KR800001390B1 - Method of preparing multi-bulked filament yarn - Google Patents

Method of preparing multi-bulked filament yarn Download PDF

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Publication number
KR800001390B1
KR800001390B1 KR7904688A KR790004688A KR800001390B1 KR 800001390 B1 KR800001390 B1 KR 800001390B1 KR 7904688 A KR7904688 A KR 7904688A KR 790004688 A KR790004688 A KR 790004688A KR 800001390 B1 KR800001390 B1 KR 800001390B1
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South Korea
Prior art keywords
loops
yarn
friction
filament yarn
present
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KR7904688A
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Korean (ko)
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안태완
이중성
우상선
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배기은
동양나이론주식회사
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/24Bulked yarns or threads, e.g. formed from staple fibre components with different relaxation characteristics
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/34Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/36Cored or coated yarns or threads

Abstract

Spinning yarn-like multi-bulked filament yarn having excellent tenile strength was manufd. by generating loops on the surface of false-twisted yarn and by stabilizing the loops with secondary twisting yarn. The stabilized loops were cut by passing the loops through the friction device which can adjust the up-down moving range of adjustable ring.

Description

방적사양(紡績絲樣) 복합벌키성 필라멘트사의 제조방법Manufacturing method of spun composite bulky filament yarn

제1도는 본 발명 제조 공정의 한 예시도.1 is an illustration of the manufacturing process of the present invention.

제2도는 본 발명에서 사용한 마찰체의 확대도.2 is an enlarged view of the friction body used in the present invention.

제3도는 본 발명의 모우 발생의 원리를 예시한 확대도.3 is an enlarged view illustrating the principle of the occurrence of the mud of the present invention.

제4도는 본 발명시 가연역(假撚域)에서 해연되기전의 불규칙한 꼬임의 확대도.4 is an enlarged view of an irregular twist before disintegrating in the Gayeon area in the present invention.

제5도는 본 발명의 복합가연후의 사 확대도.5 is an enlarged view of yarn after combined combustion of the present invention.

제6도는 본 발명의 가연후 루푸(Loop)를 안정시키기 위해 카버링(Covering)한 후의 확대도.6 is an enlarged view after covering to stabilize the loop after combustion of the present invention.

제7도는 본 발명의 루푸 절단후 제조 완성된 방적사양 복합벌커성 필라멘트사의 확대도.Figure 7 is an enlarged view of the spinning spun composite bulk filament yarn produced after cutting the loop of the present invention.

제8도는 본 발명의 원리를 설명하기 위한 모델도.8 is a model diagram for explaining the principle of the present invention.

본 발명은 가연 가공된 심사(芯絲)의 주위에 루우프상의 제1의 권부사(捲付絲)와 루우프를 안정시키는 제2의 권부사로 구성되고 루우프를 절단시켜서 방적사양 복합벌키성 필라멘트사를 제조함에 있어서, 루우프 절단용 마찰장치를 정밀하게 조절되게 하므로서 심사와 권부사를 손상시킴이 없이 루우프 부위만이 절단되게 하여 충분한 강력을 유지시킬 수 있도록 한 방적사양 복합벌키성 필라멘트사의 제조방법에 관한 것이다. 방적사양 복합벌키성 필라멘트사의 제조방법으로서 공지된 특공 79-1626호에 의하면 복합숭고사 표면의 루우프를 회전하는 조면체에 밀접 찰과시켜 절단시키는 것이기 때문에 권부사까지도 조면체에 찰과되어 손상을 받게 되므로 충분한 강력을 얻을 수 없었던 결점이 있었다. 본 발명은 복합사의 심부에 대한 마찰체의 간격을 정밀하게 조절되게 하므로서 표면에 부출된 루우프만이 정확하게 마찰 절단되도록 함을 특징으로 하는 것인바 본 발명을 예시 도면에 의거 상세히 설명하면 다음과 같다.The present invention is composed of a loop-shaped first winding yarn and a second winding yarn for stabilizing the loop around the screen of the combustible screening, and cuts the loop to form a spun composite bulky filament yarn. In manufacturing, it is possible to precisely control the friction device for cutting the loops and to cut only the loop parts without damaging the screening and winding parts so as to maintain sufficient strength. will be. According to Special Publication No. 79-1626, which is known as a method for producing spun-fiber composite bulky filament yarns, the loops of the surface of the composite sublime yarns are cut by close abrasion to the rotating roughening body. There was a flaw that could not be gained enough strength. The present invention is to be precisely controlled by cutting the gap of the friction body with respect to the core of the composite yarn, it is characterized in that only the loops projected on the surface accurately cut bar according to the present invention in detail as follows.

본 발명을 예시한 도면에 의에 설명하면 제1도에서 보는 바와 같이 크게 세 부분으로 구분할 수 있다.Referring to the drawings illustrating the present invention can be divided into three parts as shown in FIG.

첫째는 (1)에서 (10)까지의 가연부(假撚部)The first is the combustible part from (1) to (10)

둘째는 (11)에서 (15)까지의 권부(捲部) 및 발룬(Balloon) 형성부,The second is the winding and balloon formation from (11) to (15),

셋째로 (16)의 마찰절단부로 나누어지며 가연부와 권부 및 발룬형성부는 불연속적으로 가능하나 가연부에서 인출된 루우프 권부사가 불안정한 상태로 불필요한 마찰이 있을 경우 스럽(Slub)을 발생시킬 가능성이 있으므로 연속처리하는 것이 좋다.Thirdly, it is divided into the friction cutting part of (16), and the combustible part, the winding part, and the balun forming part are discontinuously possible, but there is a possibility of generating a lubrication when there is unnecessary friction due to the unstable loop winding part drawn out from the combustible part. It is better to do it continuously.

제1도의 (가)는 심사(芯絲)로써 가이드(1), 장력조절장치(2)를 지나 공급로울(3)을 거쳐 히타(8)로 급송되며 (나)는 제1권부사(第1捲付絲)로써 (가)와 같은 방식으로 별도의 가이드(4) 장력조절장치(5)를 지나 공급로울러(3)에 비해 105-200%의 과급(over feed)을 갖는 공급로울러(6)에 의해 우측공급로울러 (3)의 상측 표면(7)에 접촉을 가지며 송출되어 심사(가)와 합해져 히타(8)를 통해 가연역으로 공급된다.(A) of Fig. 1 is a screening and is fed to the heater (8) through the guide (1), the tension adjusting device (2), and through the supply roll (3). 1), the feed roller having an overfeed of 105-200% compared to the feed roller 3 through the separate guide 4 tension control device 5 in the same manner as (A). The upper surface 7 of the right feed roller 3 is brought into contact with the upper surface 7, and is fed to the combustible area through the heater 8 in combination with the screening.

이때 (나)는 심사(가)에 비해 1/5-4/5정도의 굵기가 안정성과 강력면에서 유리하나 그 이상도 무방하다.At this time, (b) is about 1 / 5-4 / 5 thicker than screening (a) in terms of stability and strength, but more than that.

가연역에 공급된 사는 가연스핀들(9)에 의해 연이 주어지며 심초사(芯肖絲)의 형태는 제4도와 같이 심사위에 권부사(나)가 감기게 되며 공급로울러(3)의 표면(7)에 접촉을 가지므로서 미세한 떨림에 의해 부분적으로 오버랩(overlap)된다. 이러한 형태의 심초사는 히터(8)를 지나 열고정 후 가연스핀들(9)에 의해 해연되며 오버랩 된 부분이 풀려 제5도와 같이 심사위에 초사가 무수한 루우프로서 형성되어 인취로울러(10)에 의해 인취된다.The yarn supplied to the Gayeon area is given a kite by the combustible spindle (9), and the form of echocardiography is wound around the screen as shown in Fig. 4 and the surface of the supply roller (3) (7). It is partially overlapped by fine tremor while having contact with This type of echocardiography is decomposed by the combustible spindles 9 after heat setting after passing through the heater 8, and the overlapped part is released and formed as a myriad of loops on the screening as shown in FIG. 5, and is drawn by the take-out roller 10. .

이상과 같이 가연 가공된 사는 안정성이 부족하여 마찰을 가하면 초사가 사장(絲長)방향으로 밀려 스럽(slub)을 형성하게 되므로 즉시 안정화시킬 필요가 있다. 본 발명에서는 제1도의 (12)와 같은 회전벨트(11)에 의해 5,000-10,000RPM으로 회전할 수 있는 스핀들 박스를 사용하여 제2의 권부사로 연속적으로 권부시켜 안정화시킴과 동시 발룬을 형성하여 표면에 부출된 루우프가 다공질 마찰제(1´)에 의하여 마찰 및 절단되도록 하였다. 보다 구체적으로 설명하면 인취로울러(10)을 통하여 인취된 가연가공사는 5,000-10,000rpm으로 회전하는 스핀들(13)속을 통과하면서 스핀들에 감합되어 스핀들과 함께 회전하는 제2권부사 (다)로 권부되어 제6도와 같이 안정된 상태로 되어 가이드(14)(15)를 통하여 발룬을 형성하며 회전하면서 마찰장치(16)을 통과 모우를 형성시키고 가이드(17) 오이로울러(18), 가이드(19), 왕복가이드(20)을 거쳐 권취로울러(21)에 권취된다. 마찰장치 부분은 제2도에서 보는 바와 같이 다공질 마찰제(1´) 사도조절링(絲導調節 Ring)(2´), 마찰체 캐비네트(Cabinet)(3´) 링조절스크류(4´), 카바(cover)(5´) 카바셋트 스크류(cover set screw)(6´) 셋트 스크류(7´) 세라믹 아이렛트(ceramic eyelet)(8′)로 구성되며 루푸장(Loop長)과 모우발생 정도에 따라 조절링(2´)에 의해 마찰제(1´)와 사와의 간격을 조절하여 심사(芯絲)에는 손상없이 루푸만을 절단하는 것이 본 발명의 핵심이다.As described above, the twisted yarn has a lack of stability, and when the friction is applied, the yarn is pushed toward the dead sand to form a lubrication, so it is necessary to stabilize it immediately. In the present invention, by using a spindle box that can rotate at 5,000-10,000 RPM by a rotating belt 11 as shown in (12) of FIG. 1, it is continuously wound with a second winding yarn to stabilize and form a simultaneous balun surface The loops ejected to were rubbed and cut by the porous friction material 1 '. More specifically, the combustible work drawn through the take-out roller 10 is wound into a second winding yarn (C) which is fitted to the spindle and rotates with the spindle while passing through the spindle 13 rotating at 5,000-10,000 rpm. 6 and 15 to form a balun through the guide 14 and 15 to form a moor passing through the friction device 16 while rotating the guide 17, the roller 18, the guide 19, It is wound by the winding roller 21 via the reciprocating guide 20. As shown in Fig. 2, the friction device is composed of a porous friction material (1 '), a dead end ring (2'), a friction cabinet (3 ') and a ring adjusting screw (4'). Cover (5´) cover set screw (6´) set screw (7´) ceramic eyelet (8 ′) The core of the present invention is to cut only the lupu without damaging the screening by adjusting the distance between the friction agent 1 'and the yarn by the adjusting ring 2' according to the degree.

즉, 제1도와 같이 루우프 평균 길이가 ℓ일 때 사의 심(芯)과 마찰제(1´)와의 거리 를 ℓ>″g0로 유지시키며 이러한 거리는 미세하기 때문에 정밀하게 조절될 수 있어야 한다. 거리의 조절을 아래와 같은 관계식에 의하도록 하였다. 제8도의 모델도에서와 같이 쎄라믹 아이레트와의 접점 0, 마찰체와의 접점 P, 사도조절링 접점 R0가 일직선(一直線)이 될 때 즉 간격이 영(Zero)일때를 기본 위치로 하여 조절링(2´)을 X만큼 내렸을 경우 심사와 마찰체와의 직선거리ℓ′ 는 다음과 같은 관계를 갖고 있다.That is, as shown in FIG. 1, when the average length of the loop is ℓ, the distance between the core of the yarn and the frictional agent 1 'is maintained at l> ″ g0, and this distance should be precisely controlled because it is fine. The distance was controlled by the following equation. As shown in the model diagram of FIG. 8, when the contact point 0 with the ceramic eyelet, the contact point P with the friction body, and the slope control ring contact point R 0 are in a straight line, that is, when the distance is zero, the default position is used. When the adjusting ring (2 ') is lowered by X, the linear distance between the screen and the friction body l' has the following relationship.

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Figure kpo00001

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Figure kpo00002

Figure kpo00003
Figure kpo00003

Figure kpo00004
Figure kpo00004

(1),(2),(3),(4)식에서(1), (2), (3), (4)

Figure kpo00005
Figure kpo00005

Figure kpo00006
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이 되며Become

ℓ′는 O

Figure kpo00007
ℓ′<ℓ (단 ℓ은 루우프의 길이) 범위내에서 조절되며 조절링은ℓ ′ is O
Figure kpo00007
(l is the length of the loop) and the adjustment ring

Figure kpo00008
Figure kpo00008
In other words

Figure kpo00009
Figure kpo00009
of

범위내에서 조절하므로서 심사(芯絲)를 손산시키지 않고 필요한 모우 효과를 득할 수 있고 조절의 응이성과 정밀성을 고려할 때

Figure kpo00010
가 가장 적당하다.By adjusting within the range, it is possible to obtain the necessary cow effect without losing the screening and considering the suitability and precision of the adjustment.
Figure kpo00010
Is the most suitable.

[실시예 1]Example 1

제1도의 장치에 의해 아래와 같이 별키 복합 가연가공사가 제조되었다.By the apparatus of FIG.

(1) 가연 조건(1) flammable condition

심사(芯絲) : 폴리에스터 50D/24F 제1권부사 속도 : 140m/minScreening: Polyester 50D / 24F Volume 1 Adverb Speed: 140m / min

제1권부사 : 폴리에스터 30D/28F 히터 온도 : 216℃Volume 1 adverb: Polyester 30D / 28F Heater temperature: 216 ℃

심사송출 속도 : 100m/min 스핀들 RPM : 30만Screening Speed: 100m / min Spindle RPM: 300,000

(2) 제2권부조건(2) Terms of Part II

제2권부사 : 폴리에스터 20D/10FVolume 2 Adverb: Polyester 20D / 10F

스핀들 RPM : 10,000Spindle RPM: 10,000

TPM : 100TPM: 100

이상의 조건에서 제조된 사는 115데니어의 평균 루우프길이 2mm, 강력 2.74g/d의 안정된 루우프상의 벌키 복합가연사가 얻어졌다.The yarn manufactured under the above conditions was obtained a bulky composite twisted yarn having a stable loop of 115 denier average loop length of 2 mm and a strong 2.74 g / d.

[실시예 2]Example 2

실시예 1에서 제조된 벌키성 복합가연사는 연속적으로 10,000RPM의 회전으로 아래와 같이 제작 조절된 마찰장치를 통과시켰다.The bulky composite twisted yarn manufactured in Example 1 was passed through a friction device manufactured and controlled as follows at a rotation of 10,000 RPM continuously.

(1) 마찰장치규격 :

Figure kpo00011
(1) Friction device specification:
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간격조절 :ℓ=0.2mm때Spacing: ℓ = 0.2mm

즉 조절링 위치 : X=2.7mmAdjustment ring position: X = 2.7mm

[실시예 3]Example 3

실시예 1에서 제조된 벌키성 복합가연사를 실시예 2에서 사용한 동일한 마찰체를 사용하면 간격 ℓ= 1mm 때 즉 조절링 위치 X=16.2mm로 하였다.When the bulky composite twisted yarns prepared in Example 1 were used in the same friction body used in Example 2, the spacing 1 = 1 mm, that is, the adjustment ring position X = 16.2 mm.

[실시예 4]Example 4

일반 공지의 가연가공법에 의한 100D/48F 폴리이스터 가연가공사를 200rpm으로 연사한 후 발명의 마찰장치에 접촉간격 ℓ′ =0로 접착시키고 조절링 위치를 반대 방향으로 즉 X=-5mm에 사선(絲線)의 각이 지도록 마찰시켰다.100D / 48F polyester flammable by the general publicly known flammable method was fired at 200rpm, and then adhered to the friction device of the invention with a contact interval of ℓ ′ = 0, and the adjusting ring position was reversed in the opposite direction, that is, X = -5mm. Rubbing to angle).

이상의 실시예에서 제조된 사의 물성을 비교해 본 결과 아래와 같았다.As a result of comparing the physical properties of the manufactured yarn in the above Example was as follows.

Figure kpo00012
Figure kpo00012

실시예 2의 경우 공지의 방법에 의한 실시예 4에 비해 강력이 월등히 우수하며 풍부한 모우와 모우 안정성을 갖고 있다. 본 발명에 의해 제조된 사로 제직 및 편직을 한 결과 양모와 같이 따뜻하고 부드러운 촉감으로 고급 여성용 투피스, 블라우스에 적당하였다.In the case of Example 2, compared with Example 4 by a well-known method, the strength is much superior, and it has abundant cattle and cattle stability. As a result of weaving and knitting yarns produced by the present invention, it was suitable for high quality women's two-pieces and blouses with a warm and soft touch like wool.

Claims (1)

본문에 상술한 바와 같이 심초(芯肖)의 2종의 사를 공급율에 차를 두어 가연 가공하여 사 표면에 무수한 루우프를 발생시키고 연속으로 제2의 권부사로 권부하여 루우프를 안정시킨후 루우프를 마찰체에 마찰시켜서 절단시킴에 있어서, 심사(芯絲)표면과 마찰체와의 직선 거리 ℓ′가 O
Figure kpo00013
ℓ′<ℓ이 되도록 하기 위하여 조절링의 상하 이동거리
Figure kpo00014
Figure kpo00015
로 정밀 조절할 수 있는 마찰장치를 통과시켜 루우프 부위만을 절단시킴을 특징으로 하는 방적사양 복합벌키성 필라멘트사의 제조방법.
As described in the text, two kinds of yarns of the vinegar are combusted at different feed rates to generate countless loops on the surface of the yarns, and are continuously wound with a second winding yarn to stabilize the loops and then rub the loops. In cutting by rubbing the sieve, the linear distance l 'between the screen surface and the friction body is O
Figure kpo00013
Up and down travel distance of adjusting ring to make ℓ '<ℓ
Figure kpo00014
To
Figure kpo00015
Method of manufacturing a spun-spec composite bulky filament yarn characterized in that it cuts only the loop portion by passing through a friction device that can be precisely controlled.
단 :
Figure kpo00016
only :
Figure kpo00016
KR7904688A 1979-12-29 1979-12-29 Method of preparing multi-bulked filament yarn KR800001390B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR7904688A KR800001390B1 (en) 1979-12-29 1979-12-29 Method of preparing multi-bulked filament yarn

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR7904688A KR800001390B1 (en) 1979-12-29 1979-12-29 Method of preparing multi-bulked filament yarn

Publications (1)

Publication Number Publication Date
KR800001390B1 true KR800001390B1 (en) 1980-11-26

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Application Number Title Priority Date Filing Date
KR7904688A KR800001390B1 (en) 1979-12-29 1979-12-29 Method of preparing multi-bulked filament yarn

Country Status (1)

Country Link
KR (1) KR800001390B1 (en)

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