KR820000755B1 - A manufacturing method of neatinsulating panel - Google Patents

A manufacturing method of neatinsulating panel Download PDF

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Publication number
KR820000755B1
KR820000755B1 KR1019810000438A KR810000438A KR820000755B1 KR 820000755 B1 KR820000755 B1 KR 820000755B1 KR 1019810000438 A KR1019810000438 A KR 1019810000438A KR 810000438 A KR810000438 A KR 810000438A KR 820000755 B1 KR820000755 B1 KR 820000755B1
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South Korea
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steelwire
mesh
synthetic resin
foamed synthetic
supporting
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KR1019810000438A
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Korean (ko)
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안세홍
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안세홍
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Building Environments (AREA)

Abstract

An apparatus comprises; each supporting steelwire is inserted in a foamed synthetic resin board in zig-zag form and inclined direction, and each gap of each steelwire in the upper and lower and the left and right direction has regular distance; steelwire net having each regular square formed mesh which size is as same as supporting steelwire's gap is maintained on said foamed synthetic resin board by a gap control rod and each supporting steelwire is located on the center of each mesh's side; contact area of projected supporting steelwire and mesh's side is welded each other; gap control rod is extracted from panel structure.

Description

건축용 단열판재의 제조방법Manufacturing method of building insulation board

제1a,b,c,d,e,g,h,i도는 본 발명의 제조방법을 도식적으로 예시한 설명도이고 (c)는 (c)의 a-a′선 단면도, (c″)는 (c)의 b-b′선 단면도이며 (d)와 (f)는 본 발명 제조방법의 요부 확대 설명도이다.1a, b, c, d, e, g, h, i are explanatory diagrams schematically illustrating the manufacturing method of the present invention, (c) is a cross-sectional view of the line aa 'of (c), (c ″) is (c) Is a cross-sectional view of line bb ′, and (d) and (f) are enlarged explanatory diagrams of principal parts of the manufacturing method of the present invention.

본 발명은 건물의 벽판이나 천정재로 많이 사용되고 방습, 방음 및 단열효과가 높은 건축용 판재의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a building plate material which is widely used as a wall plate or a ceiling material of a building and has high moisture-proof, soundproofing and heat insulation effects.

종래, 건축용단열판재를 제조함에는 와이어 매트릭스(wire matix)를 별도의 기계시설을 이용하여 제조한뒤 이에 폴리우레탄용액을 충진하여 응고시켜서 그 포리면에 약간 돌출된 철선에 철망을 융착시켜 건축 및 성형시설을 요하기때문에 고가의 장치비용을 요하는 문제점이 있었다. 본 발명은 이와 같이 종래처럼 복잡한 기계시설을 요하지 않고 간단한 기구로서 건축용 판재를 제조하게 한것으로서 본 발명을 실시예에 연관시켜 상세히 설명하면 다음과 같다.Conventionally, in manufacturing building insulation panels, wire matix is manufactured using a separate mechanical facility, and then solidified by filling with a polyurethane solution. Since it requires a molding facility, there is a problem that requires expensive equipment cost. The present invention will be described in detail in connection with the present invention as to produce a building plate as a simple mechanism without requiring a complicated mechanical facility as described above as follows.

[제1 공정][First Step]

발포성 합성수지판(1)을 (a)도시와 같이 내측 양단에 걸림턱(2)(2′)이 돌설된 고정틀(3)에 재치시킨 후 고정틀(3)의 상부 양측면에 고착된 간격조절봉(4)(4′)사이에 안내요홈(5)(5′)이 표리면에 서로 역방향으로 경사지게 요설된 각봉(6)을 밀착시키도록 끼운 후 안내 요홈(5)에 일정한 길이로 절단된 지지철선(7)을 삽지된 손으로써 순차로 밀러 넣게 된다. 이때 지지철선(7)의 상단부가 안내요홈(5)의 표면과 일치하도록 밀어넣으면 그 일단부가 발포성 합성수지판(1)을 관통하고 난뒤 고정틀(3)의 내저면(3′)에 닿게 되어 그 이상 더 밑으로 내려가지 않으며 이때 삽지된 상태는 (c′)이 단면 도시와 같다.As shown in (a), the foamed synthetic resin board 1 is mounted on the fixing frame 3 protruding from the inside of both ends of the fixing jaw (2), and the gap adjusting rod fixed to both sides of the upper part of the fixing frame 3 ( 4) Between the (4 ') guide grooves (5) (5') is inserted into the front and rear surfaces to be inclined in opposite directions to each other in close contact with each bar (6) and the support wire cut to a constant length in the guide groove (5) (7) is pushed in sequence with the inserted hand. At this time, if the upper end of the support wire (7) is pushed to coincide with the surface of the guide groove (5), one end thereof passes through the foamed synthetic resin plate (1) and then touches the inner bottom (3 ') of the fixing frame (3) It does not go further down, and the inserted state is (c ') as shown in the cross section.

1횡렬을 전술한 방법으로 지지철선(7)을 다 끼우고 나면 각봉(6)의 이면 안내요홈(5′)이 정면에 위치하도록 방향을 전환한뒤 간격 조절봉(4)(4′)사이에 밀착되도록 끼운다. 이때에는 안내요홈(5′)이 전번 방향과 역 방향으로 경사지게 요설되었기 때문에 역시 같은 방향으로 지지철선(7)을 안내요홈(5′)에 끼우고 손으로 압압하면 (c″)의 단면 도시와 같이 전번과는 반대 방향으로 지지철선(7)이 발포성 합성수지판(1)에 삽지된다.1 After the supporting wires 7 are all inserted in the above-described manner, the direction is changed so that the rear guide grooves 5 'of the rods 6 are positioned at the front side, and then between the space adjusting rods 4 and 4'. Insert so that it sticks to At this time, since the guide groove 5 'is inclined in the opposite direction to the previous direction, if the support wire 7 is inserted in the guide groove 5' in the same direction and pressed by hand, the cross section shown in (c ″) Likewise, the support iron wire 7 is inserted into the foamed synthetic resin board 1 in the opposite direction to the previous one.

이런식으로 발포성 합성수지판(1)의 표면에 지지철선(7)을 서로 역 방향이 되도록 횡렬로 경사지게 다 끼우고 나면 지지철선(7)의 종렬 모양은 서로 지그재그형이 된다. 여기에서, 간격조절봉(4)(4′)의 사이의 간격과 각봉(6)의 표리면에 서로 역바양으로 경사지게 요설된 요홈(5)과 요홈(5), 요홈(5′)과 요홈(5′)사이의 폭이 일정하기 때문에 지지철선(7)을 발포성 합성수지판(1)에 다 끼우고 나면 (d)의 평면 도시와 같이 ℓ=ℓ′가 된다.In this way, after the supporting wires 7 are inclined in the horizontal direction so that the supporting wires 7 are opposite to each other on the surface of the foamed synthetic resin board 1, the vertical shapes of the supporting wires 7 become zigzag. Here, the grooves 5 and the grooves 5, the grooves 5 'and the grooves which are inclined in the opposite direction to each other on the front and rear surfaces of the bar 6 and the space between the spacer bar 4, 4'. Since the width between (5 ') is constant, when the supporting wire 7 is fully inserted into the foamed synthetic resin board 1, L = l' as shown in the plan view of (d).

[제2 공정]Second process

고정틀(3)에서 (c)도시와 같이 발포성 삽성수지판(1)을 밖으로 꺼낸뒤 이를 (e)의 분리사시도와 같은 순서로 즉 먼저 사각틀(8)에 철망(9′)을 끼운 뒤 그 상부 전, 후에 간격 조정용 환봉(10)(10′)을 끼우고 다시 그 위에 발포성 합성수지판(1)을 놓고 역시 그 상부 전, 후에 간격 조정용 환봉(10)(10′)을 끼운 뒤 이에 철망(9)을 놓고 사각틀(8)에 뚜껑(8′)을 덮어 고정시킨다. 여기에서 철망(9)(9′)의 각 단위망목(9a)의 가로, 세로 길이가(f)의 도시와 같이 L-L가 되도록 하였다.Take out the foamable insert resin plate (1) from the fixing frame (3) as shown in (c) and insert it in the same order as the separation perspective of (e), that is, first insert the wire mesh (9 ') into the square frame (8), and then Before and after inserting the round bar for adjusting spacing (10) (10 ') and then placing the foamed synthetic resin board (1) on it again and then inserting the bar for adjusting spacing (10) (10') before and after the upper part of the wire mesh (9) ) And place the lid (8 ') on the square frame (8). Here, the horizontal and vertical lengths of the unit meshes 9a of the wire mesh 9 (9 ') are set to L-L as shown in (f).

따라서 L=L′=ℓ=ℓ′가 되도록 형성하였기 때문에 서로 지그재그형으로 삽착된 지지철선(7) 상부에 철망(9)(9′)를 (f)의 도시처럼 끼우면 각 단위 망목(9″)의 상하양변(9b)(9c)중앙에 지지철선(7)이 끼워진다. 이렇게 해서 용접한 부위(c)를 형성한다. 또 발포성 합성수지판(1)의 표리면 전, 후에 환봉(10)(10′)이 삽설되었기 때문에 철망(9)(9′)와 발포성 합성수지판(1) 사이에는 일정 간격(M)(M′)이 형성된다.Therefore, since L = L '= ℓ = ℓ', the wire mesh 9, 9 'is inserted into the upper part of the supporting wire 7 inserted in a zigzag shape as shown in (f). The support iron wire 7 is fitted in the center of the upper and lower sides 9b and 9c of the upper and lower sides. In this way, the welded portion c is formed. In addition, since the round rods 10, 10 'were inserted before and after the front and back surfaces of the foamed synthetic resin board 1, a predetermined distance M between the wire mesh 9, 9' and the foamed synthetic resin board 1 was found. ) Is formed.

[제3 공정][Third process]

이 시각틀(8)을 (j)의 도시와 같이 고정용 틀체(11)에 끼운뒤 공지의 스포트 용접기(12)로 고정용틀체(11) 앞뒤에 철망(9)(9′)의 각 단위 망목(9a)상, 하 양변(9b)(9c)의 중심 부분과 지지철선(7)이 서로 닿은 부위 즉 용접할 부위(C)를 스포트 윌딩건(spot welding gun)을 사용해서 스포트용접을 한다. 이때 소요되는 시간은 한 단위체 부위를 용접하는데 1초가량 소요된다.The frame 8 is inserted into the frame 11 for fixing as shown in (j), and then each unit of the wire mesh 9 (9 ') is placed in front of and behind the frame 11 with a known spot welding machine 12. Spot welding is performed by using a spot welding gun on the mesh wood 9a where the centers of the lower sides 9b and 9c and the support wire 7 touch each other, that is, the portion C to be welded. . At this time, it takes about 1 second to weld one unit part.

[제4 공정][4th process]

제3공정에서 용접을 다하고 난뒤에 사각틀(8)의 뚜껑(8′)을 (h) 도시와 같이 열은뒤 간격고정용 환봉(10)(10′)을 밖으로 빼면 (i)의 도시와 같이 완성된 건축용 단열판재(A)가 제조되는 것이다. 여기에서 (h′)의 단면 도시와 같이 발포성 합성수지재(1)와 철망(9)(9′)사이에는 일정한 간격(M)(M′)이 형성되었기 때문에 여기에 시멘트 몰탈이 견고하게 밀착 충전될 수 있다.After completion of welding in the third process, open the lid 8 'of the rectangular frame 8 as shown in (h), and then pull out the interval fixing round bar 10 (10') as shown in (i). The completed building insulation board (A) is to be manufactured. Here, as shown in the cross-sectional view of (h '), since a certain distance (M) (M') is formed between the expandable synthetic resin material (1) and the wire mesh (9) (9 '), cement mortar is firmly packed therein. Can be.

상술한 바와 같은 방법으로 제조되는 본 발명은 거대한 제조시설을 요하지 않고 간단한 기구와 방법으로 방습, 방음 및 단열효과가 높은 건축용 판재를 제조할수 있는 것이다.The present invention manufactured by the method as described above does not require a huge manufacturing facility, it is possible to manufacture a building plate with high moisture-proof, soundproofing and heat-insulating effect by a simple mechanism and method.

Claims (1)

발포성 합성수지판(1)에 일정한 길이의 지지철선(7)을 지그재그 형태로 상, 하의 돌출길이가 동일하게 경사 방향으로 삽통시키되, 인근 지지철선(7)간의 상, 하 및 좌우간격(ℓ,ℓ′)을 일정하게(ℓ=ℓ′) 유지시키는 제1공정과 제1공정을 거친 발포성 합성수지판(1)의 표리면에 망목(9a)의 크기(L, L′)가 지지철선(7)의 상, 하 및 좌우 간격(ℓ, ℓ′)와 동일한 (L=ℓ, L′=ℓ′) 정 4각형의 철망(9)(9′)을 간격 조정용 환봉(10)(10′) 을 개재시키되 돌출된, 인근지지철선(7)이 망목(9a)의 양변(9b)(9c) 중앙에 접하도록 유지시키는 제2공정과 돌출된 지지철선(7)과 양변(9b)(9c)의 접촉부위(C)를 용접하는 제3공정 및 간격조정용 환봉(10)(10′)를 발출시키는 제4공정으로 되는 건축용 단열판재의 제조방법.The support wires 7 of a certain length are inserted into the foamed synthetic resin board 1 in the zigzag form in the inclined direction with the upper and lower protrusion lengths being equal, and the upper, lower and left and right intervals between the adjacent support wires 7 (ℓ, ℓ). Size (L, L ') of the mesh 9a on the front and back surfaces of the foamed synthetic resin board 1 which has undergone the first step and the first step of maintaining the constant (l = l'). (L = ℓ, L ′ = ℓ ′) square wire mesh 9 (9 ′) equal to the top, bottom, left and right spacing (L, ℓ ′) of the round bar 10 (10 ') The second step of keeping intervening but protruding support wires 7 in contact with the centers of both sides 9b and 9c of the mesh 9a and of the protruding support wires 7 and both sides 9b and 9c. The manufacturing method of the building insulation board material which becomes the 3rd process of welding a contact site | part (C), and the 4th process of extracting the space | interval adjustment round bar (10) (10 ').
KR1019810000438A 1981-02-13 1981-02-13 A manufacturing method of neatinsulating panel KR820000755B1 (en)

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