KR930006012B1 - Core yarn and preparation thereof - Google Patents

Core yarn and preparation thereof Download PDF

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Publication number
KR930006012B1
KR930006012B1 KR1019910005239A KR910005239A KR930006012B1 KR 930006012 B1 KR930006012 B1 KR 930006012B1 KR 1019910005239 A KR1019910005239 A KR 1019910005239A KR 910005239 A KR910005239 A KR 910005239A KR 930006012 B1 KR930006012 B1 KR 930006012B1
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South Korea
Prior art keywords
screening
yarn
front roller
examination
tension
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KR1019910005239A
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Korean (ko)
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KR920019983A (en
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윤태근
김경일
허덕회
안정혁
강병춘
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주식회사 일신산업
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/38Threads in which fibres, filaments, or yarns are wound with other yarns or filaments, e.g. wrap yarns, i.e. strands of filaments or staple fibres are wrapped by a helically wound binder yarn
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/061Load-responsive characteristics elastic
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength

Abstract

covering sliver yarn such as human hair, camel hair, wool or grey wool around the core yarn such as nylon, viscose rayon, polyester filament or cotton which is provided with the tension of 0-50 g/d by the tension-control means in a way that the covering rate of covering sliver yarn against core yarn be 92-100 %; at the site of nipping point of the front roller. The occurrence of slubs is prevented by cutting and stopping feed of the core yarn by means of a cutter placed on top of the front roller when a sensor detects the cuts of the covering sliver yarn. The core yarn made by the method is light and has high- elasticity.

Description

심사와 그 제조방법Screening and Manufacturing Method

제1도는 본 발명에 따른 심사의 제조일에를 나타낸 공정도.1 is a flow chart showing the date of manufacture of the audit according to the invention.

제2도는 심사 단면을 예시한 것으로, (a)는 수직 단면도를, (b)는 (a)도의 Ⅰ-Ⅰ선 방향의 확대단면도이다.2 is a cross-sectional view of the examination, (a) is a vertical cross-sectional view, (b) is an enlarged cross-sectional view in the line I-I of (a).

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

2 : 심산(芯絲) 4 : 장력조절수단2: deep acid 4: tension control means

6 : 절단기 10 : 감지수단6 cutter 10 sensing means

12 : 조사(組絲)12: investigation

본 발명은 심사와 그 제조방법, 더욱 상세하게는 나일론, 폴리에스터, 레이온 면 등의 심사에 모사(模絲)를 조사로 하여 피복함에 의해, 가볍고 고탄력을 갖는 심사와 그의 제조방법에 관한 것이다.TECHNICAL FIELD The present invention relates to a screen having a high elasticity and a method of manufacturing the same, by coating a screen with a simulated coating on a screen and a method for manufacturing the same, and more specifically, a screen such as nylon, polyester and rayon.

지금까지 일반사의 심사에 대한 기술은 몇가지 있으나, 본원에 대한 최근 선행기술인 국내특허공보 공고번호 84-1634호의 "심사의 제조방법"은 합성섬유에 면을 피복하는, 주로 드레스셔츠용 다사란에 대한 것으로, 제조방법 자체가 상위함은 물로 이로부터 얻어지는 심사 역시 제반특성, 즉사의 강도 및 탄력 회복성 등에서 절대적으로 떨어진다고 하는 문제가 있다.Until now, there are several techniques for the examination of general companies, but the "preparation method of the examination" of Korean Patent Publication No. 84-1634, which is a prior art of the present application, mainly deals with polysaccharides for dress shirts, which cover cotton with synthetic fibers. That is, the manufacturing method itself is different, there is a problem that the screening obtained from the water is also absolutely inferior in the overall characteristics, that is, the strength and elasticity recovery of the yarn.

모사방적의 일반적 이론은 정방공정에서 실을 방출할 수 있는 실의 단면구성 섬유수가 최소 30올의 섬유수가 필요하다고 하나, 본 출원인이 사용하는 섬도가 굵고, 섬유장의 편차가 심하며 굴곡이 없는 직선형 모(인모, 양모, 낙타모 등)는 품목에 따라 30~100% 사용하여 심사를 생산하기 때문에 섬유구성 본수가 50올 이상이어야만 원활한 방출이 가능 하였으며, 인모류 30% 이상 포함하여 방출할시는 공통식 번수 10NM이상은 방출이 불가능하였다 (표 1참조).The general theory of simulated spinning is that the number of cross-section fibers of the yarn that can release the yarn in the spinning process requires at least 30 ol of fiber. Since 30 ~ 100% of screenings are used to produce screenings depending on the item, the number of fiber components must be 50 or more to ensure smooth release, and it is common to release more than 30% of human hairs. Releases above 10 NM were not possible (see Table 1).

[표 1]TABLE 1

Figure kpo00001
Figure kpo00001

본 발명은 상기 문제점들을 해소키위하여 예의 연구결과 개발된 것으로, 나일론, 폴리에스터, 레이온 및 면등의 심사에 모사를 피복함에 의해 방적조건을 개선, 섬도가 굵은 원료로도 사의 구성본수에 영향을 받지 않고 일반 방적시 보다 공통식 번수 5NM까지 세번수사를 생산할 수 있으며, 방적성을 좋게하여 방사((Spinning)사절을 심사 사용 이전보다 약 50% 감소로 손실의 절감 및 방적수율의 상승으로 생산성을 향상시키고, 제직효율의 극대화와 고 회전수의 레피어 직기사용으로 생산성을 향상시킨 것이다.The present invention was developed as a result of intensive research to solve the above problems, by improving the spinning conditions by coating the simulation of nylon, polyester, rayon and cotton, etc., is not affected by the number of constituents of coarse raw material It can produce three times up to 5 NM of common type than normal spinning, and improves spinning property, and reduces spinning loss by about 50% compared to before use. It improves productivity by maximizing the weaving efficiency and using the high-speed spinning loom.

또 심사의 모사 피복률은 92~100% 유지토록한 잇점이 있고, 또한 상기 심사로 제작된 직물(심지)은 수지가 없거나, 농도를 줄이고 심사의 데니어(Denier)를 변화시키어 감촉을 조정할 수 있으며, 부드럽고 탄력이 좋은 자연감촉을 갖게 한 잇점을 제공함에 있다.In addition, the simulation coverage of the screening has the advantage of maintaining 92 to 100%, and the fabric produced by the screening has no resin, or it can adjust the texture by reducing the density and changing the denier of the screening. In addition, it provides the benefits of having a natural texture that is soft and elastic.

또 그 밖에, 본 발명 심사는 고속 레피어 직기를 사용할 수가 있어 심지용 직물표면이 매끄럽게 되고, 직단이 없게 되는 잇점이 있다.In addition, the screening of the present invention can use a high-speed repier loom, which has the advantage that the surface of the wick fabric becomes smooth and there is no straight end.

즉, 본 발명은 상기 목적은 달성키 위하여 상·하부 프론트로울러 파지점에 투입된 합성섬유 필라멘트사로 된 심사에, 상기 로울러 동(同) 부위내 투입된 면등의 조사가 피복되게 하여 심사를 제조하는 방법에 있어서, 모류의 조사를 0~50g/d의 장력이 부여된 심사에 92~100% 비율로 피복되게 하며, 피복되는 조사절단시 감지센서의 감지로 프론트로울러 상부에 있는 절단기가 심사를 사전절단하여 공급을 중단시키어 슬럽(slub) 발생을 없게하고, 고강도 고탄력을 유지토록 한 심사를 제조하는 방법이며, 또 나일론, 폴리에스터, 레이온, 면등의 심사에 모류 조사를 피복하여 자연촉감이고, 탄성회복이 우수하며 수지농도가 적은 심사를 얻는 것이다.That is, the present invention provides a method for producing a screening by coating the surface of the rollers in the same area as the screening of the synthetic fiber filament yarn put into the upper and lower front roller gripping point to achieve the above object. In order to cover the irradiation of the mother-of-pearl at the rate of 92-100% to the screening applied to the tension of 0-50g / d, the cutting machine in the upper front roller cuts the screening by pre-cutting the screening by the detection of the sensor during the cutting. It is a method of manufacturing screening to stop the supply and to prevent the occurrence of slip, and maintain high strength and high elasticity. Also, the screening of nylon, polyester, rayon, cotton, etc. is covered with natural wool and elastic recovery. Excellent and low resin concentration.

이하, 첨부된 도면에 의거 본 발명의 일 실시예를 상세히 설명하면 다음과 같다. 다음 실시예에 의거 본 발명이 결코 한정되는 것은 아니다.Hereinafter, an embodiment of the present invention will be described in detail with reference to the accompanying drawings. The present invention is in no way limited by the following examples.

제1도는 본 발명의 심사 제조를 위한 계통도를 예시한 것으로, 심사(2)는 장력조정수단(4)에 의해 일정장력을 받아 심사 절단기(6)와 심사가이드(14)를 경유하여 상·하부 프로트로울러(8')(8")로 된 프론트로울러(8)의 파지점 중심에 투입된 심사는 드래프트부 즉, 동 로울러(8)의 파지점으로 진행된 조사(모)(12)의 중심에서 결속되어 가연을 받으며 내려오는 심사(2)는 조사(12)에 의해 피복되어 제2a, b도에 표시한 바와같은 고강도, 고탄력의 심사(Y)가 제조된다.Figure 1 illustrates a system diagram for the production of the examination of the present invention, the examination (2) is subjected to a constant tension by the tension adjusting means (4) via the examination cutter (6) and the examination guide (14) The examination put into the center of the grip point of the front roller 8 of the pro rollers 8 'and 8 "is bound at the center of the draft part, ie, the irradiation (mother) 12 proceeded to the grip point of the roller 8. The screening (2), which has been subjected to flamming, is covered by the irradiation (12) to produce a screen (Y) of high strength and high elasticity as shown in Figs. 2A and 2B.

상기 제조공정에서 심사(2)에 피복되는 조사(12)가 사절시에는 프론트로울러(8) 하부에 설치도니 감지수단(10)이 이를 즉시 감지함과 아울러 그 감지수단(10)과 관련되게 작동토록 설치한 상기 절단기(6)를 작동시키어 프로트로울러(8)측으로 공급되는 심사(2)를 절단하여 심사(2) 공급을 중단시킨다.When the irradiation 12 coated on the screening 2 in the manufacturing process is trimmed, the detecting means 10 installed at the lower part of the front roller 8 immediately detects it and operates in association with the sensing means 10. The cutter 6 thus installed is operated to cut the screening 2 supplied to the pro-roller 8 side to stop supplying the screening 2.

이러한 수단을 채용한 것은 사절발생시에도 심사(2) 만은 계속 공급되므로 인해 발생되는 문제 즉, 심사(2)의 손실과, 심사(2)가 상·하부 프론트로울러(8')(8")에 감김으로 인해 옆 로울러의 압력 변화로 일어나는 슬럽(slub)의 발생등을 해결하기 위한 것이고, 그 밖의 사(絲)의 이음작업의 용이함을 갖기 위해서이다.The use of such a means is that the problem caused by the fact that only the auditor 2 continues to be supplied even when trimming occurs, that is, the loss of the auditor 2 and the auditor 2 to the upper and lower front rollers 8 'and 8 ". This is to solve the occurrence of a slub caused by the change of the pressure of the side rollers due to the winding, and to facilitate the ease of jointing of other yarns.

상기 사절감지에서 심사절단까지의 동작은 1초내로 행하여지며, 감지수단(10)의 사절감지시 작업자들이 쉽게 알 수 있도록 표시등이 켜지거나 혹은 음 발생구가 울린다.The operation from the trimming detection to the examination cutting is performed within 1 second, and the indicator lights or a sound generating ring sounds so that workers can easily know when the detection means 10 is detected.

또한, 상기 장력조정수단(4)은 탄성력을 보유하는 스프링으로 이루어지며, 심사(2)의 종류 및 데니어에 따라 0~50g/d 까지의 장력조절이 가능하다.In addition, the tension adjusting means 4 is made of a spring having an elastic force, it is possible to adjust the tension up to 0 ~ 50g / d depending on the kind and denier of the screening (2).

[실시예]EXAMPLE

0~50g/d 범위로 장력조절된 나일론 필라멘트, 폴리에스터 필라멘트, 레이온 필라멘트, 면등의 심사(2)에 인모, 낙타모, 양모, 그레이울 등의 조사(12)를 피복하여 심사(Y)를 얻었다. 이때 심사(2)에 대한 조사(12)의 피복률은 공급삼사(2)의 함유율의 7%미만일때 99%이상이고, 7~10%일때 94~95%, 15~18% 일때 92%로 됨을 확인할 수 있었다. 피복률은 섬유의 데니어 따라 상기 수치보다 2~3%의 가감이 발생되며, 또한 심사의 장력조정으로도 피복률 조절이 가능함과 아울러 심사의 탄력또한 변화시킬 수 있다.The screening (Y) is applied by coating irradiation (12) of human hair, camel hair, wool, gray wool, etc. on the screening (2) of nylon filament, polyester filament, rayon filament, cotton, etc., tension-controlled in the range of 0-50 g / d. Got it. At this time, the coverage of the survey (2) for the examination (2) was 99% or more when the content of the three feedstocks (2) was less than 7%, 94-95% for 7-10%, and 92% for 15-18%. It could be confirmed. Coverage rate is 2 ~ 3% of the above-mentioned value depending on the denier of the fiber, and also can be adjusted by the tension adjustment of the screening, and also the elasticity of the screening can be changed.

이와 같이하여 얻은 본 발명의 심사(Y)과 일반사와의 비교 결과는 하기 표와 같다.The comparison result of the examination (Y) of this invention obtained in this way, and a general company is as follows.

[표 2]TABLE 2

방적시험Spinning test

Figure kpo00002
Figure kpo00002

* 시험방법 : K.S.K에 준해 실시.* Test method: Conducted in accordance with K.S.K.

[표 3]TABLE 3

방적시험Spinning test

Figure kpo00003
Figure kpo00003

시험방법 : K.S.K에 주해 실시.Test method: Note to K.S.K.

표 2의 경우 본 발명의 심사를 일반사와 비교할 경우 제반 물성면에서 현저하게 우수함을 알 수 있었으며,In the case of Table 2, it can be seen that the screening of the present invention is significantly superior in terms of physical properties when compared to general history.

표 3의 경우에는 모100% 방출시 심사 80D/1 필라멘트 사용으로 NM17사의 단면구성본수가 평균 26본이었고, 심사를 사용하지 않은 사의 단면구성본수는 42본이었다.In the case of Table 3, the average number of cross-sections of NM17 yarns was 26, using 80 D / 1 filament at 100% of the release, and the number of cross-sections of 42 yarns was not used.

즉, 본 발명과 같이 심사를 사용하면 최소섬유 구성본수가 26본으로서도 방출이 가능하다는 것을 실험결과 확인할 수 있었다 (고탄력 세번수 생산).In other words, when the screening is used as in the present invention, it was confirmed that the minimum number of fibers can be released as 26 (the high elastic triple count production).

[표 4]TABLE 4

직물의 시험Test of fabric

Figure kpo00004
Figure kpo00004

* 시험방법 : K.S.K 0541(직물의 신장타성률 시험방법)* Test method: K.S.K 0541 (test for stretch inertia rate of fabric)

표 4는 본 발명의 심사를 사용하여 재직한 직물과 일반사를 사용하여 재직한 직물의 특성을 비교 표시한 것으로 포르말린 수지 사용시 문제점을 본 발명 심사 사용으로 해결한 것이다. 일반적으로 섬유제품의 기능향상과 형태안정성, 방추성을 부여하기 위하여는 포르말린을 함유한 수지가 사용된다. 본 발명에 의하여 수지를 사용하지 않고 섬유제품의 품질개선, 기능향상과 형태안정성, 방추성을 부여함을 표 4로 부터 알 수 있고, 또한 소비자가 원하는 품질과 기능 및 촉감을 낼 수 있음을 확일할 수 있다.Table 4 compares the characteristics of the fabrics served using the screening of the present invention and the fabrics fabricated using the general yarn, and solves the problem of using the formalin resin with the screening of the present invention. In general, resins containing formalin are used to improve the function, form stability, and fusibilities of textile products. According to the present invention, it can be seen from Table 4 that quality improvement, functional improvement, form stability, and fusibilization of textile products are provided without using a resin, and that consumers can obtain the desired quality, function, and feel. Can work

그리고, 가공시 나타나는 부분마다의 감촉차이를 완전히 해소하며 권축율(Crimp Ratio) 안정도 가능하고, 포르말린 수지함량도 종래 일반직물에 비하여 300ppm 이하로 낮출 수 있고 작업시 발생하는 악취와 자극성도 제거된다는 것을 알 수 있었다.In addition, it completely eliminates the difference in texture between processing parts and stabilizes the crimp ratio. The formalin resin content can be lowered to 300 ppm or less compared to conventional fabrics, and the odor and irritation generated during work are also removed. Could know.

Claims (3)

프론트로울러 파지점에 투입된 폴리에스텔 필라멘트사로 된 심사에 동(同) 부위에 투입된 면등의 조사가 피복되게 하여 심사를 제조하는 방법에 있어서, 모 장력조정수단(4)에 의해 0-50g/d의 장력이 부여된 심사에 모류조사를 92-100% 비율로 피복되게 하며, 피복되는 조사절단시 감지수단의 감지로 프론트로울러 상부에 있는 절단기가 심사를 절단하여 공급을 중단시키어 슬럼(soub) 발생을 없게한 심사의 제조방법.A method of manufacturing a screening by coating a screen made of polyester filament yarn injected into the front roller at the front roller, and irradiating a cotton or the like into the same area, wherein the parent tension adjusting means (4) is used to produce 0-50 g / d. When the tension is applied to the screening, the parasitic irradiation is covered at a rate of 92-100%, and when the cutting is applied, the cutter at the top of the front roller cuts the inspection and stops the supply by detecting the sensing means. The manufacturing method of the examination that I did not have. 장력조정된 나일론 및 비스코스레이온, 플리에스터 필라멘트, 면늬 심사에 92-100% 비율로 모류 조사를 피복하여 된 심사.Tensioned nylon and viscose rayon, polyester filament and cotton liner screenings with 92-100% coverage of the moss-irradiation. 제2항에 있어서, 심사에 피복되는 조사는 인모, 낙타모, 양모, 그레이온인 것을 특징으로 하는 심사.The examination according to claim 2, wherein the irradiation covered by the examination is human hair, camel hair, wool, and grayon.
KR1019910005239A 1991-04-01 1991-04-01 Core yarn and preparation thereof KR930006012B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105803648A (en) * 2016-05-19 2016-07-27 江阴芗菲服饰有限公司 Camel hair air yarn knitted fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105803648A (en) * 2016-05-19 2016-07-27 江阴芗菲服饰有限公司 Camel hair air yarn knitted fabric

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