KR940004904B1 - Chromate solution for galvinizing steel sheets with an excellent black stain resistance and corrosion resistance - Google Patents

Chromate solution for galvinizing steel sheets with an excellent black stain resistance and corrosion resistance Download PDF

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KR940004904B1
KR940004904B1 KR1019920010551A KR920010551A KR940004904B1 KR 940004904 B1 KR940004904 B1 KR 940004904B1 KR 1019920010551 A KR1019920010551 A KR 1019920010551A KR 920010551 A KR920010551 A KR 920010551A KR 940004904 B1 KR940004904 B1 KR 940004904B1
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solution
corrosion resistance
resistance
steel sheet
chromium
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KR940000608A (en
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이윤주
이규헌
박노범
신정철
배대철
민광태
한광희
조성준
이종원
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포항종합제철 주식회사
김만제
재단법인 산업과학기술연구소
백덕현
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces

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Abstract

This invention relates to chromate treatment solution which has good black stain resistance and anticorrosion and does not damage a surface of zinc plated steel. The solution manufacturing method comprises: A) adding a reducing agent to chromic anhydride solution having 1-20 g/l of Cr+6 ion conc and making the Cr+3 ion 5-15 % in the total chromium ion; and B) adding phosphoric acid 1.5-5.0 g/l and fluorine compound 0.01-0.5 g/l.

Description

내 흑청성 및 내식성이 우수한 아연도금강판용 크로메이트 처리용액Chromate treatment solution for galvanized steel with excellent black and corrosion resistance

본 발명은 아연도금강판용 크로메이트 처리용액에 관한 것으로서, 보다 상세하게는, 내흑청성 및 내식성이 우수하면서 아연도금강판의 표면외관을 손상시키지 않는 아연도금강판용 크로메이트 처리용액에 관한 것이다.The present invention relates to a chromate treatment solution for galvanized steel sheet, and more particularly, to a chromate treatment solution for galvanized steel sheet which is excellent in black blue resistance and corrosion resistance and does not damage the surface appearance of the galvanized steel sheet.

종래부터 아연, 알루미늄등의 도금강판은 무도장 또는 도장하여 사용하고 있지만, 내식성 및 도료밀착성을 향상시키기 위하여 도금강판 표면에 무수크롬산을 주성분으로한 용액을 사용하여 크로메이트 처리를 실시하고 있다. 아연도금강판의 경우, 대기와 반응하여 흑청(Black stain) 혹은 백청(White rust)의 형태의 부식생성물이 표면에 생성되며, 이를 방지하기 위하여 크로메이트처리를 아연도금 강판의 제조공정중에 후처리로써 실시하고 있다. 아연도금강판의 내식성은 크로메이트 피막중의 Cr 부착량과 피막의 치밀성에 의해 좌우된다.Conventionally, galvanized steel sheets, such as zinc and aluminum, have been used without coating or painting. However, chromate treatment is performed using a solution containing chromic anhydride as a main component on the surface of the coated steel sheet to improve corrosion resistance and paint adhesion. In the case of galvanized steel sheets, corrosion products in the form of black stain or white rust are generated on the surface in response to the atmosphere, and chromate treatment is performed as a post-treatment during the manufacturing process of the galvanized steel sheet to prevent this. Doing. Corrosion resistance of the galvanized steel sheet depends on the Cr adhesion amount in the chromate coating and the compactness of the coating.

지금까지 강판의 내식성을 증가시키기 위한 방법으로는 크로메이트 이온을 주성분으로하고 황산이온등의 광산(鑛酸)이 첨가된 용액으로 크로메이트 피막을 형성시키고 표면에 잔존한 용액을 수세에 의해 제거한 후에 건조하는 반응형의 방법이 공지되어 있다. 이 방법은 광산에 의한 피막부착량의 증대효과가 크고, 또한 생성된 피막이 우수한 피막특성을 나타내므로 가장 많이 사용되나, 황산이온의 첨가시는 용액중 황산이온의 농도에 따른 피막부착량의 증대효과가 크므로 용액중 황산이온 미량 농도변화에도 피막부착량의 변화가 크게 되어 제품품질의 균일성이 문제로 되며 아연도금강판 특유의 광택이 손실될 위험이 있다.Until now, a method for increasing the corrosion resistance of steel sheet has been formed by using chromate ion as a main component, a solution containing mineral acid such as sulfate ion, and forming a chromate film, and removing the remaining solution on the surface by washing with water. Responsive methods are known. This method is most often used because of the large increase in the amount of film deposited by the mine and the resultant film shows excellent film properties.However, when the amount of sulfate ion is added, the amount of film adhesion increases depending on the concentration of sulfate ion in the solution. Even if the amount of sulfuric acid ion is changed in the furnace solution, the film deposition amount is greatly changed, resulting in a problem of uniformity of product quality and loss of gloss peculiar to galvanized steel sheet.

현재까지, 아연도금강판의 크로메이트처리에 사용된 크로메이트 처리용액 조성은 상기한 이유에 기인하여 주로 불소화합물(弗素化合物)을 많이 사용하고 있다. 그러나 불화물만으로는 내식성과 표면외관 향상에 제약이 있으므로 크로메이트 처리후 광택 크로메이트 처리를 추가로 실시하는 방법과 크로메이트 용액중에 티타니윰(Ti), 비소(As), 몰리브덴(Mo), 바나디윰(V)등의 화합물을 첨가함으로써 치밀한 피막을 형성시키는 방법등이 제안되었으나, 크로메이트처리후 광택 크로메이트 처리를 행하는 방법에서는 광택 크로메이트 처리용액중 폴리아크릴라미드(polyacryllamide)등의 유기물이 첨가됨으로서, 용액 경시변화의 문제점이 발생할 가능성이 있으며, 티타니윰, 비소등의 중금속을 첨가하는 방법에서는 이들 중금속이 용액중에서 산화물로 존재하기 쉬우므로 용액관리에 어려움이 있다.To date, the chromate treatment solution composition used for the chromate treatment of galvanized steel sheet mainly uses a large number of fluorine compounds due to the above reasons. However, fluoride alone has limitations in improving corrosion resistance and surface appearance. Therefore, after chromate treatment, a bright chromate treatment is additionally performed. A method of forming a dense film by adding a compound such as the above has been proposed, but in the method of performing a chromate chromate treatment after chromate treatment, an organic substance such as polyacrylamide in the gloss chromate treatment solution is added, so that it is possible to change the solution over time. There is a possibility that a problem may occur, and in the method of adding heavy metals such as titania and arsenic, it is difficult to manage the solution because these heavy metals are likely to exist as oxides in the solution.

이러한 문제점을 해결하기 위한 방법으로서, 크롬산에 환원제를 첨가하여 크롬 6가를 크롬 3가로 환원시키고 인산 및 불산화합물을 첨가한 크로메이트처리용액을 강판에 도포한 후에 건조하여 강판의 내식성을 향상시키는 방법이 일본국 특허 공개(소) 57-35685호, (소) 57-29681호등에 공지되어있다. 이들 방법들은 용액중의 인산 및 크롬 3가의 첨가에 의해 강판 표면의 광택을 손상시키지 않고도 크로메이트 피막부착량을 증가시킬 수 있는 효과는 인정되나 용액중의 인산 및 크롬 3가의 성분은 아연도금강판의 광택이 손상되는 흑청(Black stain)을 유발하기 쉬운 문제점이 있다[일본국 재료와 프로세스(vol. 2, 1681, 1989)].As a method to solve this problem, a method of improving the corrosion resistance of steel sheets by adding a reducing agent to chromic acid to reduce chromium hexavalent to chromium trivalent and applying chromate treatment solution containing phosphoric acid and hydrofluoric acid to the steel sheet and then drying them It is known from Japanese Patent Laid-Open No. 57-35685, No. 57-29681, and the like. These methods are recognized by the addition of phosphoric acid and chromium trivalent in solution to increase the amount of chromate coating without impairing the gloss of the steel sheet surface. There is a problem that is likely to cause black stains to be damaged (Japanese materials and processes (vol. 2, 1681, 1989)).

본 발명자는 상기한 종래의 문제점들을 해결하기 위하여 연구 및 실험을 행하고, 그 결과에 근거하여 본 발명을 제안하게 된 것으로서, 본 발명은 내흑청성 및 내식성이 우수하고 아연도금강판 특유의 광택을 손상시키지 않는 아연도금강판용 크로메이트 처리용액을 제공하고자 하는데, 그 목적이 있다.The present inventors conducted research and experiments to solve the above-described problems, and based on the results, the present invention proposes the present invention, which is excellent in black blue resistance and corrosion resistance, and damages the gloss characteristic of galvanized steel sheet. An object of the present invention is to provide a chromate treatment solution for galvanized steel sheet that is not intended.

이하, 본 발명에 대하여 설명한다.EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated.

본 발명은 크롬 6가 이온 농도가 1-20g/l인 무수크롬산용액에 환원제를 첨가하여 크롬 6가로부터 환원된 크롬 3가의 농도를 상기 용액의 총 크롬 농도에 대하여 5-15%가 되도록하고, 상기 용액에 1.5-5.0g/l의 인산 및 0.01-0.5g/l의 불소화합물을 첨가하여 조성되는 내흑청성 및 내식성이 우수한 아연도금강판용 크로메이트 처리용액에 관한 것이다.The present invention adds a reducing agent to the chromium anhydride solution having a chromium hexavalent ion concentration of 1-20 g / l so that the concentration of chromium trivalent reduced from chromium hexavalent is 5-15% relative to the total chromium concentration of the solution, It relates to a chromate treatment solution for galvanized steel sheet excellent in black blue resistance and corrosion resistance formed by adding 1.5-5.0 g / l phosphoric acid and 0.01-0.5 g / l fluorine compound to the solution.

이하, 상기 수치한정이유에 대하여 설명한다.The reason for the numerical limitation will be described below.

크로메이트 처리용액중의 크롬 6가의 이온 농도가 1g/l 이하인 경우에는 크로메이트 피막의 두께가 얇아서 내식성의 향상이 충분하지 않으며, 20g/l 이상인 경우에는 크로메이트 피막의 두께를 두텁게할 수 있어 내식성의 향상이 가능하나 표면이 황색으로 착색되기 쉬운 문제가 있으므로, 용액중의 크롬 6가의 이온 농도는 1-20g/l로 제한하는 것이 바람직하다. 용액중의 크롬 6가를 크롬 3가로 환원시키는 상기 환원제로는 메틸알콜, 에틸렌글리콜등 수용성이면서 환원력이 있는 물질이면 어느 것이나 사용될 수 있다.If the chromium hexavalent ion concentration in the chromate treatment solution is 1 g / l or less, the thickness of the chromate film is thin and the improvement of corrosion resistance is not sufficient. Although there is a problem that the surface is easily colored yellow, it is preferable to limit the chromium hexavalent ion concentration in the solution to 1-20 g / l. As the reducing agent for reducing chromium hexavalent in the solution to chromium trivalent, any of water-soluble and reducing materials such as methyl alcohol and ethylene glycol may be used.

상기 크롬 3가가 총 크롬농도의 15.0% 이상인 경우에는 흑청이 발생할 가능성이 높으며 또한, 용액의 안정화가 감소하여 용액에 슬러지가 발생할 위험이 있으며, 총 크롬농도의 5.0% 이하인 경우에는 흑청의 발생가능성은 감소하나 표면이 황색으로 착색될 위험이 증가하여 크롬부착량을 증가시키는 것이 제한되어 내식성의 향상이 충분하지 못하므로, 크롬 3가의 농도는 총 크롬농도의 5.0-15.0%로 제한하는 것이 바람직하다.When the chromium trivalent is 15.0% or more of the total chromium concentration, black blue is more likely to occur, and there is a risk of sludge in the solution due to a decrease in the stabilization of the solution. It is preferable to limit the concentration of chromium trivalent to 5.0-15.0% of the total chromium concentration since the decrease of the surface is increased or the risk of coloring the surface is increased, thereby increasing the amount of chromium deposition is not enough to improve the corrosion resistance.

상기 인산은 크롬 6가에 의한 황색으로의 착색을 억제하는 효과가 있는데, 인산의 첨가량이 5g/l 이상에서는 흑청 발생가능성이 높게되고, 0.5g/l 이하인 경우에는 흑청의 발생가능성은 감소하지만, 표면이 황색으로 착색될 위험이 증가하여 크롬부착량을 증가시키는 것이 제안되어 내식성 향상이 충분하지 않으므로 상기 인산의 첨가량은 1.5-5.0g/l로 제한하는 것이 바람직하다.The phosphoric acid has the effect of suppressing the coloration to yellow by chromium hexavalent. When the amount of phosphoric acid is added more than 5g / l, the possibility of black blue is high, and when the 0.5g / l or less, the possibility of black blue is reduced, It is suggested to increase the amount of chromium deposition by increasing the risk that the surface is colored yellow, so that the amount of phosphoric acid added is preferably limited to 1.5-5.0 g / l.

상기 불소화합물은 표면을 균일하게 엣칭시켜 균일한 크로메이트 피막을 형성시키는 효과가 있으나, 그 첨가량이 0.01g/l 이하인 경우에는 크로메이트 피막이 국부적으로 불균일하게 내식성이 만족스럽지 못하게 되며, 0.5g/l 이상인 경우에는 내식성 향상효과가 뚜렷하지 않고 도금층 표면이 과도하게 엣칭되어 아연 도금강판 자체의 광택을 손상시킬 위험이 있으므로, 불소화합물의 첨가량은 0.01-0.5g/l로 제한하는 것이 바람직하다.The fluorine compound has the effect of uniformly etching the surface to form a uniform chromate coating, but when the addition amount is 0.01g / l or less, the chromate coating is not uniformly localized unsatisfactory corrosion resistance, 0.5g / l or more Since the effect of improving the corrosion resistance is not obvious and the surface of the plating layer is excessively etched and there is a risk of damaging the gloss of the galvanized steel sheet itself, the amount of the fluorine compound added is preferably limited to 0.01-0.5 g / l.

상기 불소화합물로는 HF, H2SiF6, NaF, Na2, SiF6등을 들 수 있으며, 본 발명에서는 이들 불소화합물이 1종 또는 그 이상 첨가된다.Examples of the fluorine compound include HF, H 2 SiF 6 , NaF, Na 2 , and SiF 6. In the present invention, one or more of these fluorine compounds is added.

상기와 같이 조성된 본 발명의 크로메이트 처리용액을 사용하여 크로메이트 처리하는 방법으로는 용액중에 강판을 침적하는 방법(dipping) 및 강판상에 용액을 분사하는 방법(spray)등이 바람직하게 적용될 수 있다.As a method of chromate treatment using the chromate treatment solution of the present invention as described above, a method of dipping a steel sheet in a solution and a method of spraying a solution on the steel sheet may be preferably applied.

이하, 실시예를 통하여 본 발명을 상세히 설명한다.Hereinafter, the present invention will be described in detail through examples.

[실시예]EXAMPLE

용융아연도금강판으로부터 채취된 시편을 하기 표 1과 같이 조성되는 60℃의 크로메이트 처리용액중에 10초동안 침지시킨 후 꺼내어 고무롤로 압착하여 도포량을 20-30mg/㎡으로 조절한 후 시편을 100℃의 열풍으로 건조하여 크로메이트 처리를 행하였다.The specimen collected from the hot-dip galvanized steel sheet was immersed in a chromate treatment solution at 60 ° C. for 10 seconds, as shown in Table 1 below, taken out and pressed with a rubber roll to adjust the coating amount to 20-30 mg / m 2, and then the specimen was subjected to 100 ° C. It dried with hot air and chromate-treated.

상기와 같이 크로메이트 처리된 시편에 대하여 내식성, 내흑청성, 및 표면외관상태를 평가하고, 그 평가 기준을 하기 표 1에 나타내었다.Corrosion resistance, black blue resistance, and surface appearance were evaluated for the chromate treated specimens as described above, and the evaluation criteria are shown in Table 1 below.

[표 1]TABLE 1

상기 표 1에서의 내식성, 내흑청성 및 표면외관상태에 대한 시험방법 및 평가방법은 다음과 같다.Test method and evaluation method for the corrosion resistance, black blue resistance and surface appearance in Table 1 are as follows.

1) 내식성1) corrosion resistance

크로메이트 처리한 시편의 내식성은 JIS Z-2371에 준하여 염수분무시험을 실시하였고, 12시간마다 시편을 관찰하여 백청발생 개시시간을 조사한 것이다.The corrosion resistance of the chromate treated specimens was tested by the salt spray test according to JIS Z-2371. The specimens were observed every 12 hours to investigate the start time of white rust.

2) 내흑청성2) Black Blue Resistance

내흑청성은 상대습도 90% 이상, 온도 50℃의 고온다습한 분위기에서 140시간동안 시편을 보관후 흑청발생을 육안관찰을 통해 평가하였으며 그 기준은 다음과 같다.The black rust resistance was evaluated by visual observation of black rust after storing the specimen for 140 hours in a high temperature and high humidity environment with a relative humidity of more than 90% and a temperature of 50 ° C. The criteria are as follows.

○ : 흑청발생없음○: No black rust

△ : 흑청발생△: black blue

× : 흑청발생심함×: blackish black

3) 표면외관3) Surface appearance

크로메이트 처리된 시편의 외관을 육안 관찰하여 평가했으며 평가기준은 다음과 같다.The appearance of the chromated specimens was visually evaluated and evaluated as follows.

○ : 양호(착색없음)○: Good (no coloring)

△ : 광택상실, 약간 착색△: gloss loss, slightly coloring

× : 착색심함.X: Coloring severe.

상기 표 1에 나타난 바와 같이, 본 발명에 부합되는 발명재(a-h)는 백청발생시간이 24시간 이상으로서 내식성이 우수하고, 또한 내흑청성 및 표면외관에 있어서도 우수하게 나타남을 알 수 있다. 반면에, 인산의 첨가량에 있어서, 본 발명에 범위보다 적은 경우(비교예 2)에는 표면외관이 좋지않고, 더 많을 경우(비교예 3)에는 내흑청성이 좋지않음을 알 수 있다.As shown in Table 1, the inventive material (a-h) according to the present invention can be seen that the white rust generation time is more than 24 hours, excellent in corrosion resistance, and also excellent in black rust resistance and surface appearance. On the other hand, in the addition amount of phosphoric acid, the surface appearance is not good when it is less than the range (Comparative Example 2) in the present invention, and when it is larger (Comparative Example 3), it can be seen that the black blue resistance is not good.

또한, 불소화합물(SiF6 -2)이 전혀 첨가되지 않은경우(비교예 4) 또는 본 발명의 범위보다 더 많이 불소화합물이 첨가되는 경우(비교예 5)에는 표면외관이 좋지 않음을 알 수 있다.In addition, it can be seen that the surface appearance is not good when no fluorine compound (SiF 6 -2 ) is added at all (Comparative Example 4) or when more fluorine compounds are added (Comparative Example 5) than the range of the present invention. .

또한, Cr로 전혀 환원되지 않는 경우(비교예 6) 또는 본 발명의 범위보다 더 많은 양이 환원된 경우(비교예 7)에는 내흑청성 및 표면외관이 좋지않음을 알 수 있다.In addition, it can be seen that in the case of not being reduced to Cr at all (Comparative Example 6) or in a case where more amount is reduced than in the scope of the present invention (Comparative Example 7), the black-blue resistance and surface appearance are not good.

또한, Cr+6가 본 발명의 범위보다 작은 경우(비교예 1)에는 내식성이 나쁘고, 본 발명의 범위보다 많은 경우(비교예 8)에는 내흑청성 및 표면외관이 좋지 않음을 알 수 있다.In addition, when Cr + 6 is smaller than the scope of the present invention (Comparative Example 1), the corrosion resistance is poor, and when more than the scope of the present invention (Comparative Example 8), it can be seen that the black black resistance and the surface appearance are not good.

상술한 바와 같이, 본 발명은 아연도금강판의 제조방법에 있어서 본 발명에서 제시된 조성범위를 갖는 크로메이트 처리용액을 사용하여 크로메이트 처리를 실시함으로서 내흑청성 및 내식성이 우수하면서 아연도금 강판 특유의 광택이 손상되지 않는 아연도금강판을 제조할 수 있는 효과가 있는 것이다.As described above, the present invention is a chromate treatment by using a chromate treatment solution having a composition range presented in the present invention in the method of manufacturing a galvanized steel sheet is excellent in black blue resistance and corrosion resistance, while the distinctive luster of the galvanized steel sheet The effect is to produce a galvanized steel sheet that is not damaged.

Claims (3)

크롬 6가 이온 농도가 1-20g/l인 무수크롬산용액에 환원제를 첨가하여 크롬 6가로부터 환원된 크롬 3가의 농도를 상기 용액의 총 크롬 농도에 대하여 5-15%가 되도록 하고, 상기 용액에 1.5-5.0g/l의 인산 및 0.01-0.5g/l의 불소화합물을 첨가하여 조성됨을 특징으로 하는 내흑청성 및 내식성이 우수한 아연 도금강판용 크로메이트 처리용액.A reducing agent is added to the chromium anhydride solution having a chromium hexavalent ion concentration of 1-20 g / l so that the concentration of chromium trivalent reduced from chromium hexavalent is 5-15% relative to the total chromium concentration of the solution. A chromate treatment solution for galvanized steel sheet having excellent black blue resistance and corrosion resistance, comprising 1.5-5.0 g / l phosphoric acid and 0.01-0.5 g / l fluorine compound. 제1항에 있어서, 환원제가 에틸알콜 또는 에틸렌 글리콜인 것을 특징으로 하는 내흑청성 및 내식성이 우수한 아연도금강판용 크로메이트 처리용액.The chromate treatment solution for galvanized steel sheet having excellent black-blue resistance and corrosion resistance according to claim 1, wherein the reducing agent is ethyl alcohol or ethylene glycol. 제1항 또는 제2항에 있어서, 불소화합물이 HF, H2SiF6, NaF, 및 Na2SiF6로 이루어진 그룹중에서 선택된 1종 이상인 것을 특징으로 하는 내흑청성 및 내식성이 우수한 아연도금강판용 크로메이트처리용액.The chromate for galvanized steel sheet having excellent black and blue resistance and corrosion resistance according to claim 1 or 2, wherein the fluorine compound is at least one member selected from the group consisting of HF, H 2 SiF 6 , NaF, and Na 2 SiF 6 . Treatment solution.
KR1019920010551A 1992-06-18 1992-06-18 Chromate solution for galvinizing steel sheets with an excellent black stain resistance and corrosion resistance KR940004904B1 (en)

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