KR940003120A - Solderless twisted wire connector and manufacturing method thereof - Google Patents

Solderless twisted wire connector and manufacturing method thereof Download PDF

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Publication number
KR940003120A
KR940003120A KR1019920012363A KR920012363A KR940003120A KR 940003120 A KR940003120 A KR 940003120A KR 1019920012363 A KR1019920012363 A KR 1019920012363A KR 920012363 A KR920012363 A KR 920012363A KR 940003120 A KR940003120 A KR 940003120A
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South Korea
Prior art keywords
wire
twist
sealant
wire connector
housing
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KR1019920012363A
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Korean (ko)
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KR0163198B1 (en
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허버트 킹 쥬니어 로이드
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허버트 킹 쥬니어 로이드
킹 테크놀로지 오브 미주우리 인코포레이티드
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Priority to KR1019920012363A priority Critical patent/KR0163198B1/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/22End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/30Clamped connections, spring connections utilising a screw or nut clamping member

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  • Connector Housings Or Holding Contact Members (AREA)

Abstract

이 발명은 와이어커넥터상의 솔더러스트위스트와, 종래의 와이어커넥터(wire connector)트위스트(twist)를 셀(shell)내에서 고정시켜 사용자가 1회 조작으로 그 커넥터를 트위스팅(twisting)하여 전기와이어의 결합 단부를 저항이 낮은 전기 접촉으로 되게 동시에 압축하는 와이어커넥터트위스트를 캡슐피복시킴과 동시에 솔더리스재(solderless substance)에서 전기와이어의 결합단부를 캡슐피복시키는 와이어결합부(wire junction)를 성형시킴으로써 와이어커넥터트위스트를 캡슐피복하는 와이어결합부의 솔더리스 트위스트를 제조하는 방법에 관한 것이다.This invention is to fix the solder rust on the wire connector and the conventional wire connector twist in the shell, and the user twists the connector in one operation so that Encapsulate a wire connector twist that simultaneously compresses the mating end into electrical contact with low resistance, while simultaneously forming a wire junction that encapsulates the mating end of the electrical wire in a solderless substance. The present invention relates to a method for producing a solderless twist on a wire joint for encapsulating a connector twist.

그 프로세스에는 종래의 와이어 커넥터트위스트를 셀내에서 캡슐피복시켜 캡슐피복재로 체임버를 가진 와이어커넥터트위스트률 캡슐피복하는 와이어 결합부를 형성하고 와이어커넥터트위스트를 제조하는 방법을 포함한다.The process includes a method of encapsulating a conventional wire connector twist in a cell to form a wire joint that encapsulates a wire connector twist rate encapsulation with a chamber in a capsule coating and to produce a wire connector twist.

한 실시예에서, 와이어커넥터트위스트를 캡슐피복하는 와이어결합부 트위스트에는 천공시일(pucturableeal)을, 그리고 또다른 실시예에서 혼합할 수 있는 캠슐피복재를 가진 제2의 컴파트멘트를 포함한다.In one embodiment, the wire bond twist encapsulating the wire connector twist includes a second compartment having a pucturableeal and a capsular coating that can be mixed in another embodiment.

Description

와이어케넥터(wire connector)솔더리스트위스트(solderless twist) 및 그 제조방법Solderless twisted wire connector and its manufacturing method

본 내용은 요부공개 건이므로 전문내용을 수록하지 않았음Since this is an open matter, no full text was included.

제1도는 와이어 커넥터의 횡단면도,1 is a cross-sectional view of a wire connector,

제2도는 커넥터내에 부분삽입을 한 두개의 와이어리드(wire leads)결합단부(juction ends)을 가진 제1도의 화이어커넥터의 횡단면도,FIG. 2 is a cross sectional view of the wire connector of FIG. 1 with two wire leads mating ends partially inserted into the connector, FIG.

제8도는 와이어커넥터의 사시도.8 is a perspective view of a wire connector.

Claims (17)

와이어커넥터(wire connector)트위스트(twist)주위에 실런트함유셀 (sealant containing shell)를 제조하는 방법에 있어서, 내측영역과의 외측영역을 구비한 와이어커넥터트위스트를 몰드내에 설정시켜 그 와이어커넥터트위스트의 외측영역 주위에 몰드캐비티(mold cavity)를 형성시킴으로써, 그 와이어커넥터트위스트의 내부영역은 전기리드를 그립핑(gripping) 및 지지하는 와이어결착면(wire engaging surface)를 구비하여 몰딩할 수 있는 전기 절연재를 몰드캐비티에 사출시켜 와이어커넥터트위스트의 외측영역과 실런트의 체임버(chamber)주위에 전기절연셀(shell)를 형성하며, 그 와이어커넥터트위스트의 내부영역에 실런트를 사출시켜 와이어커넥터트위스트와 그 트위스트내에 위치한 실런트체임버를 가진 셀을 형성 함으로써 사용자가 그 실런트의 존재하에 있는 전기리드 주위에 실런트로 커버하는 저항이 낮은 전기접속을 형성할 수 있도록 하는 공정으로 구성함을 특징으로 하는 상기 방법.A method of manufacturing a sealant containing shell around a wire connector twist, wherein a wire connector twist having an outer region with an inner region is set in a mold and the outer side of the wire connector twist. By forming a mold cavity around the region, the inner region of the wire connector twist has an electrical insulating material that can be molded with a wire engaging surface that grips and supports the electrical lead. It is injected into the mold cavity to form an electrically insulating shell around the outer area of the wire connector twist and the chamber of the sealant, and the sealant is injected into the inner area of the wire connector twist to locate the wire connector twist and its twist. By forming a cell with a sealant chamber, the user is in charge of the electrical current in the presence of the sealant. The method characterized in that it consists of a process which allows the resistance to the sealant around the cover to form a lower electrical contact. 제1항에 있어서, 그 셀에 캡(cap)을 설정시켜 실런트를 수용하는 셀내에 내부영역을 형성하는 공정을 더 구성함을 특징으로 하는 상기 방법.2. The method as claimed in claim 1, further comprising the step of setting a cap in the cell to form an internal region in the cell containing the sealant. 제1항에 있어서, 그 전기리드를 한손으로 파지하여(grasping)지지함과 동시에 다른손으로 그 셀을 회전시킴으로써 와이어커넥터의 방수트위스트내에 전기리드를 고정 및 시일링을 하는 공정을 구성함을 특징으로 하는 상기 방법.The method of claim 1, wherein the electric lead is grasped and supported by one hand, and the cell is rotated by the other hand to fix and seal the electric lead in the waterproof twist of the wire connector. Said method. 제1항에 있어서, 그 캐비티 내에 사출시킨 성형재는 전기절연플라스틱제임을 특징으로 하는 상기방법.The method according to claim 1, wherein the molding material injected into the cavity is made of an electrically insulating plastic. 제2항에 있어서, 그 캡은 리빙힌지(living hinge)를 가진 셀에 몰딩을 함을 특징으로 하는 상기방법.3. The method as claimed in claim 2, wherein the cap is molded into a cell having a living hinge. 제5항에 있어서, 상기 실린터는 그 캡의 개구를 통하여 삽입함을 특징으로 하는 상기 방법.6. The method of claim 5, wherein the cylinder is inserted through an opening of the cap. 제1항에 있어서, 그 와이어커넥터트위스트의 외측영역 주위에 몰드캐비티를 형성시켜 고화시킬때 그 성형재는 그 와이어커넥터트위스트를 그 셀에 고정하는 지지링(retainingring)을 형성하는 공정을 구성함을 특징으로 하는 상기 방법.The method of claim 1, wherein when forming and solidifying a mold cavity around the outer region of the wire connector twist, the molding material constitutes a process of forming a retaining ring that fixes the wire connector twist to the cell. Said method. 제1항에 있어서, 그 몰드캐비티내에 나선형 와이어코일을 가진 와이어커넥터트리스트를 설정시킴을 특징으로 하는 상기 방법.2. The method as claimed in claim 1, wherein a wire connector list having a spiral wire coil is set in the mold cavity. 제1항에 있어서, 그 셀의 내부영역과 유체로 연통되게 형성된 제1실런드캐비티(first sealant cavity)를 가진 와이어커넥터트위스트의 내부영역 가까이 제1실런트캐비티를 형성하는 공정을 구성함을 특징으로 하는 상기 방법.2. A process according to claim 1, characterized in that the process comprises forming a first sealant cavity near an inner region of the wire connector twist having a first sealant cavity formed in fluid communication with the inner region of the cell. Said method. 제1항에 있어서, 그 셀의 체임버내에 와이어천공부재를 설정시킴으로써 그 실의 내부영역에 제1실런트캐비티와 제2실린트캐비티를 형성하는 공정을 구성함을 특징으로 하는 상기 방법.The method as set forth in claim 1, wherein the step of forming a first sealant cavity and a second sealant cavity in an inner region of the seal by setting a wire perforating member in the chamber of the cell. 제3항에 있어서, 그 셀상에 천공시일을 형성함으로써 실런트의 유출방지커버 (enclosure)를 형성함을 특징으로 하는 상기 방법.4. The method as claimed in claim 3, wherein an encapsulation seal of the sealant is formed by forming a perforation seal on the cell. 제10항에 있어서, 제1실런트캐비티에 제1실런트재와, 제2실런트재와 혼합할때 경화할 수 있는 제1실런트재를 가진 제2실런트캐비트내에 제2실런트재를 설정시켜 전기리드가 그 셀에 삽입되어 그 셀내에서 회전될때 진기리드의 회전에 의해 제1 및 제2실린트재가 동시에 혼합됨으로써 그 실런트재가 경화되어 그 셀내에서 전기리드를 캡슐피복하는 공정을 구성함을 특징으로 하는 상기 방법.The electrical seal of claim 10, wherein the second sealant material is set in the second sealant material having the first sealant material in the first sealant cavity and the first sealant material that is curable when mixed with the second sealant material. Is inserted into the cell and rotated in the cell, the first and second sealant materials are mixed at the same time by the rotation of the ginger lead, so that the sealant material is cured to form a process of encapsulating the electric lead in the cell. The method. 제12항에 있어서, 제1실런트캐비티에 삽입된 에폭시수지 제1부분과 제2실런트캐비티에 삽입된 에폭시수지 제2부분을 동시에 혼합시킬때 두부분의 에폭시수지 가 반응하여 경화되어 와이어커넥터트위스트로 형성되는 전기리드가 회전될때 에폭시수지 제1부분과 에폭시수지 제2부분을 혼합함으로써 그 에폭시수지가 그 셀 내에 전기리드를 중심으로 하여 경화됨을 특징으로 하는 상기 방법.The method of claim 12, wherein when the first portion of the epoxy resin inserted into the first sealant cavity and the second portion of the epoxy resin inserted into the second sealant cavity are mixed at the same time, the two parts of the epoxy resin react and harden to form a wire connector twist. Wherein the epoxy resin is cured about the electric lead in the cell by mixing the first part of the epoxy resin and the second part of the epoxy resin when the electric lead is rotated. 와이어커넥티트위스트를 포함하는 실런트를 제조하는 방법에 있어서, 외측영역을 가진 코일을 결착하는 와이어트위스트를 몰드비에 설정시킴으로써 코일을 결착하는 와이어트위스트의 외측영역 주위에 몰드캐비티를 형성하고, 그 코일을 결착하고는 와이어트위스트는 전기리드의 단부를 그립핑(gripping) 및 지지하는 와이어결착면을 가진 내부영역을 구비하고, 성형재를 그 몰드캐비티에 설정시켜 체임버와 개구를 가진 내부영역을 구비하는 하우징을 가진 코일결착을 하는 와이어트위스트 주위에 하우징을 형성하여 그 하우징의 체임버가 코일을 접속하는 와이어트위스트의 내부영역에 가까이 있으며, 실런트를 그 체임버와, 코일을 결착는 와이어트위스트 내부영역으로 설정시킨 다음, 사용자가 전기리드(lead)의 나선단부(stripped end)를 실런트에 삽입하고 코일을 결착하는 와이어트위스트의 내부영역에 와이어결착면과 접착시킴으로써 그 사용자가 전기리드를 파지(grasping) 및 지지함과 동시에 코일을 결착하는 와이어트위스트로 그 하우징을 회전시킴으로써 와이어결착면이 전기리드의 나선단부(stripped end)를 단단히 고정시켜(bite) 그립핑(gripping)하도록하여 그 와이어 결착면과 접촉되어 있는 전기리드외 나선단부상에 실런트 커버링을 형성하여. 전기리드의 나선단부상의 실런트커버링과, 와이어결착면 및 전기 리드외 나선단부 사이에 그립핑결착(gripping engagement)을 동시에 형성할 수 있는 공정으로 구성함을 특징으로 하는 상기 방법.A method of manufacturing a sealant comprising a wire connect twist, wherein a mold cavity is formed around an outer region of a wire twist to bind the coil by setting a wire twist to bind the coil having an outer region to a mold ratio, and the coil The wire twist has an inner region having a wire bonding surface for gripping and supporting the end of the electric lead, and the molding member is set in its mold cavity to have an inner region having a chamber and an opening. A housing is formed around the wire twisting coiling with the housing so that the chamber of the housing is close to the inner area of the wire twist connecting the coil, and the sealant is set to the chamber and the coil binding is inside the wire twist. The user inserts the stranded end of the lead into the sealant And the wire binding surface is bonded to the inner surface of the wire twist for binding the coil, so that the user grasps and supports the electric lead and rotates the housing with the wire twist for binding the coil. (B) securely bite the stranded end of the gripping end so as to form a sealant covering on the outer end of the electrical lead in contact with the wire binding surface. Said sealant covering on the spiral end of the electrical lead and a process capable of simultaneously forming a gripping engagement between the wire bonding surface and the spiral end outside the electrical lead. 전기리드를 동시에 캡슐피복 및 고정한 와이어커넥터트위스트에 있어서. 하우징(housing)과, 하우징내에 설정되고, 전기리드의 나선단부가 와이어결착칼라에 위치되고 그 와이어결착칼라가 그 전기리드 주위에서 트위스팅(twisting)을 할때 전기리드의 나선단부와 트위스팅을 할 수 있게 결착하는 수단을 가진 와이어 결착칼라(wire engaging collar)와, 캡슐피복재를 수용하는 캐비티(cavlty)를 가진 하우징과, 그 와이어결착칼라에 설정된 전기리드를 캡슐피복하는 캐비티내에 설정된 캡슐피복재와, 상기 하우징에 설정된 폴리머플라스틱부재를 구성하는 제1천공캡 (first puncturable cap)을 구성하여, 상기 제1천공캡은 전기리드를 파지 및 지지시킴과 동시에 와이어결탁칼라상에 트위스트로 상기 하우징을 회전시킴로써 그 와이어결착칼라가 실런트의 존재하에서 전기리드의 나선단부를 단단히 고정시켜 그립 핑하도록 하여 그 와이어결탁칼라와 접촉상태에 있는 전기리드의 나선단 부상에 실런트커버링을 형성하여 그 전기리드외 나선단부상의 실런트커버링, 와이어결착칼라 및 전기리드의 나선단부 사이에 그립핑결착을 사용자가 동시에 형성하도록 함으로써 전기리들를 그 천공부재에 강제로 관통하여 와이어결착칼라와 캡슐피복재에 전기리드를 사용자가 삽입하도록 하는 전기리드에 의해 천공할 수 있도록 함을 특징으로 하는 상기 와이어커넥터트위스트.In wire connector twist where capsule leads and caps are fixed at the same time. The housing and, within the housing, set the threaded end of the electrical lead in the wire binding collar and twisting the threaded end and twisting of the electrical lead when the wire binding collar twists around the electrical lead. A wire engaging collar having a means for fastening, a housing having a cavity for accommodating the capsule coating material, a capsule coating material set in the cavity for encapsulating the electric lead set in the wire binding collar; And forming a first puncturable cap constituting the polymer plastic member set in the housing, wherein the first puncturing cap grips and supports an electric lead and simultaneously rotates the housing with a twist on a wire-cold collar. The wire binding collar securely grips the threaded end of the electrical lead in the presence of the sealant and grips the wire. The sealant covering is formed on the spiral end of the electric lead in contact with the la, so that the user can simultaneously form a gripping bond between the electric lead and the sealant covering on the spiral end, the wire fastening collar, and the spiral end of the electric lead. The wire connector twist is forcibly penetrating through the perforating member so as to be perforated by an electric lead which allows the user to insert the electric lead into the wire binding collar and the capsule coating material. 제15항에 있어서, 캡슐피복재로 혼합시키는 재료의 채임버를 구성하는 제2천공캡과, 그 체임버에 있는 캡슐피복재와 혼합되는 재료를 구성 하여 사용자가 캡슐피복재와 혼합하는 그 재료를 그 하우징에 있는 캡슐피복재와 혼합시킴으로써 그 하우징 내에 있는 전기리드를 캡슐피복하는 두 재료를 구성함을 특징으로 하는 상기 와이어커넥터트위스트.16. The housing according to claim 15, wherein the second perforating cap constituting the chamber of the material to be mixed with the capsule coating material, and the material mixed with the capsule coating material in the chamber are mixed into the housing by the user. Wherein said wire connector twist constitutes two materials that encapsulate an electrical lead within said housing by mixing with said encapsulant. 제15항에 있어서, 그 하우징에는 살충제를 포함시켜 그 와이어커넥터하우징이 그 와이어커넥터를 포위하는 영역에 살출제를 방출하도록함을 특징으로 하는 상기 와이어커넥터 트위스트.16. The twist of the wire connector as recited in claim 15, wherein the housing includes a pesticide such that the wire connector housing releases the pesticide in an area surrounding the wire connector. ※ 참고사항 : 최초출원 내용에 의하여 공개하는 것임.※ Note: The disclosure is based on the initial application.
KR1019920012363A 1992-07-11 1992-07-11 Electrical connector and its making method KR0163198B1 (en)

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KR100545049B1 (en) * 2002-11-21 2006-01-24 임영묵 an electric wire connection holder
KR101019968B1 (en) * 2009-02-16 2011-03-09 성승현 Wire Connector
KR101032733B1 (en) * 2009-02-18 2011-05-06 이재익 Connector for electric wire connection
KR200467181Y1 (en) * 2011-09-30 2013-06-05 박승태 A Wire Connector of Waterproof
KR101539241B1 (en) * 2014-11-14 2015-08-06 라하나 Electric wire twist apparatus
US11387579B1 (en) * 2021-08-18 2022-07-12 Joel Douglas Wire connection bracket assembly
KR102656928B1 (en) * 2023-03-15 2024-04-11 김유진 Wire twisting device

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