KR910005621B1 - Process for production of frozen meat - Google Patents
Process for production of frozen meat Download PDFInfo
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- KR910005621B1 KR910005621B1 KR1019890016235A KR890016235A KR910005621B1 KR 910005621 B1 KR910005621 B1 KR 910005621B1 KR 1019890016235 A KR1019890016235 A KR 1019890016235A KR 890016235 A KR890016235 A KR 890016235A KR 910005621 B1 KR910005621 B1 KR 910005621B1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L17/00—Food-from-the-sea products; Fish products; Fish meal; Fish-egg substitutes; Preparation or treatment thereof
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Abstract
Description
본 발명은 냉동 연제품의 제조방법에 관한 것으로, 어육(냉동어 및 냉동고기풀 포함)을 원료로하고 식염, 설탕 등 조미료를 첨가하여 고기갈이를 실시한 다음 냉동중 단백질 변성등의 변화를 억제하고 내동성을 부여하기 위하여 글루코오스, 솔비톨을 첨가하고 다시 여기에 동, 식물유를 유화제와 함께 첨가하여 유화시킨 후 곧바로 급속동결하여 내동성이 있고 동결유통성이 가능토록 한 것이다.The present invention relates to a method for manufacturing frozen soft products, comprising fish meat (including frozen fish and frozen meat paste) as raw materials, adding seasonings such as salt, sugar, etc. to grind meat, and then suppress changes in protein denaturation during freezing. In order to impart dynamicity, glucose and sorbitol are added, and copper and vegetable oil are added thereto together with emulsifiers to emulsify them, and then they are quickly frozen and frozen and resistant to freezing.
종래의 방법으로 제조한 어육연제품은 대부분 어묵제품으로 통상 어육에다 식염, 조미료를 넣어 고기갈이하여 성형한 후 가열에 의해 탄력을 형성시킨 제품으로 보존성이 약하여 하절기에는 상온에서 품질유지 시간이 2-3일을 넘기지 못하는 실정이다.Most fish meat products manufactured by conventional methods are fish paste products, which are usually salted and seasoned in fish meat, and then formed by grinding meat and forming elasticity by heating. The situation is not more than three days.
또한 유통중 세균에 오염되기 쉬우나 내동성이 없기 때문에 저온유통을 할 수 없어 장기안정적인 유통방법의 개선이 절실히 필요한 품목이다. 연근해 자원의 점차적인 고갈로 인해 수산자원이 감소되어가고 있는 실정에 비추어 보면 매우 중요한 단백질원이요 식량자원이라 할 수 있는 어묵제품의 유통방법은 반드시 개선되어야 할 사항이다.In addition, since it is easy to be contaminated by bacteria during distribution but it is not resistant to cold, it cannot be distributed at low temperature, so it is an urgent need for improvement of long-term stable distribution method. In view of the declining fishery resources due to the gradual exhaustion of offshore resources, the distribution method of fish paste products, which is a very important protein source and food resource, must be improved.
현재 유통되는 어묵제품은 내동성이 약하기 때문에 냉동하여 유통할 경우 해동, 가열 후 수분이 분리되어 어묵의 독특한 탄력이 형성되지 못하고 조직이 파괴되는 등 품질도 극히 조악하게 되어 거의 식용이 불가능하게 된다.Currently, fish cake products in circulation have weak dynamic resistance, so when frozen and distributed, water is separated after thawing and heating, so that the unique elasticity of the fish cake is not formed and tissues are destroyed.
본 발명은 상기의 문제점을 해결하여 위생적으로 안정하며 장기저장 및 유통이 가능하고, 저온에서도 안정한 겔 형 성능을 유지토록 하여 가정에서도 곧바로 조리하여 먹을 수 있는 인스탄트형 어묵의 특성을 갖는 냉동 연제품을 제공코자 한 것이다.The present invention solves the above problems, hygienically stable, long-term storage and distribution is possible, to maintain a stable gel-like performance even at low temperatures to produce frozen soft products having the characteristics of instant fish paste that can be cooked immediately at home It is intended to provide.
본 발명을 상세히 설명하면 다음과 같다.The present invention is described in detail as follows.
냉동고기풀을 원료로 할 경우 고기풀을 반해동하여 상기 고기갈이 공정이후 동일한 공정으로 처리하면 된다.When frozen meat paste is used as a raw material, the meat paste may be half-thawed to be treated in the same process after the meat grinding process.
이렇게 제조된 제품은 곧바로 가정에서 전자렌지나 튀김용 조리기구 등을 사용하여 가열한 후 먹을 수 있다.Products manufactured in this way can be eaten immediately after heating using a microwave oven or a frying utensil at home.
[실시예]EXAMPLE
[제1공정][Step 1]
원료어를 내장과 아가미를 제거하고 어육채취기에 넣고 가식부와 불가식부위를 분리하여 뼈, 껍질 등 불가식부위는 제거하고 순수한 육만을 취하여 육중량의 10배의 물로써 3-4회 수쇄하여 지방, 혈액 등 이물질을 제거하였다.Remove raw guts and gills, put them in a fish meat harvester, separate edible parts and inedible parts, remove invisible parts such as bones and shells, take only pure meat, and crush them three to four times with 10 times the weight of meat. , Foreign substances such as blood were removed.
[제2공정][Step 2]
수쇄한 어육을 원침식탈수기에 넣고 어육의 수분량이 75-85% 정도 되도록 탈수한다. 이때 어육은 케이크(cake)상태로 된다.The crushed fish meat is put in a centrifugal dehydrator and dehydrated so that the water content of the fish is 75-85%. At this time, the fish meat is in a cake state.
일반 원료어로 처리할 때에는 여러 가지가 원료어처리공정이고 냉동고기풀을 사용할 경우에는 해동하여 제3의 공정으로 들어간다.When raw fish are treated, various raw fish are processed, and when frozen meat paste is used, thawing is carried out to the third process.
[제3공정][Step 3]
어육을 싸이런트 커터(silent cutter)에 넣고 첨가제 없이 2-3분간 고기갈이 하고 다시 식염 2.5%를 넘고 10분간 고기갈이를 실시하면 어육의 입자가 작아지면서 점성을 가지게 된다. 이때 어육중량의 20-30%정도의 냉수를 서서히 가하여 균질화 하면 염용성단백질(actomyosin)이 어육으로부터 용출되어 페이스트 상태의 고기풀이 형성된다.Fish meat is put into a silent cutter and ground for 2-3 minutes without additives, and again after salting for more than 2.5% of salt and for 10 minutes, the fish meat becomes smaller and more viscous. At this time, when homogenized by slowly adding about 20-30% of the cold weight of fish meat, salt-soluble protein (actomyosin) is eluted from the fish meat to form a paste meat paste.
[제4공정][Step 4]
페이스트 상태의 고기풀에다 다시 상기 제2공정의 고기풀에 대한 중량비로 설탕 1W%, 글루타민산나트륨 0.5W%의 조미소재를 첨가하여 조미하고, 글루코오스, 솔비톨과 같은 당류를 3-10W% 정도 사용하여 냉동변성을 억제시키고, 또한 제2공정의 고기풀에 대한 대두유, 돈지(豚肢)등 동식물유를 5-2W%, 유화제(모노글리세라이드)를 1W% 첨가하여 유화시키고, 향미의 개선과 중량효과를 위하여 치즈, 야채, 전분등을 혼합한다.Add the seasoning of 1W% of sugar and 0.5W% of sodium glutamate in the weight ratio of the meat paste of the second process to the paste of paste in the paste state, and use 3-10W% of sugars such as glucose and sorbitol. Freezing denaturation is suppressed and emulsified by adding 5-2W% of animal and vegetable oils such as soybean oil and pork paper and 1W% of emulsifier (monoglyceride) to the meat paste of the second step. Mix cheese, vegetables and starch for effectiveness.
[제5공정][Step 5]
제4공정을 완료한 고기풀을 4각형, 타원형 및 불형상등 임의의 형태로 성형하여 P.P트레이나 각종 내동성이 있는 포장지에 포장하여 -40℃이하에서 급속동결한다.The meat paste, which has completed the fourth process, is molded into an arbitrary shape such as quadrilateral, oval, and irregular shape, and packaged in P.P tray or various types of wrapping paper and rapidly frozen below -40 ℃.
이를 다시 -15℃의 냉동상태로 보관하면서 필요에 따라 조리하여 먹으면 된다..This can be cooked and eaten as needed while being kept frozen at -15 ℃.
상기 실시예에 의하여 제조된 냉동어묵제품의 품질특성을 조사한 결과는 표 1과 같다.The results of examining the quality characteristics of the frozen fish cake product prepared by the above embodiment are shown in Table 1.
[표 1]TABLE 1
일반적인 어묵은 동결저장할 수가 없다. 그 이유는 어육단백질의 변성에 의해 해동시 상당량의 수분이 분리되고, 조직이 파괴되어 독특한 탄력이 상실하기 때문이다. 본 발명에 의해 제조된 어묵과 일반적인 종래의 어묵을 일정기간 동결저장 후 해동하여 양 어묵에서 분리되는 수분의 량을 비교하여 보면, 저장 1일 후에는 약 4%, 10일 후에는 약 5-7%, 저장 30일 후에는 5.8%-6.1% 정도 낮은 수분분현상을 보여 동결시에도 조직의 변화가 별로 없음을 표 1에서 확인할 수 있다.Common fish paste cannot be frozen. This is because a considerable amount of water is separated during thawing due to degeneration of fish meat protein, and tissues are destroyed, resulting in a loss of unique elasticity. When comparing the amount of water separated from both fish cakes by thawing the fish paste prepared by the present invention and freezing storage for a predetermined period of time for a certain period of time, about 4% after 1 day, about 5-7 after 10 days %, After 30 days of storage, the moisture content of 5.8% -6.1% is low.
[표 2]TABLE 2
일반공정에 의해 제조된 어묵의 젤리정도는 동결직후에 튀김어묵이 684g.㎝ 찐 어묵이 592.㎝였으며 저장 20일 후에는 608g.㎝와 513g.㎝였으나 본 발명에 의한 제품은 동결직후에는 튀김어묵이 894g.㎝, 찐어묵이 738g.㎝로 일반상법에 의해 제조된 어묵보다 튀김어묵은 210g.㎝, 찐어묵은 146g.㎝정도 젤리강도가 높게 나타났고 저장 20일 후에도 본 발명에 의한 제품의 젤리강도는 튀김어묵이 762g.㎝, 찐 어묵이 694g.㎝로 일반공정의 어묵보다 튀김어묵은 152g.㎝, 찐어묵은 181g.㎝정도 표 2에서 높게 나타났다.Jelly degree of the fish paste prepared by the general process was 684g.cm steamed fish paste 592.cm after the freezing immediately after freezing and 608g.cm and 513g.cm after 20 days of storage, but the product according to the present invention was fried immediately after freezing. Fish paste is 894g. ㎝, steamed fish paste 738g.㎝ fried fish paste 210g. ㎝, steamed fish paste 146g. ㎝ than jelly prepared by the general commercial method showed a higher jelly strength and after 20 days storage products according to the present invention The jelly strength of fried fish paste was 762g.cm and steamed fish paste was 694g.㎝. The fried fish paste was 152g.cm and the steamed fish paste was 181g.cm.
[표 3]TABLE 3
어묵제품의 딱딱한 정도를 나타내어주는 경도와 복원력을 나타내어주는 응집성을 비교한 결과를 보면, 일반공정으로 제조된 어묵에 있어서 경도는 튀김어묵의 경우 4.5kg, 찐어묵은 3.8kg정도이고, 응집성은 0.79와 0.82이다.When comparing the hardness of fish cake products with the cohesiveness of resilience, the hardness was 4.5kg for fried fish paste and 3.8kg for steamed fish paste, and the cohesiveness of 0.79. And 0.82.
반면에 본 발명에 의하여 제조된 어묵의 경도는 튀김어묵이 6.0kg, 찐어묵이 5.2kg으로 나타나, 일반공정에 의해 제조된 어묵보다 경도는 1.4-1.5kg 정도 높으며, 응집성도 역시 0.03-0.05 정도 높음을 표 3에서 알 수 있다.On the other hand, the hardness of the fish cake prepared by the present invention is 6.0kg, fried fish paste 5.2kg fish cake, hardness is 1.4-1.5kg higher than the fish cake prepared by the general process, the degree of cohesion is also 0.03-0.05 High can be seen in Table 3.
상기 표 2와 표 3의 결과로 보아 조직특성을 나타내는 수치가 일반공정에 의한 어묵보다 높게 나타나기 때문에 본 발명에 의해 제조된 제품의 탄력성이 우수함을 알 수 있다.As a result of Table 2 and Table 3 it can be seen that the numerical value representing the tissue characteristics is higher than the fish cake by the general process, the elasticity of the product produced by the present invention is excellent.
[표 4]TABLE 4
상기 표 4에서 L값은 백색도를 나타내며 이 수치가 높으면 밝음을 나타내고 낮으면 어두워짐을 나타낸다. a값은 적색도 b값은 황색도를 나타내고 ΔE는 백색표준색판과의 총 색택차를 나타내는 것으로 이 수치가 크면 전반적인 제품의 색이 어두워짐을 나타낸다.In Table 4, the L value represents whiteness, and a high value indicates brightness and a low value darkens. The a value represents redness, the b value represents yellowness, and ΔE represents the total color difference between the white standard color plate, and the larger the value, the darker the overall color of the product is.
본 발명 제품의 색택은 일반적인 공정에 의한 제품보다 L값이 높고 a, b, ΔE값이 낮으므로 색택이 더욱 밝음을 알 수 있다.It can be seen that the color gloss of the product of the present invention has a higher L value and lower a, b, and ΔE values than the product of a general process, and thus brighter color gloss.
백색표준색판의 L,a,b 값은 L값이 89.2, a값이 0.78, b값이 0.92이며 ΔE는 다음과 같이 계산하였다.L, a, and b values of the white standard color plate were 89.2 L values, 0.78 a values, 0.92 b values, and ΔE was calculated as follows.
L, a, b : 표준색판의 수치, L', a', b' : 시료의 수치L, a, b: values of standard color plates, L ', a', b ': values of samples
[표 5]TABLE 5
표 5의 관능적 기호도는 어묵제품가공 전문가 7명을 선정하고, 5점 평점법으로 실시하여 5점 : 아주좋다, 4점 : 좋다, 3점 : 보통, 2점 : 나쁘다, 1점 : 아주나쁘다로 설정하여 조사하였다.The sensory preferences in Table 5 were selected by 7 fish processing specialists and evaluated by the 5-point rating method. 5 points: Very good, 4 points: Good, 3 points: Normal, 2 points: Bad, 1 point: Very bad It was set up and investigated.
시료간에 5% 수준에서 유의성 검정을 실시한 바 튀김어묵의 색에 있어서만 유의한 차이가 인정되지 않고, 찐어묵의 색을 비롯하여 전항목 모두 유의한 차이가 인정됨을 알 수 있다.The significance test was performed at the 5% level among the samples, and the difference was not recognized only in the color of the fried fish paste, and it was found that all the items including the color of the steamed fish paste were recognized.
특히 조직감에 있어 가장 큰 유의성이 인정된다.In particular, the greatest significance is recognized in the sense of organization.
즉, 본 발명에 의한 제품이 튀김어묵에 있어 색택만이 일반공정에 의한 제품과 거의 비슷할 뿐 전 항목 모두 높은 관능평점을 보이며 그 차이의 정도가 뚜렷히 인지됨을 알 수 있다.In other words, the product according to the present invention is almost similar to the product by the general process in the fried fish cake, it can be seen that all items show a high sensory score and the degree of difference is clearly recognized.
이상과 같이 본 발명은 -15℃에서 20-30일간 저장하였을 때 종래의 어묵보다 저장중 분리되는 수분의 량은 4-7% 정도 줄일 수 있고, 탄력성도 160-180g.cm정도 강화되며, 제품의 경도 또한 1.4kg정도 향상시킴으로써 완전히 내동성 갖는 제품의 개발이 가능하며, 기호도 역시 유의한 차이가 있는 것이다.As described above, when the present invention is stored for 20-30 days at -15 ° C, the amount of water separated during storage can be reduced by 4-7%, and the elasticity is enhanced by 160-180g.cm. By increasing the hardness of about 1.4kg, it is possible to develop a product having a completely dynamic resistance, there is also a significant difference in preference.
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KR100953926B1 (en) * | 2009-06-02 | 2010-04-21 | 한국식품연구원 | Process for the preparation of dried fish or snack product containing fish and shrimp, and dried fish or snack product prepared therefrom |
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KR100953926B1 (en) * | 2009-06-02 | 2010-04-21 | 한국식품연구원 | Process for the preparation of dried fish or snack product containing fish and shrimp, and dried fish or snack product prepared therefrom |
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