KR940005186B1 - Waterproof compositions - Google Patents

Waterproof compositions Download PDF

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KR940005186B1
KR940005186B1 KR1019910017220A KR910017220A KR940005186B1 KR 940005186 B1 KR940005186 B1 KR 940005186B1 KR 1019910017220 A KR1019910017220 A KR 1019910017220A KR 910017220 A KR910017220 A KR 910017220A KR 940005186 B1 KR940005186 B1 KR 940005186B1
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asphalt emulsion
water
polystyrene
foam
composition
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KR930008099A (en
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이종원
추신홍
신현옥
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고려화학 주식회사
김충세
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces

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  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
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  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Paints Or Removers (AREA)

Abstract

내용 없음.No content.

Description

아스팔트 에멀젼(Emulsion) 방수재 조성물Asphalt Emulsion Waterproofing Composition

본 발명은 아스팔트 에멀젼 타입(Emulsion type)의 방수재 조성물에 관한 것으로, 좀더 구체적으로 아스팔트 에멀젼을 주 바인더(binder)로 하여 폴리스티렌(Polystyrene) 또는 폴리스티렌 유도체를 발포시킨 구형 발포체(이하부터는 폴리스티렌 발포체라 칭한다.) 물, HEC계 증점제, 미세한 펄프 및 방부제가 균일하게 혼합되어 있는 조성물에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a waterproofing composition of an asphalt emulsion type. More specifically, a spherical foam obtained by foaming polystyrene or a polystyrene derivative using an asphalt emulsion as a main binder (hereinafter referred to as polystyrene foam). ), A composition in which water, an HEC thickener, fine pulp and a preservative are mixed uniformly.

종래의 아스팔트 에멀젼 방수재는 주로 고열로 가열하여 용융하거나 유기 용제에 희석하여 사용함으로써 작업시 일정한 설비를 갖추어야 하는 불편함이 있었다. 또한 가열시 화재의 위험 및 용제 증기 흡입에 의한 인체의 유해성 등과 같은 문제점이 있었다.Conventional asphalt emulsion waterproofing material has a disadvantage in that it must be equipped with a certain equipment at the time of work mainly by melting by heating at high heat or diluted with an organic solvent. In addition, there was a problem such as the risk of fire during heating and the harm of the human body by inhalation of solvent vapor.

근래에는 상기 문제점을 일부 개선한 수용성 타입이 있으나 이 또한 저장성이 불량하고, 작업상 개선을 위해 석면(Asbestos)을 투입한 수용성 아스팔트 방수재로 석면에 의한 암 유발과 같은 유해성의 문제점이 있다.In recent years, there is a water-soluble type that has improved some of the above problems, but also has poor storage properties, there is a problem such as harmful water, such as cancer caused by asbestos as a water-soluble asphalt waterproofing material asbestos (Asbestos) to improve the operation.

따라서 본 발명의 목적은 상기 문제점들인 저장성 불량, 작업의 불량, 작업의 복잡성, 인체의 유해성 및 화재의 위험성 등을 개선하여 도장 작업시 균일한 도장 작업성과 단열성 성능까지 갖춘 우수한 수용성 타입의 방수재 조성물을 제공하는데 있다.Accordingly, an object of the present invention is to improve the above problems such as poor storage, poor work, complexity of work, hazards of the human body and the risk of fire, etc. To provide.

본 발명의 목적을 달성하기 위하여 본 발명에서는 주성분인 아스팔트 에멀젼 85∼90wt%, 물 6.5∼8.5wt%, HEC 계 증점제 0.2∼0.3wt%, 방부제 0.2∼0.25wt%,폴리스티렌 또는 폴리스트렌 발포체 3.0∼4.0wt%, 및 미세한 펄프 0.25∼0.5wt%,의 조성으로 혼합물을 균일하게 제조하였다.In order to achieve the object of the present invention, in the present invention, 85 to 90 wt% asphalt emulsion, 6.5 to 8.5 wt% water, 0.2 to 0.3 wt% HEC thickener, 0.2 to 0.25 wt% preservative, polystyrene or polystyrene foam 3.0 The mixture was uniformly prepared with a composition of -4.0 wt% and fine pulp 0.25-0.5 wt%.

상기 아스팔트계 에멀젼으로 가는 흑갈색으로서 건조시 흑색이 되며 점도는 25000∼35000cps(RVT 10rpm/ Spindle No.6/25℃)이고 pH는 5∼6(25℃), 고형분은 60∼63wt%, 비중은 1.15∼1.25인 물성 특성을 가지고 있는 것이 바람직하다. 상기 범위에서 아스팔트계 에멀젼의 함량이 90wt% 이상인 경우에는 폴리스티렌 함량이 상대적으로 불충분해지고 단열성의 저하를 초래하며, 85wt% 이하에서는 발포체의 양이 많아지므로 건조후 부식성이 불량하게 되며 해리 작업시 도막이 불균일해지는 현상이 나타낸다.The black brown to the asphalt-based emulsion is black when dried, the viscosity is 25000 ~ 35000cps (RVT 10rpm / Spindle No.6 / 25 ℃), pH is 5 ~ 6 (25 ℃), solid content 60 ~ 63wt%, specific gravity It is preferable to have physical property characteristics of 1.15-1.25. In the above range, when the content of the asphalt emulsion is more than 90wt%, the polystyrene content is relatively insufficient and causes a decrease in thermal insulation. At 85wt% or less, the amount of the foam increases, which leads to poor corrosiveness after drying and uneven coating during dissociation work. The phenomenon of dropping is shown.

특히 스트렌 발포체의 크기 선정도 매우 중요한 요인인데, 바람직하기로는 직경이 0.5∼1.2mm이다. 스티렌 발포체의 입자경이 0.5mm이하인 경우에는 단열성 저하하며, 1.2mm 이상인 경우에는 도장 작업시 발포체의 영향으로 도막이 불균일해지는 현상이 발생하게 된다.In particular, the size selection of the styrene foam is also a very important factor, preferably 0.5 to 1.2 mm in diameter. If the particle diameter of the styrene foam is less than 0.5mm, the thermal insulation is lowered, and if it is more than 1.2mm, the phenomenon that the coating film becomes uneven due to the influence of the foam during the painting work occurs.

상기 물로서는 통상의 수돗물 또는 바람직하기로는 이온 교환수가 좋다.As said water, normal tap water or ion exchange water is preferable.

상기 HEC계 증점제로 미국의 유니온 카아바이드사의 사움명 Cellosive QP-30000H 및 미국의 허클리스사의 상품명 Natrasol 250HR 등이 바람직하며, 상기에서 0.3wt% 이상이면 점도가 높아져 작업이 용이하지 않으며, 0.2wt% 이하이면 새깅(sagging)현상이 생길 우려가 많다.As the HEC thickener, US Union Carbide's company name Cellosive QP-30000H and the Hercules brand name Natrasol 250HR are preferred. There is a risk of sagging phenomenon below.

상기 방부제로는 미국의 다우 케미칼사의 상품명 Dowicil 75 및 일본의 아시마사의 Metatin GT등이 바람직하다.Examples of the preservative include Dowicil 75, a Dow Chemical company in the United States, and Metatin GT, manufactured by Ashima, Japan.

상기 폴리스티렌 또는 폴리스티렌 발포체로는 밀도가 0.03∼0.04g/㎤, 입자경 0.5∼1.2mm인 것이 바람직하다.The polystyrene or polystyrene foam preferably has a density of 0.03 to 0.04 g / cm 3 and a particle diameter of 0.5 to 1.2 mm.

상기 미세 펄프의 선정은 길이가 0.8∼1.2mm인 것이 좋고, 더욱 좋기로는 일본의 한양국영(주)사의 상품명 KC FLOCK 이다.The fine pulp is preferably 0.8 to 1.2 mm in length, and more preferably, the brand name KC FLOCK of Hanyang KK, Japan.

다음의 실시예는 본 발명의 아스팔트 방수재 조성물을 좀더 구체적으로 설명하는 것이지만 본 발명의 범주를 한정하는 것은 아니다.The following examples illustrate the asphalt waterproofing composition of the present invention in more detail, but do not limit the scope of the present invention.

[실시예 1]Example 1

일정한 용기에 이온 교화수(또는 수돗물) 82.5Kg 투입 후 300∼400rpm의 저속 교반기로 교반하면서 HEC계 증점제 Natrasol 250HR(미국의 허큘리스사의 상품명) 2.5Kg과 방부제 Dowicil 75(미국의 다우케미칼사의 상품명) 2.0Kg을 투입한 다음 1500∼1800rpm의 고속 교반기로 20∼30분간 분산 혼합하여 투명한 겔(Gel)상으로 만들었다. 상기 겔상을 저속 교반하면서 아스팔트 에멀젼(점도가 약 3000cps, pH가 약 5, 고형분 함량 62%) 870Kg을 투입하여 균일하게 혼합하였다. 그후 밀도가 약 0.03g/㎤이고, 입자경이 약 0.1mm인 풀리스티렌 발포체 40Kg과 미세 펄프(상품명 : KC FLOCK : 크기 0.8∼1.2mm) 3Kg을 투입한 후 니더(Nneader)로 잘 혼합하여 아스팔트 에멀젼 방수재를 제조하였다.After adding 82.5 Kg of ionized water (or tap water) to a fixed vessel, stirring with a low speed stirrer at 300 to 400 rpm, 2.5 kg of HEC thickener Natrasol 250HR (trade name of Hercules, USA) and the preservative Dowicil 75 (trade name of Dow Chemical, USA) 2.0 Kg was added thereto, and then dispersed and mixed for 20 to 30 minutes with a high speed stirrer at 1500 to 1800 rpm to obtain a transparent gel. While stirring the gel phase at low speed, 870 Kg of an asphalt emulsion (viscosity about 3000 cps, pH about 5, solid content 62%) was added and mixed uniformly. After that, 40 kg of fully styrene foam having a density of about 0.03 g / cm 3 and a particle diameter of about 0.1 mm and 3 kg of fine pulp (trade name: KC FLOCK: size 0.8 to 1.2 mm) were added thereto, followed by mixing with a kneader and mixing with an asphalt emulsion. Waterproof material was prepared.

상기 시료의 물성치를 측정하기 위하여 벽돌소지에 상기 시료를 두께 2mm로 도장한 후 25℃/상대습도(RH) 65%하에서 7일간 건조한 후 지름이 5mm, 길이가 30mm되는 유리관을 건조면에 세워 실리콘 실란트로 물이 새지 않도록 부식 후 2일간 건조하였다. 그 다음 물을 250mm까지 채운 후 상부를 막은 다음 7일간 방지하여 그 후의 물의 감소 여부를 높이로 방수성을 측정하여 하기 표 1에 기재하였다. 또한 이형이 잘되는 판넬에 두께가 10mm, 크기가 300×300mm 되도록 도장한 후 10일간 이상 완전 건조한 후 KSL9016에 의거 시험하여 열전도율을 측정하여 하기 표 1에 기재 하였다. 내충격성을 벽동소지에 시료를 두께 2mm로 도장한 후 25℃/RH65% 하에서 7일간 건조한 후 가드너 충격 시험기를 이용하여 60LB/in²으로 충격시 도막의 이탈여부로 확인하여 하기 표 1에 기재하였다.In order to measure the physical properties of the sample, the sample was coated on a brick substrate with a thickness of 2 mm, and then dried for 7 days at 25 ° C./RH 65% for 7 days, and then a glass tube having a diameter of 5 mm and a length of 30 mm was placed on a dry surface of silicon. The sealant was dried for 2 days after corrosion to prevent leakage of water. Then, after filling the water up to 250mm, the top was blocked and then prevented for 7 days to measure the water resistance to the height of the water decrease after that is described in Table 1 below. In addition, 10mm thick, 300 × 300mm coated on a well-released panel and then completely dried for 10 days or more, and tested according to KSL9016 to measure the thermal conductivity is shown in Table 1 below. After the impact resistance was coated with a wall thickness of 2mm and the sample was dried for 7 days at 25 ° C./RH65%, it was confirmed by using a Gardner impact tester to determine whether the coating film was released at the time of impact at 60 Lb / in 2.

[실시예 2]Example 2

본 실험에서는 상기 재료와 같은 이온 교환수 67Kg, HEC계 증점제 2.5Kg, 방부제 2.0Kg, 아스팔트 에멀젼 895Kg, 폴리스티렌 발포체 31Kg,미세 펄프 2.5Kg을 사용한 것을 제외하고는 상기 실시예 1과 동일한 방법으로 제조하였으며 그 물성치도 상기와 동일한 방법으로 측정하여 하기 표 1에 기재하였다.In this experiment, it was prepared in the same manner as in Example 1, except that 67 Kg of ion-exchanged water, 2.5 Kg of HEC thickener, 2.0 Kg of preservative, 895 Kg of asphalt emulsion, 31 Kg of polystyrene foam, and 2.5 Kg of fine pulp were used. The physical properties were also measured in the same manner as described above and listed in Table 1 below.

[비교예 1]Comparative Example 1

한국 석유(주)의 방수재용 아스팔트 에멀젼 제품을 상기 측정 방법과 동일하게 실시하여 그 결과를 하기 표 1에 기재하였다.Asphalt emulsion products for waterproofing materials of Korea Petroleum Co., Ltd. was carried out in the same manner as the above measurement method, and the results are shown in Table 1 below.

[표 1]TABLE 1

상기의 결과 물성치의 비교에 의해 본 발명의 아스팔트 에멀젼 방수재 조성물이 단열성이 우수하다는 것을 알았다. 또한 도장작업시 균일한 두께의 도장이 용이하여 수용성이므로 화재 위험성이 없고 다공성 소지의 표면에 메꿈성이 우수하다.As a result of the comparison of the physical properties, it was found that the asphalt emulsion waterproofing material composition of the present invention was excellent in thermal insulation. In addition, it is easy to paint with uniform thickness during painting work, so it is water soluble and there is no risk of fire, and it has excellent puffiness on the surface of porous material.

질김성이 우수하여 균열방지 효과가 우수하고 인체에 유해한 성분이 없으며 장비 준비가 쉬워 작업이 편하고 가벼우므로 운반이 용이한 장점들이 있다.Excellent toughness, excellent crack prevention effect, no harmful components to the human body, easy to prepare equipment, easy to carry and light, there are advantages of easy transportation.

Claims (3)

주성분인 아스팔트 에멀젼 86.5∼89.8wt%, 물 6.5∼8.5wt%, HEC게 증점제 0.2∼0.3wt%, 방부제 0.2∼0.25wt%, 폴리스티렌 또는 폴리스티렌 발포체 3.0∼4.0wt% 및 미세한 0.25∼0.5wt%의 조성으로 혼합되어 있는 것을 특징으로 하는 아스팔트 에멀젼 방수재 조성물.Asphalt emulsion, the main component, 86.5 ~ 89.8wt%, water 6.5 ~ 8.5wt%, HEC thickener 0.2 ~ 0.3wt%, preservative 0.2 ~ 0.25wt%, polystyrene or polystyrene foam 3.0 ~ 4.0wt% and fine 0.25 ~ 0.5wt% Asphalt emulsion waterproofing material composition, characterized in that mixed in the composition. 제1항에 있어서, 상기 폴리스티렌 또는 폴리스티렌 발포체의 입자경이 0.5∼1.2mm인 것을 특징으로 하는 아스팔트 에멀젼 방수재 조성물.The asphalt emulsion waterproofing composition according to claim 1, wherein the polystyrene or the polystyrene foam has a particle diameter of 0.5 to 1.2 mm. 제1항에 있어서, 상기 미세 펄프는 그 길이가 0.8∼1.5mm인 것을 특징으로 하는 아스팔트 에멀젼 방수재 조성물.The asphalt emulsion waterproofing composition according to claim 1, wherein the fine pulp has a length of 0.8 to 1.5 mm.
KR1019910017220A 1991-10-01 1991-10-01 Waterproof compositions KR940005186B1 (en)

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