KR940001545B1 - Apparatus for making fish cake shaped cray fish - Google Patents

Abstract

driving means for a conveyor chain which mounts molds and moves intermittently in one way by rachet gears and rachets in accordance with the actions of air suction and discharge of an air cylinder; a mold conveyor means which has a drive and a driven sprockets installed vertically and mounts a mold on each chain link to make line reduction and mass production; an opening and closing means of the mold cover for opening and closing the cover in accordance with a combined plate and a separating guide in guide rails; primary oil feeding part (9) for spraying edible oil in opened molds; primary filling part (11) for shooting of gel type dough; secondary oil feeding part (20) for spraying edible oil on a heat plate; secondary filling part (22) for filling soft meat; steam aging part for meat steaming in the running route of molds.

Description

Sea gauze-like taste automatic manufacturing device

1 is a schematic plan view of an automatic manufacturing apparatus according to the present invention.

2 is a front view of FIG.

Figure 3a is a front view of the transfer chain and the mold mounted on the transfer chain of the present invention. 3b is a side view.

Figure 4 is an operating state of the ratchet gear and the air cylinder which is a mold transfer means according to the present invention.

Figure 5a is a detailed view of the primary filling unit according to the present invention.

5b is an exploded view showing a filling head which is a major part of the primary filling part of the present invention.

5c is a plan view of the primary filling unit of the present invention.

Figure 6a is a front view of the secondary filling unit according to the present invention.

6b is a coupling state of the filling mold and the filling nozzle of the secondary filling unit according to the present invention.

6c is a detailed view of a filling nozzle according to the present invention.

* Explanation of symbols for main parts of the drawings

1: air cylinder 2: shaft

3: driving sprocket 3b: driven sprocket

4: Ratchet Gear 5: Link

6: Ratchet 7: Transfer Chain

8: mold 9: primary lubrication part

10: Spray RJ 11: Primary filling part

12: supply part 13: filling cylinder housing cap

14: filling cylinder housing 15: rotating cylinder

16: bush 17: supply piston

18: refractive link 19: shaft bracket

20: air cylinder 21: secondary oil filler

22: secondary filling unit 24: hopper

26: Hopper cylinder housing 27: Hopper cylinder

28: filling head 29: filling nozzle

30: hotplate 31: rack

32: pinion 34: air cylinder

35: guide rail 35a: plywood guide

35b: stripping guide 36: steaming part

37: steam chamber 38: plate

39: chain tension control device

In the present invention, several hundred molds mounted on vertical and vertical type chains are intermittently driven using air cylinders and ratchets, and then greased in the molds first. Filling the pallet on the pallet in the secondary filling part and at the same time shaping the product by the hot plate of the filling nozzle, the mold lid is closed according to the guide shape, and the mold lid is closed to steam in a short section of steam chamber and continuously guide shape along the mold. The mold lid is opened and the plate is automatically removed and the new gauze-shaped taste is improved automatically by improving the workability and mass productivity by manufacturing the sea gauze-like flavor by batch processing the continuous process in one line without going through the human hand. It relates to a manufacturing apparatus.

Conventionally, after lubricating molds made of sea lobsters by hand, filling them with meat and then closing the mold lids and putting them in a separate steam room, after completing the ripening, the molds must be taken out again and oiled together with stripping plates. Due to the cumbersome work, extremely low production yield, and the manufacture of flavored meats by hand, many people were required on the work line, which contributed to the cost increase of the product.

In order to solve the above problems, the present invention vertically installs the driving means and the driving and driven sprockets intermittently to transfer the mold-mounted transfer chain by the unidirectional ratchet gear and ratchet according to the air intake and exhaust operation of the air cylinder. Molds for each chain link to reduce the line and at the same time produce the product, and the roller attached to the mold lid on the conveying chain is attached to the plywood and stripping guide in the curved shape of the guide rail that runs along the periphery of the mold. Mold lid opening and closing means for opening and closing by means, a known primary lubricating portion for injecting cooking oil into the mold with the lid open, and a rotating cylinder having two holes tightly inserted into the cylinder housing to form the skin of the taste When the material pushed into the passage is injected, the passage changes to the filling nozzle side by 90 ° rotation. The primary filling part, which allows a certain amount of gel-like dough to be shot into the mold by compressing the piston, and the heating wire is built in to prevent hot meat from sticking during the second filling, and the cooking oil is sprayed onto the hot plate forming the same shape as the mold lid. The secondary lubrication part to be fed and the pallet on the pallet are fed into the hopper cylinder housing, and the communication hole of the hopper cylinder in the housing which rotates 90 ° forward and backward blocks the inlet hole of the housing and opens with the outlet hole to be opened by the supply piston. When the nozzle head is raised and lowered, the filling nozzle at the bottom of the nozzle head is rotated with the rack and the pinion, and the bottom plate is combined with the mold to fill the meat and the secondary filling part on the driving path of the mold. Providing a manufacturing apparatus capable of mass-producing sea lobster-shaped taste by a simple automatic process by constituting a well-known steaming unit which forms a steam chamber. There.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. 1 and 2 are schematic plan and front views of an apparatus for automatically manufacturing sea lobster-shaped taste meat according to the present invention.

As shown, when the ratchet gear 4 press-fitted to the shaft 2 drives the driving sprocket 3 while intermittently rotating in accordance with the intake / exhaust operation of the air cylinder 1 mounted on the side of the frame, the transfer chain 7 Hundreds of molds (8) mounted on the top plate are transferred with the mold lid (8b) open along the vertical transfer chain (7).

At this time, the spray gun 10 of the primary lubrication unit 9 injects cooking oil to the main portion of the mold body 8a with the lid 8b open, and the oil filling is completed in the mold 8 to the following primary filling unit 11. In the gel you will drop a little bit of dough.

In the secondary filling section 22, the pellets on the pallet in the hopper 24 are conveyed by the compression screw 25 is stored in the hopper cylinder 27 in the hopper cylinder housing 26 and the filling head 28 The spray gun of the secondary lubrication unit 21 sprays cooking oil into the inner groove of the hot plate 30 mounted on the filling nozzle 29 on the lower side, and then the filling head 28 descends by an air cylinder (not shown). The filling nozzle 29 is rotated by 90 ° by the 31 and the pinion 32 to be in a vertical state, and the lower portion is further lowered so that the hot plate 30 is coalesced with the mold 8 with the lid 8b open, and at the same time, the hopper cylinder 27 The meat stored in the filling is filled into the mold 8 through the opened passages of the filling head 28 and the filling nozzle 29 and the hot plate 30 in accordance with the compression of the supply piston 34a of another air cylinder 34. do.

At this time, after the hot plate 30 is completely filled in the mold by the hot plate 30, the hot plate 30 remains in the mold 8 without sticking even if the hot plate 30 rises.

As such, when the operation of the secondary filling part 22 is completed, the lid 8b of the mold 8 to be transferred is gradually closed along the plywood guide 35a having an oblique shape, and the lid 8b is completely closed, and the steaming part ( The steam chamber 37 of 35 is entered.

The mold 8 is heated by the steam injected from the nozzle of the pipe, and the mold 8 is transferred upside down while passing through the driven sprocket 3b at the rear side of the steam chamber 37.

That is, since the roller 8c of the mold lid 8b is inserted in the horizontal guide rail 35, the lid does not open until it comes out of the steam chamber 37.

The steamed steam in the steam chamber 37 is the last shape of the guide rail 35 as shown in FIG. 2 and the stripping guide 35b is downwardly shaped like the shape of the plywood guide 35a and is formed in a dome form. As the product 8b gradually opens, the product is dropped by a shooter (not shown) of the platen portion 38, and the mold body 8a and the lid 8b are completely opened in a straight shape as the product passes through the drive sprocket 3 and the drive sprocket ( 3, the mold 8, which has been lifted upwards, reaches the primary lubrication part 9 again.

In the figure, reference numeral 39 is a chain tension adjusting device. 3A, 3B, and 3C show mold conveying means and driving means showing the installation state of the conveying chain 7 and the mold 8 as specific examples of the present invention.

The transfer chain 7 stops the connecting link 5 in which the ratchet gear 4 fixed coaxially with the driving sprocket 3 is connected to the piston rod 1a according to the intake and exhaust of the air cylinder 1 of the intermittent driving means. Is intermittently transferred by contact with the ratchet 6 (see also 3c).

The transfer chain 7 is connected to the link 7a and the link by a pin 7c and a bush 7d and drills a hole in the bending piece 7b formed integrally with the link 7a to mount the mold 8. (See also 3a.)

In addition, the configuration of the mold (8) is the body (8a) and the lid (8b) is connected by a hinge pin, the body (8a) is formed with a round groove forming the shape of sea gauze lamp, the thin groove on the lid (8b) (See also 3b).

At the tip of the lid 8b, a holder 8c sliding along the guide rail 35 on which the frame is placed is attached.

4A, 4B, and 4C are detailed views of the primary filling unit according to the present invention.

First, as shown in FIG. 4A, the material supplied by rotating the pressing screw 12c in the hopper 12b by the driving of the oriental motor 12a is separately supplied to the hose 12e through the gear pump 12d. It is supplied to the filling part (11).

Filling cylinder housing cap 13 connected to the hose as shown in Figure 4b is the inlet hole of the rotary cylinder 15 is inserted into the central hole 14c along the several high-quality holes 14a in the filling cylinder housing 14 It is injected into 15a.

Once the gel dough is filled in the inlet hole 15a of the rotary cylinder 15, the articulated link 18 connected to the piston rod 20a of the independent air cylinder 20 is counterclockwise about the shaft bracket 19. Direction to the left and pushes the filling head piston (17) connected to the U groove at the top of the articulation link (18).

At the same time, if a special air cylinder is installed at one end of the rotating cylinder 15 and rotated exactly 90 °, the inlet hole 15a and the outlet hole 15b of the rotating cylinder 15 as shown in Fig. (A) rotate in the direction of the arrow. And the filling pistons 14 moving along the bushes 16 of the piston holes 14b of the filling cylinder housings 14 and the filling nozzles 14c under the cylinder housings 14, respectively. In the pressing operation of the supply piston (17), the gel dough is shot into the mold (8) directly under the filling nozzle (14c).

At the same time, the supply piston 17 on one side of the filling cylinder housing 14 is retracted by suction of the air cylinder 20, and the rotating cylinder 15 is rotated by 90 ° by a special special air cylinder to fill the filling cylinder housing 14 Block the passage of the filling nozzle (14c) of the state as shown in the picture (a).

This filling action is because the articulated link 18 connected to the air cylinder is supported by the shaft bracket 19 as shown in Fig. (C). 18), it is possible to shoot the dough at the same time five lobster lamp grooves formed in the mold body (8a).

5A, 5B, and 5C are detailed views of the secondary filling unit, which is the next step of the primary filling unit described above.

The secondary filling section 22 is configured to compress the meat on the pallet in the hopper 24 and feed it to the hopper cylinder housing 26 under the hopper so that the meat flows into the hopper cylinder 27 inside the hopper. The hopper cylinder 27 is rotated 90 degrees by a 90 degrees rotary air cylinder (not shown) provided at the cylinder 27 end.

At this time, the filling head 28 connected to the hopper cylinder housing 26 is lowered by a pair of air cylinders 33 and the inlet hole 28a of the hopper cylinder housing 26 and the inlet hole 28a of the filling head 28. ), The filling nozzle 29 and the hot plate 30 rotatably installed at the bottom of the filling head 28 in communication with and descending at the same time are attached to the side of the hopper cylinder housing 26 and the filling nozzle 29 The hot plate 30, which has been oiled by the spray gun of the secondary lubrication unit 21, is rotated 90 ° clockwise by the pinion 32 of the < Desc / Clms Page number 12 > and becomes in a straight line to fill the filling head 28, the filling nozzle 29, and the hot plate. A passage of 30 is opened to be injectable and the mold on the transfer chain and the hot plate 30 are coalesced.

During this operation, the supply piston 34a on one side of the hopper cylinder housing 26 transfers the meat in the hopper cylinder 27 by the air cylinder 34 through the filling head 28 and the filling nozzle 29 to the mold 8. The mold 8 is filled with meat through the passage of the coalescing hot plate 30.

The structure of the secondary filling unit 22 will be described in more detail. In the hopper 24, a crimping screw 25 is installed at a shaft end that is rotated by the driving of the motor 23, and the hopper 24 is included in the hopper 24. Push the meat on the pallet downwards.

The hopper cylinder housing 26 below the hopper 24 has an inflow hole 26a communicating with a central cylinder hole 26e and a horizontal outflow hole 26b and an opposite side to the outflow hole 26b. An inclined piston hole 26e is formed so that the bushing 26d is inserted and a supply piston 34a connected to another air cylinder 34 is inserted.

In addition, a hopper cylinder 27 that rotates forward and backward within a 90 ° range is hermetically inserted in the central cylinder hole 26e.

The hopper cylinder 27 is formed with a through groove 27a and an air cylinder (not shown) driven within a range of 90 ° is connected to one end of the hopper cylinder 27 so as to be rotated forward and backward according to the intake and exhaust of the air cylinder. When filling the hopper, the hopper cylinder 27 rotates so that the through hole 27a of the hopper cylinder 27 penetrates through the supply piston 34a and the outlet hole 26b of the hopper cylinder housing 26, and at this time, the hopper cylinder housing 26 ), The inlet hole 26a is blocked, so the supply piston 34a enters the hopper cylinder 27 and pushes the meat into the outlet hole 26b.

At the same time, the filling head 28, which is in close contact with the hopper cylinder housing 26, is filled by the pair of air cylinders 33 as shown in the figure (a) at the solid line position in the solid line of the figure (b), as shown by the dashed line. Guided to the guide groove 28b of the side and descends.

In addition, the filling nozzle 29 rotatably coupled to the lower bracket 29b at the bottom of the filling head 28 as shown in (c) has a nozzle hole (29a) is formed and the hot plate 30 connected thereto 2 In the state in which the oil filling is completed in the car oil filling unit 20, the rack 31 of the hopper cylinder housing 26 and the pinion 32 inserted into one end of the filling nozzle 29 are lowered to be in a vertical state as described above. It is further lowered and coalesced with the mold on the transfer chain (not shown) to fill the mold 8 with the soft meat, and when the filling is completed, the pair of air cylinders 33 raises the filling head 28, at which time the hopper cylinder housing 26 The filling nozzle 29 is rotated by the rack 31 of the rack 31 and the pinion 32 inserted into one side of the filling head 29 so that the hot plate 30 attached to the filling nozzle 29 is in a horizontal state, and thus the secondary oil filling part In (21) it is oiled again.

At the same time, the feed piston 34a on one side of the hopper cylinder housing 26 retreats and the hopper cylinder 27 also rotates in reverse, so that the through hole 27a of the hopper cylinder 27 is the inflow hole 26a of the hopper cylinder housing 26. The outlet hole 26b on the filling head 28 side is blocked and becomes like the solid line of Fig. (B), and the pallet-shaped meat compressed from the hopper 24 is supplied again.

On the other hand, the lid of the mold 8 filled with meat is the roller of the mold lid 8b along the shape of the plywood guide portion 35a of the guide rail 35 in the process following the secondary filling portion 22 as shown in FIG. As 8c) travels, the lid 8b gradually closes and enters the steam chamber 37 of the steamer 36 to steam.

As described above, the present invention eliminates the need for an operator by producing a large amount of taste in a short time by a fully automated system in a reduced line, and can reduce production costs and mass produce a large amount of products in hundreds of molds at once. By simplifying the configuration of the mechanism, the equipment cost is low and the reliability of the automation can be improved without failure.

Claims (4)

Drive means for intermittently conveying the transfer chain on which the mold is mounted by the unidirectional ratchet gear and the ratchet in accordance with the operation of the air cylinder; A mold conveying means for vertically installing the driving and driven sprockets to mount a mold for each chain link so as to reduce the line and mass produce the product; A mold lid opening and closing means for opening and closing the curved plywood and the stripping guide in the guide rail formed on the mold lid of the conveying chain along a mold conveying section; A well-known primary lubrication part 9 for injecting cooking oil into the mold with the lid open; The rotating cylinder having two holes closely inserted into the filling cylinder housing to form the skin of the taste is opened by the feeding shaft and rotated by 90 ° when the injected material is injected to improve the passage to the filling head side. Primary filling portion 11 to shoot the dough into the mold by a predetermined amount, and the second week to maintain the heat by embedding a hot wire so that the meat does not stick during the second filling and spraying cooking oil on a hot plate forming the same shape as the mold lid The married woman 20; Feed the pallet on the pallet and feed it into the hopper cylinder housing, and the through hole of the hopper cylinder in the housing which rotates forward and backward by 90 ° blocks the inlet hole of the housing and opens the outlet hole. A secondary filling part 22 which rotates the filling nozzle at the lower end of the nozzle head with the rack and pinion to raise and lower the head to coalesce with the mold to fill the meat; A sea gauze lamp shaped automatic manufacturing device, characterized in that consisting of a well-known steaming unit 36 formed on the running path of the mold. 2. The intermittent driving means according to claim 1, wherein the intermittent driving means includes a unidirectional ratchet gear 4 press-fitted on the coaxial shaft of the drive sprocket and a connecting rod 5 extending from the piston rod 1a of the air cylinder 1 on the drive shaft 2 The ratchet gear 4 and the driving sprocket 3 are simultaneously driven according to the air intake and exhaust operation of the air cylinder by inserting the ratchet 6 at the end of the connecting link 5. Gauze lamp shaped automatic manufacturing device. The filling cylinder housing according to claim 1, wherein the primary filling part (11) has a housing cap (13) for introducing the pressurized gel-like dough having a plurality of dispensing supply holes (14) and piston holes (14). 14 and a rotary cylinder having outlet holes 15a and 15b in the central hole of the filling cylinder housing 14 which penetrates the supply hole 14 and the piston hole 14 laterally. When the material is filled by inserting (15), the rotating cylinder rotates by 90 ° so that the inlet / outlet holes 15a and 15b of the rotating cylinder 15 are filled with the piston hole 14b and the filling nozzle 14c of the filling housing cylinder 14. Apparatus is opened to the side) and the gauze lamp shaped taste manufacturing device, characterized in that the material to be slightly shot by the supply piston (17). The secondary filling part according to claim 1, wherein the inlet hole (26a) formed in the hopper cylinder housing (26) connected to the hopper coincides with the through hole (27a) of the hopper cylinder (27) to receive the meat and rotate 90 degrees. It is in contact with the supply piston (34a) and the outlet hole (26b) for pressing the one side, and is moved up and down by a pair of air cylinders 33 so as to be rotatable in the lower portion of the filling head (28) opened with the outlet hole (26b) of the housing Automatic Apparatus of sea-flavored lamp shaped, characterized in that the passage between the hot plate 30 under the filling nozzle (29) supported by the bracket is opened and closed.