CN216614473U - System for utilize xylose mother liquor coproduction xylitol and caramel pigment - Google Patents
System for utilize xylose mother liquor coproduction xylitol and caramel pigment Download PDFInfo
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- CN216614473U CN216614473U CN202123377843.8U CN202123377843U CN216614473U CN 216614473 U CN216614473 U CN 216614473U CN 202123377843 U CN202123377843 U CN 202123377843U CN 216614473 U CN216614473 U CN 216614473U
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Abstract
The utility model relates to a system for co-producing xylitol and caramel pigment by using xylose mother liquor, which comprises a raw material tank, a filter, a nanofiltration membrane device, a first ion exchange device, a chromatographic separation device, a refining hydrogenation component and a browning reaction component, wherein the raw material tank, the filter, the nanofiltration membrane device, the first ion exchange device, the chromatographic separation device, the refining hydrogenation component and the browning reaction component are sequentially communicated through pipelines, the chromatographic separation device is used for separating an extracting solution with high xylose component content and a raffinate with low xylose component content from the flowing xylose mother liquor, the refining hydrogenation component is used for refining and hydrogenating the extracting solution to prepare crystalline xylitol, and the browning reaction component is used for carrying out browning reaction treatment on the raffinate to prepare the caramel pigment. The utility model adopts the xylose mother liquor to prepare the xylitol after the xylose is purified and crystallized and adopts the xylose chromatographic separation raffinate after centrifugation to prepare the caramel pigment, thereby improving the utilization value of the xylose mother liquor.
Description
Technical Field
The utility model belongs to the technical field of xylose mother liquor utilization, and particularly relates to a system for co-producing xylitol and caramel pigment by utilizing xylose mother liquor.
Background
The xylitol is produced by taking corncobs, cornstalks and the like as raw materials, extracting xylose in the corncobs, the cornstalks and the like, and then hydrogenating the xylose to prepare the xylitol. And the xylose component content in the xylose mother liquor obtained after xylose extraction is still high, if the xylose component in the xylose mother liquor can be extracted again to prepare xylitol and the generated chromatographic separation raffinate is prepared into caramel pigment, the utilization of resources and energy sources is facilitated. Patent publication No. CN109503676A describes a method for preparing xylitol and mixed syrup from xylose mother liquor, which comprises the steps of pretreating the xylose mother liquor, separating by chromatography, decoloring by activated carbon, desalting by ion exchange, evaporating for crystallization, hydrofining and the like to obtain xylitol crystals and mixed syrup, but the mixed syrup is not reused, so that the due value of the xylose mother liquor is reduced.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a system for co-producing xylitol and caramel pigment by using xylose mother liquor, wherein nanofiltration membrane separation decoloration and ion exchange desalination are adopted, so that the xylose yield is improved, and in addition, an additional caramel pigment product is obtained by recycling the xylose chromatographic separation raffinate, so that the utilization value of the xylose mother liquor is improved.
The utility model is realized in such a way, and provides a system for co-producing xylitol and caramel pigment by utilizing xylose mother liquor, which comprises a raw material tank, a filter, a nanofiltration membrane device, a first ion exchange device, a chromatographic separation device, a refined hydrogenation component and a browning reaction component which are sequentially communicated through a pipeline, wherein the raw material tank is used for storing the xylose mother liquor, the filter is used for filtering impurities in the xylose mother liquor, the nanofiltration membrane device is used for decoloring the flowing xylose mother liquor to respectively obtain trapped fluid and permeate fluid, the trapped fluid is pigment liquid, the permeate fluid is decoloring liquid, the first ion exchange device is used for desalting the flowing decoloring liquid to obtain an ion exchange liquid, the chromatographic separation device is used for separating the flowing ion exchange liquid into extracting solution with high xylose component content and raffinate with low xylose component content, the refined hydrogenation component is used for refining and hydrogenating the extracting solution to prepare crystal xylitol, the browning reaction component is used for carrying out browning reaction treatment on the raffinate to prepare caramel pigment.
Further, the refined hydrogenation component comprises an evaporation concentration device, a crystallization tank, a xylose crystal storage tank, a dissolving tank, a hydrogenation reaction kettle, a second ion exchange device and a vacuum crystallization component, wherein the evaporation concentration device is used for further concentrating the extracting solution, the crystallization tank is used for crystallizing xylose, the xylose crystal storage tank is used for storing the crystal xylose, the dissolving tank is used for dissolving the crystal xylose into liquid and storing the liquid, the hydrogenation reaction kettle is used for carrying out hydrogenation reduction reaction on the xylose liquid to generate xylitol, the second ion exchange device is used for removing anions and cations in the xylitol liquid, and the vacuum crystallization component is used for carrying out crystallization treatment on the feed liquid treated by the ion exchange device to obtain the crystal xylitol.
Further, the browning reaction component comprises a concentration tank, a browning reaction kettle and a browning filter, wherein the concentration tank is used for concentrating the raffinate to a certain concentration and storing the raffinate, the browning reaction kettle is used for carrying out browning reaction on the raffinate to prepare the caramel pigment, and the browning filter is used for filtering solid impurities in the caramel pigment.
Compared with the prior art, the system for co-producing xylitol and caramel pigment by using the xylose mother liquor has the following characteristics:
1. the utility model adopts nanofiltration membrane separation technology to decolorize the xylose mother liquor, thereby improving the production yield.
2. The caramel pigment product is obtained by concentrating the raffinate, performing browning reaction and filtering treatment, wherein the color ratio can reach 20000EBC, and the red index can reach 7.
3. The caramel pigment is prepared from the raffinate, the utilization rate of reducing sugar is over 70 percent, and the value of the raffinate is doubled.
Drawings
FIG. 1 is a schematic diagram of a system for co-producing xylitol and caramel color from a xylose mother liquor according to the present invention;
FIG. 2 is a schematic view of the process for co-producing xylitol and caramel color by using xylose mother liquor according to the present invention.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
Referring to fig. 1 and 2, the preferred embodiment of the system for co-producing xylitol and caramel pigment by using xylose mother liquor according to the present invention comprises a raw material tank 1, a filter 2, a nanofiltration membrane device 3, a first ion exchange device 4, a chromatographic separation device 5, a refining hydrogenation component 6 and a browning reaction component 7, which are sequentially connected through a pipeline.
The raw material tank 1 is used for storing a xylose mother liquor A, the xylose mother liquor A is a byproduct obtained after xylose components are extracted from a biomass raw material in the process of preparing xylitol by utilizing xylose, and the dry matter mass percentage concentration of the xylose mother liquor A, namely the sugar concentration, is 50-60 wt%, wherein in the dry matter, 12-18 wt% of glucose, 40-50 wt% of xylose, 17-23 wt% of arabinose, 10-22 wt% of mannose and 0-6 wt% of galactose are contained.
The filter 2 is used for filtering impurities in the xylose mother liquor A. The nanofiltration membrane device 3 is used for decolorizing the flowing xylose mother liquor to obtain trapped fluid and permeate fluid respectively, wherein the trapped fluid is pigment fluid, and the permeate fluid is decolorized fluid. The first ion exchange device 4 is used for desalting the flowing xylose mother liquor decoloration solution to obtain an ion exchange solution B, and the chromatographic separation device 5 is used for separating the flowing ion exchange solution B into an extracting solution C with high xylose component content and a raffinate D with low xylose component content. The refining hydrogenation component 6 is used for refining and hydrogenating the extracting solution C to prepare the crystal xylitol E, and the browning reaction component 7 is used for performing browning reaction treatment on the extracting solution D to prepare the caramel pigment F.
Specifically, the refining hydrogenation assembly 6 comprises an evaporation concentration device 61, a crystallization tank 62, a xylose crystal storage tank 63, a dissolving tank 64, a hydrogenation reaction kettle 65, a second ion exchange device 66 and a vacuum crystallization assembly 67. The evaporation concentration device 61 is used for further concentrating the extracting solution C, the crystallization tank 62 is used for crystallizing xylose, the xylose crystal storage tank 63 is used for storing crystal xylose, the dissolving tank 64 is used for dissolving the crystal xylose into liquid and storing the liquid, the hydrogenation reaction kettle 65 is used for carrying out hydrogenation reduction reaction on the xylose liquid to generate xylitol E, the second ion exchange device 66 is used for removing anions and cations in the xylitol E liquid, and the vacuum crystallization component 67 is used for carrying out crystallization treatment on the feed liquid treated by the ion exchange device to obtain the crystal xylitol E.
Specifically, the browning reaction component 7 includes a concentration tank 71, a browning reaction kettle 72 and a browning filter 73. The concentration tank 71 is used for concentrating the raffinate D to a certain concentration and storing the concentrated raffinate D, the browning reaction kettle 72 is used for carrying out browning reaction on the raffinate D to prepare the caramel pigment F, and the browning filter 73 is used for filtering solid impurities in the caramel pigment F.
The utility model also discloses a method for co-producing xylitol and caramel pigment by using the xylose mother liquor, which uses the system for co-producing xylitol and caramel pigment by using the xylose mother liquor, and the method comprises the following steps:
step one, conveying the xylose mother liquor A raw material in the raw material tank 1 to a filter 2 through a pipeline for primary filtration and impurity removal treatment, and then conveying the raw material into a nanofiltration membrane device 3 for decolorization treatment.
And step two, feeding the feed liquid subjected to nanofiltration treatment into a first ion exchange device 4 for desalination treatment to obtain an ion exchange liquid.
And step three, feeding the ion exchange liquid into a chromatographic separation device 5 for chromatographic separation treatment, obtaining an extracting solution C with high xylose component content and a raffinate D with low xylose component content after the chromatographic separation treatment, feeding the extracting solution C into a refining hydrogenation component 6 for treatment to obtain xylitol E crystals with the purity of more than 99%, and preparing caramel pigment F after the raffinate D is treated by a browning reaction component 7.
Specifically, in the step one, during nanofiltration and decoloration treatment, the operating temperature of the nanofiltration membrane device 3 is 40-48 ℃, the operating pressure is 25-35 bar, and the yield can reach 90-98%.
Specifically, in the second step, during the ion exchange desalination treatment, the conductivity is controlled to be less than 50us/cm, and the yield can reach 90-98%.
Specifically, in the third step, xylose is dissolved by water, the refraction is controlled to be 50-60%, the pH is 5.00-7.00, a nickel catalyst with the mass percent of 0.01-0.02% is added, the reaction temperature is controlled to be 130-140 ℃, the steam pressure is controlled to be more than 0.4MPa, the pressure of the hydrogenation reaction is controlled to be 7.0-9.5 MPa, and the hydrogenation reaction time is 60-120 minutes. Concentrating the raffinate D to 75-85% of refraction, adjusting the pH value to 7.00-9.00, adding 6-12% of compound amino compound (urea and ammonium carbonate are compounded in a compounding ratio of 1: 2-2: 1) serving as a catalyst, controlling the browning reaction temperature to 120-140 ℃ and the browning reaction time to 60-240 minutes.
The refining hydrogenation component 6 in the third step is to evaporate and concentrate the extracting solution C and then enter a crystallizing tank 62, the crystallized xylose is dissolved by water, the xylose dissolved solution is sent into a hydrogenation reaction kettle 65 to carry out hydrogenation reaction to obtain a xylitol solution, after the reaction is finished, the catalyst is removed by sedimentation, the settled supernatant is desalted by a second ion exchange device 66, the desalted feed liquid is evaporated and concentrated in vacuum by a vacuum crystallization component 67 and then is subjected to vacuum sugar boiling crystallization to separate out xylitol E crystals, and finally, the xylitol E crystals are obtained by centrifugation and drying.
The browning reaction component 7 in the third step is used for processing the obtained raffinate D through concentration, browning reaction and filtration to obtain caramel pigment F liquid, wherein the red index of the caramel pigment F liquid is greater than 7, and the absorbance at 610nm is greater than 0.07.
The system for co-producing xylitol and caramel color by using xylose mother liquor is further illustrated by the specific examples.
Example 1
The first embodiment of the system for co-producing xylitol and caramel pigment by using xylose mother liquor comprises the following steps:
step one, conveying the xylose mother liquor A raw material with the refraction rate of 60wt% in the raw material tank 1 to a filter 2 through a pipeline for primary filtration and impurity removal treatment, and then conveying the raw material into a nanofiltration membrane device 3 for decolorization treatment, wherein the operating temperature of the nanofiltration membrane device 3 is 45 ℃, and the operating pressure is 30 bar.
And step two, the material after nanofiltration treatment is sent into a first ion exchange device 4 for desalination treatment, and the conductivity is controlled to be less than 50 us/cm.
And step three, sending the ion exchange liquid treated by the first ion exchange device 4 into a chromatographic separation device 5 for chromatographic separation treatment, and sending an extracting solution C with high xylose content obtained after the chromatographic separation treatment to refining, crystallizing and hydrogenating to obtain xylitol E with the purity of more than 99%. And (4) sending raffinate D with low xylose content obtained after chromatographic separation treatment to browning reaction. The yield of the decoloring and desalting process reaches 95 percent, and the yield of the final crystalline xylose is 48 percent.
And step four, evaporating and concentrating the obtained chromatographic separation extracting solution C, then feeding the obtained chromatographic separation extracting solution C into a crystallizing tank 62, dissolving the crystallized xylose with water, controlling the refraction to be 60 percent and the pH to be 5.00, adding a nickel catalyst with the mass percent of 0.015 percent, controlling the reaction temperature to be 135 ℃ and the steam pressure to be more than 0.4MPa, and feeding the obtained solution into a hydrogenation reaction kettle 65 for hydrogenation reaction, wherein the pressure of the hydrogenation reaction is controlled to be 8MPa and the reaction time is 90 minutes. And after the hydrogenation reaction is finished, settling to remove the catalyst, desalting the hydrogenated liquid by using a second ion exchange device 66, treating the desalted liquid by using a vacuum crystallization component 67 to separate out xylitol E crystals, and finally centrifuging and drying to obtain the xylitol E crystals with the purity of 99%.
And step five, concentrating the obtained raffinate D to refract light of 80 percent, adjusting the pH value to 9.00, adding 9 mass percent of compound amino compound (urea and ammonium carbonate are compounded in a compounding ratio of 1: 2) as a catalyst, controlling the browning reaction temperature to be 120 ℃, and obtaining caramel pigment F liquid after the browning reaction time is 240 minutes, wherein the color ratio of the caramel pigment F liquid is 20000EBC, the red index is 7.1, and the absorbance at 610nm is 0.078.
The utilization rate of reducing sugar in the raffinate D is up to 70 percent (calculated by dry basis).
Utilization rate = browning reaction reducing sugar consumption ÷ total amount of reducing sugar in raffinate mother liquor.
The caramel pigment prepared from the raffinate is sold at a price of 3000 yuan/ton, and the value of the raffinate is remarkably improved.
Comparative example 1
The xylose mother liquor is directly used for preparing xylitol, and the method comprises the following specific steps: conveying a 60wt% dioptric xylose mother liquor raw material in a raw material tank 1 to a filter 2 through a pipeline for primary filtration and impurity removal treatment, then carrying out decolorization treatment in a decolorizing tank added with 0.5% of activated carbon, carrying out plate-and-frame filter pressing after decolorization, conveying filtrate to a first ion exchange assembly 4 for desalination treatment, wherein the decolorization and desalination yield is 85%, and then carrying out chromatographic separation, evaporative concentration and crystallization centrifugation to obtain the final crystallized xylose yield of 45% (calculated on a dry basis) and the xylitol after hydrogenation. A large amount of raffinate can not be effectively utilized and is finally treated as mixed syrup, the selling price of the mixed syrup is 1500 yuan/ton, and the value of the raffinate is not improved.
In conclusion, through nanofiltration decoloration and ion exchange desalination, the yield of the crystallized xylose is improved from 45% to 48%; through the high-value utilization of the raffinate, the raffinate with the selling price of 1500 yuan/ton is converted into 3000 yuan/ton caramel pigment, so that the value of the xylose mother liquor is greatly improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (3)
1. A system for co-producing xylitol and caramel pigment by using xylose mother liquor is characterized by comprising a raw material tank, a filter and a nanofiltration membrane device which are sequentially communicated through a pipeline, the device comprises a raw material tank, a filter, a nanofiltration membrane device, a first ion exchange device, a chromatographic separation device, a refined hydrogenation component and a browning reaction component, wherein the raw material tank is used for storing xylose mother liquor, the filter is used for filtering impurities in the xylose mother liquor, the nanofiltration membrane device is used for decolorizing the xylose mother liquor flowing through and then respectively obtaining trapped liquid and permeate liquid, the trapped liquid is pigment liquid, the permeate liquid is decolorizing liquid, the first ion exchange device is used for desalting the decolorizing liquid flowing through to obtain ion exchange liquid, the chromatographic separation device is used for separating the flowing ion exchange liquid into extracting liquid with high xylose component content and raffinate with low xylose component content, the refined hydrogenation component is used for refining and hydrogenating the extracting liquid to prepare crystal xylitol, and the browning reaction component is used for carrying out caramel reaction on the raffinate to prepare pigment.
2. The system for co-producing xylitol and caramel pigment by using xylose mother liquor as claimed in claim 1, wherein the refined hydrogenation component comprises an evaporation concentration device, a crystallization tank, a xylose crystal storage tank, a dissolving tank, a hydrogenation reaction kettle, a second ion exchange device and a vacuum crystallization component, the evaporation concentration device is used for further concentrating the extracting solution, the crystallization tank is used for crystallizing xylose, the xylose crystal storage tank is used for storing crystal xylose, the dissolving tank is used for dissolving the crystal xylose into liquid and storing, the hydrogenation reaction kettle is used for carrying out hydrogenation reduction reaction on the xylose liquid to generate xylitol, the second ion exchange device is used for removing anions and cations in the xylitol liquid, and the vacuum crystallization component is used for carrying out crystallization treatment on the feed liquid treated by the ion exchange device to obtain crystal xylitol.
3. The system for co-producing xylitol and caramel color by using xylose mother liquor as claimed in claim 1, wherein the browning reaction component comprises a concentration tank, a browning reaction kettle and a browning filter, the concentration tank is used for concentrating the raffinate to a certain concentration and storing the raffinate, the browning reaction kettle is used for performing browning reaction on the raffinate to prepare the caramel color, and the browning filter is used for filtering solid impurities in the caramel color.
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| CN202123377843.8U CN216614473U (en) | 2021-12-29 | 2021-12-29 | System for utilize xylose mother liquor coproduction xylitol and caramel pigment |
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