KR900005571B1 - Treatment agent for manufacutring the thermoplastic compound synthetic fiber - Google Patents
Treatment agent for manufacutring the thermoplastic compound synthetic fiber Download PDFInfo
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- KR900005571B1 KR900005571B1 KR1019880007612A KR880007612A KR900005571B1 KR 900005571 B1 KR900005571 B1 KR 900005571B1 KR 1019880007612 A KR1019880007612 A KR 1019880007612A KR 880007612 A KR880007612 A KR 880007612A KR 900005571 B1 KR900005571 B1 KR 900005571B1
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/322—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
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Abstract
Description
본 발명은 열가소성 합성섬유인 폴리에칠렌 테레프탈레이트와 폴리아미드의 극세복합 합성섬유 제조용 처리제에 관한 것으로 특히 연신공정에서의 평활성 및 집속성을 양호하게 하는 열가소성 합성섬유 처리제에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a processing agent for producing ultrafine composite synthetic fibers of polyethylene terephthalate and polyamide, which are thermoplastic synthetic fibers, and more particularly, to a thermoplastic synthetic fiber treating agent for improving smoothness and focusing in an extending process.
일반적으로 폴리아미드, 폴리에스테르 등의 열가소성 극세복합 합성섬유 제조에서는 연신공정을 원활하게 하기 위하여 미연신사에 처리제를 부여한 후 연신을 하고 있으나, 열가소성 섬유중에서도 특히 폴리에칠렌 테레프탈레이트와 폴리아미드의 극세복합 합성섬유는 연신 과정중 섬유간의 과도한 마찰로 인해 사절이 발생하고 또한 주행하는 사와 각종 접촉체와의 마찰로 모우나 단사가 발생하게 된다. 이 때문에 열가소성 섬유, 특히 극세복합 합성섬유에는 고도의 평활성 및 집속성을 부여할 수 있는 처리제를 필요로 한다.In general, in the manufacture of thermoplastic micro-composite synthetic fibers such as polyamide and polyester, in order to facilitate the stretching process, the non-drawn yarn is treated with a stretching agent and then stretched. During the drawing process, trimming occurs due to excessive friction between the fibers, and wool or single yarn occurs due to friction between the running yarn and various contact members. For this reason, thermoplastic fibers, especially micro composite synthetic fibers, require a treatment agent capable of imparting high smoothness and concentration.
종래의 합성섬유 처리제의 평활성분으로는 액상 파라핀계의 광물유, 옥칠올레이트, 부칠스테아레이트, 라우릴 황산에스테르 나트륨, 스테아릴인산 에스텔 아민염, 스테아릴산 폴리아미드형 양이온 혹은 비이온계의 폴리에칠렌 글리콜라우레이트, 폴리옥시에칠렌 라우릴에테르 등을 사용하는 것으로 알려져 있으나 이들 대부분은 연신과정에서 타르화되어 평활성을 약화시키거나 각종 마찰체에 의해 유막이 파괴되어 집속성이 약화되는 단점이 있다. 따라서 이러한 결점을 줄일 수 있는 평활제와 집속력이 있는 처리제가 필요하며 이에 알맞는 평활성분으로는 오레일 아우레이트가 있고, 집속성 향상을 위해서는 유막강화능력이 뛰어난 오레일산이 있다. 여기에 불소계면활성제의 첨가에 의한 상승작용으로 극히 우수한 평활성을 갖는다. 이들은 섬유가 거치는 공정의 특성에 따라 적당량이 선정 배합된다.As a smoothing component of the conventional synthetic fiber treatment agent, liquid paraffinic mineral oil, oxyl oleate, butyl stearate, sodium lauryl sulfate ester, stearyl phosphate ester amine salt, stearyl acid polyamide type cation or nonionic polystyrene Although it is known to use glycol laurate, polyoxyethylene lauryl ether, etc., most of them have a disadvantage in that they are tarned in the stretching process to weaken the smoothness or the oil film is destroyed by various friction materials, thereby weakening the focusability. Therefore, a smoothing agent and a treating agent having a focusing force to reduce such defects are required. The suitable smoothing component includes an oleic aureate, and an oleic acid having excellent oil film strengthening ability for improving the focusing property. Synergism by the addition of a fluorosurfactant here has extremely good smoothness. These are selected and blended in an appropriate amount depending on the characteristics of the process through which the fiber passes.
본 발명은 상기 처리성분 및 요구 특성에 착안하여 연신 과정에서 섬유간 마찰계수를 줄이는 평활제성분 및 접촉체의 마찰로부터 섬유를 보호하는 유막강화능력을 적정수준까지 겸비한 처리제를 개발하고자 예의 검토한 결과 본 발명에 도달하였다.The present invention focuses on the treatment components and the required properties, and the result of earnestly examining to develop a smoothing agent component which reduces the friction coefficient between fibers in the stretching process and a treatment agent having an oil film strengthening ability to protect the fiber from friction of the contact member to an appropriate level. The present invention has been reached.
본 발명은 광물유 2 내지 10중량%, 오레일 라우레이트 30 내지 80중량%, 소르비탄 모노라우레이트 3 내지 15중량%, 폴리에칠렌 글리콜 모노오레이트 10 내지 30중량%, 폴리옥시에칠렌 캐스터오일을 3 내지 20중량%, 알킬 설포네이트 나트륨염 1.5 내지 10중량%, 퍼플루오로 알킬에칠렌 옥사이드를 1.5 내지 3.0중량% 함유한 것으로 제사공정의 미연신사에 부착시킨 후 연신하는 것을 특징으로 하는 열가소성 극세복합 합성섬유의 처리제로서 본 발명에 사용된 광물유는 정제된 파라핀계 석유제품으로 점도는 30 내지 500초[레드우드(Red Wood) 점도계 1호로 30℃에서 측정]의 것으로 전체 처리제량의 2 내지 10중량%이다. 10중량% 이상이면 처리제의 불균일 부착으로 인하여 원사의 모우, 절사가 증가하고 2중량% 이하에는 원사의 평활성 부족으로 작업성을 저해한다.The present invention is 2 to 10% by weight of mineral oil, 30 to 80% by weight of oleyl laurate, 3 to 15% by weight of sorbitan monolaurate, 10 to 30% by weight of poly ethylene glycol monooleate, 3 to 3% polyoxyethylene castor oil 20 wt%, alkyl sulfonate sodium salt 1.5 to 10 wt%, perfluoro alkyl ethylene oxide containing 1.5 to 3.0 wt% thermoplastic microfine synthetic fiber characterized in that the stretch after attaching to the unstretched yarn of the weaving process The mineral oil used in the present invention as a treatment agent is a refined paraffinic petroleum product having a viscosity of 30 to 500 seconds (measured at 30 ° C. with Red Wood Viscometer No. 1), which is 2 to 10% by weight of the total amount of the treatment agent. . If it is 10% by weight or more, the woolen yarn is increased due to uneven adhesion of the treatment agent, and below 2% by weight, the workability is inhibited due to lack of smoothness of the yarn.
또한 평활성분으로 사용된 오레일 라우레이트는 30 내지 80중량%의 함유가 요구되며 30중량% 이하에서는 평활성이 부족하여 제사 작업에서 절사가 많이 생기며 80중량% 이상이면 점도가 상승하여 제사공정에서 불균일 부착으로 모우 및 절사가 증가한다. 또한 본 발명에 사용된 비이온 계면활성제는 소르비탄 모노라우레이트, 폴리에칠렌 글리콜 모노오레이트, 폴리옥시 에칠렌 캐스터오일 등으로 전체 처리제량의 20 내지 60중량%이다. 60중량% 이상이면 섬유와 연신 로울러간 마찰이 커져 사절을 초래하며 20중량% 이하이면 섬유간의 평활성이 저하되고 연신공정에서 작업성이 저하된다.In addition, the oleyl laurate used as the smoothing component is required to contain 30 to 80% by weight, and less than 30% by weight lacks the smoothness, resulting in many cuttings in the spinning work. Attachment increases moor and cuts. In addition, the nonionic surfactant used in the present invention is 20 to 60% by weight of the total amount of the treatment agent, such as sorbitan monolaurate, polyethylene glycol monoorate, polyoxy ethylene castor oil and the like. If the weight is 60% by weight or more, the friction between the fiber and the stretching roller is increased to cause trimming. If the content is 20% by weight or less, the smoothness between the fibers is lowered and workability is lowered in the stretching process.
한편 본 발명에서 사용된 폴리옥시 에칠렌 캐스터오일은 3 내지 20중량%로 하며, 3중량% 이하에서는 평활성이 감소하여 절사현상이 증가하고 20중량% 이상이면 점도가 상승하여 처리제가 주행사에 불균일하게 부착되므로 사의 염색성이 불량하다. 알킬설포네이트 나트륨염은 전체 처리제량의 1.5 내지 10중량%를 첨가하며, 10중량% 이상이면 연신시 타르발생이 증가하여 작업성 및 염색성을 나쁘게 하고 1.5중량% 이하이면 사에 정전기 발생이 심해 로울러에 감기기 쉬워 작업에 나쁜 영향을 준다. 퍼플루오로 알킬 에칠렌 옥사이드는 1.5 내지 3중량%로 1.5중량% 이하에서는 균일 부착성이 불량하여 모우가 발생하고 3중량% 이상이면 연신시 타르발생이 증가하여 염색성이 불량하다.On the other hand, the polyoxy ethylene castor oil used in the present invention is 3 to 20% by weight, the smoothness is reduced to less than 3% by weight, the cutting effect is increased and the viscosity increases if more than 20% by weight, the treatment agent is uneven to the traveling company Because it is attached, the dyeability of yarn is poor. Alkylsulfonate sodium salt is added 1.5 to 10% by weight of the total amount of the treatment agent, if more than 10% by weight, the generation of tar increases during stretching, worsening workability and dyeability, if less than 1.5% by weight, the static electricity generated in the yarn It is easy to wind up and has a bad effect on the work. Perfluoro alkyl ethylene oxide is 1.5 to 3% by weight of 1.5% by weight or less poor adhesion uniformity occurs, and more than 3% by weight increase in the occurrence of tar during stretching, poor dyeability.
본 발명에 있어서의 처리제는 열가소성 극세복합 합성섬유의 방사공정에서 1회 부착처리 만으로 연신공정에서 평활성과 집속성이 향상된다.The treatment agent in the present invention improves the smoothness and the focusability in the stretching step only by one adhesion treatment in the spinning step of the thermoplastic microfine composite fiber.
본 발명에 있어 처리제의 부착량은 연신사에 0.6 내지 2.0중량%이다.In this invention, the adhesion amount of a processing agent is 0.6 to 2.0 weight% in a stretched yarn.
이하 실시예를 들어 본 발명을 구체적으로 설명한다.The present invention will be described in detail with reference to the following Examples.
[실시예 1]Example 1
본 발명에 사용된 처리제의 조성비는 표 1-5와 같으며 방사속도 1,200미터/분의 미연신사를 히이터표면온도 113℃ DR 2.92로 연신사를 제조하였다. 이에 대한 동마찰계수, 집속성, 작업성, 염색성, 대전성 등의 평가 결과를 표 6에 나타냈다.The composition ratio of the treatment agent used in the present invention is shown in Table 1-5, and the stretched yarn was prepared at a heater surface temperature of 113 ° C. DR 2.92 using an undrawn yarn having a spinning speed of 1,200 meters / minute. Table 6 shows the results of evaluation of the dynamic friction coefficient, the focusability, the workability, the dyeability, the chargeability, and the like.
[표 1]TABLE 1
[표 2]TABLE 2
[표 3]TABLE 3
[표 4]TABLE 4
[표 5]TABLE 5
○ 평가방법○ Evaluation method
동마찰계수 : 전기한 연신사를 주행사법으로 초장력 10그램 시속 250m/분에서 이지가공 마찰계로 평가.Dynamic Friction Coefficient: The drawn yarn was evaluated by an easy-processing friction meter at 250 m / min.
집속성 : 전기한 연신사를 포함력 시험기(히루다 리켄사 제품)를 이용 분당 40회전 하중 32그램 조건으로 측정하여 단사 모우 발생까지의 회전수로 평가.Focusing: The drawn yarn was measured using a load tester (manufactured by Hiruda Riken Co., Ltd.) at 40 revolutions per minute and 32 grams of load.
작업성 : Full cheese%Workability: Full cheese%
염색성 : 전기한 연신 방법으로 얻은 연신사를 환편기로 환편한 후 네이비블루로 캐리어 염색 후 균일하게 염색되었는가를 판정함.Dyeing property: After the drawn yarn obtained by the aforementioned drawing method is circular knitted with a circular knitting machine, it is judged whether it is uniformly dyed after carrier dyeing with navy blue.
○ : 균일하게 염색○: uniformly dyed
× : 불균일하게 염색×: unevenly dyed
대전성 : 전기한 연신공정에서 델리버리 로울러를 통과한 직후의 주행사의 대전압을 집전식 전위 측정기 가스까 뎅끼사 제품으로 측정하여 다음 기준에 의해 평가하였다.Chargeability: The electric potential of the traveling vehicle immediately after passing through the delivery roller in the aforementioned stretching process was measured by a current collector, a gas detector, and evaluated by the following criteria.
○ : 대전압 0-300V○: large voltage 0-300V
△ : 대전압 301-1,000V△: high voltage 301-1,000V
× : 대전압 1,000V 이상×: large voltage 1,000V or more
[표 6]TABLE 6
표 6을 보면 평활성을 나타내는 동마찰 계수에 있어 발명품인 처리제 I-II가 처리제 III-V에 비해 월등히 좋은 것으로 나타났으며 집속성에 있어서도 처리제 III-V는 마찰에 의한 단사가 75회 이하에서 발생한데 비해 발명품인 처리제 I-II는 105회, 120회를 나타내 집속성이 극히 우수한 것으로 나타났다.Table 6 shows that the treatment agent I-II, the invention, is much better than the treatment agent III-V in the dynamic friction coefficient showing smoothness, and the treatment agent III-V occurs at 75 or less single yarns due to friction. On the other hand, the inventive treatment agent I-II showed 105 times and 120 times, and showed extremely excellent concentration.
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