KR920008714Y1 - Plug - Google Patents

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Publication number
KR920008714Y1
KR920008714Y1 KR2019900012139U KR900012139U KR920008714Y1 KR 920008714 Y1 KR920008714 Y1 KR 920008714Y1 KR 2019900012139 U KR2019900012139 U KR 2019900012139U KR 900012139 U KR900012139 U KR 900012139U KR 920008714 Y1 KR920008714 Y1 KR 920008714Y1
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KR
South Korea
Prior art keywords
plug
metal ring
cord
rear end
connecting pin
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KR2019900012139U
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Korean (ko)
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KR920005350U (en
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전병택
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전병택
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Priority to KR2019900012139U priority Critical patent/KR920008714Y1/en
Publication of KR920005350U publication Critical patent/KR920005350U/en
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Publication of KR920008714Y1 publication Critical patent/KR920008714Y1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • H01R4/029Welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0228Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections without preliminary removing of insulation before soldering or welding

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Details Of Connecting Devices For Male And Female Coupling (AREA)

Abstract

내용 없음.No content.

Description

전자제품용 코드플러그Cord Plugs for Electronics

제1도는 종래 플러그의 사시도.1 is a perspective view of a conventional plug.

제2도는 종래 플러그의 단면도.2 is a cross-sectional view of a conventional plug.

제3도는 종래 플러그와 코드선의 접속상태를 나타낸 요부확대도.3 is an enlarged view illustrating main parts of a conventional plug and cord line.

제4도는 본 고안에 따른 플러그의 사시도.4 is a perspective view of a plug according to the present invention.

제5도는 본 고안에 따른 플러그의 단면도.5 is a cross-sectional view of the plug according to the present invention.

제6도의(a)(b)(c)(d)는 접속핀의 타실시예를 나타낸 평면도.(A), (b), (c) and (d) of FIG. 6 are plan views showing another embodiment of the connecting pin.

제7도와 제8도는 본 고안에 따른 플러그와 코드선의 접속상태를 나타낸 요부단면도 및 확대도.7 and 8 are main cross-sectional view and enlarged view showing a connection state of the plug and the cord wire according to the present invention.

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for the main parts of the drawings

1 : 팁 2 : 접속핀1 tip 2 connection pin

3 : 합성수지 4 : 금속링3: synthetic resin 4: metal ring

5 : 합성수지 5a, 5b :개구부5: synthetic resin 5a, 5b: opening

6:금속링 7 : 플러그6: metal ring 7: plug

8, 9, 10 : 리드선 11 : 코드선8, 9, 10: lead wire 11: cord wire

본 고안은 오디오나 비디오 및 카세트, 라디오와 같은 각종 전자제품과 이어폰 및 헤드폰 마이크, 스피커등을 전기적으로 연결시켜 주기 위한 플러그에 관한 것으로 특히 플러그와 코드선의 접속을 용이하게 하고, 공정단축과 단락방지를 통하여 생산성 향상과 제품의 신뢰성을 높일 수 있도록 한 전자제품용 코드플러그에 관한 것 이다.The present invention relates to a plug for electrically connecting various electronic products such as audio, video, cassette, radio, earphone, headphone microphone, speaker, etc., and in particular, facilitates the connection of the plug and the cord, and prevents shortening of the process and short circuit. It is about the code plug for electronic products that can improve productivity and increase the reliability of the product.

일반적으로 오디오나 비디오 및 카세트, 라디오과 같은 각종전자제품과 이어폰 및 헤드폰, 마이크, 스피커등을 전기적으로 연결할때는 상기한 전자제품에 잭공(Jack Holc)을 형성하고, 여기에 이어폰 및 헤드폰 마이크, 스피커등의 코드선과 접속된 플러그를 결합함으로서 각각의 전자제품에서 발생된 음성신호가 잭공과 플러그 및 코드선을 통하여 이어폰과 헤드폰, 마이크, 스피커에 전달하게 된다.In general, when the electronics such as audio, video, cassette, radio, and earphones, headphones, microphones, speakers, etc. are electrically connected to each other, a jack hole is formed in the above electronic products, and earphones, headphones, microphones, speakers, etc. By combining the cord and the plug connected, the voice signal generated from each electronic product is transmitted to the earphone, headphone, microphone and speaker through the jack hole, the plug and the cord.

이러한 플러그를 형성함에 있어 종래에는 제1도 및 제2도에서 보는 바와 같이 잭공에 강제 압입되는 플러그(7')의 팁(1')후단에 길이가 길며 원형으로 된 접속핀(2')을 삽입하여 고정시킨 다음 이 접속핀(2') 둘레에 절연체인 합성수지(3)와 오른쪽단자인 금속링(4') 및 다시 절연체인 합성수지(5'), 어스단자인 금속링(6')을 차례로 형성하여 왼쪽단자인 팁(2')파 접속핀(2') 및 각각의 금속링(4')(6')을 합성수지(3')(5')를 통하여 절연시키고, 이중 외측의 합성수지(5')후단부 일측에 개구부(5'a)를 형성하여 그 내부의 금속링(4')이 외부로 노출되게 하며, 외측의 금속링(6') 주연에는 돌기(6')를 형성함으로서 이어폰 및 헤드폰 마이크, 스피커등과 연결된 코드선(11')을 상기 외부로 돌출된 접속편(2')후단과 개구부(5'a)내의 금속링(4')및 외측금속링(6')의 돌기(6'a) 후단부에 각각 납땜(Soldering)으로 접속, 고정시켜 플러그(7')선단부를 전자제품의 젝공에 강제로 압입시키면, 이들 전자제품과 이어폰 및 헤드폰, 마이크, 스피커가 전기적으로 도통하여 음성신호를 전달하였던 것이다.In forming such a plug, as shown in FIGS. 1 and 2, a long, circular connecting pin 2 'is formed at the rear end of the tip 1' of the plug 7 'which is forcibly pressed into the jack hole. Insert and fix it. Then, around this connecting pin (2 '), put a synthetic resin (3), an insulator, a metal ring (4') on the right side, a synthetic resin (5 '), and an earth terminal (6'). Formed in turn, the left terminal (2 ') wave connecting pin (2') and each metal ring (4 ', 6') is insulated through synthetic resin (3 ', 5'), double outer synthetic resin (5 ') Opening portion 5'a is formed at one end of the rear end to expose the inner metal ring 4' to the outside, and a protrusion 6 'is formed around the outer metal ring 6'. Cords 11 'connected to earphones, headphone microphones, speakers, etc., and the metal ring 4' and the outer metal ring 6 'in the rear end of the connecting piece 2' and the opening 5'a. At the rear end of the projection (6'a) When the plug 7 'tip was forcibly pressed into the hole of the electronic product by connecting and fixing them by soldering, respectively, these electronic products, earphones, headphones, microphones, and speakers were electrically connected to each other to transmit voice signals.

이때 플러그(7')와 코드선(11')을 연결할때는 제3도와 같이 코드선(11')내의 각각의 리드선(8')(9')(10')선단부 피복을 벗겨낸 다음, 피복이 벗겨진 스트립(strip)부위를 접속핀(2') 후단과 개구부(5')내의 금속링(4'), 외측금속링(6')의 돌기(6') 후단부에 밀착시키고 여기에 인두(15)로 땜납(16)을 용융시켜 접속하였던 것이다.At this time, when connecting the plug 7 'and the cord wire 11', the coating of the ends of the respective lead wires 8 ', 9', 10 'in the cord wire 11' is peeled off as shown in FIG. The stripped strip is brought into close contact with the rear end of the connecting pin 2 ', the metal ring 4' in the opening 5 'and the rear end of the projection 6' of the outer metal ring 6 ', The solder 16 was melted and connected by (15).

따라서 이와같이 플러그(7')와 코드선(11')을 연결하면, 먼저 플러그(7')를 고정시켜 유동이 방지되게 한다음, 코드선(11')을 구성하고 있는 각각의 리드선(8')(9')(10')의 선단부피복을 벗겨 이를 접속핀(2')과 금속링(4') (6')에 밀착시키고, 여기에 납땜으로 고정시켜야 함으로서 둘이상의 작업인원이 필요하여 인건비 상승과 생산성저하 및 원가상승을 초래하였던 것이다.Therefore, when the plug 7 'and the cord wire 11' are connected in this way, the plug 7 'is first fixed to prevent the flow, and then the respective lead wires 8' constituting the cord wire 11 '. Peel off the cover of the tip of 9 'and 10' and attach it to the connecting pin 2 'and the metal ring 4' and 6 ', and fix it with solder. This has led to higher labor costs, lower productivity, and higher costs.

또한 플러그(7')의 접속핀(2')은 통상 그 직경이 1mm내, 외인데 여기에 납땜을 하게 되면, 상호접착면적이 작고, 납땜 위치가 부정확하며, 접속이 제대로 이루어지지 않아 사용중 조그만 외력이 작용하더라도 접속부위에서 단락되는 사례가 번번히 발생하였던 것이다.In addition, the connecting pin 2 'of the plug 7' is usually less than 1 mm in diameter, but when soldering to it, the interconnection area is small, the soldering position is incorrect, and the connection is not made properly. Even if an external force is applied, a case of short-circuit occurs frequently.

본 고안은 이러한 제반문제점을 해졀하기 위하여 외측합성수지의 후단부 양측에 개구부를 형성하여 코드선의 피복을 벗기지 않고도 직접 스포트 용접(spot welding)으로 접속 가능하게 하고, 후단으로 돌출된 접속핀을 단조가동등을 통하여 반원형이나 사각형 및 요홈형상으로 형성함으로서 코드선과 접속면적을 넓혀 접속이 용이하도록 안출한 것이다.In order to solve these problems, the present invention forms openings on both sides of the rear end of the outer synthetic resin to enable direct spot welding without removing the coating of the cord wires, and the connecting pin protruding to the rear end is forged, etc. By forming a semi-circle, a square, and a groove through the shape of the wire and the connection area is widened to facilitate the connection.

이하 본 고안을 첨부된 도면에 의거 보다 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 고안은 제4도 및 제5도에서 보는 바와같이 왼쪽단자인 금속제의 팁(1) 후단에 접속핀(2)을 고정시키고 접속핀(2) 둘레에 절연체인 합성수지(3)와 오른쪽단자인 금속링(4) 및 합성수지(5) 어스단자인 금속링(6)을 내측으로부티 차례로 형성하여 코드선(11)을 접속시킬 수 있게 통상의 플러그(7)에 있어서, 상기 플러그(7)후단으로 돌출된 접속핀(2)을 반원형으로 형성하고, 외측금속링(6)의 후단으로 돌출된 합성수지(5) 둘레에 두개의 개구부(5a)(5b)를 형성하여 그 내부의 금속링(4)이 외부로 노출되게 한다.The present invention secures the connecting pin 2 to the rear end of the metal tip 1, which is the left terminal, as shown in FIGS. 4 and 5, and the synthetic resin 3 and the right terminal, In the conventional plug 7 so that the metal wire 4 and the synthetic resin 5, the earth ring, the metal ring 6, which is an earth terminal, can be formed in turn and connected to the cord wire 11, the rear end of the plug 7 The connecting pins 2 protruding into a semicircular shape and two openings 5a and 5b formed around the synthetic resin 5 protruding to the rear end of the outer metal ring 6 to form a metal ring 4 therein. ) Is exposed to the outside.

이때 접속핀(2)의 형상은 단조가공등을 통하여 손쉽게 헝성할 수 있다.At this time, the shape of the connecting pin 2 can be easily formed through forging.

상기와 같이 구성된 본 고안의 플러그(7)와 코드선(11)의 접속동작 및 그에 따른 효과를 설명하면 다음과 같다.Referring to the connection operation and the effects of the plug 7 and the cord wire 11 of the present invention configured as described above are as follows.

먼저 코드선(11)을 구성하고 있는 각각의 리드선(8)(9)(10)을 피복이 씌워진 상태로 접속핀(2)후단과 개구부(5a)(또는 5b)내의 금속링(4) 및 금속링(6)둘레에 스포트용접으로 접속한다.First, the metal rings 4 in the rear end of the connecting pin 2 and the opening 5a (or 5b) in the state of covering the lead wires 8, 9 and 10 constituting the cord wire 11 and Spot welding is carried out around the metal ring (6).

이때 스포트용접시에는 모재에 "+"와 "-"의 두전극이 동시에 인가되어야만 가능한데 본 고안에서는 접속핀(2)과 어스단자인 금속링(6)이 외부로 노출되어 있고, 오른쪽단자인 금속링(4)도 두개의 개개부(5a)(5b)로 인해 외부로 노출되어 있기 때문에 스포트용접이 가능하다.At this time, it is possible to apply two electrodes of "+" and "-" to the base material at the time of spot welding. In the present design, the connecting pin 2 and the metal ring 6 which are the earth terminals are exposed to the outside, and the right terminal is the metal. Since the ring 4 is also exposed to the outside by the two individual portions 5a and 5b, spot welding is possible.

즉, 제4도 및 제8도와 같이 오른쪽단자인 금속링(4)에 리드선(9)을 용접으로 접속시킬 때는 개구부(5a)로 노출된 금속링(4)에 용접기(12)의 '-' 전극(13)을 접속시키고, 일측의 개구부(5b)에는 리드선(9)과 함께 "+"전극(14)을 접속시키면, 금속링(4)에 "+"와 "-"의 두 전극이 동시에 인가되어 쇼트를 일으킴으로서 금속링(4)과 "+"전극사이의 리드선(9)이 순간적으로 용착되어 금속링(4)에 접속된다.That is, when connecting the lead wire 9 to the metal ring 4 which is the right terminal as shown in FIGS. 4 and 8 by welding, the '-' of the welder 12 is connected to the metal ring 4 exposed through the opening 5a. When the electrode 13 is connected and the "+" electrode 14 is connected to the opening 5b on one side together with the lead wire 9, the two electrodes "+" and "-" are simultaneously connected to the metal ring 4. By being applied to cause a short, the lead wire 9 between the metal ring 4 and the "+" electrode is momentarily welded and connected to the metal ring 4.

접속핀(2)과 외측금속링(6)에도 같은 방식으로 리드선(8)(10)을 접속시키면 된다.The lead wires 8 and 10 may be connected to the connecting pin 2 and the outer metal ring 6 in the same manner.

상기와 같이 접속된 본 고안은 코드선(11)을 구성하고 있는 각 리드선(8)(9)(10)의 피복이 벗겨지지 않은채 반원형으로 된 접속핀(2)의 평면상과 오른쪽단자인 금속링(4) 어스단자인 금속링(6)의 주연에 스포트용접으로 접속됨으로서 접속면적이 넓고, 접속상태가 양호하여 단락의 위험성이 없으며, 접속시간도 단축된다.According to the present invention connected as described above, the planar and right terminals of the connecting pins 2, which are semicircular, without stripping the coating of the lead wires 8, 9 and 10 constituting the cord wire 11, The metal ring 4 is connected to the circumference of the metal ring 6, which is an earth terminal, by spot welding, so that the connection area is large, the connection state is good, there is no risk of short circuit, and the connection time is also shortened.

한편 본 고안을 실시함에 있어 접속핀(2)의 후단부를 반원형으로 형성하지 않고 제6도의 (a)와 같이 ""형이나 ""형 및 ""형상과 같은 사각형으로 형성해도 되며, (b)와 같이 ""형상으로 형성해도 좋고, (c)(d)와 같이 ""형상이나 ""형상 및 ""형상으로 형성해도 무방하다.Meanwhile, in carrying out the present invention, the rear end of the connecting pin 2 is not formed in a semicircle, as shown in FIG. "Brother or" "Type and" "It may be formed into a rectangle like shape, as in (b)" May be formed in a shape, and as in (c) (d) "Shape or" "Shape and" "It may be formed in a shape.

이는 플러그(7)의 성형도중 또는 성형이 완료된 후 필요에 따라 접속핀(2)에 단조가공등을 통하여 선택적으로 형성할 수 있다.This can be selectively formed during the molding of the plug 7 or after the molding is completed, for example, by forging on the connecting pin 2 as necessary.

이상에서 설명한 바와 같이 본 고안은 전자제품의 플러그(7) 후단으로 돌출된 접속핀(2)을 반원형이나 사각형 및 요홈형상으로 형성하고, 합성수지(5)에 두개의 개구부(5a)(5b)를 형성하여 코드선(11)의 리드선(8)(9)(10)과 상기 접속핀(2) 및 금속링(4)(6)을 피속을 벗기지 않은 채 스포트용접으로 접속함으로서 공정과 접속시간 단축으로 인한 원가절감 및 생산성 향상에 기여할 수 있고, 플러그(7)와 코드선(11)의 접속면적이 넓게되므로 단락의 염려가 없는 것이다.As described above, the present invention forms the connecting pins 2 protruding to the rear end of the plug 7 of the electronic product in a semicircular shape, a square shape, and a concave shape, and the two openings 5a and 5b in the synthetic resin 5. Shortening the process and connection time by connecting the lead wires 8, 9 and 10 of the cord wire 11 with the connecting pins 2 and the metal rings 4 and 6 by spot welding without peeling off the blood. This can contribute to cost reduction and productivity improvement, and the connection area of the plug 7 and the cord wire 11 is wide, so there is no fear of short circuit.

Claims (1)

왼쪽단자인 접속핀(2) 둘레에 절연체인 합성수지(3)와 오른쪽단자인 금속링(4) 및 합성수지(5) 어스단자인 금속링(6)을 내측으로부터 차례로 형성하여 코드선(11)을 접속시킬 수 있게 된 통상의 플러그(7)에 있어서, 상기 플러그(7)의 후단으로 돌출되는 접속핀(2)에 평탄면이 형성되게 반원형으로 하고, 금속링(4)의 후단부를 피복하고 있는 합성수지(5)를 양쪽으로 대향지게 두개의 개구부(5a), (5b)를 형성하여 통상의 전기용접기(12)의 +,-전극(13), (14)을 양 개구부를 통해 전기쇼트시켜 코드선(11)을 용접시킬 수 있도록 구성함을 특징으로 하는 전자제품용 코드플러그.The cord wire 11 is formed by forming a synthetic resin 3 which is an insulator, a metal ring 4 which is an insulator, and a metal ring 6 which is an earth terminal, in order from the inner side, around the connecting pin 2 which is a left terminal. In the ordinary plug 7 which can be connected, the semi-circular shape is formed so that a flat surface is formed on the connecting pin 2 protruding to the rear end of the plug 7, and covers the rear end of the metal ring 4. Two openings 5a and 5b are formed so that the synthetic resin 5 is opposed to both sides, and the + and-electrodes 13 and 14 of the conventional electric welder 12 are electrically shorted through both openings to form a cord. Cord plug for electronics, characterized in that configured to weld the line (11).
KR2019900012139U 1990-08-11 1990-08-11 Plug KR920008714Y1 (en)

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KR920008714Y1 true KR920008714Y1 (en) 1992-12-14

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