KR890003136B1 - Hardening method of iron oxide mine - Google Patents
Hardening method of iron oxide mine Download PDFInfo
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- KR890003136B1 KR890003136B1 KR1019850010059A KR850010059A KR890003136B1 KR 890003136 B1 KR890003136 B1 KR 890003136B1 KR 1019850010059 A KR1019850010059 A KR 1019850010059A KR 850010059 A KR850010059 A KR 850010059A KR 890003136 B1 KR890003136 B1 KR 890003136B1
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- C—CHEMISTRY; METALLURGY
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- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
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Abstract
Description
제1도는 1차 양생시 양생온도에 따른 압축강도의 변화.1 is a change in the compressive strength according to the curing temperature during the first curing.
제2도는 2차 양생시 온도에 따른 압축강도의 변화.2 is the change in compressive strength with temperature during secondary curing.
제3도는 1차 양생후 양생온도에 따른 펠렛의 형태 변화.3 is a change in the shape of the pellet according to the curing temperature after the first curing.
제4도는 건조처리시 건조온도에 따른 압축강도의 변화.4 is a change in the compressive strength according to the drying temperature during the drying treatment.
본 발명은 야금용 원료에 대한 사전처리법으로서 산화철입자를 원료로한 비소성 괴성광을 경화하는 방법에 관한 것이다. 종래의 고로장입물로서는 소결광 또는 소성 펠렛이 이용되고 있었으나 괴성광의 소성공정중 분진, 배기가스에 의한 환경오염이 문제가 되고 있어 이를 개선하기 위한 비소성 괴성광의 제조가 주목되었다.The present invention relates to a method for curing non-baked compacted light using iron oxide particles as a pretreatment method for a metallurgical raw material. Conventionally, sintered or fired pellets have been used as blast furnace charges, but environmental pollution due to dust and exhaust gas has become a problem during the firing process of compacted ore.
이것에 대한 일반적인 제조법은 산화철입자. 자경성 결합제 및 물을 혼합하여 구형의 펠렛으로 조립한 후 소정의 방법으로 양생처리하였다.A common recipe for this is iron oxide particles. The magnetic binder and water were mixed, granulated into spherical pellets, and cured by a predetermined method.
양생법으로는 비소성 펠렛을 상온 상압하에서 대기중에 방치하는 공기 양생법이 있다. 이 방법에 의하면 펠렛의 경화에 필요한 별도의 설비나 장치가 필요없는 장점은 있으나, 펠렛이 최종 강도치를 나타낼때까지 소요되는 시간이 최장 28일 까지 소요되는 단점이 있다. 이러한 문제점을 개선하기 위하여 다음과 같은 방법이 제안된 바가 있다. 1. 일본 특허공보 83-36054 : 조립후 펠렛을 상온에서 3일간 방치처리후 100℃의 포화 수증기로 3시간 양생후 2차로 야드 양생하는 방법. 2 : 일본특허공보 80-12169 : 밀폐용기에서 1치 양생후 2차로 야드 양생하는 방법. 3: 일본특허 80-32769 : 수증기압 및 온도조절장치(Auto Clave)에서 160-230℃, 10-70기압, 1-20시간 양생하는 방법등이 있으나 1항의 경우에는 방치 처리 기간의 장기화에 따른 야드 확보상의 문제점이 있고 2항에서는 적정 조건이 명시되어 있지 않음으로서 양생온도에 따른 펠렛의 분화문제가 해결되어 있지 않으며 3항에서는 고압의 반응용기가 필요하므로 부대설비가 복잡하다는 문제점이 있다.As a curing method, there is an air curing method in which non-fired pellets are left in the air under normal temperature and pressure. According to this method, there is an advantage that no separate equipment or device is required for curing the pellet, but it takes a long time until the pellet shows the final strength value up to 28 days. In order to improve this problem, the following method has been proposed. 1. Japanese Patent Publication No. 83-36054: After pelleting, the pellets are left to stand at room temperature for 3 days and then cured with saturated steam at 100 ° C. for 3 hours and then cured yards secondly. 2: Japanese Patent Publication 80-12169: Method of curing the yards secondly after the first curing in a sealed container. 3: Japanese Patent 80-32769: Method of curing at 160-230 ° C., 10-70 atm, and 1-20 hours in a water vapor pressure and temperature control device (Auto Clave), but in the case of paragraph 1, the yard due to the prolonged treatment period There is a problem in securing and because the proper conditions are not specified in paragraph 2, the problem of differentiation of pellets according to curing temperature is not solved.
이에 본 발명은 비소성 펠렛의 제조시 대기압하에서 실시하는 생펠렛의 양생온도를 한정시키므로서 생펠렛의 대기방치 공정생략에 의한 전 양생시간의 단축과, 적정강도에 도달하면서도 펠렛의 변형을 방지하는 것을 목적으로 한다.Accordingly, the present invention limits the curing temperature of the raw pellets under atmospheric pressure during the production of non-fired pellets, thereby reducing the total curing time by omitting the raw pellets, and preventing the deformation of the pellets while reaching the appropriate strength. For the purpose of
즉, 양생처리에 관한 일련의 실험결과 비소성 펠렛의 양생시 양생온도에 따라 펠렛에 균열이 발생하거나 분화가 일어나고 강도가 변화하는 현상에 의거 펠레타이저에서 배출된 생펠렛을 1차로 밀폐용기 내에서 펠렛이 분화되지 않을 정도의 최대온도로 양생처리한후 고온의 수증기에 의한 2차 양생과 가열공기에 의한 건조처리를 행하는 것을 특징으로 한다.In other words, as a result of a series of experiments on curing treatment, the raw pellets discharged from the pelletizer were first stored in the sealed container based on the phenomenon that cracks, differentiation, and strength of pellets were changed depending on the curing temperature during curing of non-plastic pellets. After curing at the maximum temperature to the extent that the pellets do not differentiate from, characterized in that the secondary curing by hot steam and the drying treatment by heating air.
이하 본 발명에 의한 방법을 실시예에 의거 상세히 설명한다. 철광석과 제철소내 발생 더스트류를 원료로 하여 표 1에 나타낸 바와 같이 배합하였다.Hereinafter, a method according to the present invention will be described in detail with reference to Examples. It was mix | blended as iron ore and the dust generate | occur | produced in steel mill as raw materials as shown in Table 1.
[표 1]TABLE 1
이 배합원료를 디스크형 펠라타아저에 장입하고 10-15%의 수분을 살수하면서 생펠렛으로 조합하였다. 생펠렛의 직경이 10-15mm로 성장하면 펠레타이저에서 배출시킴과 동시에 밀폐용기내에서 20-100℃의 온도로 6시간동안 1차 양생을 한 후 다시 별도의 밀폐용기에서 60-100℃의 포화수증기로 3시간 2차 양생을 하였다.이러한 각 단계별 양생결과를 제1도및 제2도에 각각 나타내었다.This blended raw material was charged into a disk-type pelletizer and combined into fresh pellets while watering 10-15% of water. When the diameter of the raw pellet grows to 10-15mm, it is discharged from the pelletizer and the first curing for 6 hours at the temperature of 20-100 ℃ in a sealed container, and then 60-100 ℃ in a separate sealed container. Secondary curing was performed with saturated steam for 3 hours. The curing results of each stage are shown in FIGS. 1 and 2, respectively.
제1도는 각 양생온도별 펠렛의 압축강도를 나타낸것으로 70℃까지는 양생온도가 높아질수록 강도가 증가하나 70℃이상의 양생온도에서는 펠렛의 균열이 발생하거나 분화가 되므로서 강도가 저하하며 펠렛의 형상을 유지하지 못하였다.1 shows the compressive strength of the pellets at each curing temperature. The curing strength increases as the curing temperature increases up to 70 ℃, but at the curing temperature above 70 ℃, the strength of the pellet decreases due to cracking or differentiation of the pellet. Couldn't keep up
그 원인으로 70℃와 80℃로 양생한 펠렛의 형상을 나타낸 제3도에서 알수 있는 바와 같이 80℃로 양생한 펠렛은 표면이나 내부까지 균열이 발생하였으며 일부는 외각부가 분화박리되었다. 100℃로 양생한 경우는 펠렛이 모두 분화되어 강도를 측정할 수 없었다. 따라서 양생온도별 압축강도가 펠렛의 자형유지성을 고려하면 1차 양생온도는 60-70℃의 범위가 유효함을 알 수 있었다. 제2도는 1차 양생온도로서 유효하였던 60℃와 70℃로 양생한 다시 밀폐용기내에서 60-100℃의 포화 수증기 2차 양생한 펠렛의 압축강도를 나타낸것이다.As can be seen in FIG. 3 showing the shape of the pellets cured at 70 ° C. and 80 ° C., the pellets cured at 80 ° C. were cracked to the surface or the inside, and some of the outer parts were erupted and detached. In the case of curing at 100 ° C, the pellets were all differentiated and the strength could not be measured. Therefore, it was found that the primary curing temperature was in the range of 60-70 ° C, considering the pellet's self-maintenance. 2 shows the compressive strength of 60-100 ° C. saturated steam secondary cured pellets in a sealed container, which was cured at 60 ° C. and 70 ° C., which was effective as the primary curing temperature.
그결과 2차 양생시에는 100℃까지 즉 양생온도가 높은수록 양생후 펠렛이 압축강도가 증가하는 경향이었으며, 1차양생시에서와 같은 펠렛의 균열이나 분화현상은 나타나지 않았다. 이상과 같이 2단계의 양생처리를 거친 펠렛은 수분을 제거하고 강도를 증대시키기 위하여 가열공기에 의한 건조처리를 행하였다. 1차 및 2차 양생처리한 펠렛을 100-300℃의 온도범위에서 2시간동안 가열공기로 건조처리하고 그에 따른 압축강도를 제4도에 도시한바, 이에 의하면 건조온도 250℃까지는 건조온도의 상승에 따라 강도증가효과가 뚜렷하였으나 그 이상의 온도에서는 강도가 다소 저하하였다. 따라서 에너지의 효율적 이용측면과 통상적인 고로장입물로서의 강도성상을 고려하면 건조온도는 200-250℃범위가 최적임을 알수 있다.As a result, the pellets tended to increase the compressive strength after curing as the curing time increased up to 100 ° C. In other words, the cracks and differentiation of the pellets did not appear as in the case of the primary curing. As described above, the pellets subjected to the two-step curing treatment were dried by heating air to remove moisture and increase strength. The primary and secondary cured pellets were dried by heating air for 2 hours in the temperature range of 100-300 ° C. and the compressive strength thereof was shown in FIG. 4, whereby the drying temperature was increased to 250 ° C. The strength increase effect was obvious, but the strength slightly decreased at higher temperatures. Therefore, considering the efficient use of energy and strength properties as a conventional blast furnace charge, it can be seen that the drying temperature is in the range of 200-250 ° C.
다음은 각 단계에서의 양생조건이 펠렛의 강도에 미치는 작용을 설명한다.The following describes the effect of curing conditions on the pellet strength at each stage.
양생온도를 저온과 고온의 2단계로 나눈것은 상온에서 수분첨가에 의해 조립된 생펠렛을 펠레타이저에서 배출되자마자 높은 온도에서 양생시킬 경우 펠렛 기공중의 공기가 팽창되어 표면부로 방출되면서 균열을 발생시키고 심하면 분화 까지 된다.Dividing the curing temperature into two stages of low temperature and high temperature is that when the raw pellets assembled by water addition at room temperature are discharged from the pelletizer and cured at high temperature, the air in the pellet pores expands and is released to the surface to crack. To severe eruptions.
즉, 1차양생을 펠렛이 균열이나 분화등 변형이 발생하지 않는 온도로 하면 2차 양생에서 고온으로 처리하여도 펠렛은 그동안 충분히 경화되었고 또한 자체의 온도도 상승되었으므로 균열이나 분화가 발생되지 않는다. 밀폐용기에서 혹은 포화수증기로 양생하는 것을 시멘트와 같은 수경성 결합제의 고상결합에는 수분이 절대 필요하므로 펠렛내의 수분이 소실되지 않도록 보호하기 위한 것이다. 펠렛을 가열하는 것은 시멘트가 경화할때 발열반응을 조장하므로서 경화를 촉진하는 효과가 있다.That is, if the primary curing is at a temperature at which the pellets do not cause cracking or differentiation, even if the secondary curing is performed at high temperature, the pellets are sufficiently cured and the temperature of the pellets is raised so that cracking or differentiation does not occur. Curing in a sealed container or with saturated steam is to protect the water from loss in the pellets because water is absolutely required for solid phase bonding of a hydraulic binder such as cement. Heating the pellets has the effect of promoting hardening by encouraging exothermic reactions when the cement hardens.
건조처리는 펠렛내의 수분이 시멘트와 수화물을 형성하고 잉여의 유리수분으로 존재하는 것을 제거하는 것으로서 이에 의한 강도가 증대되는 효과가 있으며 건조온도 300℃에서 강도가 디시 저하하는 것은 시멘트 수화물의 탈수때문이다. 이와 같이 시멘트를 첨가한 펠렛을 상술한 바와 같은 본 발명에 의거 양생하면 균열이나 분화가 발생하지 않는 높은 강도의 비소성을 펠렛을 12시간 이내의 단시간에 제조할 수 있는 효과가 있다.The drying treatment removes the water in the pellets from cement and hydrates and removes the excess free moisture. The strength of the pellets is increased by the dehydration of cement hydrates. . Thus curing the pellets to which the cement is added in accordance with the present invention as described above has an effect that the pellets can be produced in a short time within 12 hours of high-strength non-fired, which does not cause cracking or differentiation.
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