KR810001059B1 - Manufacture of paper machine dryer - Google Patents

Manufacture of paper machine dryer Download PDF

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KR810001059B1
KR810001059B1 KR1019800001503A KR800001503A KR810001059B1 KR 810001059 B1 KR810001059 B1 KR 810001059B1 KR 1019800001503 A KR1019800001503 A KR 1019800001503A KR 800001503 A KR800001503 A KR 800001503A KR 810001059 B1 KR810001059 B1 KR 810001059B1
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paper machine
outer shell
machine dryer
steam
water vapor
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KR1019800001503A
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Korean (ko)
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김재철
허준
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김재철
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F5/00Dryer section of machines for making continuous webs of paper
    • D21F5/02Drying on cylinders

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  • Drying Of Solid Materials (AREA)

Abstract

Method and apparatus for manufacturing paper machine dryer with simple process, light weight and effective capacity is described. The paper machine dryer is composed of exterior drum(1), interior drum(1), stay(3), steam ejection-pipe(4), steam introduction-pipe(5), axis(6), manhole(7), aiabatic material(8), and space(9, 11,12).

Description

초지기용 건조기의 건조드럼 제조방법Drying drum manufacturing method of paper machine dryer

제1도는 본 발명의 단면 예시도.1 is a cross-sectional view of the present invention.

제2도는 제1도의 A-A선 단면도.2 is a sectional view taken along the line A-A of FIG.

제3도는 종래의 초지기용 건조기의 건조드럼.3 is a drying drum of a conventional paper machine dryer.

본 발명은 초지기(抄紙機)용 초지 건조드럼제법에 관한 것으로서, 외각(外殼) 및 내각(內殼)을 철판(鐵板), 또는 강판(鋼板)으로 형성하고, 증기도입관(蒸氣導入管) 그리고 측면경판(側面鏡板)등을 일체로 용접하여 만드는, 공정이 간단하고 경량(輕量)이며 성능이 우수한 초지건조 드럼의 제조방법인 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a papermaking drum manufacturing method for paper machine, wherein the outer shell and the inner shell are formed of an iron plate or a steel plate, and a steam introduction pipe is used. And it is a manufacturing method of papermaking drying drum with simple process, light weight, and excellent performance, which is made by welding the side hard plate and the like integrally.

원래, 건조드럼은 원통(圓筒)을 주조(鑄造)하고, 열원인 수증기의 공급구와 원통안의 응축수(凝縮水)제거를 위한 보조구 등을 부착하는 것인바, 이렇게 한 것은 주조이기 때문에 열전도율의 저하로 수증기 투입 후 상용압력까지 상승시키는데 상당한 시간이 걸리며, 회전속도가 저조하고, 주조시에, 수증기의 유출과 이로 인한 폭발의 위험성 우려 등을 고려하여, 주조하는 동체(胴體)에 모래구멍이 생기지 않도록 세심한 주의를 하여야 하며, 주조된 원통의 표면은 다시 소입(燒入)하고, 표면을 면밀히 절삭(切削)한 후 매끄럽게 연마하여 광택을 내며, 열전도에 불균형이 없도록 하기 위하여, 내벽도 면밀하게 절삭하여, 두께가 일정하도록 주도 숙련된 기교를 필요로 하고, 제조공정이 복잡할 뿐만 아니라, 또한 후도(厚度)의 불균형 및 모래구멍, 기포의 발생 등으로 인하여, 주조사에 불량품이 나오게 되어, 제작비의 고가를 면치 못하였던 것이며, 현재의 기능으로는 원통의 대형화가 곤란(최대 직경이 3635~4000㎜를 초과하기가 어렵다.)하므로 주조물제조 기술 부족으로 인하여 제지공업의 발전을 저해하고 있는 실정인 것이다.Originally, a drying drum is to cast a cylinder, and to attach a supply port of steam as a heat source and an auxiliary tool for removing condensate in the cylinder. It takes a considerable time to increase the pressure to commercial pressure after the steam is introduced, and the rotation speed is low. When casting, sand holes are formed in the body to be cast in consideration of leakage of steam and danger of explosion. Care should be taken to prevent the formation of the cylinder. The surface of the cast cylinder is quenched again, the surface is carefully cut, polished smoothly, and polished. Cutting is necessary to make the thickness constant, and it requires a skilled technique, and the manufacturing process is not only complicated, but also the back unevenness, sand hole, bubble Due to the raw material, defective products appeared in the casting company, and the high cost of the manufacturing cost was inevitable, and the current function makes it difficult to enlarge the cylinder (the maximum diameter is difficult to exceed 3635 to 4000 mm). The lack of technology is hampering the development of the paper industry.

더구나 인구증가로 문화척도가 높아짐에 따라, 종이의 수요 증가에 수반한 초지기의 건조드럼의 대형화, 회전속도의 신속화, 열전도율의 고도화 등이 긴요시되어 건조드럼의 혁신이 절실히 요망되었으므로 본 원 발명자들은 다년간 연찬(硏鑽)을 거듭하던 끝에 단연히 구법(舊法)인 주조 방식을 탈피하고 본 발명을 완성하기에 이르렀다.Moreover, as the cultural scale has increased due to the increase in population, it is urgently needed to innovate dry drums due to the increasing demand for paper drums, rapid rotation speed, and high thermal conductivity associated with increasing paper demand. After many years of sympathy, he finally escaped the casting method, which is an old method, and came to complete the present invention.

본 발명은, 건조드럼을 제작함에 있어, t 40㎜~45㎜정도의 강판 또는 철판을 사용하여, 외각(外殼)을 형성하고, 이 외각 안쪽에 외각과 같은 판재로 동심원의 내각(內殼)을 형성시켜서 수증기의 수용공간(收容空間)을 만들고, 공간안에 스테이를 설치하고, 수증기 수용개소(收容個所)와 외기와 접촉하는 부위(部位)에는 모두 단열제로 보온 처리하여서 된다.In producing a drying drum, the present invention forms an outer shell by using a steel plate or a steel plate of about 40 mm to 45 mm, and the inner corner of the concentric circle is made of a sheet material such as the outer shell inside the outer shell. To form a water vapor storage space, a stay is installed in the space, and the water vapor storage site and the part in contact with the outside air are insulated with heat insulation.

이를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.This will be described in detail with reference to the accompanying drawings.

외각 1 및 내각 2는 두께 38~45㎜의 압연강판 또는 동일한 철판을 사용하여 용접에 의하여 원통으로 성형하여 수증기 수용용(收容用) 공간 9를 형성하고 내, 외각 2, 1 사이에는 강판(鋼板)으로된 스테이 3을 횡설(橫設)하고, 측벽(側壁)부는 강판 또는 철판으로 된 면경판(面鏡板)을 내, 외각 2,1과 플레이너 가공 후 이에 내, 외부를 용접한다.The outer shell 1 and the inner shell 2 are formed in a cylindrical shape by welding using a rolled steel sheet having the thickness of 38 to 45 mm or the same iron plate to form a space for water vapor receiving, and between the inner and outer shells 2 and 1, The stay 3 made of) is rolled up, and the side wall portion is made of a steel plate or a face plate made of iron plate, and welds the inside and the outside after the outer shells 2 and 1 and the planar processing.

도면중 부호 4는 수증기 분출관, 5는 축 6에 인설된 수증기 도입관, 7은 맨홀 (manhole), 8은 단열포피물(斷熱包皮物)이다.In the figure, 4 is a steam jet pipe, 5 is a steam inlet pipe installed in shaft 6, 7 is a manhole, and 8 is a heat insulating foreskin.

본 발명품의 작용효과를 보면, 스테이 3는, 수증기를 공간 9에 충만 수용하여 외각 1을 가열시킬 때에 야기되는 외각 1과 내각 2의 강판이 보통 파상(波狀)으로 응력변형(應力變形)되는 폐단을 방지하기 의한 것이고, 드럼의 직경이 3636㎜인 경우에는, 대체로 12본(本)의 강판(STPT 38)을 사용함이 적당하다.In view of the effect of the present invention, the stay 3 is a state in which the steel sheets of the outer shell 1 and the inner shell 2, which are caused when the water vapor is filled in the space 9 and the outer shell 1 is heated, are stress-deformed in a wave shape. In order to prevent a closed end, and when the diameter of a drum is 3636 mm, it is suitable to use 12 steel plates (STPT 38) generally.

수증기는, 축 6을 통하여 수증기 도입관 5을 경우하고 외각 1가 내각 2과의 사이인 공간 9내로 분출되게 하므로, 외각 1 표면상의 습지에 함유된 수분을 신속하게 가열 증발 제거시키게 된다.The water vapor is ejected into the space 9 in the case of the water vapor introduction tube 5 through the shaft 6 and the outer shell 1 is between the inner cabinet 2, thereby rapidly heating and evaporating off the moisture contained in the wetland on the outer shell 1 surface.

본 발명은 위와 같이 제작하므로서, 종래의 주조식 건조드럼 동체의 전체에 수증기를 도입 충만하던 것을, 내, 외각 2,1 사이의 공간 9에만 수증기를 도입시키는 것으로서, 공급 수증기의 양도 훨씬 소량이고, 적온(適溫)까지의 온도 상승이나 강하(降下)가 신속하고, 공간 9내에 가해지는 수증기의 압력도 종래의 것보다 훨씬 높게 할 수 있다.According to the present invention, the water vapor is introduced into the entire casting casting drum body of the related art by introducing water vapor into only the space 9 between the inner and outer shells 2 and 1, and the amount of the supplied steam is much smaller. The temperature rise and fall to the temperature is rapid, and the pressure of the steam applied in the space 9 can also be much higher than that of the conventional one.

스테이 STPT38의 양측에 약 6øm/m 의 구멍을 뚫어서 건조통 내부의 수축압력을 조정한다.Adjust the contraction pressure inside the drying barrel by drilling a hole of approximately 6øm / m on both sides of the stay STPT38.

실제의 실험에 의하면 종래의 건조드럼 전체에 수증기를 도입하는 경우에 있어서는, 최고 사용압력이 3~5kg/㎠(수압검사 압력은 10kg/㎠)에 불과하나, 그러나 본 발명에서는 상용압력(常用壓力) 10kg/㎠(수압검사 압력은 20kg/㎠)까지도 상승시킬 수 있고, 다음의 2개의 비교표에서 보는 바와 같이, 열절감율은 강판드라이는 11.3%이나 높고, 열효율은 주철제드라이어가 37.9%, 강판제드라이어가 우월하여, 소량의 고압 증기로 작업능률을 향상시킬 수 있고, 따라서 경비면과 생산능률면의 양면에서 유리함을 수긍(首肯)하게 된다.According to the actual experiment, in the case of introducing water vapor into the entire conventional drying drum, the maximum working pressure is only 3 to 5 kg / cm 2 (hydraulic test pressure is 10 kg / cm 2), but in the present invention, the working pressure (常用 常 力) ) Up to 10kg / ㎠ (Hydraulic test pressure 20kg / ㎠), as shown in the following two comparison table, the thermal reduction rate is 11.3% higher than the steel sheet dry, the thermal efficiency is 37.9% of cast iron dryer, steel sheet The dryer is superior, so that a small amount of high pressure steam can improve the working efficiency, and thus, the advantages of both the cost and production efficiency are convinced.

[표 1]TABLE 1

Figure kpo00001
Figure kpo00001

(동력자원부 지정기관인 중앙열관리연구소 측정결과임)(Measurement result from the Central Thermal Research Institute, a designated agency of the Ministry of Power and Resources)

[표 2]TABLE 2

Figure kpo00002
Figure kpo00002

본 발명의 실시에 있어, 응축수(凝縮水)의 배출은 사이폰식이든, 바겟트식이든 상법(常法)대로 임의로 택할 수 있고, 기타 압력계 안전밸브, 보조구 등의 기본씨스템은 종전의 주물제를 사용한다.In the practice of the present invention, the discharge of condensed water can be arbitrarily selected according to the conventional method, whether it is a siphon type or a baguette type, and other basic systems such as pressure gauge safety valves and auxiliary tools can be used for conventional casting. use.

또 내각 2의 외측, 수증기 도입관 5 및 수증기 수용부의 외측 대기와 접촉하는 부분 등은, 석면 글라스울(glass wool)등의 보온재료서 포피(包皮)하여 보온한다.The outside of the cabinet 2, the water vapor introduction pipe 5, and the part in contact with the outside atmosphere of the water vapor receiving portion, etc., are insulated by heat insulating material such as asbestos glass wool to keep warm.

본 발명은 종전의 주조물에 의한 건조드럼과 비교하여 볼 때, 판금의 용접작업으로 제작하므로, 불량품의 발생이 없으며, 작업기간도 단축할 수 있고,또 경량, 균질이고, 절삭 및 연마작업이 필요없게 되어, 제작비가 절감되고 위험 부담도 없는 것이다. 그리고 또한 제품은, 주조물과 달리 외각이 균질의 박판이므로, 수증기열의 전도가 신속 균일하고, 수증기 수용공간이 협소화(狹小化)되어, 수증기 소모량이 최소한 1/4-1/5정도는 격감이 가능하고, 비교적 고압(7~10kg/㎠)의 사용기능 및 건조속도가 신속하여 생산능률의 향상으로 인한 원가절감으로 소비자 보호를 기할 수 있다.The present invention is produced by welding the sheet metal as compared with the drying drum by the casting of the past, there is no occurrence of defective products, the working period can be shortened, and lightweight, homogeneous, cutting and polishing work is required There is no manufacturing cost and no risk. In addition, since the product is a thin plate with a homogeneous outer shell, unlike the casting, the conduction of steam heat is rapidly uniform and the vapor receiving space is narrowed, the steam consumption can be reduced by at least 1 / 4-1 / 5. In addition, the use of relatively high pressure (7 ~ 10kg / ㎠) and the drying speed is fast, the consumer can be protected by cost reduction due to the improvement of production efficiency.

본 발명에 의한 건조드럼은, 종이, 판지 및 직물뿐만 아니라 기타 연속 쉬이트(sheet) 또는 식품ㆍ안료등의 페이스트(paste) 니장(泥匠) 등, 다분야의 공업에서 제품의 건조용으로 사용될 수 있는 효과를 갖는다.The drying drum according to the present invention can be used for drying products in a wide range of industries, such as paper, cardboard and textiles, as well as other continuous sheets or pastes such as food and pigments. Has the effect.

Claims (1)

강판 또는 철판을 사용하여, 용접에 의해 외각을 만들고, 이 외각의 내측에 다시 외각과 동일하게 동심원의 내각을 형성하여, 수증기 수용공간을 만들고, 동 공간내에 다시 스테이(stay)를 설치하고, 수증기 수용개소와 외기와 접촉하는 부위에는 모두 단열제로 포피 보온함을, 특징으로 하는 초지기용 건조기의 건조드럼 제조방법.Using a steel plate or a steel plate, the outer shell is made by welding, and an inner concentric circle is formed inside the outer shell in the same manner as the outer shell to form a water vapor receiving space, and a stay is again installed in the same space. Drying drum manufacturing method of a paper machine dryer, characterized in that the insulation of the foreskin to all parts in contact with the receiving part and the outside air.
KR1019800001503A 1980-04-11 1980-04-11 Manufacture of paper machine dryer KR810001059B1 (en)

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