · 5H 2 O 10ppm

복합비료(N:20, P:10, K:10) 50Kg50Kg Compound Fertilizer (N: 20, P: 10, K: 10)

제올라이트 100KgZeolite 100Kg

수용성전분 50KgWater Soluble Starch 50Kg

나프탈련 12KgNaphthalate 12Kg

메틸알코올 150KgMethyl Alcohol 150Kg

염료(자폰블루) 3KgDye (japon blue) 3Kg

물 555KgWater 555Kg

합계 1000Kg을 처리액 혼합기에서 혼합 조제하였다. 이때의 처리액의 pH는 6.0~7.0범위이었다.A total of 1000 Kg was prepared by mixing in a treatment liquid mixer. PH of the process liquid at this time was the range of 6.0-7.0.

그리고 칩과 처리액을 처리조에서 가압하여 3Kg/cm2에 이른후 30분간 유지시킨 후 압력을 제거하고 처리액을 회수조를 보내고 처리된 칩은 원심분리탈액조로 이송하여 탈액시키고, 이 탈액된 액은 처리액 회수조로 보내고 칩은 진공건조기로 이송하여 70℃, 60mmHg으로 감압한 상태에서 약 30분간 잔여 수분을 진공건조시킨 후 열이 있는 상태에서 밀폐 포장하여 조경, 원예용 칩을 얻었다.Then, the chip and the treatment liquid were pressurized in the treatment tank to reach 3Kg / cm 2 and maintained for 30 minutes, and then the pressure was removed, the treatment liquid was sent to the recovery tank, and the treated chips were transferred to a centrifugal degreaser tank to remove the liquid. The liquid was transferred to the treatment liquid recovery tank, the chip was transferred to a vacuum dryer, and the remaining moisture was vacuum-dried for about 30 minutes under reduced pressure at 70 ° C. and 60 mmHg, and then sealed and packaged under heat to obtain landscaping and gardening chips.

이때의 칩의 함수율은 30wt%이었다.The moisture content of the chip at this time was 30 wt%.

실시예 2Example 2

실시예 1에 있어서, 칩대신에 톱밥을 대치한 것과 진공건조 공정에서 15분간 잔여수분을 진공 건조시킨후(이때의 톱밥의 함수율은 50wt%이었다) 압착 성형기에 구형(구경 30nm)과 펠릿(지름 20nm이고, 길이 50nm)을 가공한 후 톱밥을 진공건조기로 이송한 것을 제외하고는 실시예 1과 마찬가지로 실시하여 구형 및 펠릿의 조경 원예용 칩을 얻었다.In Example 1, after replacing sawdust instead of chips and vacuum drying the residual moisture for 15 minutes in the vacuum drying process (at this time, the moisture content of sawdust was 50wt%), the spherical shape (diameter 30nm) and pellet (diameter) 20 nm, 50 nm in length) was processed in the same manner as in Example 1 except that the sawdust was transferred to a vacuum dryer to obtain a spherical and pellet gardening chips.

이와 같이 제조한 조경용 우드칩은 잔디, 가로수, 정원 또는 과수원의 조경, 원예 재료로서 사용하여 다양한 색상과 모양이 있어 미려하고, 또한 우드칩이 함유하고 있는 비료성분과 우드칩과 자체분해에 의한 비효과 있으며 또한 방충, 살충등의 우수한 작용효과가 있다.The landscaping wood chips manufactured in this way are beautiful in color and shape, and are used as a landscaping and gardening material for grass, roadside trees, gardens, or orchards. It is effective and also has an excellent effect of insect repellent, insecticides.

Claims (1)

폐잔목을 이용한 조경, 원예용 우드칩을 제조함에 있어서, 칩이나 톱밥을 가온가압, 살균 살충한 후 감압하여 수분을 제거한 것에 호기성 토양 미생물로서 셀루로모나스, 바실러스, 에어로박테리아, 리조비윰, 아조토박테리아, 슈도모나스, 클로스트리디움, 활성오니중에서 1종 또는 2종이상과, 분해촉진제로서 황산철, 황산아연, 황산구리, 황산마그네슘중에서 1종 또는 2종 이상과, 복합비료와 방충, 살충제로서는 나프탈렌과, 무기흡착고정제로서 제올라이트, 규산알루미늄중에서 1종 이상과, 분해형 접착제로서는 하이드록시에 틸셀루로즈, 메틸셀루로즈, 하이드록시 프로필셀룰로즈, 카복시메틸셀룰로즈, 젤라틴, 카제인중에서 1종 또는 2종 이상과 침투제로서 메틸알코올과 염료로서 녹색, 청색, 적색, 황색, 백색중에서 택일한 것등을 물에 용해 분산시킨 처리액으로 가압한 후 탈액, 진공 건조하거나 또는 압착 성형하여서 된 폐잔목을 이용한 조경, 원예용 우드칩의 제조방법.In the manufacture of landscaping and gardening wood chips using waste remnants, aerobic soil microorganisms are removed by heating, pressurizing and sterilizing the chips or sawdust and decompressing them to reduce the moisture. Cellulomonas, Bacillus, aerobacteria, lysoviruses, azo One or two or more of the bacteria, Pseudomonas, Clostridium, and activated sludge, and one or two or more of iron sulfate, zinc sulfate, copper sulfate, and magnesium sulfate as accelerators, and naphthalene as a compound fertilizer, insect repellent, and insecticide. And at least one of zeolite and aluminum silicate as an inorganic adsorption fixing agent, and one or two kinds of hydroxyethyl cellulose, methyl cellulose, hydroxy propyl cellulose, carboxymethyl cellulose, gelatin, and casein as the decomposition type adhesive. Dissolves in water the one selected from green, blue, red, yellow and white as methyl alcohol and dye as a penetrating agent. The pressure in which the treatment liquid talaek, vacuum drying, or the squeezed janmok landscaping method for manufacturing a wood chip for horticulture Using Waste hayeoseo molding.
KR1019930011236A 1993-06-19 1993-06-19 Method of manufacturing wood chips using waste wood KR960008081B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018128335A1 (en) * 2017-01-04 2018-07-12 주식회사 동서산업 Method for preparing wood chip-type organic composite fertilizer
KR102048657B1 (en) * 2019-05-08 2019-11-25 충남대학교산학협력단 Composition for surface modification of mulching materials, method for manufacturing mulching materials and mulching materials manufactured by the method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018128335A1 (en) * 2017-01-04 2018-07-12 주식회사 동서산업 Method for preparing wood chip-type organic composite fertilizer
KR102048657B1 (en) * 2019-05-08 2019-11-25 충남대학교산학협력단 Composition for surface modification of mulching materials, method for manufacturing mulching materials and mulching materials manufactured by the method

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