KR900008702B1 - Treatment agent for polyolefin synthetic fiber - Google Patents
Treatment agent for polyolefin synthetic fiber Download PDFInfo
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- KR900008702B1 KR900008702B1 KR1019880017771A KR880017771A KR900008702B1 KR 900008702 B1 KR900008702 B1 KR 900008702B1 KR 1019880017771 A KR1019880017771 A KR 1019880017771A KR 880017771 A KR880017771 A KR 880017771A KR 900008702 B1 KR900008702 B1 KR 900008702B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
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- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
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Description
본 발명은 특히 폴리올레핀계 섬유용 처리제에 관한 것으로, 특히 방적공정에서의 집속성, 대전방지성을 양호하게 하는 폴리올레핀계 합성섬유 처리제에 관한 것이다.The present invention relates in particular to a treatment agent for polyolefin fibers, and more particularly to a polyolefin-based synthetic fiber treatment agent that improves the binding and antistatic properties in the spinning process.
합성섬유 특히 폴리올레핀계 합성섬유는 섬유와 섬유간의 정마찰 계수가 폴리에스텔 또는 나일론 등의 합성섬유에 비해 현저히 낮기 때문에 집속성이 불량하게 되고 연신공정중 각 공정간에 마찰 및 벌키성으로 인한 로을러감김 또는 방적공정에서 웹절단, 화이버이탈, 플라이현상이 생기며 극히 소수성을 띠므로 정전기 발생이 현저히 높게되어 물체 통과시 상기의 집속성 불량 현상을 더욱 조장하게 되고 대전방지성이 불량하면 제전효과의 영속성이 결핍되게 되어 코일링 포움 또는 로울러 사절이 심하기 때문에 생산성 저하와 제품의 품질이 저하된다.Synthetic fibers, especially polyolefin synthetic fibers, have a significantly lower coefficient of static friction between fibers than synthetic fibers such as polyester or nylon, resulting in poor convergence and lorlor winding due to friction and bulkiness during the stretching process. Or, in the spinning process, web cutting, fiber breakout, and fly phenomena occur and are extremely hydrophobic, so the generation of static electricity is remarkably high. The deficiency causes severe coiling foam or roller trimming, resulting in reduced productivity and product quality.
상기와 같은 문제점을 해결하기 위하여 종래에는 대전방지제로서 알킬포스페이트 금속염을 다량함유한 유제를 사용하였으나 집속성은 양호한 반면, 대전방지성을 떨어지게 되는 것이다.In order to solve the above problems, conventionally, an emulsion containing a large amount of alkyl phosphate metal salt as an antistatic agent is used, but the focusability is good, but the antistatic property is deteriorated.
또한, 올레핀계 섬유를 제조하는 경우에 통상적으로 사용하는 대전방지제로서는 트리메틸 라우릴 암모니움 클로라이드, 트리에틸 폴리에틸렌 스테아린 암모니움 메토설페이트, 트리부틸옥틸 암모니움 나이트레이트 등의 제4급 암모니움염과 라우릴 포스페이트 금속염을 사용하였으나 이들 대부분은 각종 마찰제에 의해 유막이 파괴되어 대전방지성이 약화되는 결점이 있다.In addition, as antistatic agents commonly used in the production of olefinic fibers, quaternary ammonium salts such as trimethyl lauryl ammonium chloride, triethyl polyethylene stearin ammonium methosulfate, tributyloctyl ammonium nitrate and lauryl Although phosphate metal salts are used, most of them have a drawback in that the oil film is destroyed by various friction agents and thus the antistatic property is weakened.
본 발명의 목적은 폴리올레핀계 합성섬유 제조시 올레핀계사가 갖추어야 할 특성으로서 연신방적공정에서 탈락물이 적고 정전기 발생이 없으며 균일하게 부착되어야 하고 집속설을 양호하게 하기 위한 것이다.It is an object of the present invention to produce a polyolefin-based synthetic fiber, which has to be equipped with olefin-based yarns in the stretching and spinning process, so that there is little dropout, there is no static electricity, it is to be uniformly attached, and good concentrating theory is provided.
따라서 이러한 목적을 달성할 수 있는 대전방지제와 집속력이 있는 처리제가 필요하며, 이에 알맞는 대전방지 성분으로는 고습도하 내지 저습도 하에 있어서도 섬유에 대하여 대전방지성을 부여하는 기능이 필요하며 이런 성분으로는 제4급 암모니움 포스페이트염 타입이 가장 양호하며, 접속성을 향상시키기 위해서는 유막강화 능력이 뛰어난 폴리옥시 에틸렌 알킬페닐 에페르 타입을 들 수 있다.Therefore, an antistatic agent and a focusing agent capable of achieving this purpose are required, and suitable antistatic components require a function to impart antistatic properties to fibers even under high humidity and low humidity. As the ammonium phosphate salt type, the most preferred is a polyoxyethylene alkylphenyl effer type having excellent oil film strengthening ability in order to improve connectivity.
따라서 본 발명은 상기 처리성분 요구 특성에 착안하여 연신, 방적공정에서 고무로울러에 의하여 감겨붙는 것과 탈락을 방지하고, 양호한 코일링 포움을 얻으며, 열처리에 의한 황변, 녹발생 또한 적은 효과를 겸비한 퍼리제를 개발하고자 예의 검토한 결과 본 발명에 도달하였다.Therefore, the present invention focuses on the required properties of the treatment component, and prevents the coiling and dropping by the rubber roller in the stretching and spinning process, to obtain a good coiling foam, yellowing and rust due to heat treatment, and also has a small effect After earnestly examining the development of the present invention, the present invention has been reached.
본 발명은 제4급 암모니움 포스페이트염 3 내지 30중량%, 탄소수가 18개 이상의 알킬기가 75%이상인 포화 알킬 인산 에스테르 알카리 금속염 70 내지 97%중량 비율로 이루어진 대전방지제 성분 50 내지 70중량%와, 알킬기 8 내지 9개의 폴리옥시 에틸렌 알킬페닐 알킬페닐 에테르(에틸렌 옥사이드 3 내지 15몰 부가) 60 내지 80중량%, 알킬기 12 내지 18개의 폴리옥시 에칠렌 알킬아민에체르(에칠렌 옥사이드 8 내지 12몰 부가)20 내지 40중량% 비율로 이루어진 접속제 성분 30 내지 50중량%로 하는 것으로 폴리올레핀계 합성섬유 연신사에 대한 처리제의 부착량은 통상 0.15 내지 0.30중량%, 바람직하게는 0.25 내지 0.30중량% 부착시키는 것을 특징으로 하는 폴리올레핀계 합성섬유의 처리제이다.The present invention is 50 to 70% by weight of an antistatic agent component consisting of 3 to 30% by weight of the quaternary ammonium phosphate salt, 70 to 97% by weight of a saturated alkyl phosphate ester alkali metal salt having 75 or more carbon atoms of at least 18 alkyl groups, 60 to 80% by weight of alkyl groups of 8 to 9 polyoxy ethylene alkylphenyl alkylphenyl ethers (addition of 3 to 15 moles of ethylene oxide), 12 to 18 polyoxy ethylene alkylamine ethers of alkyl groups (adding 8 to 12 moles of ethylene oxide) 20 30 to 50% by weight of the binder component, which is in the ratio of 40 to 40% by weight, and the amount of the treatment agent to the polyolefin-based synthetic fiber drawn yarn is usually 0.15 to 0.30% by weight, preferably 0.25 to 0.30% by weight. It is a processing agent of polyolefin synthetic fiber.
제4급 암모니움 포스페이트염과 포화알킬 인산에스테르 알카리 금속염이 70중량% 이상이면, 처리제 분균일 부착으로 인하여 탈락물이 증가하고 50중량% 이하에서는 폴리올레핀사의 대전방지성 부족으로 코일링 포음성이 불량하여 공정 통과성을 저해시킨다.If the quaternary ammonium phosphate salt and the saturated alkyl phosphate alkali metal salt are 70 wt% or more, the droppings increase due to the adhesion of the treatment agent, and at 50 wt% or less, the coiling foamability is poor due to the antistatic property of the polyolefin yarn. Thereby inhibiting process passability.
한편 본 발명에서 사용된 비이온 계면활성제는 폴리옥시 에틸렌 알킬페닐 에페르와 폴리옥시 에틸렌 알킬아민 에테르로 혼합된 30 내지 50중량%이다.Meanwhile, the nonionic surfactant used in the present invention is 30 to 50 wt% mixed with polyoxy ethylene alkylphenyl efer and polyoxy ethylene alkylamine ether.
50중량% 이상이면 드래프팅성이 불량하게 되며 30중량% 이하이면 집속성이 저하되고 연신공정에서 벌키성으로 인한 로울러 감김과 방적공정에서 웹절단, 렙릭킹 현상등으로 작업성이 저하된다.If it is more than 50% by weight, the drafting property is poor, and if it is less than 30% by weight, the focusing property is deteriorated.
폴리올레핀계 섬유는 비극성이므로 처리제에 대해서 친화성이 전혀 없으며 소수성으로 일반적으로는 소수 처리제 조성분을 사용해고 만족한 처리제를 얻기에는 아주 부적합하다. 이하 실시예를 들어 본 발명을 구체적으로 설명한다.Since the polyolefin fibers are nonpolar, they have no affinity for the treatment agent and are hydrophobic and generally unsuitable for using a hydrophobic treatment component and obtaining a satisfactory treatment agent. The present invention will be described in detail with reference to the following Examples.
[실시예]EXAMPLE
본 발명에서 사용된 처리제의 조성비는 표 1과 같으면 연신속도 120미터/분의 미연신사를 1로울러 표면온도 70 내지 80℃, 세트머신 160 내지 170℃, 연신비 3.5 내지 4.0으로 폴리올레핀사를 제조하였다.When the composition ratio of the treatment agent used in the present invention is as shown in Table 1, the polyolefin yarn was prepared at a surface temperature of 70 to 80 ° C., a set machine of 160 to 170 ° C., and a draw ratio of 3.5 to 4.0 by one undrawn yarn having a drawing speed of 120 m / min.
이에 대한 전기저항치, 마찰대전압, 로울로 감김, 부착의 측정, 황변, 코일링 포움의 결과를 표 2에 나타내었다.Table 2 shows the results of the electrical resistance value, friction band voltage, roll winding, measurement of adhesion, yellowing, and coiling foam.
[표 1]TABLE 1
여기서 최종제품인 폴리올레핀사의 측정평가는 다음과 같다.Here, the measurement evaluation of the final product polyolefin company is as follows.
(1) 전기저항치의 측정(1) Measurement of electric resistance
올레핀사(3데니어×51㎜)에 대하여 실시예를 스프레이법으로 0.9%(유효 중량%) 부여하고 60℃×2시간 건조하여 공시면으로 하였다.0.9% (effective weight%) of the Example was given with respect to olefin yarn (3 denier x 51 mm), it dried at 60 degreeC x 2 hours, and it was set as the test surface.
또 상기 공시면을 25℃×40% RH 또는 25℃×65% RH로 24시간 방치하고 각각의 전기저항을 측정하였다.In addition, the test surface was left for 24 hours at 25 ° C. × 40% RH or 25 ° C. × 65% RH, and the respective electrical resistances were measured.
(2) 황변의 평가(2) evaluation of yellowing
상기 공시면을 150℃×2시간 열처리하고 각각의 황변도를 육안 관찰로 평가하였다.The test surface was heat treated at 150 ° C. × 2 hours and each yellowness was evaluated by visual observation.
(3) 마찰 대전압의 측정(3) Measurement of frictional electrification voltage
정련한 올레핀 적포를 실시예의 0.2%(유효중령%) 수용액중에 침지한 휴 60℃×2시간 건조하였다. 이것을 25℃×65% RH로 24시간 방치하고 각각의 마찰 대전압을 로우터리 스타틱 테스터에 의해 측정하였다.The refined olefin red cloth was dried at 60 DEG C for 2 hours, immersed in 0.2% (effective age%) aqueous solution of Example. This was left for 24 hours at 25 ° C x 65% RH, and each frictional electrified voltage was measured by a rotary static tester.
(4) 탈락의 평가(4) Evaluation of elimination
올레핀사(3데니어×51㎜)에 대하여 각 실시예를 스프레이법으로 0.20%(유효 중량%) 부여하고 30℃×65% RH로 24시간 방치한 다음, 이것을 사용하여 소면기에서 만든 타래 10㎏을 연조기에 통과시키고 프론트 로울러에서 나온 슬라이버가 접속되는 트럼펫에 부착한 탈락물을 육안 관찰하여 탈락물이 적은 양호한 것부터 많은 불량품까지를의 5단계로 평가하였다.To the olefin yarn (3 denier x 51 mm), each example was given 0.20% (effective weight%) by the spray method, and left at 30 DEG C x 65% RH for 24 hours. Pass through the machine and visually observe the dropping material attached to the trumpet to which the sliver from the front roller is connected. Evaluated in five steps.
(5) 녹의 평가(5) evaluation of rust
깨끗이 씻은 각 실시예의 5%(유효중량%) 수용액중에 침지한 후 20℃×100%로 120시간 방치하고 각각의 편침의 발청상태를 육안 관찰로서 평가하였다.After immersing in 5% (effective weight%) aqueous solution of each Example wash | cleaned clearly, it was left to stand at 20 degreeC x 100% for 120 hours, and the rust state of each knitting needle was evaluated by visual observation.
(6) 로울러 감김 부착의 측정(6) measurement with roller winding
시료면을 사용하여 조방기에서 만든 조사를 정방기에서 방출하고 이때의 처리고무 로울러(일본 야마노우찌 고무사제 경도 82도)에의 섬유감김 부착횟수를 측정하였다.Using the sample surface, the irradiation made from the spinning machine was discharged from the spinning machine, and the number of times of the textile winding was measured on the treated rubber roller (82 degrees hardness, Yamanouchi Rubber Co., Ltd., Japan) at this time.
(7) 코일링 포움의 평가(7) evaluation of coiling foam
시료면을 연조공정에 넣고 완성된 슬라이버의 생김새가 양호한 것으로부터 불량한 것까지를의 5단계로 평가하였다.The sample surface is put into the softening process and the finished sliver looks good or bad. Evaluated in five steps.
[표 2]TABLE 2
여기서, 표 2의 결과에서도 명백한 바와같이 이상 설명한 본 발명에서는 고습도와 저습도하에서 양호한 대전방지성을 발휘함과 더불어 탈락이나 가열에 의한 황변과 함께 녹의 발생도 적으며 코일링 포옴이 양호하면서 벌키겅으로 인한 로울러 감김 및 웹절단 현상이 없고 접속성이 뛰어난 효과를 얻게 되었다.Here, as apparent from the results of Table 2, the present invention described above exhibits good antistatic properties under high humidity and low humidity, less yellowing due to yellowing due to dropout or heating, and good coiling foam. There is no roller winding and web cutting due to the connection and the effect is excellent.
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