KR910007613B1 - Method for producing of l-lysine - Google Patents

Method for producing of l-lysine Download PDF

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KR910007613B1
KR910007613B1 KR1019890019145A KR890019145A KR910007613B1 KR 910007613 B1 KR910007613 B1 KR 910007613B1 KR 1019890019145 A KR1019890019145 A KR 1019890019145A KR 890019145 A KR890019145 A KR 890019145A KR 910007613 B1 KR910007613 B1 KR 910007613B1
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lysine
resin
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fermentation broth
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이해주
한정희
조영제
이재홍
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제일제당 주식회사
안시환
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00Preparation of nitrogen-containing organic compounds
    • C12P13/04Alpha- or beta- amino acids
    • C12P13/08Lysine; Diaminopimelic acid; Threonine; Valine
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • C07C227/42Crystallisation
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C229/00Compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C229/02Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton
    • C07C229/04Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated
    • C07C229/26Compounds containing amino and carboxyl groups bound to the same carbon skeleton having amino and carboxyl groups bound to acyclic carbon atoms of the same carbon skeleton the carbon skeleton being acyclic and saturated having more than one amino group bound to the carbon skeleton, e.g. lysine

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Abstract

A process for preparing L-lysine by continuous concn. and crystallization comprises: (a) adjusting the culture broth contg. lysine to pH 2.5 with H2SO4; (b) absorbing it into cation exchange resin, D iason SK-1B resin; (c) washing the resin with desalting water; (d) dissoluting it with 2N-ammonium hydroxide to obtain the soln. contg. high density lysine; (e) decoloring the obtd. soln. and preconcentrating; (f) continous concentrating it and crystallizing to obtain the final product. The recovery rate of lysine from the culture broth is about 90%.

Description

연속농축 및 결정화법에 의한 L-라이신의 제조방법Method for preparing L-lysine by continuous concentration and crystallization

본 발명은 라이신 발효액을 연속농축 및 결정화하는 방법에 관한 것으로, 보다 구체적으로 라이신 발효액을 양이온 교환수지(Diaion SK-1B, Duolite C20N)에 흡착시키고, 용리하여 얻은 고농도 부분을 수지탈색 및 농축한후 여기에 염산을 가하면서 연속 결정화하는 L-라이신의 제조방법에 관한 것이다.The present invention relates to a method for continuously concentrating and crystallizing a lysine fermentation broth, and more particularly, by adsorbing a lysine fermentation broth to a cation exchange resin (Diaion SK-1B, Duolite C20N), and eluting the high concentration portion obtained by elution. The present invention relates to a method for producing L-lysine for continuous crystallization while adding hydrochloric acid.

L-라이신은 사료첨가용 또는 의약용으로 널리 사용되는 필수 아미노산의 일종으로 공업적으로는 미생물을 이용한 직접 발효법으로 제조하여 왔다. 이러한 종래의 방법에서는 브레비박테리움 또는 코리네박테리움 균주를 이용하여 사탕수수 및 사탕무우, 하이텍스트 당밀을 단독 또는 혼합사용해서 발효액을 얻으므로 해서 균체, 색소 등을 포함한 많은 불순물들이 함유되어 있어 발효액중의 라이신 성분만을 수지에 흡착시키기 위해서는 염산 또는 황산으로 pH를 1.5-4.0으로 조정하였다. 이때 발효액중의 균체는 필용에 따라 제거할수도 있으나 제거하지 않았을 경우에는 수지에 상류식으로 흡착시키는 것이 편리하였고, 흡착이 끝단 후에는 수지를 탈이온수로 세척하여 수지층내 균체 및 불순물을 제거하고 2N 수산화암모늄으로 용리하여 라이신의 고농도 부분을 회수하였다.L-lysine is a kind of essential amino acid widely used for feed or medicine, and has been industrially produced by direct fermentation using microorganisms. In this conventional method, a fermentation broth is obtained by using alone or a mixture of sugarcane, beet, and high text molasses using Brevibacterium or Corynebacterium strains, so that many impurities including cells and pigments are contained. In order to adsorb only the lysine component in the fermentation broth to the resin, the pH was adjusted to 1.5-4.0 with hydrochloric acid or sulfuric acid. At this time, the cells in the fermentation broth may be removed depending on the need, but if not removed, it is convenient to adsorb the resin upstream.After the adsorption, the resin is washed with deionized water to remove the cells and impurities in the resin layer. Elution with 2N ammonium hydroxide recovered the high concentration portion of lysine.

종래에는 이 라이신 고농도 부분을 농축하여 탈암모니아 한 후, 염산으로 pH를 조정하여 염산염으로 하고 활성탄으로 탈색한 후, 탈색된 액을 결정관에서 더욱 농축함과 동시에 결정화를 시켜 라이신 염산염을 회수해야 하기 때문에(일특개 소60-256392) 결정관의 크기 및 수량증가에 따른 장치비의 증대, 나아가서는 복잡한 공정에 따른 기술적 어려움 및 수율의 감소, 또한 에너지 소모가 커 경제적인 측면에서 부담이 되는 단점이 있었다.Conventionally, the high concentration of lysine is concentrated to deammonia, and then pH is adjusted with hydrochloric acid to make hydrochloride and decolorized with activated carbon, and then the decolorized liquid is further concentrated in crystal tube and crystallized to recover lysine hydrochloride. Due to the increase in the size and quantity of the crystal tube, the cost of equipment is increased, and technical difficulties and yields are reduced due to the complicated process. .

따라서 본 발명은 이러한 장치적, 에너지 효율면의 비경제성을 개선한 것으로 수율의 향상과 탈색력의 증대 및 결정관의 크기 및 수량을 획기적으로 줄일 수 있고 에너지 소모도 크게 감소시킬 수 있는 방법인 것이다.Therefore, the present invention improves the economical efficiency of the device and energy efficiency, and is a method that can improve yield, increase discoloration power, and greatly reduce the size and quantity of crystal tube and greatly reduce energy consumption. .

본 발명자 등은 최종 농축액의 pH가 높은 알카리 상태에서는 결정화가 쉽게 되지 않는다는 점과 농축액에 염산을 첨가하면서 냉각할 때 결정이 쉽게 생성된다는 데 착안하여, 농축관과 결정관을 분리하여 농축과 결정화를 연속적으로 실시할 수 있는 방법을 개발하므로써 본 발명을 완성하였다.The present inventors have observed that crystallization is not easy in an alkaline state with high pH of the final concentrate, and that crystals are easily formed when cooling with hydrochloric acid added to the concentrate. The present invention has been completed by developing a method that can be carried out continuously.

다음에서 본 발명을 좀더 구체적으로 설명한다.The present invention will be described in more detail below.

라이신 발효액을 수지흡착후 균체 및 불순물을 제거하여 회수한 고농도부분을 바로 탈색수지(Diaion HPA-25)에 통액하여 탈색시켜 다음과 같은 결과를 얻었다.After the adsorption of the lysine fermentation broth, the high concentration portion recovered by removing the cells and impurities was directly passed through a decolorizing resin (Diaion HPA-25) to decolorize.

수지탑을 거쳐나온 탈색액은 99.5% 이상의 라이신 회수율과 60%이상의 탈색율을 나타내었다.The decolorization solution passed through the resin column showed a recovery rate of lysine of 99.5% or more and a decolorization rate of 60% or more.

[표 1]TABLE 1

Figure kpo00001
Figure kpo00001

* 통액량=배수×수지부피(RV)* Volume = Drain × Resin Volume (RV)

탈색이 완료된 액은 pH가 10.7-11의 알카리성이고 염산염이 없는 라이신 농도는 72-46g/ι였다. 이 알카리성의 탈색액을 유리염기 상태로 다중효용 농축관에서 360-440g/ι정도로 예비농축한 후, 연속 단관 농축관에서 재차 농축하여 농도가 760-840g/ι가 되게한 다음, 연속 결정관으로 이송시켜 염산을 pH 5.0이 되게 가하면서 냉각 결정화 한다. 이때 농축과 결정화는 연속적으로 이루어지므로 종래 결정관의 크기 및 수량을 줄일 수 있게 되었다.The decolorized solution had an alkaline pH of 10.7-11 and a lysine concentration of 72-46 g / ι without hydrochloride. After preliminarily concentrating the alkaline decolorizing solution in a free base state in a multi-utility condenser at about 360-440g / ι, and concentrating again in a continuous single-tube condenser to obtain a concentration of 760-840g / ι, and then into a continuous crystal tube. Transfer to crystallization by cooling while adding hydrochloric acid to pH 5.0. At this time, since the concentration and crystallization is performed continuously, it is possible to reduce the size and quantity of the conventional crystal tube.

연속 농축관에서는 농축액의 농도를 일정하게 유지하면서 농축하는 것이 중요하므로 사전에 농축액농도 785g/ι와 특정온도, 특정 진공도에서의 증발량을 정확히 산출해 두어야 하며, 또한 연속 농축관으로 유입되는 예비농축액의 농도 및 사입속도, 최종 농축완료액의 배출속도를 계산해서 완벽한 정상상태의 균형을 이루어야 한다.In the continuous condenser, it is important to concentrate while maintaining the concentration of the condensate, so the concentration of 785 g / ι, the evaporation at a certain temperature, and the specific vacuum level must be calculated in advance. The concentration, feed rate and discharge rate of the final concentrated liquid should be calculated to achieve a perfect steady state balance.

최종 농축액의 농도에 따라 결정화율이 정해지는데 표2에서 보는 바와 같이 유리염기 상태로 라이신의 농도가 785g/ι에서 작업조건이 최적인 상태로 확인되었고, 이 농도 이하일 경우에는 결정화율의 저하, 그 이상일 경우에는 결정화율이 과다하게 높아 교반장치등에 부하가 많이 걸리는 문제점이 있었다.The crystallization rate is determined according to the concentration of the final concentrate. As shown in Table 2, it was confirmed that the working condition was optimal at the lysine concentration of 785 g / ι in the free base state. In the above case, there was a problem in that the crystallization rate was excessively high and a lot of load was applied to the stirring device.

[표 2]TABLE 2

Figure kpo00002
Figure kpo00002

다음의 실시예에서 본 발명을 좀더 구체적으로 설명한다.The present invention is explained in more detail in the following examples.

[실시예 1]Example 1

사탕수수 폐당밀을 원료로 하여 얻은 라이신 발효액 1Kι를 황산으로 pH 2.5로 조정한 후, 미리 암모늄형태로 재생된 양이온 교환수지(D iaion SK-1B 수지; 일본 미쓰비시사) 1Kι에 상류방향으로 흡착시켰다. 이어서 탈염수로 세척하여 수지층내에 잔존하는 균체등을 제거한 후, 2N 수산화암모늄으로 용리를 행하여 라이신 고농도 부분을 수거하였다. 이 액을 탈색수지 16ι가 충진된 수지탑에 통탑한 결과 탈색액 850ι를 수거하였으며, 탈색율은 68%였다.After adjusting 1Kι of lysine fermentation broth obtained from sugarcane waste molasses to pH 2.5 with sulfuric acid, it was adsorbed upstream to 1Kι of cation exchange resin (D iaion SK-1B resin; Mitsubishi, Japan) previously regenerated in ammonium form. . Subsequently, the cells were washed with demineralized water to remove remaining cells in the resin layer, and then eluted with 2N ammonium hydroxide to collect a high concentration of lysine. The solution was collected in a resin tower filled with 16 탈 of decolorizing resin, and as a result, 850 탈 of decolorizing solution was collected. The decolorization rate was 68%.

이 탈색액을 농축관에서 염산염없는 농도인 393g/ι까지 예비농축한 후 이것을 연속농축관의 사입액으로 하여 농도가 785g/ι가 되도록 유지하고 이를 결정관에 투입, 염산으로 pH 5.0으로 조절하면서 냉각 결정화를 행하였다.Pre-concentrate this decolorizing solution to 393g / ι, which is a hydrochloric acid-free concentration in the concentration tube, and use it as a feed solution of the continuous concentration tube to maintain the concentration to 785g / ι, and add it to the crystal tube and adjust pH to 5.0 with hydrochloric acid. Cooling crystallization was performed.

결정화가 완료된 슬러리를 원심분리기로 분리한 결과, 1차 습제품 57Kg과 모액 65ι를 얻었다.As a result of the crystallization, the slurry was separated by a centrifugal separator. As a result, 57 kg of the first wet product and 65 ι of mother liquor were obtained.

이 1차 모액은 라이신 염산염을 26.3Kg 함유하고 있었으므로 재차 회분식으로 농축하면서 결정화한 후 분리한 결과, 2차 습제품 19.4Kg과 모액 30ι를 얻었다. 이 2차 모액은 발효액 저장탱크로 순환시켜 재차 사용하고 1차 및 2차의 습제품은 모주 합하여 건조한 결과, 함량 99%의 건제품 62Kg을 얻었다.Since this primary mother liquor contained 26.3 Kg of lysine hydrochloride, the solution was separated by crystallization while concentration in a batch again, and as a result, 19.4 Kg of the secondary wet product and 30 ι were obtained. This secondary mother liquor was circulated to the fermentation broth and used again. The primary and secondary wet products were combined and dried to obtain 62 kg of dry product with 99% content.

발효액에서부터 정제 회수율은 2차 모액의 재처리 감안한 경우 90%였다.The recovery rate from the fermentation broth was 90% when reprocessing the secondary mother liquor.

Claims (1)

라이신 발효액을 통상의 방법으로 정제한 후, 유리염기 상태에서 760-840g/ι까지 연속농축하여 얻은 농축액에 염산을 가하면서 결정관내에서 연속 결정화함을 특징으로 하는 L-라이신의 제조방법.After purifying the lysine fermentation broth in a conventional manner, L- lysine manufacturing method characterized in that the crystallization in the crystal tube while adding hydrochloric acid to the concentrate obtained by continuous concentration up to 760-840g / ι in the free base state.
KR1019890019145A 1989-12-21 1989-12-21 Method for producing of l-lysine KR910007613B1 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100578426B1 (en) * 1999-02-10 2006-05-11 씨제이 주식회사 A process for producing L-lysine by a continuous crystallization

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100578426B1 (en) * 1999-02-10 2006-05-11 씨제이 주식회사 A process for producing L-lysine by a continuous crystallization

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