KR920002197Y1 - Jig for laser welding - Google Patents
Jig for laser welding Download PDFInfo
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- KR920002197Y1 KR920002197Y1 KR2019890020624U KR890020624U KR920002197Y1 KR 920002197 Y1 KR920002197 Y1 KR 920002197Y1 KR 2019890020624 U KR2019890020624 U KR 2019890020624U KR 890020624 U KR890020624 U KR 890020624U KR 920002197 Y1 KR920002197 Y1 KR 920002197Y1
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- welding
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- fixing
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- 238000003466 welding Methods 0.000 title claims description 44
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000012443 analytical study Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Laser Beam Processing (AREA)
Abstract
내용 없음.No content.
Description
제 1 도는 종래 버트용접시의 회전 비틀림변형(Rotational Distrotion)현상이 발생하는 상태를 나타내는 평면도.1 is a plan view showing a state in which rotational distortion occurs during the conventional butt welding.
제 2 도는 종래 버트용접시의 시간에 따라 가용접부에 부가되는 힘의 상태를 나타내는 그래프.2 is a graph showing the state of the force applied to the soluble welding portion according to the time of the conventional butt welding.
제 3 도는 본 고안에 의한 지그의 일부절개 조립상태 사시도.3 is a perspective view of the partially assembled assembled state of the jig according to the present invention.
제 4 도는 제 3 도의 종단면도.4 is a longitudinal sectional view of FIG.
* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings
3 : 고정볼트 10 : 2조상부베이스3: Fixing bolt 10: 2 Ancestral part base
10a : 수직편 10b, 10c : 상하부플랜지10a: vertical piece 10b, 10c: upper and lower flange
11a, 11b : 관통홀 12a, 12b : 유압액튜에이터11a, 11b: through hole 12a, 12b: hydraulic actuator
13a, 13b : 밀대 14a, 14b : 스프링13a, 13b: push rod 14a, 14b: spring
15a, 15b : 로드 16, 23 : 고정홀15a, 15b: rod 16, 23: fixing hole
20 : 하부베이스 22 : 결합부20: lower base 22: coupling portion
본 고안은 박판의 오토지니어스레이져(Autogenous Laser)용 접용 지그(Jig)에 관한 것이다.The present invention relates to a welding jig for thin automatic laser.
일반적으로 레이져를 이용한 박판의 오토지니어스 버트용접은, 조사되는 레이져비임의 스폿트사이즈가 매우 작으며, 딥페니트레이션(Deep Penetration)에 의한 소입열의 용접이 이루어지기 때문에, 피용접물 용접부의 오차한계가 매우 작게된다.In general, laser beam auto-generated butt welding has a very small spot size of the irradiated laser beam and welding of hardened heat due to deep penetration results in an error limit of the welded portion to be welded. Becomes very small.
실제로 CO2레이져를 이용한 박판의 용접기술개발(산업과학기술연구소 연구보고서, 1989)에 의하면, 3.2mm 두께의 자동차구조용 압연강재에 대한 오토지니어스 버트용접의 경우, 두재료간의 갭(Gap)허용오차는 0.4mm에 지나지 않는다.In fact, according to the development of welding technology for thin plates using CO 2 lasers (Research Report of the Institute of Industrial Science and Technology, 1989), in the case of automatic butt welding of rolled steel for 3.2mm thickness, gap between two materials is allowed. Is only 0.4mm.
한편, 모든 강재의 용융용접에 있어서는 용접중 용접열에 의하여 피가공물이 열변형을 일으키게 된다.On the other hand, in the melt welding of all steels, the workpiece undergoes thermal deformation due to welding heat during welding.
종래 버트용접의 경우에는 제 1 도에서 도시한 바와같이, 회전비틀림변형(Rotational Distrotion)에 의하여 용접중 갭(Gap)이 점차로 넓어지는 열변형이 일어나게 되는데, 이러한 열변형의 크기는 용접선이 길경우 10mm 정도까지 이르게되며, 이와같은 열변형을 방지하기 위해서는 1000L x 300W x 12t 의 버트용접경우, 용접조건에 따라 500kg 까지의 힘이 필요함을 확인한 바 있다. (I. H. Chang, "Experimental and Analytical Study for In-Process Reduction of Root Gap Changes During Butt Welding", Ph, D. Theses, MIT 1988).In the case of the conventional butt welding, as shown in FIG. 1, a thermal deformation in which a gap Gap gradually widens during welding is caused by rotational distortion, and the size of the thermal deformation is long when the welding line is long. In order to prevent such heat deformation, it was confirmed that in case of 1000L x 300W x 12t butt welding, force up to 500kg is required depending on welding conditions. (I. H. Chang, "Experimental and Analytical Study for In-Process Reduction of Root Gap Changes During Butt Welding", Ph, D. Theses, MIT 1988).
따라서, 용접중의 열변형과 이에 수반되는 용접불량을 방지토록 하기 위하여, 본 용접을 수행하기에 앞서 용접부분의 중간중간에 가용접을 실시하는 것이다.Therefore, in order to prevent heat deformation during welding and subsequent welding defects, tack welding is performed in the middle of the welded portion prior to performing the main welding.
그러나 상기와 같은 가용접의 경우에 있어서는, 가용접작업과 본용접수행 후 반드시 가용접부의 제거작업을 수행해야 함으로써, 전체작업을 공수중에 상기 가용접부 제거작업이 많은 부분을 차지하게 되는 단점이 있으며, 특히 레이져에 의한 오토지니어스 버트용접등과 같은 경우에는 가용접을 할 수 있는 부분이 없는 등의 문제점이 발생되는 것이었다.However, in the case of tack welding as described above, there is a disadvantage that the removal of the soluble welding portion takes up a large part of the whole work by performing the removal of the soluble welding portion after the welding operation and the main welding. In particular, in the case of autogenous butt welding by laser, there is a problem that there is no available welding part.
본 고안은 상술한 바와같은 종래의 문제점을 해결하기 위하여 안출한 것으로서, 그 목적은 피가공물에 일정 압력을 가하여 고정함에 의해 간편 하면서도 효율적으로 용접을 실시하며, 용접열변형을 방지하고, 균일한 용접부를 얻을 수 있는 박판의 오토지니어스 레이져 용접용 지그를 제공하는데 있다.The present invention has been made in order to solve the conventional problems as described above, the purpose is to perform welding simply and efficiently by applying a fixed pressure to the workpiece, prevent welding heat deformation, uniform welding It is to provide a jig for thin plate automatic laser welding.
상기 목적을 달성하기 위한 기술적인 구성으로 본 고안은, 피가공물의 상부와 측면을 압입하여 고정토록 하는 상부베이스와, 돌출부 및 결합부가 마련된 하부베이스로 구성되는 용접용 지그에 있어서, 2조 상부베이스는 로드에 스프링이 탄지된 밀대 및 유압 액튜에이터가 수직편과 상부플랜지의 관통홀에 각각 삽입되며, 상기 2조 상부베이스 하측의 하부플랜지와 하부베이스의 결합부는 각각 관통된 고정홀에 고정볼트에 삽하여 착탈이 자유자재롭게 결합고정토록 한 것이 특징이다.The present invention as a technical configuration for achieving the above object, in the welding jig consisting of an upper base to press and fix the upper and side surfaces of the workpiece, and a lower base provided with a protrusion and a coupling portion, a pair of upper base The push rod and the hydraulic actuator spring-loaded on the rod is inserted into the through hole of the vertical piece and the upper flange, respectively, and the coupling portion of the lower flange and the lower base of the lower part of the two upper bases is inserted into the fixing bolts through the fixing holes respectively penetrated. It is characterized in that the attachment and detachment are freely fixed.
이하, 첨부된 도면에 의거하여 본 고안의 바람직한 실시예를 설명하면 다음과 같다.Hereinafter, a preferred embodiment of the present invention based on the accompanying drawings.
제 3 도는 본 고안에 지그의 일부절개 조립상태 사시도이고, 제 4 도는 제 3 도의 종단면도로서, 피가공물(4)의 상부와 측면을 고정 및 분리할 수 있는 스프링(14a, 14b)이 탄지된 밀대(13a, 13b) 및 유압 액튜에이터(12a, 12b)가 마련된 2조상부베이스(10)와, 상기 2조상부베이스(10) 및 하부베이스(20)가 복수개의 고정볼트(3)에 의해 착탈이 자유자재롭게 결합고정되는 지그(1)로 구성된다.3 is a perspective view of a partially cut assembled state of the jig according to the present invention, and FIG. 4 is a longitudinal cross-sectional view of FIG. 3, in which springs 14a and 14b, which can fix and detach the upper and side surfaces of the workpiece 4, are supported. Two ancestor base 10 provided with the rods 13a and 13b and the hydraulic actuators 12a and 12b, and the two ancestor base 10 and the lower base 20 are attached and detached by a plurality of fixing bolts 3. It consists of a jig 1 freely coupled and fixed.
상기 2조 상부베이스(10)는 수직편(10a)의 상하부에 플랜지(10b, 10c)가 마련되며, 상기 일측수직편(10a)와 상부플랜지(10b)에는 유압액튜에이터(12a, 12b)와, 스프링(14a, 14b)이 관통삽입된 밀판(13a, 13b)의 로드(15a, 15b)가 삽입되는 복수개의 관통홀(11a, 11b)이 각각 천설되고, 상기 하부플랜지(10c)에는 하부케이스(20)에 결합고정되는 고정홀(16)이 각각 천설된다.The pair of upper bases 10 are provided with flanges (10b, 10c) in the upper and lower portions of the vertical piece (10a), and the hydraulic actuators (12a, 12b) on the one side vertical piece (10a) and the upper flange (10b), A plurality of through holes 11a and 11b into which the rods 15a and 15b of the mill plates 13a and 13b into which the springs 14a and 14b are inserted are inserted, respectively, and a lower case (10c) is provided in the lower flange 10c. Fixing holes 16 coupled to and fixed to 20 are respectively laid.
또한, 상기 하부베이스(20)는 중앙부에 일정높이로 돌출된 돌출부와, 상기 하부플랜지(10)가 삽입되는 결합부(22)가 마련되며, 상기 결합부(22)에는 상기 고정홀(16)과 상응되게 천설된 고정홀(23)이 천설된다. 상기 고정홀(16, 22)에는 고정볼트(3)에 의해 착탈이 자유자재롭게 결합고정되는 구성으로 이루어진다.In addition, the lower base 20 is provided with a protruding portion protruding at a predetermined height in a central portion, and a coupling portion 22 into which the lower flange 10 is inserted, and the fixing portion 16 is provided in the coupling portion 22. The fixing hole 23 installed in correspondence with this is installed. The fixing holes 16 and 22 are configured to be detachably attached and fixed by the fixing bolts 3.
도면중 미설명부호 4는 피가공물이고, 23은 상하로 관통된 개구부이다.In the figure, reference numeral 4 denotes a workpiece, and 23 denotes an opening penetrating up and down.
이와같은 구조로 구성된 본 고안의 작용 및 효과를 설명하면 다음과 같다.Referring to the operation and effects of the present invention composed of such a structure as follows.
즉, 본 고안은 제 3 도 및 제 4 도에서 도시한 바와같이, 하부베이스(20)의 돌출부에 피가공물(4)을 재치시키고, 2조상부베이스(10)의 상부플랜지(10b)에 마련된 관통홀(11a)과, 일측수직편(10a)의 관통홀(11b)의 내면에 스프링(14a, 14b)이 관통삽입된 밀판(13a, 13b)의 로드(15a, 15b)를 삽입한다.That is, according to the present invention, as shown in FIGS. 3 and 4, the workpiece 4 is placed on the protrusion of the lower base 20, and the upper flange 10b of the two columnar base 10 is provided. The rods 15a and 15b of the mill plates 13a and 13b through which the springs 14a and 14b are inserted are inserted into the through holes 11a and the inner surface of the through holes 11b of the one-side vertical piece 10a.
그리고, 상기 관통홀(11a, 11b)의 외면에서 각각의 유압액튜에이터(13a, 13b)를 끼운다음에 상기 고정홀(16, 23)를 결합시켜 고정볼트(3)로 고정하게 된다.Then, the respective hydraulic actuators (13a, 13b) are fitted in the outer surface of the through holes (11a, 11b), and then the fixing holes (16, 23) are combined to fix the fixing bolt (3).
이때, 유압액튜에이터(13a, 13b)로 피가공물(4)의 용접평면상에서 용접방향과 수직방향으로 힘을 가해줌으로써 열변형에 의한 갭(Gap)의 변화를 방지해주게되며, 상면양측에 위치한 스프링(14b)들은 제 4 도에 도시한 바와같이, 측면에 위치한 스프링(14a)의 힘에 의해 용접중 피가공물(4)이 좌굴(Bucking)되는 것을 방지하게 되는 역할을 하게된다.At this time, by applying a force in the welding direction and the vertical direction on the welding plane of the workpiece 4 with the hydraulic actuator (13a, 13b) to prevent the change of the gap (Gap) due to thermal deformation, the spring ( 14b) serve to prevent the workpiece 4 from buckling during welding by the force of the spring 14a located on the side, as shown in FIG.
또한, 측면에 부착된 밀판(13a) 및 스프링(14a)을 각각 독립되어 작동하게 한 것은, 용접중 피가공물(4)이 열응력에 의해 변형되더라도 용접부에는 항상 일정한 힘이 걸리도록 하기 위한 것이다.In addition, the independent operation of the mill plate 13a and the spring 14a attached to the side is to always apply a constant force to the weld even when the workpiece 4 is deformed by thermal stress during welding.
그리고, 유압액튜에이터(12a, 12b)는 피가공물(4)을 지그(1)에 장착하여 스프링(14a, 14b)을 당겨주는 역할을 하는 것으로서, 상기 유압액튜에이터(12a, 12b)가 작동되면 로드(15a, 15b)을 당겨서 피가공물(4)이 힘을 받지않고 지그(1)에 장착되어 있으며, 일단 피가공물(4)이 장착되면, 유압액튜에이터(12a, 12b)의 작동은 멈추고, 상기 스프링(14a, 14b)의 탄력에 의해 밀판(13a, 13b)이 피가공물(4)을 견고하게 고정하게 되는 것이다.In addition, the hydraulic actuators 12a and 12b serve to pull the springs 14a and 14b by mounting the workpiece 4 to the jig 1, and when the hydraulic actuators 12a and 12b are operated, the rod ( The workpiece 4 is mounted on the jig 1 without being pulled by pulling 15a, 15b, and once the workpiece 4 is mounted, the operation of the hydraulic actuators 12a, 12b is stopped, and the spring ( By the elasticity of 14a, 14b, the plate 13a, 13b will fix the to-be-processed object 4 firmly.
상술한 바와같이 본 고안의 박판 오토지니어스 레이져 용접용 지그에 의하면, 종래의 비트용접과는 달리 피가공물(4)의 상부와 측면을 고정 및 분리할 수 있는 스프링(14a, 14b)이 탄지된 밀대(13a, 13b)와 유압액튜에이터(12a, 12b)가 마련된 2조 상부 베이스(10)와, 하부베이스(20)을 착탈이 자유자재롭게 고정시킴에 의해, 간편하면서도 효율적으로 박판의 오토지니어스 버트용접에 있어 용접열변형을 방지하고, 균일하고 건전한 용접부를 얻게되는 효과가 있는 실용적인 고안이다.As described above, according to the thin plate automatic laser welding jig according to the present invention, unlike the conventional bit welding, the push rod on which the springs 14a and 14b, which can fix and separate the upper and side surfaces of the workpiece 4, are supported. Two sets of upper bases 10 and 13b provided with the hydraulic actuators 12a and 12b and the lower base 20 can be freely attached and detached to enable easy and efficient thinner automatic butt welding. It is a practical design that has the effect of preventing welding heat deformation and obtaining a uniform and healthy weld.
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KR2019890020624U KR920002197Y1 (en) | 1989-12-29 | 1989-12-29 | Jig for laser welding |
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KR100277607B1 (en) * | 1998-05-11 | 2001-01-15 | 이재원 | Trace removal device for spot welding |
KR100524616B1 (en) * | 1999-12-21 | 2005-11-01 | 재단법인 포항산업과학연구원 | A jig for fixing thin steel sheet to be welding |
-
1989
- 1989-12-29 KR KR2019890020624U patent/KR920002197Y1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101725917B1 (en) * | 2016-04-12 | 2017-04-11 | 주식회사 엠스톤물산 | Apparatus for bonding square bar type marble |
Also Published As
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KR910011030U (en) | 1991-07-29 |
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