KR890003931B1 - Pb-battery and fabrication - Google Patents
Pb-battery and fabrication Download PDFInfo
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- KR890003931B1 KR890003931B1 KR1019850002712A KR850002712A KR890003931B1 KR 890003931 B1 KR890003931 B1 KR 890003931B1 KR 1019850002712 A KR1019850002712 A KR 1019850002712A KR 850002712 A KR850002712 A KR 850002712A KR 890003931 B1 KR890003931 B1 KR 890003931B1
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- film
- electrode plate
- jacket
- acid battery
- polyolefin
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
- H01M10/12—Construction or manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/34—Gastight accumulators
- H01M10/342—Gastight lead accumulators
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/117—Inorganic material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/126—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers
- H01M50/129—Primary casings; Jackets or wrappings characterised by the material having a layered structure comprising three or more layers with two or more layers of only organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
- H01M50/133—Thickness
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/172—Arrangements of electric connectors penetrating the casing
- H01M50/174—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells
- H01M50/178—Arrangements of electric connectors penetrating the casing adapted for the shape of the cells for pouch or flexible bag cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/547—Terminals characterised by the disposition of the terminals on the cells
- H01M50/55—Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
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- H01M50/50—Current conducting connections for cells or batteries
- H01M50/543—Terminals
- H01M50/552—Terminals characterised by their shape
- H01M50/553—Terminals adapted for prismatic, pouch or rectangular cells
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- H—ELECTRICITY
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
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- H01M50/562—Terminals characterised by the material
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- H—ELECTRICITY
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/06—Lead-acid accumulators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Sealing Battery Cases Or Jackets (AREA)
- Secondary Cells (AREA)
- Gas Exhaust Devices For Batteries (AREA)
Abstract
Description
제1도는 본 발명에 따른 밀폐형 납축전지에서 사용되는 전극주(電極柱) 제조방법을 도시한 계통도.1 is a system diagram showing a method for manufacturing an electrode column used in a sealed lead acid battery according to the present invention.
제2도는 완성된 전극주의 사시도.2 is a perspective view of a completed electrode column.
제3도는 이들 전극주가 용접된 전극판 조립체의 사시도.3 is a perspective view of an electrode plate assembly to which these electrode lines are welded.
제4도는 쟈킷(Jacket)로 씌운 전극판군을 갖는 완성된 밀폐형 납축전지의 사시도이다.4 is a perspective view of a completed sealed lead acid battery having an electrode plate group covered with a jacket.
본 발명은 휴대용 전기장치의 전원으로 사용할 수 있는 밀폐형 납축전지 제조방법에 관한 것이다. 본 발명은 특히 전극판군을 둘러싸는 쟈케트와 이 쟈킷(씨우개)로부터 돌출된 전극주의 개량에 관한 것이다. 밀폐형 납축전지는 분리구인 유리매트등이 전해액을 유지하기 때문에 전해액이 전해조 밖으로 넘치지 않고 휴대에 편리한 소형 전원으로 널리 보급되어 있다.The present invention relates to a sealed lead acid battery manufacturing method that can be used as a power source for a portable electric device. This invention relates especially to the jacket surrounding an electrode plate group, and the improvement of the electrode column which protruded from this jacket. Sealed lead acid batteries are widely used as portable power sources because they do not overflow the electrolytic cell because the glass mat, which is a separator, holds the electrolyte.
종래의 밀폐형 납축전지에서는 양극판, 음극판 및 분리구로 구성되는 전극판군이 ABS 수지(아크릴로니트릴-부타디엔-스티렌수지)등의 합성수지물질로 제조된 상자형태 케이스에 삽입되고, 이 케이스 상부에 뚜껑을 접착 또는 용접에 의해 밀폐한 구조로 되어 있다. 그러나 이같은 종래의 밀폐형 납축전지에서는 상기 구조로 인하여 축전지 케이스의 형태 및 크기가 축전지볼트 및 용량에 따라 필연적으로 변화하게 됨으로서 제품 축전지는 모양 및 크기가 다양하여 이같은 축전지를 저렴한 가격으로 대량생산하는데 어려움이 있었다.In a conventional sealed lead acid battery, an electrode plate group consisting of a positive electrode plate, a negative electrode plate, and a separator is inserted into a box-shaped case made of a synthetic resin material such as ABS resin (acrylonitrile-butadiene-styrene resin), and a lid is adhered to the upper part of the case. Or it is a structure sealed by welding. However, in the conventional sealed lead-acid battery, the shape and size of the battery case inevitably change depending on the battery bolt and capacity due to the above structure, so that the product battery has a variety of shapes and sizes, making it difficult to mass produce such a battery at a low price. there was.
또한 그 제조공정은 전극판군의 케이스 삽입, 뚜껑과 케이스의 결합, 안전밸브의 부착등과 같은 기계적 조작이 어려운 많은 단계를 포함하고 있어서 이같은 축전지들의 생산성이 낮고 결과적으로 생산원가가 상승하는 원인이 되었다 .이같은 문제점의 해결책으로, 일본국 특허 공개공고 84-207558에는 축전지 케이스를 폴리에틸렌등 열용찰성이 있는 필름형 또는 시이트형의 합성수지로서 전극판군을 둘러싸고, 열용착에 의하여 전극주나 전극판 주위를 밀봉하는 동시에 안전밸브도 성형하는 방법이 제안되어 있다.In addition, the manufacturing process includes many steps that are difficult to mechanically operate, such as inserting the case of the electrode plate group, joining the lid and the case, and attaching the safety valve, which causes the productivity of these batteries to be low and consequently increase the production cost. As a solution to this problem, Japanese Patent Laid-Open Publication No. 84-207558 discloses a battery case that surrounds an electrode plate group as a film or sheet-like synthetic resin having heat dissipation, such as polyethylene, and seals the electrode column or around the electrode plate by thermal welding. At the same time, a method of forming a safety valve has also been proposed.
그러나 이같은 필름형 또는 시이트형 수지로서는 수투과성, 산소투과성, 내산성 인장강도, 파열강도등과같은 축전지에서 필요로 하는 성질을 충족시키기 어려우며 따라서 이같은 형태의 축전지를 상업화하는데 큰장애가 되어 왔다. 또한 이같은 구조의 축전지에서는 각기 전극주가 전극판군을 둘러싸는 쟈케트를 구성하는 필름형 또는 시이트형 합성수지에 높은 신뢰성 있는 접착용 이룰수 있도록 열용착시켜서 이들 전극주의 선단이 쟈킷 외측으로 돌출시킬 필요가 있다.However, such film- or sheet-type resins are difficult to meet the properties required for batteries such as water permeability, oxygen permeability, acid resistance tensile strength, bursting strength, etc., and thus have been a major obstacle in commercializing these types of batteries. Moreover, in the battery having such a structure, it is necessary for each electrode column to be thermally welded to a film-like or sheet-type synthetic resin constituting the jacket surrounding the electrode plate group so as to achieve high reliability for adhesion, so that the tip of the electrode column protrudes out of the jacket.
이와 같은 높은 신뢰성 접착을 위하여, 얇은 리본형 또는 막대형 전극주는 쟈킷에 열용착시킬수 있는 폴리에틸렌 또는 폴리프로필렌 합송수지로서 피복시킬 필요가 있으나, 이같은 전극주를 저렴한 가격으로 상업적생산을 할수 있는 방법이 아직까지는 없었다.For such high reliability adhesion, thin ribbon or rod electrodes need to be covered with polyethylene or polypropylene resin that can be thermally welded to the jacket, but there is still a way to commercialize these electrodes at low prices. There was no until.
전극주 표면을 폴리에틸렌 또는 폴리프로필렌 합성수지로서 직접 피복한 경우라 하더라도 기재층 납 또는 납합금과 수지도장사이의 강력한 접착은 얻을수 없으며 또 전해액이 기재층 전극주 물질과 합성수지 사이의 접착대역으로 침투하게 되고, 이같은 형태 축전지의 상업적 신뢰성을 유지하는데 있어 극복해야만 하는 또다른 심각한 문제점이 되어 왔다.Even if the surface of the electrode is directly coated with polyethylene or polypropylene synthetic resin, strong adhesion between the lead or lead alloy and the resin coating layer is not obtained, and the electrolyte penetrates into the adhesive zone between the base layer electrode main material and the synthetic resin. In addition, there has been another serious problem to overcome in maintaining the commercial reliability of this type of battery.
본 발명의 첫번째 목적은 전극판군과 접촉되는 쟈케트의 내측에 열용착성 폴리올레핀 필림을 배치하고, 그외측을 각종 합성수지의 필름 또는 망을 라미네이트시켜서 제조된 합성수지의 타미네이트 필름 또는 시이트로 적층시킴으로서 밀폐형 납축전지 쟈케트용으로 요구되는 특성을 충족시키는데 있다.The first object of the present invention is to place a heat-sealing polyolefin film on the inside of the jacket that is in contact with the electrode plate group, and the other side is laminated by laminating a laminated film or sheet of synthetic resin prepared by laminating films or nets of various synthetic resins To meet the characteristics required for a lead acid battery jacket.
본 발명의 두번째 목적은 전극주와 외부쟈킷을 형성하는 합성수지의 피복필름 또는 시이트를 열용착시킬수있으며, 또 높은 신뢰도의 용착을 이룰수 있도록 전극주 상에 부착시킨 합성수지피복을 개량하는데 있다.A second object of the present invention is to improve the synthetic resin coating attached on the electrode column to heat weld the coating film or sheet of the synthetic resin forming the electrode column and the outer jacket, and to achieve high reliability welding.
본 발명의 세번째 목적은 전극판군을 둘러싸고 있는 합성수지의 라미네이트 필름 또는 시이트의 주변부위를 서로 열용착시킴으로서 두게 및 크기에 상관없이 전극판군을 용이하게 저렴한 비용으로 둘러싸는데 있다.The third object of the present invention is to easily surround the electrode plate group at low cost regardless of the size and size by thermally welding the peripheral portions of the laminated film or sheet of the synthetic resin surrounding the electrode plate group.
본 발명의 네번째 목적은 제조단계에서의 기계조작 및 자동화가 용이하여 축전지를 상업적 규모로 제조 가능한 밀폐형 납축전지를 제공하는데 있다.A fourth object of the present invention is to provide a sealed lead acid battery that can be manufactured on a commercial scale with easy operation and automation in the manufacturing step.
본 발명의 기타 목적들은 이 발명을 다음에 보다 상세히 설명함으로서 자명해질 것이다.Other objects of the present invention will become apparent from the following detailed description of the present invention.
본 발명은 양극판, 음극판 및 분리구로 구성되는 전극판군과, 묽은 황산으로 제조되고 또 이들 전극판군에의해 제위치를 유지하는 전극액, 이 전극액을 전극판군과 접촉되는 면상에 폴리올레핀 필름을 위치시키고 또 그 외측을 폴리에틸렌, 테프탈레이트, 폴리프로필렌, 나일론 및 그 유사체와 같은 열가소성 합성수지로서 적층시켜 제조되는 쟈케트로 둘러싸주고 또 이 전극판군둘레의 쟈킷주변부를 서로 접착시킴을 특징으로하는 밀폐형 납축전지에 관한 것이다.The present invention provides an electrode plate group consisting of a positive electrode plate, a negative electrode plate, and a separator, an electrode solution made of dilute sulfuric acid and held in place by these electrode plate groups, and placing the polyolefin film on a surface in contact with the electrode plate group. The present invention relates to a sealed lead acid battery characterized by enclosing a jacket made by laminating a thermoplastic synthetic resin such as polyethylene, tephthalate, polypropylene, nylon and the like, and adhering the jacket around the electrode plate group to each other. will be.
이 쟈킷 형성시에, 전극판군에 접촉도는 가장 심층면상에 배치되는 필름으로서는 폴리올레핀 필름이 바람직한데 그 이유는 이들 필름의 탁월한 가열용착성과 내산성을 들수 있다. 또한 이 필름 외측에 제공되는 장벽층은 산소투과성 20cc/m2. 24시간 기압 또는 그 미만과 수분투과성 10g/m2. 24시간 또는 그 미만을 갖는 열가소성 합성수지로 제조하는 것이 바람직하다. 물론 이같은 장벽층은 마리네이트 필름 또는 시이트 전체로서 요구특성을 만족시키는 경우라면 목적에 적합한 것으로 된다.At the time of forming the jacket, a polyolefin film is preferable as the film disposed on the deepest surface of the electrode plate group because of the excellent heat welding property and acid resistance of these films. In addition, the barrier layer provided on the outside of the film is oxygen permeable 20 cc / m 2 . 24 hours air pressure or less and water permeability 10 g / m 2 . It is preferred to make thermoplastic synthetic resins having 24 hours or less. Of course, such a barrier layer is suitable for the purpose as long as it satisfies the required characteristics as the whole marinate film or sheet.
이같은 목적으로 사용 가능한 폴리올레핀 수지의 예로는 저밀도 폴리에틸렌, 중밀도 폴리에틸렌, 고밀도 폴리에틸렌, 선형저밀도 폴리에틸렌, 폴리프로필렌과 에틸렌-비닐아세테이트 공중합체, 에틸렌-아크릴산 공중합체, 에틸렌-메타크릴산 공줄합체, 에틸렌-아크릴에스체르 공중합체, 에틸렌-메타그릴에스테르 공중합체, 에틸렌-프로필렌 공중합체는 물론 그 삼중체(terpolymers)를 들수 있다.Examples of polyolefin resins that can be used for this purpose include low density polyethylene, medium density polyethylene, high density polyethylene, linear low density polyethylene, polypropylene and ethylene-vinylacetate copolymers, ethylene-acrylic acid copolymers, ethylene-methacrylic acid copolymers, ethylene- Acrylic copolymers, ethylene-methacrylate ester copolymers, ethylene-propylene copolymers, as well as terpolymers thereof.
이같은 중합체 또는 공중합체는 아크릴산, 메트크릴산, 말레산 무수물, 시트라콘산, 시트라콘산 무수물, 이타콘산, 이타콘산 무수물 등과 같은 불포화 카르복시산 또는 이같은 불포화 카르복실산의 무수물로서 그래프트 중합시켜 변형시킬 수도 있다.Such polymers or copolymers may be modified by graft polymerization as unsaturated carboxylic acids or anhydrides of such unsaturated carboxylic acids, such as acrylic acid, methacrylic acid, maleic anhydride, citraconic acid, citraconic anhydride, itaconic acid, itaconic anhydride, and the like. have.
나트륨이온 Na+, 아년이온 Zn++등과 같은 금속이온과 교차결합된 이오노미(ionomers)를 카르복시기를 갖는 불포화 카르복시산으로 사용할수도 있다.Ionomers cross-linked with metal ions such as sodium ions Na + and zinc ions Zn ++ may be used as unsaturated carboxylic acids having a carboxyl group.
본 발명에서 사용되는 장벽층은 포리비닐리덴클로라이드(PVDC) 필름을 기타 필름위에 적층시켜 제조된 라미네이트 필름, 또는 이 PVDC 필름을 폴리에스테르 필름, 폴리프로필렌 필름, 폴리아미드 필름 또는 그 유사체로서 피복해서 제조되는 소의 K-피복필름으로서 구체화시킬수 있다. 이같은 장벽층은 또한 폴리비닐알콜, 검화 에틸렌 비닐아세테이트 공중합체, 폴리아클릴로니트릴 및 그 공중합체, 또는 폴리비닐클로라이드를 적층시켜서 제조할 수 있다. 이들 필름은 전체 라미네이트 필름의 물리적 강도를 보강하기 위해서 다층구조를 이룰수도 있다.The barrier layer used in the present invention is prepared by laminating a polyvinylidene chloride (PVDC) film on another film, or by coating the PVDC film with a polyester film, polypropylene film, polyamide film or the like. It can be embodied as a bovine K-coated film. Such barrier layers can also be prepared by laminating polyvinyl alcohol, saponified ethylene vinyl acetate copolymers, polyacrylonitrile and copolymers thereof, or polyvinylchloride. These films may be multi-layered to reinforce the physical strength of the entire laminate film.
또한 폴리올레핀 또는 폴리에스테르 스트레치야안으로 제조된 망사직물을 라미네이트시키는 것이 기계강도또는 인장강도를 크게 증대시키는데 매우 효과적이다. 필름 또는 시이트의 적층은 접착제로서 우레탄수지, 폴리에스테르수지, 에틸렌-비닐아세테이트 공중합체수지 또는 그 유사체를 사용하는 건식적층, 압출적층등과 같은 공지된 방법에 따라 행할수 있다. 최심층으로 사용되는 올레핀 필름의 함량, 내성, 접착성 등의 관점에서 볼때 건식적층법이 바람직하다.In addition, laminating mesh fabrics made of polyolefin or polyester stretch yarns is very effective for greatly increasing the mechanical or tensile strength. Lamination of the film or sheet may be carried out according to a known method such as dry lamination, extrusion lamination, etc. using urethane resin, polyester resin, ethylene-vinylacetate copolymer resin or the like as an adhesive. The dry lamination method is preferable from the viewpoint of the content, resistance, adhesiveness and the like of the olefin film used as the deepest layer.
각종 형태의 적합한 필름을 결합해서 얻는 라미네이트 필름은 충분한 인강강도와 파열강도를 가질수 있으나, 이들 라미테이트에 망사직물을 결합시켜 이같은 물리적 강도를 추가로 크게 개선할 수 있다.Laminate films obtained by combining various types of suitable films may have sufficient toughness and burst strength, but these physical strengths may be further improved significantly by bonding a mesh fabric to these laminates.
이같은 라미테이트 필름은 물로 생긴 형태 그대로 단순히 사용될수도 있으나 여기에 주가로 폴리올레핀 필름층을 더 도포해서 2중벽 또는 3중벽 주머니 구조를 구성할수도 있다. 후자의 경우, 라미네이트는 벤딩시의 내핀-호울성을 개선할수가 있었다. 또한 수득된 주머니 구조는 우수한 유연성을 가지며 또 주머니 파열에 따른 전해액 유출의 위험을 방지할수 있다.Such a laminate film may be simply used as it is in the form of water, but the polyolefin film layer may be further applied to the stock price to form a double wall or triple wall pocket structure. In the latter case, the laminate could improve the pin-hole resistance at bending. The bag structure obtained also has excellent flexibility and can prevent the risk of electrolyte leakage due to bag rupture.
이밖에 전극판군과 유사한 형태로 1개 이상의 필름 또는 시이트를 재단해줌으로서, 축전지의 크기를 보다적게 만들수 있게 되었다. 이같은 재단은 진공재단, 직공공기압제단, 공기압제단, 프로그어시스트 재단, 냉간압축 등과 같은 긍지된 방법으로 진행시킬수 있다.In addition, by cutting one or more films or sheets in a form similar to the electrode plate group, it is possible to make the size of the battery smaller. Such cutting can be carried out in a well-established way, such as vacuum foundation, weaving pneumatic altar, pneumatic altar, progressive assist foundation, cold compression, etc.
쟈킷용으로 사용되는 필름형 또는 시이트형 합성수지는 대기중의 산소침투에 따른 자체방어전의 증가를 방지하는 한편 수분침투에 또는 전해액 증발에 따른 축전지수명의 감소를 방지하고 또 이 자체방전을 축전지를 사용하지 않고 방지하는 경우, 기타 이유에 의해 발생되는 소량의 수소가스를 방출시킴으로서 축전지 내부를 감압상태로 유지할수 있는 능력을 필요로 하게된다. 이같은 합성수지는 또한 축전지 내부압 변화에 견딜수 있는 충분한 파열 및 인장강도, 전해액중의 묽은 황산을 견딜수 있는 내산성 및 가열접착 특성을 가질 필요가있다.The film- or sheet-type synthetic resin used for the jacket prevents the increase of self-defense before the oxygen permeation in the air, while preventing the decrease of the battery life due to moisture infiltration or the evaporation of the electrolyte, and the self-discharge using the battery If this is not done, it requires the ability to keep the inside of the battery under reduced pressure by releasing a small amount of hydrogen gas generated for other reasons. Such synthetic resins also need to have sufficient rupture and tensile strength to withstand battery internal pressure variations, acid resistance and heat adhesive properties to withstand dilute sulfuric acid in the electrolyte.
본 발명 축전지 내의 전극주는 그 몸체가 납 또는 납합금으로 제조되며, 이 몸체의 일부가 이 납 또는 납합금에 탁월한 접착성을 갖는 에폭시 합성수지층으로 피복되며 이 층은 추가로 쟈킷와 가열용착시킬수 있는 폴리올레핀 합성수지 성형층으로 피복시킴을 그 특징으로 하고 있다. 특히 이같은 전극주는 다음 방법에 따라 제조된다. 납 또는 납합금 연속시이트 일부에는 우수한 접착성을 갖는 에폭시 수지를 상기 시이트 둘레에벤드 모양으로 도포하여 가열장치 또는 기타 장치로서 경화시킨다.Electrode column in the battery of the present invention, the body is made of lead or lead alloy, a part of the body is covered with epoxy resin layer having excellent adhesion to the lead or lead alloy, the layer can be further heat-welded with a jacket It is characterized by coating with a polyolefin synthetic resin molding layer. In particular, such electrode lines are manufactured according to the following method. A portion of the lead or lead alloy continuous sheet is coated with an epoxy resin having good adhesion in the form of a bend around the sheet and cured as a heating device or other device.
이 에폭시 합성수지 밴드상에 사출성형법에 따라 탁월한 가열용착 특성을 갖는 폴리올레핀 합성수지(폴리에틸렌, 50몰% 또는 그 이상의 에틸렌 함량으로 산변형시킨 공중합체, 폴리프로필렌 또는 산변형 프로필렌 공중합체)를 주입한다. 이어 납 또는 납합금 시이트를 특정길이로 절단하여 필요로 하는 전극주를 제조한다.이같은 전극주 2개를 전극판군내의 양극판 및 음극판에 각각 용접하고, 전극판군을 둘러싸는 쟈킷의 폴리올레핀 필름에 가열용착시킴으로서 쟈킷외부로 돌출된 각개 전극주의 선단을 쟈킷 주면부에 접착시킬수 있다.A polyolefin synthetic resin (polyethylene, a copolymer acid-modified to an ethylene content of 50 mol% or more, polypropylene or an acid-modified propylene copolymer) having excellent heat welding properties is injected into the epoxy resin band by injection molding. Subsequently, the lead or lead alloy sheet is cut to a specific length to produce the required electrode lines. Two such electrode lines are welded to the positive electrode plate and the negative electrode plate in the electrode plate group, respectively, and heated to the polyolefin film of the jacket surrounding the electrode plate group. By welding, the tip of each electrode column protruding out of the jacket can be adhered to the jacket main surface.
이 에폭시수지로는 통상 비스페놀 A형 에폭시수지가 사용되고 있으나, 다른 형태의 에폭시수지를 또한 사용할수 있다. 아민, 페놀, 폴리아미드, 산무수물 및 그 유사체와 같이 활성 수소를 갖고 있는 에폭시 경화제를 함유하는 열경화성 에폭시수지를 사용할수도 있다.Bisphenol A type epoxy resin is generally used as this epoxy resin, but other types of epoxy resins can also be used. Thermosetting epoxy resins containing epoxy curing agents having active hydrogens such as amines, phenols, polyamides, acid anhydrides and the like may also be used.
상온에서 액체이거나 또는 용매가용성이고 건조 경화시킬수 있는 에폭시수지가 취급하지 용이하다. 에폭시수지 피복두께는 0.1-10mμ 바람직하게는 1-20μm이다. 시이트형 납 또는 납합금 전극주의 전체표면 또는 일부 표면을 도포하는데에는 브러쉬피복, 함침로울피복, 마대피복, 군무피복 등과 같은 적합한 방법을 사용할수 있다.Epoxy resins that are liquid at room temperature or are solvent soluble and can be dry cured are easy to handle. Epoxy resin coating thickness is 0.1-10 m micrometer, Preferably it is 1-20 micrometers. Appropriate methods such as brush coating, impregnated roll coating, hemp coating, military coating and the like may be used to apply the entire surface or a portion of the sheet-type lead or lead alloy electrode column.
용접을 고려한다면 부분피복을 행하는 것이 바람직하다. 이같은 에폭시수지의 피복면은 폴리올레핀 수지에대한 접착력을 증대시키기 위하여 매트의 면을 거칠게 만들어 줄수 있다. 이밖에 유리가루 또는 SiO2분말등무기충진제를 첨가해서 내산성을 개선해줄수도 있다. 폴리메에틸렌(이후 PE로 칭한다)과 폴리프로필렌(이후PP로 칭한다)을 폴리올레핀 형태 산변형 합성수지의 기본 수지로 언급하였다. 이들 수지의 예로는 저밀도 PE중밀도, 고밀도 PE, 선형 저밀도 PE, PP와 에틸린-프로필렌 공중합체, 에틸렌-아크릴에스테르 공중합체, 에틸렌-메타그릴에스테르 공중합체 등과 같은 이들 중합체를 들수 있으며, 이들 모두는 본 발명에서 단독으로 또는 혼합해서 사용될수 있다.Considering welding, it is preferable to perform partial coating. Such coated surface of epoxy resin can roughen the surface of the mat to increase the adhesion to the polyolefin resin. In addition, inorganic fillers such as glass powder or SiO 2 powder may be added to improve acid resistance. Polyethylene (hereinafter referred to as PE) and polypropylene (hereinafter referred to as PP) are mentioned as the basic resins of polyolefin type acid-modified synthetic resins. Examples of these resins include these polymers such as low density PE medium density, high density PE, linear low density PE, PP and ethylene-propylene copolymers, ethylene-acrylic ester copolymers, ethylene-methacrylate ester copolymers, all of which are May be used alone or in combination in the present invention.
이들 산변형 수지용 변형물질로서는 아크릴산, 메타크릴산, 말레산, 말레산 무수물, 시트라콘산, 시느콘산 무수물, 이타콘산, 이타콘산 무수몰 및 그 유사체와 같은 불포화 카르복시산 또는 이들의 무수물을 사용할 수있다. 산변형 수지중에서 이같은 변형체의 함량은 0.01내지 5중량% 범위가 바람직하다.As such modified materials for acid-modified resins, unsaturated carboxylic acids such as acrylic acid, methacrylic acid, maleic acid, maleic anhydride, citraconic acid, ciconic anhydride, itaconic acid, itaconic anhydride, and the like may be used. have. The content of such a variant in the acid-modified resin is preferably in the range of 0.01 to 5% by weight.
사출성형, 정전기피복, 유체함침피복등과 같은 각종방법이 폴리올레핀 합성수지 성형에 사용될수 있다. 삽입 사출성형법이 성형품의 치수 정도가 극히 우수하고 또한 효율이 좋은 방법이다.Various methods such as injection molding, electrostatic coating, fluid impregnation coating and the like can be used for molding polyolefin resin. Insert injection molding is a method of extremely high dimensional accuracy and high efficiency.
[실시예]EXAMPLE
본 발명은 하기의 실시예에 따라 보다 상세히 설명될수 있으나, 본 발명의 범위는 이같은 실시예에만 한정하는 것이 아님을 주지해야만 한다. 제1도에 도시된 바와같이, 코일상으로 감은 시이트형 납이나, 납-주석합금등의 납합금시이트(1)는 연속적으로 라인으로 공급되며 또 이는 1차로 말지처리공정(2)을 통과하면서 시이트(1)는 알콜 또는 트리클로로 에틸렌과 같은 유기용매 세척, 산세척 파아커(parker) 처리등을 행한다. 건조시킨후 이들 시이트를 에폭시수지 도포공정(3)으로 진행시켜서 밴드 형태의 에폭시수지를 미리 정한 두께로 시이트둘레에 도포되어 다음의 경화공정(4)에서 100 내지 200℃의 고온에서 가열 경화시킨다. 폴리올레핀 계수지는 에폭수지 겔화 반응후에 모울드 처리할수도 있으며 또 이 폴리올레핀계수지의 모울드 처리후에 이겔화 에폭시수지를 가열 경화시킬수도 있다. 에폭시수지의 가열 경화에는 뜨거운 공기가열, 적외선가열, 고주파가열 또는 기타 적합한 방법을 사용할수 있다. 납 시이트형에 도장된 에폭시수지를 경화시킨 다음에, 에폭시수지에 대해 탁월한 점착성을 갖는 폴리올레핀계수지, 예컨데 산변형 폴리에틸렌(8)을 사출성형기(5)로피복해서 이 에폭시수지 상에 사출성 형시킨다. 이 성형제품을 이어 절단기(6)로서 일정한 길이로 절단시켜서 제2도에 도시된 바와 같은 필요로 하는 전극주를 수득한다.The present invention may be described in more detail according to the following examples, but it should be noted that the scope of the present invention is not limited only to these examples. As shown in FIG. 1, a
각각 폴리에틸렌 수지층(8)을 성형한 이같이 제조된 전극주(7)는 아-크 용접등의 방법으로 제3도에 도시된 바와같이 원재질이 유리섬유로 구성된 U형 또는 역U형 분리기(10)로서 감싸준 양극판(9)과 이 양극판(9)의 양측면에 배치한 한쌍의 음극판(11)은 아아크 용접등으로 용접된다.The electrode column 7 thus manufactured by molding the polyethylene resin layer 8 is a U-type or inverted-U type separator composed of glass fibers as shown in FIG. 3 by arc welding or the like. The positive electrode plate 9 wrapped with 10) and the pair of negative electrode plates 11 disposed on both sides of the positive electrode plate 9 are welded by arc welding or the like.
이같이 축소된 전극판군은 제1도에 표시된 것과 같은 각종 합성수지로 제조한 쟈케트(12)내에 수용한 후에 쟈킷(12)의 주면부위를 필름과 필름 접착상태로 감겨둠으로서 안전밸브(13) 역활을 하는 부위를 제외하고는 전부 가열용착 시킴으로서 제4도에 도시한 바와 같은 구조의 밀폐형 납축전지를 완성시킬수 있다.The reduced electrode plate group is housed in a
이 제조된 밀폐형 납축전지는 모두 2V, 2Ah의 사양을 갖는다(치수 150mm 폭, 75mm 높이, 15mm 두께로 중량 450g 임), 이들 축전지 각각을 주위온도 60℃ 및 상대습도 20%의 기류증에 4주간 보관한후 쟈킷트를 통한 산소투과에 따른 자체방전 후의 잔유 전기용량(%)과 수분투과에 따른 축전지 중량감소(%)를 측정하고 측정결과를 제 제 1 표에 수록하였다.The manufactured sealed lead acid batteries all have specifications of 2V and 2Ah (dimensions 150mm wide, 75mm high, 15mm thick, 450g in weight), and each of these batteries was subjected to airflow at 60 ° C and 20% relative humidity for 4 weeks. After storage, the residual electric capacity (%) after self-discharge according to oxygen transmission through the jacket and the weight loss (%) of the battery due to moisture transmission were measured and the measurement results are listed in the first table.
[표 1]TABLE 1
표 1중의 쟈킷과 관련해서, (1)은 앞에서 언급된 종래의 ABS 수지 셀이며, (2)는 두께 200μ을 갖는 중밀도 폴리에틸렌(MDPE)의 단일 필름이고, 또 (3)은 전극판군관 접촉하는 내측에 사용된 탁월한 인장강도와 파열강도를 갖는 12μ 두께 폴리에틸렌 텔레프탈레이트(PET)의 라미네이트이다. 이들에는 모두 비교실시예들이다.Regarding the jacket in Table 1, (1) is the conventional ABS resin cell mentioned above, (2) is a single film of medium density polyethylene (MDPE) having a thickness of 200 mu, and (3) is an electrode plate group contact. It is a laminate of 12μ thick polyethylene terephthalate (PET) with excellent tensile and burst strength used inside. These are all comparative examples.
표 1중의 (4) 내지 (17)은 본 발명의 실시예이다. (4)는 라미네이트 필름(3)의 강도를 증대시키고, 또 산소 투과성 및 수분투과성을 감소시킬 목적으로 내부로 부터 80μ 두께 MDPE, 40μ 두께 폴리비닐리덴클로라이드(PVDC)와 12μ 두께 PET의 순서로 적층시켜 제조한 라미네이트 필름이다.(4)-(17) in Table 1 is an Example of this invention. (4) is laminated in the order of 80μ thick MDPE, 40μ thick polyvinylidene chloride (PVDC) and 12μ thick PET from the inside for the purpose of increasing the strength of the laminate film 3 and reducing oxygen permeability and water permeability. It is a laminate film produced by making.
(5)는 라미네이트 필름(4)의 강도를 보다 증대시키고 또 산소투과성 및 수분투과성을 보다 감소시킬 목적으로 80μ 두께 가열접착성 성형 폴리프로필렌(CPP)상에 30μ 뚜께 상축 배향 폴리프로필렌(OPP)과 15μ두께 PVDC-피복 PET를 적층시켜 제조한 라미네이트 필름이다.(5) shows 30 μ thick coaxially oriented polypropylene (OPP) on 80 μ thick heat-adhesive molded polypropylene (CPP) for the purpose of further increasing the strength of the laminate film 4 and further reducing oxygen permeability and water permeability. It is a laminate film produced by laminating 15μ thick PVDC-coated PET.
(6)은 80μ 두께 에틸렌-아크릴산 공중합체(EAA)위에 15μ 두께 PET와 23μ 두께 PVDC-도장 OPP를 적층시켜 제조한 저온에서 높은 강도와 탁월한 가열용착 특성을 갖는 필름이다.(6) is a film having high strength and excellent heat welding properties at low temperatures made by laminating 15μ thick PET and 23μ thick PVDC-coated OPP on an 80μ thick ethylene-acrylic acid copolymer (EAA).
(7)은 필름 (5) 및 (6)의 산소투과성 및 수분투과성을 보다 증가시키기 위해서 MDPE의 외측상에서 PET 및 OPP 양쪽층에 PVDC 피막을 입혀 제되는 라미네이트 필름이다.(7) is a laminate film which is coated with a PVDC coating on both PET and OPP layers on the outside of MDPE in order to further increase the oxygen permeability and water permeability of
(8)은 필름강도를 증대시키기 위해 OPP와 MIPE 필름 사이에 20μ 두께의 쌍축 배양 나일론(ON)을 적층시켜 제조된 필름이다.(8) is a film prepared by laminating 20 micron-thick biaxial culture nylon (ON) between OPP and MIPE film to increase film strength.
(9)는 굽힘강도와 인장강도를 개선함과 동시에 파열강도를 증대시킬 목적으로 LDPE 보다 높은 강도를 갖는 80 두께의 선형 저밀도 폴리에틸렌(LLDPE)상에 30 크기의 PET 섬유망을 중첩시키고 또 그 상부에추가로 15μ 두께 PVDC-피복 PET를 적층시켜 제조한 필름이다.(9) superimposes 30 size PET fiber nets on 80-layer linear low density polyethylene (LLDPE) with higher strength than LDPE for the purpose of improving the bending strength and tensile strength and at the same time increasing the bursting strength. In addition, the film was prepared by laminating 15μ thick PVDC-coated PET.
(10)은 산소투과성을 감소시킬 목적으로 100μ 두께 에틸렌-비닐아세테이트 공중합체 위에 20μ 두께 폴리비닐알콜(PVA)과 20μ 두께 OOP를 적층시켜 제조한 필름이다.(10) is a film prepared by laminating 20μ thick polyvinyl alcohol (PVA) and 20μ thick OOP on a 100μ thick ethylene-vinylacetate copolymer for the purpose of reducing oxygen permeability.
(11)은 산소투과성을 감소시킬 목적으로 150μ 두께 LDPE 위에 15μ 두께 검화 EVA와 12μ 두께 PET를 적층시켜 제조한 필름이다.(11) is a film produced by laminating 15μ thick saponified EVA and 12μ thick PET on 150μ thick LDPE for the purpose of reducing oxygen permeability.
(12)은 120μ 두께 MDPE 위에 그 양측면을 3μ 두께 PVDC로 피복시킨 15μ 두께 PVA와 20μ 두께OPP를 적층시켜 제조한 필름이다.(12) is a film produced by laminating 15μ thick PVA and 20μ thick OPP on both sides of which are coated with 3μ thick PVDC on a 120μ thick MDPE.
(13)은 강인성(toughness)와 성형성을 개량할 목적으로 그 사이에 30μ 두께 Barex(미합중국 빅트론 코오포레이숀에서 제조하는 아크릴로니트릴-메타크릴산 공중합체)를 삽입하고 80μ 두께 LLDPE와 30μ 두께 폴리부틸렌 테레프탈레이트(PBT)를 적층시켜 제조한 필름이다.(13) inserts a 30μ-thick Barex (acrylonitrile-methacrylic acid copolymer manufactured by Victron Co., Ltd., USA) between 80μ-thick LLDPE and intervening for the purpose of improving toughness and formability. It is a film produced by laminating 30μ thick polybutylene terephthalate (PBT).
(14)는 강인성, 저온접착 특성 및 유연성을 증대시킬 목적으로 120μ 두께의 에틸렌-메틸 메타크릴레이트 공중합체(EMMA) 위에 30μ 두께 PVDC-피복 CPP와 12μ 두께 PET를 적층시켜 제조한 필름이다.(14) is a film prepared by laminating 30μ thick PVDC-coated CPP and 12μ thick PET on a 120μ thick ethylene-methyl methacrylate copolymer (EMMA) for the purpose of enhancing toughness, low temperature adhesive properties and flexibility.
(15)는 120μ 두께 이오노머 위에 30μ 두께 쌍축 배향 폴리에틸렌(OPE)과 15μ 두께 PVDC-피복PET를 적층시켜 제조한 필름이다.(15) is a film prepared by laminating 30μ thick biaxially oriented polyethylene (OPE) and 15μ thick PVDC-coated PET on a 120μ thick ionomer.
(16)은 40μ 두께 MDPE 위에 15μ 두께 PVDC-피복 ON과 20μ 두께 OPP를 적층시키고 또 이 라미네이트 필름 내측에 40μ 두께 MDPE 주머니를 결합시켜 제조한 2중벽 주머니 구조의 필름이다.(16) is a double-walled bag structure film made by stacking a 15μ thick PVDC-coated ON and a 20μ thick OPP on a 40μ thick MDPE and bonding a 40μ thick MDPE bag inside the laminate film.
(17)은 제조필름이 높은 강도 낮은 산소투과성 및 수분투과성과 저온에서 탈월한 가열용착성을 갖을수 있도록 80μ 두께 EAA 위에 3μ 두께 PVDC로서 피복시킨 12μ 두께 쌍축배양 폴리에스테르 PET를 PVDC피복면이 접하도록 적층시켜 제조한 라미네이트 필름이다.(17) shows the PVDC coated surface in contact with 12μ thick biaxially-polyester PET coated with 3μ thick PVDC on 80μ thick EAA so that the production film can have high strength, low oxygen permeability, moisture permeability and excellent heat welding at low temperature. It is a laminate film laminated | stacked so that it may be manufactured.
표 1중의 각개 쟈킷의 인장강도는 JIS Z-1702, 파열강도는 JIS P-8112, 수분투과성은 JIS Z-0208 또 산소투과성 ASTM D-1434-58에 따라 각각 측정하였다. 표 1로부터 알수 있는 것처럼, PE 필름상에 PET PP 또는 나일론을 2개층 또는 3개층으로 적층시켜 제조한 라미네트 필름은 (2)로 표시된 종래의 PE 단독필름과 비교하여 인장강도 2내지 5배, 또 파열강도 3내지 8배의 증가를 나타내었다. 특히 PET 섬유망을 결합시켜 제조한 라미에이트 필름은 인장강도 5내지 10배, 또 파열강도 10내지 15배의 효과를 얻을 수 있었다.Tensile strength of each jacket in Table 1 was measured according to JIS Z-1702, bursting strength to JIS P-8112, moisture permeability to JIS Z-0208 and oxygen permeability ASTM D-1434-58. As can be seen from Table 1, the laminate film prepared by laminating two or three layers of PET PP or nylon on a PE film has a tensile strength of 2 to 5 times compared to the conventional PE single film indicated by (2), In addition, the bursting strength was increased by 3 to 8 times. In particular, the lamination film prepared by combining PET fiber network was able to obtain an effect of 5 to 10 times the tensile strength, 10 to 15 times the bursting strength.
또한 PET 또는 PP를 PVDC로 피복해줌으로서 산소투과성은 PE 단독으로 제조한 선행필름의 1/100 내지 1/200로 감소됨과 동시에 수분투과성 또한 선행 PE필름의 약 1/2로 감소되었으며, 현행 밀폐형 납축전지용으로 사용되는 수지에서 보다 우수한 결과를 수득할수 있었다.Also, by coating PET or PP with PVDC, the oxygen permeability was reduced to 1/100 to 1/200 of the preceding film made of PE alone, and the moisture permeability was also reduced to about 1/2 of the preceding PE film. Better results were obtained with the resins used for the batteries.
또한 60℃ 주위온도와 20% 상대습도에서 4주간 방치한 후에 측정한 경우 이들 각개 필름을 사용해서 제조한 밀폐형 납축전지의 잔유 전기용량과 질량감소는 이들 각개 필름의 산소투과성 및 수분투과성과 거의 비례함을 알수 있었으며 또 표 1에서 알수 있는 것처럼 본 발명 쟈킷트는 PE 단독으로 제조한 종래의 필름과 비교해서 30내지 50%의 전기용량을 더 유지할수 있고 또 축전지 중량 감소 또한 약 2/3미만에 불과하였다. ABS 수지 셀과 비교하는 경우에도 본 발명에 따른 축전지는 전기용량을 10내지 20% 더 유지할수 있으며 또 중량감소 약 1/2 미만이었다.In addition, the residual capacity and mass loss of sealed lead-acid batteries manufactured using these individual films when measured after 4 weeks at 60 ° C ambient temperature and 20% relative humidity are almost proportional to oxygen permeability and water permeability of these films. As can be seen from Table 1, the jacket of the present invention can maintain 30 to 50% more capacity than the conventional film made of PE alone, and the weight loss of the battery is also less than about 2/3. It was only. Even when compared with an ABS resin cell, the storage battery according to the present invention was able to maintain 10 to 20% more capacity and reduced weight by less than about 1/2.
표 1에 수록된 쟈킷플 사용해서 제조한 축전지 중의 전극주는 에폭시 수지층 위에 밴드 형태의 산변형 폴리에틸렌 수지피복을 형성해서 제조하였다. 이와 유사한 전극주들을 피복수지의 형태를 다양하게 변화시켜 제조하였으며 또 미리 장한 양의 전해액을 공급한 후 이 축전지를 1.5A에서 20시간 최초 방전시키고 이들 축전지를 60℃ 주위온도에서 4시간 방치하였다. 이어 각개 전극주로 전해액이 침투한 정도(길이)를 관찰하여 그 결과를 표 2에 수록하였다.The electrode column in the storage battery produced using the jackets listed in Table 1 was prepared by forming a band-shaped acid-modified polyethylene resin coating on the epoxy resin layer. Similar electrode stocks were prepared by varying the shape of the coated resin. After supplying the electrolyte in advance, the batteries were first discharged at 1.5A for 20 hours, and the batteries were left at 60 ° C for 4 hours. Subsequently, the degree (length) of the penetration of the electrolyte into each electrode line was observed, and the results are shown in Table 2.
[표 2]TABLE 2
전극주번호 1은 1차로 기본제를 에틸알콜로 탈지한후 사출성형에 따라 이를 폴리에틸렌으로 피복하였다.Electrode
전극주번호 2는 비교실시예 1에서와 동일한 방법에 따라 폴리프로필렌으로 피복시킨 전극주이다. 전극주번호 3은 상기 전극주번호 1 및 2에서와 동일한 방법에 따라 폴리에틸렌 대신에 금속에 대해 보다 우수한 가열접착성을 갖는 산-변형 폴리에틸렌으로 기본재를 피복해서 제조된 전극주이다.Electrode Note 2 is an electrode note coated with polypropylene in the same manner as in Comparative Example 1. Electrode Note No. 3 is an electrode note prepared by coating the base material with an acid-modified polyethylene having better heat adhesion to metal instead of polyethylene according to the same method as in Electron Note Nos. 1 and 2 above.
전극주번호 4는 상기 전극주번호 1내지 3에서와 동일한 방법에 따라 산변형 폴리에틸렌 보다 금속에 대해보다 우수한 가열용착 특성 및 높은 강도를 갖는 에틸렌-아크릴산 공중합체로 피복한 전극주이다. 전극주번호 5는 탈지기본재를 금속에 대해 탁월한 접착성을 갖는 에폭시 수지로 피복하고, 수지피막을 150℃에서 10분간 가열 경화시킨 후 추가로 이를 에폭시수지에 대해 우수한 열용융성을 갖는 산변형 폴리에틸렌 수지로서 사출성형법에 따라 피복시켜 제조한 전극전주이다.Electrode Note 4 is an electrode note coated with an ethylene-acrylic acid copolymer having better heat welding properties and higher strength for metals than acid-modified polyethylene according to the same method as in Electrode Note Nos. 1 to 3. Electrode No. 5 is coated with a degreasing base material with an epoxy resin having excellent adhesion to metals, and the resin film is heat-cured at 150 ° C. for 10 minutes and further acid-modified having excellent heat melting property with respect to epoxy resins. An electrode pole produced by coating a polyethylene resin according to an injection molding method.
전극전주번호 6은 탈지시킨 기본재를 추가로 금속 및 에폭시수지의 접착성을 중대시키는 효과를 갖는 흔히공지된 실란결합재로서 피복하고 또 그위에 에폭시수지를 피복해서 이를 경화시키고, 그 위에 산-변형 폴리에틸렌을 사출성형법에 따라 주입시켜 얻은 전극주이다. 전극주번호 7은 전극주번호 5에서 사용한 산변형 폴리에틸렌 보다 금속에 대해 보다 우수한 가영접착 특성과 높은 강도를 갖는 에폭시피복 에틸렌 아크릴에스테르 공중합체 상에 주입해서 제조된 전극주이다. 에폭시수지 피복은 폴리에스테르, 아크릴, 교차결합 나일론 또는 기타형태 수지의 희석용액으로 예비피복을 행한 후에 진행시킬수도 있다.Electrode pole No. 6 covers the degreased base material as a commonly known silane binder which has the effect of further enhancing the adhesion between metal and epoxy resin, and the epoxy resin is coated thereon to cure it and acid-modified thereon. Electrode column obtained by injecting polyethylene by injection molding method. Electrode note 7 is an electrode note prepared by injecting onto an epoxy-coated ethylene acrylic ester copolymer having better friability adhesion properties and higher strength for metals than acid-modified polyethylene used in
표 1로부터 알수 있는 바와같이, 전극주가 폴리에틸렌 또는 그 산변형수지 또는 공중합체 또는 폴리프로필렌으로 피복된 경우라 하더라도 전해액은 초기방전기간중에 전극주, 예를들에 양극 또는 음극으로 침투되기 시작하고, 이들 전극주를 60℃로 방치하는 경우에는 전해액 누출현상이 발생된다.As can be seen from Table 1, even when the electrode column is coated with polyethylene or its acid-modified resin or copolymer or polypropylene, the electrolyte starts to penetrate into the electrode line, for example, the anode or the cathode during the initial discharge period, When these electrode poles are left at 60 DEG C, electrolyte leakage occurs.
따라서, 이 경우에 전극주 부위를 접착시킨다는 것은 어려운 일이다. 그러나 에폭시수지 피복이 가열접착성 수지층하부에 도장된 경우에는 축전지를 60℃로 4주간 방치하더라도 전해액 침투가 거의 일어나지 않으며 따라서 전해액 누출을 방지할 수 있다. 이 누출방지 효관는 실란 또는 티타늄 결합체를 사용해서 에폭시수지 접착력을 증가시킨 경우에 보다 증가되었다. 에폭시수지층을 함침, 브러쉬 도장, 분무도장 등과 같은 적합한 방법에 따라 결합체 희석용액으로 도장한 다음에 이 도장을 건조시키거나 또는 이 에폭시수지층을결합제에 함침시킴으로서 결합제를 도장할 수 있다.Therefore, in this case, it is difficult to bond the electrode main part. However, when the epoxy resin coating is coated under the heat-adhesive resin layer, even if the battery is left at 60 ° C. for 4 weeks, electrolyte penetration hardly occurs and thus electrolyte leakage can be prevented. This leak-tightening effect was increased when the epoxy resin adhesion was increased by using silane or titanium binder. The binder may be coated by coating the epoxy resin layer with a binder dilution solution according to a suitable method such as impregnation, brush coating, spray coating, etc. and then drying the coating or impregnating the epoxy resin layer with the binder.
전술한 바와같이 탁월한 열용착 특성을 갖는 폴리올레핀(폴리메틸렌등)의 외부에 PET필름, PP필름, 나일론 필름 또는 PE 또는 PET 섬유망을 적층시킨 라미네이트는 PE단독의 선행필름과 비교해서 인장강도및 파열강도를 크게 개선할 수 있었으며, 결과적으로 밀폐형 납축전지의 신뢰성을 높일수 있었다. 또한 폴리올레핀 필름 위에 PP 또는 PET의 PVDC-피복필름 또는 PVA, 검화 EVA, 폴리아크릴로니트릴 또느 그 공중합체 필름을 적층시킴으로서 산소투과성 및 수분투과성을 크게 감소시켜 줌으로서 산소침투에 의해유발되는 자체방전을 극소화 시킬수 있다.As described above, a laminate in which a PET film, a PP film, a nylon film, or a PE or PET fiber network is laminated on the outside of a polyolefin (polymethylene, etc.) having excellent heat welding properties has a tensile strength and a rupture as compared with the previous film of PE alone. The strength was greatly improved, and as a result, the reliability of the sealed lead acid battery was improved. In addition, by laminating PVDC-coated film of PP or PET or PVA, saponified EVA, polyacrylonitrile or its copolymer film on the polyolefin film, oxygen permeability and water permeability are greatly reduced, thereby preventing self-discharge caused by oxygen infiltration. It can be minimized.
또한 수분의 침투와 증발에 따른 전해액 감소에 의해 유발되는 축전지 용량과 수명의 감소를 방지할 수있게 되었다. 이밖에, 전극주의 접착부위에서 에폭시수지층과 폴리올레핀 수지층을 라미네이트 형태로 구성함으로서 전극주를 따른 전해액 누출을 방지할 수 있게 됨으로서 가열용착에 의한 전극주 접착의 신뢰도를 크게 높일 수 있게 되었다.In addition, it is possible to prevent the reduction of the battery capacity and lifespan caused by the decrease of the electrolyte solution due to the penetration of water and evaporation. In addition, by configuring the epoxy resin layer and the polyolefin resin layer in the form of a laminate at the adhesive portion of the electrode line, it is possible to prevent the leakage of the electrolyte along the electrode line, thereby greatly increasing the reliability of the electrode line adhesion by the heat welding.
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JPS63291358A (en) * | 1987-05-22 | 1988-11-29 | Shin Kobe Electric Mach Co Ltd | Sealed part of lead storage battery |
JPS6431348A (en) * | 1987-07-27 | 1989-02-01 | Shin Kobe Electric Machinery | Sealed lead storage battery |
JP2516845B2 (en) * | 1991-03-04 | 1996-07-24 | 工業技術院長 | Battery |
JP4491843B2 (en) * | 1998-02-24 | 2010-06-30 | ソニー株式会社 | Lithium ion secondary battery and method of sealing a lithium ion secondary battery container |
JP4652028B2 (en) * | 2004-11-29 | 2011-03-16 | 古河電池株式会社 | Sealing method for sealed lead-acid battery terminals |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS54129433A (en) * | 1978-03-31 | 1979-10-06 | Matsushita Electric Ind Co Ltd | Method of producing storage battery |
JPS6039968Y2 (en) * | 1980-03-13 | 1985-11-30 | 三洋電機株式会社 | flat battery |
-
1984
- 1984-04-26 JP JP59085456A patent/JPS60230353A/en active Granted
-
1985
- 1985-04-23 KR KR1019850002712A patent/KR890003931B1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
JPH0526300B2 (en) | 1993-04-15 |
JPS60230353A (en) | 1985-11-15 |
KR850007318A (en) | 1985-12-02 |
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