KR930006778B1 - Manufacturing process of alpaka wad - Google Patents

Manufacturing process of alpaka wad Download PDF

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Publication number
KR930006778B1
KR930006778B1 KR1019910010726A KR910010726A KR930006778B1 KR 930006778 B1 KR930006778 B1 KR 930006778B1 KR 1019910010726 A KR1019910010726 A KR 1019910010726A KR 910010726 A KR910010726 A KR 910010726A KR 930006778 B1 KR930006778 B1 KR 930006778B1
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alpaca
solution
hydrogen peroxide
hair
minutes
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KR1019910010726A
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KR930000719A (en
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최수일
김용환
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최수일
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    • D—TEXTILES; PAPER
    • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
    • D01C3/00—Treatment of animal material, e.g. chemical scouring of wool

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Animal Husbandry (AREA)
  • Molecular Biology (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Textile Engineering (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

steeping alpaca hairs into 0.5-1.5 % of aq. hydrogen peroxide solution; treating them secondarily with 5-15 % of aq. hydrogen peroxide solution; steeping them again into 0.005- 0.05 % of sulfuric acid solution, agitating them at 60-80 deg.C for 10-30 min. and acid-treating; neutralizing them with 1-5 % of sodium carbonate for 30-60 min., washing them with water 1-3 times and hydro-extracting; steeping them into solution, in which a mixture of a softener and antistatic agent, mixed in a ratio of 1:1, is diluted by water of the amount of four times that of a mixture, at normal temp. for 20 min.; forcefully drying with hot air of 80-90 deg.C or naturally drying; carding with a carder to provide spinnability.

Description

알파카(Alpaca) 솜의 제조방법Alpaca Cotton Manufacturing Method

제1도는 본 발명의 제조공정을 나타낸 블럭도.1 is a block diagram showing a manufacturing process of the present invention.

본 발명은 알파카 털을 이용한 솜의 제조방법에 관한 것으로, 보다 상세하게는 알파카 털은 스케일 및 크림프가 적어 수공예 제품이나 혼방용으로 사용되어 왔으나 인공적으로 크림프를 형성시켜 주므로써 알파카 순모만으로도 카드 톱 생산이 가능하며 방적성이 양호한 알파카 솜의 제조방법을 제공하려는 것이다.The present invention relates to a method for producing cotton using alpaca fur, and more specifically, alpaca hair has been used for handicraft products or blends because of the small scale and crimp, but artificially to form a crimp card top by producing a crimp artificially It is possible to provide a process for producing alpaca cotton that is possible and good spinning.

종래부터 천연섬유의 양모, 앙고라 토기털 등 동물원모를 이용한 방적성부여에 대한 개발노력이 계속되어 왔다.Conventionally, efforts have been made to impart spunness using zoo wool such as wool of natural fibers and angora feathers.

그러나 상기와 같은 동물원모는 겨울에 따뜻하고 여름에 시원할 뿐만 아니라 습기조절 기능등의 특성을 가지고 있어 고급 천연섬류로 각광을 받고 있으나 원모에 부착되어 있는 수용성물질, 물과 유기용제 혼합물에 가용인 물질, 유기용제 가용성물질 및 토사식물질 등 불순물 제거방법과 스케일과 크림프가 형성된 상태가 미흡하여 원모섬유의 엉킴성이 불량하게 되어 서로 이탈되기 쉬우므로 방적기계에 의한 가공이 불가능하였다.However, zoowoo is not only warm in winter and cool in summer but also has a moisture control function, so it is attracting attention as a high-quality natural island, but it is soluble in water and organic solvent mixtures attached to raw wool, Impurity removal methods such as organic solvent soluble substances and earth-and-earth-based materials, and the state of scale and crimp formation were insufficient, so the entanglement of the fiber was poor, and it was easy to be separated from each other.

그래서 종래에는 이들 원모를 사로 형성시키기 위하여 긴 합성섬유를 혼힙하거나 접착제를 가해 실상태로 형성하고 있지만 원모섬유의 선단까지 접착제가 부가되면 전장에 걸쳐 경화됨으로 감촉이 떨어질 뿐만 아니라 원모의 선단은 합성섬유와 잘 접착이 되지 않아 난잡하게 각 방향으로 돌출되어 보풀리 생기게 되므로 사의 형성이 어렵게 된다.Therefore, in order to form these yarns into yarn, long synthetic fibers are mixed or glued to form a yarn, but when the adhesive is added to the ends of the yarns, they are hardened over the entire length. It is difficult to form the yarn because it does not adhere well and protrudes in each direction in a messy manner.

따라서 이들 원사는 니트제품정도로만 이용되고 있어 의류원료로서 적용되는 범위가 한정되고, 또한 니트 제품으로 가공된 것도 원모섬유가 빠지기 쉬워 다른 의류에 부착되거나 그 돌출된 첨단이 피부를 찔러 가려움을 느끼게 하는 등 천연섬유인 동물모를 효과적으로 활용할 수 없는 문제점이 있었다.Therefore, these yarns are used only as a knitted product, and the range of application as a raw material for clothing is limited, and processed into a knitted product is also easily pulled out of the fiber, so that it is attached to other clothes or the protruded tip makes the skin feel itchy. There was a problem that can not effectively utilize animal hair which is a natural fiber.

따라서 본 발명은 상기와 같은 종래기술의 문제점을 해결하여 천연섬유로서 동물원모가 가진 자연적인 특성을 유지하면서 크림프를 형성시켜 주므로서 알파카 순모만으로도 카드 톱 생산이 가능하여 방적성이 양호한 알파카 솜의 제조방법을 제공하는데 그 목적이 있다.Therefore, the present invention solves the problems of the prior art as described above, while maintaining the natural characteristics of the zoo hair as a crimp to form a crimp while producing a alpaca cotton wool alone good spinning method for producing alpaca cotton The purpose is to provide.

이하 본 발명의 제조방법을 공정별로 나누어 실시예를 겸하여 구체적으로 설명하면 다음과 같다.Hereinafter, the manufacturing method of the present invention will be described in detail by dividing the process by examples.

[제1공정][Step 1]

과산화수소(H2O2) 0.5~1.5%의 수용액을 넣은 1차 처리조(1)에 알파카 털을 약 500g 투입한 다음 약 10시간 정도 방치후 알파카 털을 꺼내어 원심분리기(2)로 탈수한다. 이때 과산화수소의 농도가 0.5%미만이면 스케일 및 크림프의 형성이 적고 표백효과가 미비하며, 1.5%를 초과하면 알파카 털에 손상이 가해진다.Hydrogen peroxide (H 2 O 2 ) Into the primary treatment tank (1) containing 0.5 ~ 1.5% aqueous solution, about 500g of alpaca hair, and after leaving for about 10 hours to take out the alpaca hair dehydrated by centrifuge (2). At this time, if the concentration of hydrogen peroxide is less than 0.5%, the formation of scales and crimps is small, and the bleaching effect is insufficient.

[제2공정][Step 2]

탈수된 알파카 털을 과산화수소 5~15% 수용액을 넣은 2차 처리조(3)에 재차 투입시켜 용해취화에 의해 원모에 불규칙적인 세부를 형성시켜 주므로서 케일을 형성시킴과 아울러 표백작용을 하게 된다. 이 경우에도 역시 제1공정에서와 같은 이유로 과산화수소의 농도를 한정하였다.The dehydrated alpaca hair is re-injected into the secondary treatment tank (3) containing 5-15% hydrogen peroxide solution to form a kale while forming irregular kale by dissolving embrittlement and bleaching. In this case, too, the concentration of hydrogen peroxide was limited for the same reason as in the first step.

[제3공정][Step 3]

황산(H2SOt) 0.005~0.05%를 넣고 충분히 교반시킨 산 처리조(4)에 상기 스케일이 형성된 알파카 털을 투입하고 온도 60~80℃로 유지시키면서 10~30분간 교반시켜 주므로써 알파카 털을 잔존 불순물을 제거시킨다. 이때 황산의 농도가 0.005%미만이면 잔존 식물성 불순물의 제거가 미비하며, 한정치를 초과하면 역시 알파카 털에 손상이 가해진다.Into the acid treatment tank (4) stirred with sulfuric acid (H 2 SO t ) 0.005% to 0.05%, the alpaca hair formed with the scale was added and stirred for 10 to 30 minutes while maintaining the temperature at 60 ° C to 80 ° C. The remaining impurities are removed. At this time, if the concentration of sulfuric acid is less than 0.005%, the removal of residual vegetable impurities is insufficient, and if the limit is exceeded, damage to the alpaca is also caused.

[제4공정][Step 4]

상기 산처리조에서 불순물을 제거시킨 알파카 털의 산기를 제거시키기 위하여 중화조(5)에서 탄산소다(Na2CO3) 1~5% 용액에 30~60분 동안 중화시킨 후 수세조(6)에서 1~3회 수세하여 탈수시키므로써 알파카 털의 과도한 취화를 방지한다. 탄산소다용액 농도의 한정이유는 1% 미만이며 중화효과가 적으며, 5%를 초과하면 알파카 털이 취화하게 되기 때문이다.In order to remove the acid groups of the alpaca hair from which the impurities were removed in the acid treatment tank, the neutralization tank 5 was neutralized in a 1-5% solution of sodium carbonate (Na 2 CO 3 ) for 30 to 60 minutes, followed by a washing tank (6). Wash and dehydrate 1 to 3 times in to prevent excessive embrittlement of alpaca hair. The reason for the limited concentration of soda carbonate solution is less than 1% and the neutralization effect is small, and when the concentration exceeds 5%, alpaca hair becomes brittle.

[제5공정][Step 5]

제4공정을 거쳐 불순물 및 산기가 제거된 알파카 털을 상온에서 유연제와 대전방지제를 각각 1:1로 혼합하고 4배의 물로 희석하여 3차 처리조(8)에 20분간 침지시키므로서 카딩시 정전기 발생억제와 원모의 결속강화로 방적성을 부여한다.After the fourth process, the alcatal hair from which impurities and acid groups have been removed is mixed 1: 1 with softener and antistatic agent at room temperature, diluted with 4 times of water, and immersed in the tertiary treatment tank (8) for 20 minutes to prevent static electricity. It imparts spunness by suppressing occurrence and strengthening unity of the mother.

[제6공정][Step 6]

제5공정을 거친 알파카 털을 건조기(9)에서 80~90℃인 고온열풍으로 60분간 건조시키거나 또는 약 5일간 자연 건조한 후 카드기(10)로 카딩하면 별도의 오일링공정이 생략 가능할 뿐만 아니라 크림프형성이 우수하여 방적성이 양호한 완성된 알파카 솜(11)을 얻게 된다.If the alga hair after the fifth process is dried for 60 minutes in a high-temperature hot air of 80 ~ 90 ℃ in the dryer (9) or carded with a carding machine 10 after naturally drying for about 5 days can be omitted a separate oiling process As a result, the finished alpaca cotton 11 with excellent crimp formation is obtained.

상기와 같은 제조공정을 거쳐 생산되는 본 발명의 알파카 솜은 크림프의 형상이 약간 있는 것, 일부에만 완만한 크림프가 있는 것 및 크림프가 전혀 없는 곧은 상태인 것이 혼합된 알파카 털을 채집하여 본 발명의 제조공정을 거침으로써 상술한 바와 같이 종래기술로는 의류원료로서 적용되는 범위가 한정되고 또한 니트 제품으로 가공된 것도 원모섬유가 빠지기 쉬어 다른 의류에 부착되거나 또는 그 돌출된 첨단이 피부를 찔러 가려움 등을 느끼게 하는 등 종래기술의 문제점이 해결되는 알파카 순모만으로 크림프가 형성된 카드 톱 생산이 가능하며 방적성이 양호한 알파카 솜을 얻을 수 있는 효과가 있다.Alpaca cotton of the present invention produced through the manufacturing process as described above is to collect the alpaca hair mixed with a little of the shape of the crimp, only a part of the crimp and a straight state without the crimp at all As described above through the manufacturing process, the scope of application as a raw material of the garment is limited in the prior art, and processed into a knitted product is also easily pulled out of the fiber, attached to other clothes, or the protruding tip of the protruding skin itching It is possible to produce a card top with a crimp formed only with the Alpaca wool, which solves the problems of the prior art, such as to feel the effect, there is an effect to obtain a good spinning alpaca cotton.

Claims (1)

과산화수소 0.5~1.5% 수용액에 알파카 털을 투입하고, 과산화수소 5~15% 수용액으로 2차 처리하고, 황산 0.005~0.05% 용액에 다시 알파카 털을 투입시키고 60~80℃의 온도에서 10~30분간 교반시켜 산 처리 후, 탄산소다 1~5% 용액으로 30~60분간 중화, 1~3회 수세하여 탈수후 유연제와 대전방지제가 각각 1:1로 혼합된 것을 4배의 물로 희석한 요액에 상온에서 20분간 침지시킨 후, 80~90℃의 열풍으로 강제 건조시키거나 자연건조시킨 다음 카드기로 카딩하므로서 방적성을 부여하는 것을 특징으로 하는 알파카 솜의 제조방법.Alpaca hair was added to a 0.5-1.5% aqueous solution of hydrogen peroxide, followed by secondary treatment with a 5-15% aqueous solution of hydrogen peroxide, and an alcatal hair was added again to a 0.005-0.05% sulfuric acid solution and stirred for 10-30 minutes at a temperature of 60-80 ° C. After acid treatment, neutralize for 30 ~ 60 minutes with 1 ~ 5% solution of sodium carbonate and wash it for 1 ~ 3 times. After dehydration, the softener and antistatic agent were mixed 1: 1 in each of them. After immersing for 20 minutes, forced drying with hot air of 80 ~ 90 ℃ or natural drying and then carding with a carding machine to give a spinning property characterized in that it gives the spinning.
KR1019910010726A 1991-06-26 1991-06-26 Manufacturing process of alpaka wad KR930006778B1 (en)

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