KR900004914B1 - Manufacturing process of polyester fiber - Google Patents
Manufacturing process of polyester fiber Download PDFInfo
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- KR900004914B1 KR900004914B1 KR1019870014243A KR870014243A KR900004914B1 KR 900004914 B1 KR900004914 B1 KR 900004914B1 KR 1019870014243 A KR1019870014243 A KR 1019870014243A KR 870014243 A KR870014243 A KR 870014243A KR 900004914 B1 KR900004914 B1 KR 900004914B1
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/62—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/22—Stretching or tensioning, shrinking or relaxing, e.g. by use of overfeed and underfeed apparatus, or preventing stretch
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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Abstract
Description
본 발명은 염기성 염료에 가염성인 동시에 섬유내에 알칼리에 가용성인 초미립자상의 규소화합물이 균일하게 분포되도록 하여서 감량가공후 천연섬유와 같은 외관 및 촉감을 가지도록 한 신규한 폴리에스테르 섬유의 제조방법에 관한 것이다.The present invention relates to a method for producing a novel polyester fiber that is uniformly distributed in basic fibers with chlorine that is both soluble in basic dyes and soluble in alkali, and thus has the same appearance and feel as natural fibers after weight loss processing. .
종래의 각종 합성섬유 중, 특히 용융방사한 열가소성 섬유(폴리에스테르, 폴리아미드, 폴리올레핀 등)는 표면상태가 평활하고 합성섬유 자체의 단점들이 있어서 천연섬유에 비하여 광택, 촉감, 마찰특성, 수분흡수율 및 염색시 발색성 등이 열등하다.Among various conventional synthetic fibers, thermoplastic fibers (polyesters, polyamides, polyolefins, etc.) melt-spun, in particular, have a smooth surface and have disadvantages of synthetic fibers themselves. Inferior in color development and dyeing.
이중에서 폴리에스테르 섬유의 경우는 섬유의 표면상태를 변화시켜 이와같은 결점을 개선하고자 하는 연구가 종전부터 많이 행하여 졌고, 특히 일본에서는 규소화합물이 알칼리에 가용성인 점에 착안하여 폴리에스테르 섬유 제조시 규소화합물을 충입한 후 알칼리 금속 수산화물로 처리함으로서 미세한 요철이 섬유표면에 존재케하는 특수섬유의 제조법에 대하여 많은 연구를 하였다.In the case of polyester fiber, many studies have been conducted to improve such defects by changing the surface state of the fiber. Particularly, in Japan, the silicon compound is soluble in alkali, and the silicon in the polyester fiber manufacturing has been focused on. After charging the compound and treating with alkali metal hydroxide, many researches have been made on the manufacturing method of special fibers in which fine irregularities are present on the fiber surface.
그러나 이 경우에 있어서, 응집력이 큰 규소화합물이 잘 분산되어 있지 않고 또한 폴리에스테르 폴리머와 규소화합물 사이에 상용성이 없기 때문에 실을 제조하기가 어려웠고, 실을 제조한 후에도 강도, 신도가 약한 결점이 있으며, 염기성 염료에 대한 친화성이 없다.In this case, however, it is difficult to manufacture a yarn because a silicon compound having a large cohesion force is not dispersed well and there is no compatibility between the polyester polymer and the silicon compound, and a weak strength and elongation even after the yarn is produced. And no affinity for basic dyes.
이러한 문제점을 해결하기 위하여 본 발명자는 오랜동안 연구한 결과 규소화합물 및 아래 일반식(I), (II), (III)의 화합물을 사용하여 폴리에스테르 공중합체를 제조하면 종래의 알칼리 가용성 폴리에스테르 보다 월등히 뛰어난 분산성, 염색성, 감량율, 강도를 가지게 됨을 알게 되어 본 발명에 이르게 되었다.In order to solve this problem, the present inventors have studied for a long time to produce polyester copolymers using silicon compounds and the compounds of the following general formulas (I), (II) and (III). The present invention has been found to have excellent dispersibility, dyeing, weight loss, and strength.
즉, 폴리에스테르를 제조함에 있어 TPA 또는 DMT를 주로하는 2관능성 카르복실산 또는 그의 에스테르 형성 유도체에다 아래 일반식(I)의 화합물을 TPA 또는 DMT에 대해 0.5~5.0몰%, 바람직하게는 1.0~3.0몰% 함유시키고, 이와는 별도로 EG와 일반식(II)의 화합물을 규소화합물에 대해 0.1~0.5중량%, 아래 일반식(III)의 화합물을 규소화합물에 대해 0.1~5.0중량% 그리고 규소화합물을 DMT 또는 TPA에 대해 0.5~5.0중량%만큼 혼합하여 이들을 통상의 방법으로 중합하면 고유점도 0.5 이상, 감량을 20% 이상 및 염기성 염료에 가염성인 동시에 조업성이 월등히 폴리에스테르 공중합체를 얻을 수 있었다.That is, in preparing the polyester, the compound of the general formula (I) below 0.5 to 5.0 mol%, preferably 1.0 to the TPA or DMT, in addition to the bifunctional carboxylic acid or ester forming derivative thereof mainly comprising TPA or DMT. ~ 3.0 mol%, and separately EG and the compound of formula (II) 0.1 to 0.5% by weight of the silicon compound, the compound of formula (III) below 0.1 to 5.0% by weight of the silicon compound and the silicon compound Was prepared by mixing 0.5 to 5.0% by weight with respect to DMT or TPA and polymerizing them in a conventional manner to obtain a polyester copolymer having an intrinsic viscosity of at least 0.5, a weight loss of at least 20%, and a basic dye, and being highly soluble. .
아 래Below
여기서, R은 수소 혹은 탄소수 1~4의 알킬기 혹은 -CH2CH2OH이며, Me는 Li, K, Na 등의 금속이다.Here, R is hydrogen or an alkyl group having 1 to 4 carbon atoms or -CH 2 CH 2 OH, Me is a metal such as Li, K, Na.
여기서, R1은 탄소수가 1에서 10 사이의 알킬기이고,Here, R 1 is an alkyl group having 1 to 10 carbon atoms,
R는 탄소수가 2에서 8 사이의 알킬기이며,R is an alkyl group having 2 to 8 carbon atoms,
X는 수산기이거나 할로겐 원소이다.X is a hydroxyl group or a halogen element.
일반식(II)로 표시되는 분산촉진제 역활을 하는 4급 암모니움 화합물의 예로는 수산화 디메틸 디에틸 암모니움, 염화 디메틸 디에틸 암모니움, 수산화 디메틸 디프로필 암모니움, 염화 디메틸 디프로필 암모니움 등이 있다.Examples of quaternary ammonium compounds that act as dispersion accelerators represented by formula (II) include dimethyl diethyl ammonium hydroxide, dimethyl diethyl ammonium chloride, dimethyl dipropyl ammonium hydroxide, and dimethyl dipropyl ammonium chloride. have.
여기에서, R1은 CH3, COCH3, CH2CH2OCH3이고,Wherein R 1 is CH 3 , COCH 3 , CH 2 CH 2 OCH 3 ,
R2는 CH=CH, CH2CH2CH2,이고,R 2 is CH = CH, CH 2 CH 2 CH 2 , ego,
Y는 수소원자나 할로겐 원소이다.Y is a hydrogen atom or a halogen element.
본 발명을 더욱 상세히 설명하면 다음과 같다.The present invention is described in more detail as follows.
즉, DMT와 DMT에 대해 0.5~5.0몰%의 R가 알킬인 벤젠술폰산금속염 유도체(I)과, EG와 에스테르 교환반응촉매를 투입하여 220~250℃ 온도에서 에스테르 교환반응을 실시하고, 이와는 별도로 DMT로 대해 0.5~5.0몰%의 규소화합물과 EG, 분산촉진 및 친화조제로 사용되는 (II)와 (III)의 화합물을 규소화합물에 대해 0.5~5.0중량%로 혼합하여 규소화합물의 2차 입자 크기가 0.5μ 이하인 EG 혼합 슬러리를 만들고 이들을 함께 혼합하여 폴리머에 대해 200~400ppm의 Sb2O3를 투입하여 270~290℃의 고온 및 0.6mmHg 이하의 고진공에서 증축합반응을 시켜서 고유점도 0.5 이상의 염기성염료에 가염성이며 알칼리 감량율이 20% 이상인 신규한 폴리에스테르 공중합체를 제조하고, 이를 통상의 방법으로 방사, 연신한다.That is, a transesterification reaction is carried out at 220-250 ° C. with a benzene sulfonic acid metal salt derivative (I) having 0.5-5.0 mol% of R as alkyl relative to DMT and DMT, and EG and a transesterification catalyst. 0.5 ~ 5.0 mol% of silicon compound with respect to DMT and EG, secondary particles of silicon compound by mixing 0.5 ~ 5.0% by weight of compound of (II) and (III) used as dispersing accelerator and affinity aid to silicon compound EG mixed slurry having a size of 0.5μ or less is made and mixed together, 200 ~ 400ppm Sb 2 O 3 is added to the polymer to carry out the condensation reaction at a high temperature of 270 ~ 290 ℃ and high vacuum of 0.6mmHg or less to intrinsic viscosity of 0.5 or more. A novel polyester copolymer that is salty to basic dyes and has an alkali reduction ratio of 20% or more is prepared, and is spun and stretched in a conventional manner.
본 발명에서 사용한 에스테르 교환반응 촉매는 Ca(OAc)2, Zn(OAc)2, Mn (OAc) 등으로 부터 선택한 것이다.The transesterification catalyst used in the present invention is selected from Ca (OAc) 2 , Zn (OAc) 2 , Mn (OAc) and the like.
위에서 2차 입자라고 함은 첨가되는 규소화합물(1차 입자)이 분산촉진제 및 친화조제에 의하여 분산이 된 다음에 생성된 입자를 말함.The secondary particles above refer to particles produced after the added silicon compound (primary particles) is dispersed by a dispersing accelerator and an affinity aid.
본 발명에서 사용하는 일반식(I)의 화합물을 TPA 또는 DMT에 대해 0.5몰%보다 작게 사용하면 제조되어지는 폴리에스테르의 염색성을 크게 개선시킬 수 없으며, 5.0몰% 보다 크게 사용하면 제조되어지는 폴리에스테르의 내열성 및 물성이 크게 취약하게 되어 후가공에서 많은 문제점을 나타낸다.When the compound of the formula (I) used in the present invention is used in an amount of less than 0.5 mol% with respect to TPA or DMT, the dyeability of the polyester may not be significantly improved. The heat resistance and physical properties of the ester are greatly weakened, which presents many problems in post processing.
또한 일반식(II)의 화합물을 규소화합물에 대해 0.5중량% 이하 사용하면 규소화합물을 잘 분산시키지 못하여 응집현상이 일어나 제사성 불량의 요인이 되며 5.0중량% 이상 사용하면 폴리머의 분해를 촉진시켜 중합이 지연되거나 제반 물성이 크게 저하하게 된다.In addition, if the compound of Formula (II) is used at 0.5 wt% or less with respect to the silicon compound, the silicon compound may not be dispersed well and coagulation may occur. This delay or overall physical properties are greatly reduced.
또한 (III)의 화합물을 TPA 또는 DMT에 대해 0.5중량% 이하 사용하게 되면 섬유 표면에 단위 면적당 존재하는 미립자의 갯수가 적어 천연섬유와 같은 광택 및 촉감등이 없게 되고, 5.0중량% 이상 사용하면 충입된 규소화합물의 미분산이 어려워 제사성 불량을 초래하게 된다.In addition, when the compound of (III) is used in an amount of 0.5 wt% or less with respect to TPA or DMT, the number of fine particles per unit area on the surface of the fiber is small, so that there is no gloss and feel like natural fiber, and when it is used in an amount of 5.0 wt% or more Undispersed dispersion of the silicon compound is difficult, resulting in poor rusting.
또한 본 발명에서의 폴리에스테르 공중합체를 제조할 때 인산, 아인산, 트리메틸 포스페이트, 트리스노닐페닐 포스파이트등의 인계안정제를 사용할 수 있다.Moreover, when manufacturing the polyester copolymer in this invention, phosphorus stabilizers, such as phosphoric acid, phosphorous acid, trimethyl phosphate, and trisnonylphenyl phosphite, can be used.
본 발명은 TPA, DMT법에 공히 적용할 수 있으며, 통상의 방사, 연신공정을 거쳐 필라멘트 또는 스테이플 파이버로 제조될 수 있다.The present invention can be applied to both TPA and DMT methods, and can be made of filament or staple fiber through a conventional spinning and stretching process.
본 발명에서의 폴리머의 융점은 DSC로 측정하였으며, 극한점도는 칩을 오르소 클로로페놀에 녹여 0.5중량%의 용액으로 한 후 유볼노드점도계로 25℃에서 측정하였다. 또한 알칼리 감량율은 다음과 같은 방법으로 구하였다. 필라멘트사를 합사하여 300데니어의 실을 만든 후 20게이지의 시험용 환편기를 사용하여 환편물을 만든다.Melting point of the polymer in the present invention was measured by DSC, the intrinsic viscosity was dissolved in ortho chlorophenol to 0.5% by weight of the solution was measured at 25 ℃ with a euboloid viscometer. In addition, alkali reduction rate was calculated | required by the following method. The filament yarns are plyed together to make 300 denier yarns, and then circular knits are made using a 20-gauge test circular knitting machine.
순도 99% 이상의 수산화나트륨과 순수를 사용하여 4중량%의 수산화나트륨 수용액을 제조한 후, 욕비 50:1로 100℃에서 1시간 처리한 후 수세하고, 0.5중량%의 초산수용액으로 중화한 후 다시 수세하고 건조한다. 건조 전후의 중량차이로 감량율을 구하였다.4% by weight of aqueous sodium hydroxide solution was prepared using sodium hydroxide and pure water of 99% or higher purity, treated with a bath ratio of 50: 1 at 100 ° C for 1 hour, washed with water, neutralized with 0.5% by weight of acetic acid solution, and then again. Wash and dry. The weight loss ratio was determined by the difference in weight before and after drying.
본 발명은 방사조업성이 우수하였으며, 제조된 폴리에스테르 섬유는 발색성, 광택 및 촉감이 양호하였으며 본 발명으로 제조된 폴리머는 극한점도가 0.5 이상, DEG가 1.5~2.0%로서 우수한 물성을 나타내었다.The present invention was excellent in spinning operation, the produced polyester fiber was good in color development, gloss and feel, and the polymer produced by the present invention exhibited excellent physical properties such as intrinsic viscosity of 0.5 or more and DEG of 1.5 to 2.0%.
[실시예 1]Example 1
에틸렌글리콜 100부, 1차 입자크기가 50미리미크론인 이산화규소 10부, 염화디메틸 디프로필암모니움 0.3부, 실라레이트 화합물 0.3부를 혼합장치에 함께 투입한 후 교반기로 3시간 교반시켜 프리믹스한 에틸렌글리콜 슬러리를 얻는다.100 parts of ethylene glycol, 10 parts of silicon dioxide having a primary particle size of 50 microns, 0.3 parts of dimethyl dipropylammonium chloride, and 0.3 parts of silarate compound were added together to a mixing apparatus, followed by stirring for 3 hours using a premixed ethylene glycol Obtain a slurry.
용적이 50리터이고 디스크가 12개 달린 습식 분쇄장치에 0.8-3.0미리미터 크기의 샌드비드와 프리믹스한 에틸렌 글리콜 슬러리를 같은 비율로 투입하여 10시간 이상 밀링하여 첨가제가 균일하게 분산된 에틸렌글리콜 슬러리를 제조한다.Into a wet mill with a volume of 50 liters and 12 discs, 0.8-3.0 millimeter sand beads and premixed ethylene glycol slurry were added at the same rate and milled for at least 10 hours to produce ethylene glycol slurry with uniformly dispersed additives. Manufacture.
이 경우에 있어서 위상차 현미경을 사용하여 첨가제의 2차입자 크기를 조사한다(본 실시예의 경우는 전부 0.5미크론 이하였음).In this case, the secondary particle size of the additive is investigated using a phase contrast microscope (in this example, all were 0.5 microns or less).
이와 별도로 디메틸 테레프탈산 100부, 에틸렌글리콜 180부, 망간아세테이트 0.05부, 5-소디움 설포디메틸 이소프탈레이트 5부를 에스테르관에 투입하여 온도를 230℃까지 상승시키면서 에스테르 교환반응을 진행시킨다. 메탄올을 연속적으로 추출하면서 에스테르화율이 98% 이상되면 에스테르 교환반응을 종료한 후, 안티모니 트리옥사이드 0.03부와 앞에서 제조한 에틸렌글리콜 슬러리를 이산화규소가 폴리에스테르 폴리머에 대하여 2.0중량% 되도록 투입하여 충분히 교반한 후 중합관으로 이송하여 290℃까지 서서히 승온시키면서 감압하여 0.1mmHg에서 축중합하였다.Separately, 100 parts of dimethyl terephthalic acid, 180 parts of ethylene glycol, 0.05 parts of manganese acetate, and 5 parts of 5-sodium sulfodimethyl isophthalate were added to an ester tube, and the ester exchange reaction was carried out while raising the temperature to 230 ° C. If the esterification rate is 98% or more while continuously extracting methanol, the transesterification reaction is terminated, and then 0.03 parts of antimony trioxide and the ethylene glycol slurry prepared above are added so that the silicon dioxide is 2.0% by weight with respect to the polyester polymer. After stirring, the mixture was transferred to a polymerization tube, and reduced in pressure while gradually warming up to 290 ° C.
이것을 통상적인 방법으로 건조한 후 방사사속 1,500m/min 및 연신비율 3.0으로 연신하여 75데니어/36필라멘트의 연신사를 얻었으며, 이의 제반물성을 표 1에 나타내었다.After drying in a conventional manner, the yarn was drawn at a spinning flux of 1,500 m / min and a draw ratio of 3.0 to obtain a stretched yarn of 75 denier / 36 filaments, and its physical properties are shown in Table 1.
[비교실시예 1]Comparative Example 1
첨가제인 이산화규소, 분산촉진제인 염화디메틸 디프로필암모니움, 친화조제인 실라레이트 화합물을 모두 사용하지 않고 실시예 1의 방법으로 제조한 사의 물성은 표 1과 같았다.The physical properties of the yarn prepared by the method of Example 1 without using all additives, such as silicon dioxide, dimethyl dipropylammonium chloride as a dispersing accelerator, and a silane compound as affinity aid were shown in Table 1.
[비교실시예 2]Comparative Example 2
분산촉진제인 염화디메틸 디프로필을 적용하지 않고 첨가제의 함량을 2.0중량%로 하여 제조한 사의 물성은 표 1과 같다.The physical properties of the yarn prepared by using the additive content as 2.0% by weight without applying dimethyl chloride dipropyl as a dispersing accelerator are shown in Table 1.
[비교실시예 3]Comparative Example 3
친화조제인 실라레이트 화합물을 사용하지 않고 첨가제의 함량을 2.0중량%로 하여 제조한 사의 물성은 표 1과 같다.The physical properties of the yarn prepared by using the additive content as 2.0% by weight without using a silane compound as an affinity aid are shown in Table 1.
[비교실시예 4]Comparative Example 4
5-소디움 설포 디메틸 이소프탈레이트를 사용하지 않고 제조한 사의 물성은 표 1과 같다.The physical properties of the yarn prepared without using 5-sodium sulfo dimethyl isophthalate are shown in Table 1.
[표 1]TABLE 1
Claims (6)
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KR1019870014243A KR900004914B1 (en) | 1987-12-14 | 1987-12-14 | Manufacturing process of polyester fiber |
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KR1019870014243A KR900004914B1 (en) | 1987-12-14 | 1987-12-14 | Manufacturing process of polyester fiber |
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KR900004914B1 true KR900004914B1 (en) | 1990-07-09 |
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