KR850000368B1 - Method for manufacturing instant ginseng - Google Patents

Method for manufacturing instant ginseng Download PDF

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KR850000368B1
KR850000368B1 KR1019830002424A KR830002424A KR850000368B1 KR 850000368 B1 KR850000368 B1 KR 850000368B1 KR 1019830002424 A KR1019830002424 A KR 1019830002424A KR 830002424 A KR830002424 A KR 830002424A KR 850000368 B1 KR850000368 B1 KR 850000368B1
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ginseng
water
tea
pressure
ethanol
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KR850000195A (en
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장현기
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장현기
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N9/00Details of colour television systems
    • H04N9/79Processing of colour television signals in connection with recording
    • H04N9/80Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback
    • H04N9/82Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only
    • H04N9/8205Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only involving the multiplexing of an additional signal and the colour video signal
    • H04N9/8211Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only involving the multiplexing of an additional signal and the colour video signal the additional signal being a sound signal
    • H04N9/8216Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded simultaneously only involving the multiplexing of an additional signal and the colour video signal the additional signal being a sound signal using time division multiplex
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N11/00Colour television systems
    • H04N11/06Transmission systems characterised by the manner in which the individual colour picture signal components are combined
    • H04N11/08Transmission systems characterised by the manner in which the individual colour picture signal components are combined using sequential signals only
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N9/00Details of colour television systems
    • H04N9/79Processing of colour television signals in connection with recording
    • H04N9/80Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback
    • H04N9/81Transformation of the television signal for recording, e.g. modulation, frequency changing; Inverse transformation for playback the individual colour picture signal components being recorded sequentially only
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N9/00Details of colour television systems
    • H04N9/79Processing of colour television signals in connection with recording
    • H04N9/87Regeneration of colour television signals
    • H04N9/89Time-base error compensation

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  • Engineering & Computer Science (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Tea And Coffee (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

Ginseng slices are initially heated and dried to contain 15-25% water in a rotating calcinating machine for 2-7 min. at of 120-180≰C, and are then cooled down immediately. After heating the ginseng to a 3- 10kg/cm2 (gage pressure) inside pressure in a rotating round-type pressure device, the air is released and the ginseng is then ground. Instant ginseng tea is prepared after passing the root through the powdering process in a spray dryer and extracting it through water or ethanol. Ginseng tea has a high solution ability, excellent flavor and is easy to used.

Description

인스탄트 인삼차의 제조방법Method of Making Instant Ginseng Tea

본 발명은 우리나라의 특산물인 고려인삼을 원료로 하여 아스퍼질러스(Aspergillus)속의 미생물을 접종 발효시킨후 고온에서 일차로 단 시간 배소(焙燒)시킨 다음 팽화 처리흘 하므로서 인삼의 독특한 풍미(風味)와 품질의 향상을 특징으로 하는 인스탄트 인삼차의 제조 방법에 관한 것이다.The present invention is inoculated and fermented microorganism of the genus Aspergillus by using Korean ginseng, a special product of Korea, and then roasted for a short time at a high temperature first, followed by swelling treatment, so that the unique flavor of the ginseng and It relates to a method for producing instant ginseng tea characterized by an improvement in quality.

지금까지 인스탄트 인삼차의 제조방법은 인삼(본삼류, 미삼류)을 에탄올로서 추출하고 여과, 농축하여 점조성의 엑기스를 제조하고 이를 포도당, 젖당등에 배합하여 과립상 또는 분말상으로 제품화하는 것이 대부분으로 전매청 인삼사업법 시행규칙 인삼차 제조방법으로서도 상기와 같은 방법이 명시되어 있다. (1981. 10. 8 재무부령 제1492호 폐지 138)Until now, the manufacturing method of instant ginseng tea is extracted from ginseng (main ginseng, micro ginseng) as ethanol, filtered and concentrated to produce viscous extracts, and it is formulated into glucose or lactose and commercialized in granular or powder form. Enforcement Rules of the Ginseng Business Act The above method is also specified as a method of manufacturing ginseng tea. (August 8, 1981 Abolished No. 1492)

이와 같은 제조방법은 가열공정에 의한 인삼함유 전분이 호화(糊化)현상을 일으키어 유효성분의 추출과 여과 과정에 장시간이 소요되며 에탄올 이란 값비싼 용매를 다량으로 사용하는 등 경제성과 효율면에서 커다란 문제점을 갖고 있다. 또한 인삼특유의 향미가 대부분 손실되며 에탄올 용해 성분만이 추출되므로서 맛이 단순하고 약(藥)과 유사한 쓴맛(苦味)을 갖고 있으며 당류(糖類)의 섭취를 기피하는 경향이 점차 높아지는 현실을 감안할 때 다량의 당류가 첨가되는 등 현대인의 기호식품으로서 또는 대중적인 건강차로서는 많은 결점을 갖고 있다.This manufacturing method takes a long time to extract and filter the active ingredient due to gelatinization of starch-containing starch by the heating process. It has a big problem. In addition, due to the fact that most of ginseng's flavor is lost and only ethanol dissolved components are extracted, the taste is simple, has a bitter taste similar to that of medicine, and the tendency to avoid the intake of sugars gradually increases. When a large amount of sugar is added, it has many drawbacks as a favorite food of modern people or as a popular health tea.

그러므로 본 발명자는 종래의 이와 같은 문제점을 해결하고 대중적인 기호에 알맞으며 생산비도 저렴한 우수한 품질의 인스탄트 인삼차를 제조하기 위한 획기적인 제조방법을 개발하였다.Therefore, the present inventors have solved these problems of the prior art and developed a breakthrough manufacturing method for producing instant ginseng tea of high quality, which is suitable for popular taste and low in production cost.

본 발명을 상세하게 설명하면 다음과 같다.The present invention will be described in detail as follows.

신선한 수삼 또는 미삼을 정선, 수세하고 수분함량 20-40%정도로 건조한 인삼 세절편 1.0kg에 대하여 5% 아스퍼질러스 나이가(Aspergillus niger), 아스퍼질러스 오리제(Aspergillus Oryzae)등을 단독으로 또는 혼합된 효소현탄액(100ml)씩을 균일하게 살포하고 통상의 코지(koji) 상자에 옮겨 약 2-3센티메타 두께로 만든 다음 온도에 25-35℃서 5-24시간 발효 숙성시킨다. 숙성이 끝나면 수분함량을 15-25%정도로 조정하고 회전식 배소기에 넣고 온도 120-180℃에서 2-6분간의 단시간 배소한 다음 밀폐가 가능한 원통상 압력용기에 투입하여 내부압력 2-10kg/㎠(가능하면 8k-g3/㎠)에 도달할때 까지 외부에서 가열하면 열분해가 충분히 일어나므로 이때 가열을 중지하고 용기를 대기압으로 개방하여 팽화된 인삼 세절편을 얻는다.Fresh ginseng or rice ginseng is selected, washed with water and 20% to 20% of dried ginseng slices with 1.0kg of 5% Aspergillus niger, Aspergillus Oryzae, or alone. Each of the mixed enzyme suspension (100 ml) was evenly sprayed and transferred to a conventional koji box to a thickness of about 2-3 centimeters and then fermented at 25-35 ° C. for 5 to 24 hours. After aging, adjust the water content to about 15-25%, place it in a rotary roaster, roast it for 2-6 minutes at a temperature of 120-180 ℃, and put it in a cylindrical pressure vessel that can be sealed. Pyrolysis occurs sufficiently when heated outside until it reaches 8k-g3 / ㎠), so stop heating and open the vessel to atmospheric pressure to obtain expanded ginseng slices.

즉시 찬 공기를 불어서 급속히 냉각하여 휘발성분의 휘산을 방지하고 분쇄실로 옮겨서 40-70메쉬(mesh)정도의 압도로 분쇄한다.Immediately blow cold air to cool rapidly to prevent volatilization of volatiles, transfer to grinding chamber and grind to 40-70 mesh.

이와같은 인삼분말에 대해 75-85% 에탄올을 3-5배량 가하여 2-3회 걸쳐 온도 50-70℃에서 에탄올 가용성분을 추출하고 재차 추출박에 대하여 2-3배량의 열수(熱水)를 가하고 1-2회에 걸쳐 수용성 성분을 추출한다. 두가지 추출성분을 혼합하고 농축하여 얻어진 갈색 농축물을 분무건조기(Spray dryer)에 투입하여 열풍온도 120-180℃에서 분무건조하면 풍미가 우수하며 미세한 갈색입자의 인스탄트 인삼차를 얻는다,To this ginseng powder, 75-85% ethanol was added 3-5 times to extract ethanol-soluble components at a temperature of 50-70 ° C. for 2-3 times, and again 2-3 times the amount of hot water for the extract. Add water and extract the water-soluble components 1-2 times. The brown concentrate obtained by mixing and concentrating the two extracts is added to a spray dryer and spray dried at a hot air temperature of 120-180 ° C. to obtain excellent flavor and fine ginseng instant ginseng tea.

본 발명에 의한 인스탄트 인삼차는 미생물에 의한 발효 과정중 분비하는 아밀라제(Amylase), 단백질 분해효소인 프로테아제(Protase), 섬유소 분해효소인 셀루라제(Cellulase)등 각종 효소에 의해 인삼의 불용성 성분인 전분, 단백질, 섬유질 등을 분해 또는 파괴하여 수용성의 단당류, 소당류, 아미노산, 펩타이드(Peptide)등 분해 생성물이 증가되어 맛을 조화(調和)시킬 뿐 아니라 인삼의 지나친 쓴맛을 중화시켜서 인삼 특유의 순화된 풍미를 나타내는 동시에 유효성분인 사포닌(Saponin)의 용출성도 향상시킨다. 그러나 이와같은 미생물 처리공정은 많은 설비와 노력을 요하므로 전 제품에 모두 적용시키는 것보다 일부 제품에 응용하고 적당한 비율로 혼합 조성하는 것이 경제적 측면에서 바람직하다. 그리고 고온에서의 배소처리는 인삼원료중 자유수를 증발시킴과 동시 풍온이 110-130℃정도로 높아지면서 열분해(Pyrolytic decomposition)가 시작되고 마이얄 반응(Maillard reaation)에 의한 갈변현상이 일어난다. 이때 함유 전분은 탄소수가 적은 화합물을 만들고 폭탄성(Furanic)화합물, 말톤(Maltol)등 여러 종류의 방향성(芳香性) 물질이 생성되며, 단백질 성분도 각종 아미노산류, 펩타이드류 등의 저분자 화합물을 생성시킨다. 따라서 배소처리는 색깔의 갈변 현상 뿐만 아니라 맛, 향기등 관능적 요소를 크게 향상시키며, 특히 파나센 정유(Panacen 糖由) 성분의 열분해로 인한 방향성분의 증가는 크게 기호성을 높이며 독특한 풍미의 인스탄트 인삼차를 얻을수 있다. 또한 이와 같은 배소처리는 효소작용을 불활성화 시키고 오염 미생물의 살균처리도 가능하며 수분함량도 3-6%정도로 건조할 수 있어서 저장성과 위생면에서 높이 평가할 수 있으며 최근에는 갈변반응 생성물의 항산화 작용도 보고 되고 있다. 배소처리후에 압력 용기에서의 팽화처리는 열분해와 함께 인삼 표면의 클크층(Cork)을 미세하게 균열시키고 전분, 섬유질등의 조직의 다공화(多孔化)시킴으로서 방향성과 용출성을 극대화할 수 있다.Instant ginseng tea according to the present invention is starch, which is an insoluble component of ginseng by various enzymes such as amylase secreted during fermentation by microorganisms, protease, a protease, and cellulase, a fibrinase. By decomposing or destroying protein and fiber, the decomposition products such as water-soluble monosaccharides, small sugars, amino acids, and peptides are increased to harmonize the taste and neutralize the excessive bitter taste of ginseng, thereby refining the unique flavor of ginseng At the same time improves the elution of saponin as an active ingredient. However, such a microbial treatment process requires a lot of equipment and effort, it is economically preferable to apply to some products and mixed composition in an appropriate ratio than to apply to all products. In addition, the roasting process at high temperature evaporates free water in ginseng raw materials and simultaneously increases the air temperature to about 110-130 ° C, causing pyrolytic decomposition and browning by Maillard reaation. At this time, the starch contains low carbon compound and various aromatic substances such as bombonic compound and maltol are produced, and the protein component also produces low molecular weight compounds such as various amino acids and peptides. . Therefore, roasting process not only improves the browning phenomenon of color but also greatly improves sensory elements such as taste and aroma.In particular, the increase in aroma component due to pyrolysis of panaceen essential oil component greatly enhances palatability and makes instant ginseng tea with unique flavor You can get it. In addition, this roasting treatment inactivates the enzyme action, sterilizes the contaminating microorganisms, and can dry it to about 3-6% of moisture, which can be highly evaluated in terms of storage and hygiene. Is being reported. The swelling treatment in the pressure vessel after roasting can maximize the fragrance and elution by thermally decomposing the cracks of the surface of ginseng (Cork) finely and making the porosity of the tissues such as starch and fiber.

그리고 용해성을 높여서 냉수에서도 충분해 음용할 수 있도록 유효성분을 단시간 추출하여 여과 농축하고 분무 건조기에서 순간적으로 분무 건조하여 농후한 갈색의 미세한 분말을 제조하였다.In addition, the active ingredient was extracted for a short time in order to increase the solubility in cold water for drinking, concentrated by filtration and instantaneously spray dried in a spray dryer to prepare a thick brown fine powder.

[실시예 1]Example 1

신선한 수삼 또는 미삼을 정선, 수세하여 잔사, 불순물을 제거하고 수삼은 2-5미리미터 정도로 세절하고 미삼은 3-4센티미터 길이로 절단한 다음 자연 또는 열풍으로 수분함량 25-35%정도로 건조한다. 세절된 인삼원료 1.0kg에 대하여 5%아스퍼질러스 나이가 효소 현탄액 100ml를 균일하게 살포하고 통상의 코지(Koji)상자에 넣어 2-3센티미터 두께로 만든 다음 25-30℃의 발효실에서 5-24시간 발효 숙성시킨다. 발효가 끝나면 곧 회전식 배소기에 투입하고 온도 120-180℃에서 5-12분간 가열 배소한 다음 찬 공기를 투입하여 급속히 냉각하고 분쇄실로 옮겨 30-60메쉬(mesh)의 입도로 분쇄하여 수분함량 약 5중량%인 분말 830gr을 얻었다. 이를 티백포장지(Tea bag)에 포장하여 인스탄트 인삼차를 제조하였다.Fresh ginseng or ginseng is selected and washed to remove residues and impurities. Fresh ginseng is cut into 2-5mm long, and the ginseng is cut into 3-4cm long and dried to 25-35% moisture content by natural or hot air. For 1.0 kg of shredded ginseng raw material, uniformly spray 100 ml of 5% Aspergillus aging enzyme suspension into a Koji box and make it 2-3 cm thick. Fermentation is allowed for 24 hours. Immediately after fermentation, it is placed in a rotary roaster, heated and roasted at a temperature of 120-180 ℃ for 5-12 minutes, then cooled by rapidly adding cold air, and transferred to a grinding chamber, and pulverized to a particle size of 30-60 mesh (water) to about 5 830 g of a powder by weight were obtained. Instant ginseng tea was prepared by packing it in a tea bag.

[실시예 2]Example 2

실시예 1의 방법으로 만든 인삼원료 1.0kg에 대하여 5%아스퍼질러스 나이가 및 아스퍼질러스 오리제 혼합효소 현탁액 100ml을 균일하게 살포하고 실시예 1과 같은 방법으로 발효실에서 발효 숙성하였다. 다음 회전식 배소기에 투입하여 온도 120-150℃에서 2-5분간 1차 배소한 다음 가열 코일(Coil)이 부착된 압력용기에 옮겨 넣고 용기를 밀폐한 후 가열하여 용기내의 압력이 2-8kg/㎠(gage압)에 도달하면 가열을 중지하고 대기압으로 개방하여 1-3배 정도 팽화된 갈색의 특유한 풍미를 갖는 인삼 세절편 820gr을 얻었다. 이를 실시예 1과 같은 방법으로 처리하여 인스탄트 인삼차를 제조하였다.100 ml of 5% Aspergillus niger and Aspergillus duckase mixed enzyme suspension was uniformly sprayed on 1.0 kg of ginseng raw material prepared by the method of Example 1 and fermented and aged in the fermentation chamber in the same manner as in Example 1. It is then put into a rotary roaster and roasted first at a temperature of 120-150 ℃ for 2-5 minutes, then transferred to a pressure vessel with a heating coil, the container is sealed and heated, and the pressure in the container is 2-8kg / ㎠ When (gage pressure) was reached, heating was stopped and opened to atmospheric pressure to obtain 820 gr of ginseng slices having a peculiar flavor of brown puffed about 1-3 times. This was treated in the same manner as in Example 1 to prepare an instant ginseng tea.

[실시예 3]Example 3

정선, 수세한 인삼원료 1.0kg을 세절 또는 절단하고 수분함량 20-25%정도로 건조한 다음 회전식 배소기에서 온도 130-180℃로 1-3분간 배소시킨후 원통 모양의 회전식 압력용기에 투입하고 투입구를 밀폐한 후 회전하면서 외부로부터 가열하여 용기내 압력이 5-8kg/㎠(gage압)에 도달할 때 가열을 중지하고 이같은 온도와 압력을 약 25초에서 1분간 유지시킨 다음 대기중 개방하여 2-3배로 팽화된 인삼 세절편 800gr을 얻었다. 이를 곧 냉각하고 분쇄실로 옮겨 50-80메쉬 입도로 분쇄한 후 80%에탄올 3-5ℓ을 가하여 50-70C 에서 3시간씩 2회 환류 추출하고 여과하였다. 에탄올 추출박(抽出粕)에 다시 열수를 2-3배량 가하고 2시간씩 2회 추출하여 얻은 추출액을 에탄올 추출액과 혼합하고 감압 농축시켜서 얻은 점조성 농축물(수분 약 60%)을 분무 건조기(Spray dryer)에 투입하고 온도 120-180℃에서 분무하여 수분함량 3%인 갈색 분말인 인스탄트 인삼차 약 300gr을 얻었다.1.0kg of selected and washed ginseng raw materials are cut or cut, dried to 20-25% of water content, and then roasted for 1 to 3 minutes at a temperature of 130-180 ℃ in a rotary roaster, and then put into a cylindrical rotary pressure container. After sealing, rotate and heat from the outside to stop the heating when the pressure in the container reaches 5-8kg / cm2 (gage pressure), maintain the temperature and pressure at about 25 seconds for 1 minute, 800 g of three times sliced ginseng was obtained. It was immediately cooled, transferred to a grinding chamber, ground to a particle size of 50-80 mesh, and then, 3-5 L of 80% ethanol was added thereto, and the mixture was extracted under reflux twice at 50-70C for 3 hours and filtered. Hot water was added 2-3 times to the ethanol extract foil, and the extract obtained by extracting twice every two hours was mixed with the ethanol extract and concentrated under reduced pressure, and the viscous concentrate (about 60% of water) obtained by spray drying was sprayed. dryer and sprayed at a temperature of 120-180 ° C. to obtain about 300 gr of instant ginseng tea, a brown powder having a water content of 3%.

이와같은 인스탄트 인삼차는 용해성과 풍미가 우수하며 냉수에 용해시키면 인삼엑기스보다 맛의향기가 우수하며 사용도 편리한 동시 저장성도 양호하였다.Instant ginseng tea has excellent solubility and flavor, and when dissolved in cold water, taste of flavor is better than ginseng extract, and its simplicity of storage is good.

Claims (1)

본문에 상술한 바와 같이 수분함량 15-25%정도로 건조된 인삼 세절편을 회절식 배소기에 투입하여 온도 120-180℃에서 2-7분간 1차 가열 배소한 다음 즉시 냉각하고 원통 모양의 회전식 압력 용기에 투입하여 내부압력 3-10kg/㎠(gage압)에 도달할 때 까지 가열한 후 대기중에 개방하여 팽화 처리하고 분쇄한 후에 탄올 또는 물로 추출하여 분무건조기에서 분말화 하는 공정의 결합을 특징으로 하는 인스탄트 인삼차의 제조방법.As described above, the ginseng slices dried to 15-25% of water content are placed in a diffractive calciner and subjected to primary heating and roasting at a temperature of 120-180 ° C for 2-7 minutes, followed by immediate cooling and a cylindrical rotary pressure vessel. It is heated to the internal pressure of 3-10kg / cm2 (gage pressure) and then opened in the air, swelled and pulverized, and then extracted with ethanol or water and powdered in a spray dryer. Method for preparing instant ginseng tea.
KR1019830002424A 1983-06-01 1983-06-01 Method for manufacturing instant ginseng KR850000368B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200066938A (en) * 2018-12-03 2020-06-11 농업회사법인유창주식회사 Preparation of red ginseng extract by puffing and roasting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20200066938A (en) * 2018-12-03 2020-06-11 농업회사법인유창주식회사 Preparation of red ginseng extract by puffing and roasting

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