KR20240050506A - Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet - Google Patents
Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet Download PDFInfo
- Publication number
- KR20240050506A KR20240050506A KR1020220129551A KR20220129551A KR20240050506A KR 20240050506 A KR20240050506 A KR 20240050506A KR 1020220129551 A KR1020220129551 A KR 1020220129551A KR 20220129551 A KR20220129551 A KR 20220129551A KR 20240050506 A KR20240050506 A KR 20240050506A
- Authority
- KR
- South Korea
- Prior art keywords
- film
- weight
- multilayer adhesive
- polar
- adhesive film
- Prior art date
Links
- 239000002313 adhesive film Substances 0.000 title claims abstract description 50
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 239000002131 composite material Substances 0.000 title claims abstract description 18
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 17
- 239000010959 steel Substances 0.000 title claims abstract description 17
- 229920001684 low density polyethylene Polymers 0.000 claims abstract description 67
- 239000004702 low-density polyethylene Substances 0.000 claims abstract description 67
- 238000000034 method Methods 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 29
- 229920001971 elastomer Polymers 0.000 claims abstract description 21
- 239000005060 rubber Substances 0.000 claims abstract description 21
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 18
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 18
- 229920006124 polyolefin elastomer Polymers 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims abstract description 13
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 10
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 claims abstract description 7
- 239000000155 melt Substances 0.000 claims description 25
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 8
- 229920001296 polysiloxane Polymers 0.000 claims description 7
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 claims description 7
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 6
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 6
- 239000000654 additive Substances 0.000 claims description 5
- 239000003963 antioxidant agent Substances 0.000 claims description 4
- 239000003208 petroleum Substances 0.000 claims description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 230000003078 antioxidant effect Effects 0.000 claims description 3
- 239000002981 blocking agent Substances 0.000 claims description 3
- ROHFBIREHKPELA-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid;methane Chemical compound C.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O.CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O ROHFBIREHKPELA-UHFFFAOYSA-N 0.000 claims 1
- 239000000853 adhesive Substances 0.000 abstract description 11
- 230000001070 adhesive effect Effects 0.000 abstract description 11
- 239000010410 layer Substances 0.000 description 39
- 238000001125 extrusion Methods 0.000 description 19
- 239000002994 raw material Substances 0.000 description 18
- 239000004698 Polyethylene Substances 0.000 description 10
- 229920000573 polyethylene Polymers 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- 238000000465 moulding Methods 0.000 description 7
- 229920000098 polyolefin Polymers 0.000 description 6
- 230000009257 reactivity Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000002356 single layer Substances 0.000 description 5
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 4
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 241000985630 Lota lota Species 0.000 description 3
- 239000004566 building material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000004205 dimethyl polysiloxane Substances 0.000 description 3
- 239000013538 functional additive Substances 0.000 description 3
- 229920000092 linear low density polyethylene Polymers 0.000 description 3
- 239000004707 linear low-density polyethylene Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 2
- 238000007719 peel strength test Methods 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- CAUIZLLMSGBIJK-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]icosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCC(C(O)=O)CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 CAUIZLLMSGBIJK-UHFFFAOYSA-N 0.000 description 1
- MXALMAQOPWXPPY-UHFFFAOYSA-N 2-[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]prop-2-enoic acid Chemical compound CC(C)(C)C1=CC(CC(=C)C(O)=O)=CC(C(C)(C)C)=C1O MXALMAQOPWXPPY-UHFFFAOYSA-N 0.000 description 1
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 1
- VSAWBBYYMBQKIK-UHFFFAOYSA-N 4-[[3,5-bis[(3,5-ditert-butyl-4-hydroxyphenyl)methyl]-2,4,6-trimethylphenyl]methyl]-2,6-ditert-butylphenol Chemical compound CC1=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C(CC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)C(C)=C1CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 VSAWBBYYMBQKIK-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004597 plastic additive Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229920000468 styrene butadiene styrene block copolymer Polymers 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/06—Polyethene
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/15—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state
- B32B37/153—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer being manufactured and immediately laminated before reaching its stable state, e.g. in which a layer is extruded and laminated while in semi-molten state at least one layer is extruded and immediately laminated while in semi-molten state
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/12—Esters; Ether-esters of cyclic polycarboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/08—Copolymers of styrene
- C08L25/10—Copolymers of styrene with conjugated dienes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
- C08L9/06—Copolymers with styrene
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/03—3 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
- B32B2309/08—Dimensions, e.g. volume
- B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
- B32B2309/105—Thickness
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
- C09J2301/208—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself the adhesive layer being constituted by at least two or more adjacent or superposed adhesive layers, e.g. multilayer adhesive
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
Abstract
본 발명은 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법에 관한 것으로서, 필름의 내층, 중층, 외층의 각 층별 기능적 특성을 확보하여 양면의 이질 피착제에 대한 부착성을 향상시키고, 제조공정을 단순화하여 생산성을 향상시키며 제조원가를 낮추는 데 그 목적이 있다.
본 발명에 따른 다층접착필름은, 내층을 형성하는 제1필름과, 중층을 형성하는 제2필름과, 외층을 형성하는 제3필름으로 구성되고, 상기 제1필름은, 저밀도폴리에틸렌(LDPE) 30 내지 60 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가하여 내층 일면에 부착되는 금속 피착제와 반응하도록 하고, 상기 제2필름은, 저밀도폴리에틸렌(LDPE) 40 내지 60 중량%와 선형저밀도폴리에틸렌(LLDPE) 40 내지 60 중량%가 혼합된 조성물로 구성되며, 상기 제3필름은, 저밀도폴리에틸렌(LDPE) 20 내지 50 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가를 첨가하여, 외층 일면에 부착되는 금속 피착제 또는 폴리에틸렌테레프탈레이트(PET) 피착제와 반응하도록 하고, 상기 다층접착필름은, 상향식 공압출 공법에 의해 제조되는 것을 특징으로 한다. The present invention relates to a method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates. It secures the functional properties of each layer of the inner, middle, and outer layers of the film, improves adhesion to heterogeneous adhesives on both sides, and improves the manufacturing process. The purpose is to improve productivity and reduce manufacturing costs by simplifying.
The multilayer adhesive film according to the present invention is composed of a first film forming an inner layer, a second film forming a middle layer, and a third film forming an outer layer, and the first film is made of low-density polyethylene (LDPE) 30. To a composition of 60 to 60% by weight and 20 to 50% by weight of polyolefin elastomer (POE), a functional rubber capable of creating a reactor is added to react with the metal adherend attached to one side of the inner layer, and the second film is , It consists of a composition mixed with 40 to 60% by weight of low-density polyethylene (LDPE) and 40 to 60% by weight of linear low-density polyethylene (LLDPE), and the third film includes 20 to 50% by weight of low-density polyethylene (LDPE) and polyolefin elastomer. (POE) A functional rubber capable of creating a reactor is added to the mixed composition at 20 to 50% by weight, so that it reacts with the metal adherend or polyethylene terephthalate (PET) adherend attached to one side of the outer layer, The multilayer adhesive film is characterized in that it is manufactured by a bottom-up coextrusion method.
Description
본 발명은 각종 가전제품, 건축자재, 자동차 등에 사용되는 복합 패널 및 강판에 부착되는 극성 다층접착필름의 제조방법에 관한 것으로서, 더욱 상세하게는, 상향식 공압출 방식의 단일 제조공정으로 다기능을 갖는 열가소성 고분자 다층접착필름을 제조할 수 있는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법에 관한 것이다. The present invention relates to a method of manufacturing a polar multilayer adhesive film attached to composite panels and steel plates used in various home appliances, building materials, automobiles, etc., and more specifically, to a method of manufacturing a multi-functional thermoplastic film using a single manufacturing process using a bottom-up co-extrusion method. It relates to a method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates that can produce a polymer multilayer adhesive film.
일반적으로 다층접착필름이라 함은 여러 층으로 이루어진 접착성 필름을 말한다.In general, multilayer adhesive film refers to an adhesive film made up of several layers.
이러한 다층접착필름은, 각종 가전제품, 건축자재, 자동차 등에 사용되는 복합패널 및 강판에 접착된다.These multilayer adhesive films are bonded to composite panels and steel plates used in various home appliances, building materials, automobiles, etc.
상기 다층접착필름(이하 간단히 '접착필름' 또는 '필름'이라 한다)의 내층면에는 통상 금속 피착제가 부착되고, 외층면에는 PET폼, 부직포 등 유기재질의 피착제가 부착된다.A metal adhesive is usually attached to the inner layer of the multilayer adhesive film (hereinafter simply referred to as 'adhesive film' or 'film'), and an organic adhesive such as PET foam or non-woven fabric is attached to the outer layer.
상기 금속 피착제의 경우, 고분자 중합체 원료 중 폴리올레핀(PO)을 활용하여 부착이 가능하며, 조성물에 따라 다양한 부착 강도를 구현할 수 있다. In the case of the metal adherend, adhesion is possible using polyolefin (PO) among the polymer polymer raw materials, and various adhesion strengths can be achieved depending on the composition.
또한 상기 유기재질을 사용할 경우, 제품의 경량화를 구현할 수 있어 가전제품, 건축자재, 자동차 등 다양한 분야에 적용할 수 있다.In addition, when using the above organic materials, the product can be made lighter and can be applied to various fields such as home appliances, building materials, and automobiles.
상기 다층접착필름 제조시, 2 이상의 원료를 다른 압출기에서 용융시킨 후 용융 수지를 여러겹으로 적층하여 필름화하는 방식이 있는데, 이를 '공압출(Co-Extrusion) 공법'이라 한다. 그리고 이렇게 제조된 필름을 통상 '공압출 필름'이라 부른다.When manufacturing the multilayer adhesive film, there is a method of melting two or more raw materials in different extruders and then stacking the molten resin in several layers to form a film. This is called the 'Co-Extrusion method'. And the film manufactured in this way is usually called a ‘co-extruded film’.
상기 공압출 공법은, 필름의 냉각방식에 따라 블로운(Blown) 방식과 캐스팅(Casting) 방식으로 구분할 수 있다.The co-extrusion method can be divided into a blown method and a casting method depending on the cooling method of the film.
상기 블로운 방식은, 적층된 용융원료가 다이스를 통해 튜브 형태로 나오게 되며, 냉각방식에 따라 상향식과 하향식으로 구분된다.In the blown method, the stacked molten raw materials come out in the form of a tube through a die, and are divided into bottom-up and top-down depending on the cooling method.
상기 상향식 블로운 방식은, 흐름성이 낮은 원료를 사용하며, 다이스 토출구가 위로 향해 있고, 필름이 다이스 토출구를 통해 나오면 찬 공기로 냉각하는 방식이다. The upward blown method uses raw materials with low flowability, the die discharge port is directed upward, and when the film comes out through the die discharge port, it is cooled with cold air.
상기 상향식 블로운 방식에 의해 제조되는 필름은, 투명도나 연신율은 다소 떨어지지만, 생산성이 좋아 수냉식보다 가격이 저렴하다는 장점이 있다.The film produced by the bottom-up blown method has somewhat lower transparency and elongation, but has the advantage of being cheaper than the water-cooled method due to its high productivity.
상기 하향식 블로운 방식은, 흐름성이 높은 원료를 사용하며, 다이스 토출구가 아래로 향해 있고, 필름이 다이스 토출구를 통해 나오면 냉각롤 또는 냉수로 냉각하는 방식이다.The top-down blown method uses raw materials with high flowability, the die discharge port is directed downward, and when the film comes out through the die discharge port, it is cooled with a cooling roll or cold water.
상기 하향식 블로운 방식에 의해 제조되는 필름은, 공압출 필름은, 생산성이 낮아 가격이 비싼 반면, 투명도나 연신율이 좋아 성형 필름에 많이 사용되고 있다.The film manufactured by the top-down blown method is expensive because the co-extruded film has low productivity, but is widely used in molded films because of its good transparency and elongation.
또한 다층접착필름의 제조방식으로는, 폴리올레핀을 원료로 하여 공압출 공법으로 제조하는 방식, 성형압출 방식으로 무극성 원료인 열가소성 폴리우레탄(TPU: Thermoplastic Polyurethane), 폴리아미드(PA: Polyamide) 등을 사용하여 다층필름을 제조하는 방식, 공압출 공법으로 각 원료의 단층필름을 개별적으로 제조한 후 별도의 라미네이팅 공정을 거쳐 다층필름을 제조하는 방식으로 구분할 수 있다.In addition, the multilayer adhesive film is manufactured using a co-extrusion method using polyolefin as a raw material, and a molding extrusion method using non-polar raw materials such as thermoplastic polyurethane (TPU: Thermoplastic Polyurethane) and polyamide (PA: Polyamide). It can be divided into a method of manufacturing a multilayer film, a method of manufacturing a single layer film of each raw material individually using a coextrusion method, and then manufacturing a multilayer film through a separate laminating process.
도 1 내지 3은 종래의 방식에 의해 제조된 다층접착필름을 나타낸 것으로, 도 1은 공압출 공법에 의해 제조된 단층필름, 도 2는 공압출 공법에 의해 제조된 무극성 다층필름, 도 3은 성형압출 공법에 의해 제조된 극성 다층필름을 나타낸 것이다. Figures 1 to 3 show multilayer adhesive films manufactured by a conventional method, Figure 1 is a single-layer film manufactured by a co-extrusion method, Figure 2 is a non-polar multi-layer film manufactured by a co-extrusion method, and Figure 3 is a molding film. This shows a polar multilayer film manufactured by the extrusion method.
한편, 접착필름이 접합될 금속 피착제의 표면이 거칠지 않을 경우에는, 접착필름이 충분히 녹아 부착될 수 있도록 필름의 융점과 제조 공정의 압출 온도를 적합하게 설계하여야 한다.On the other hand, if the surface of the metal adherend to which the adhesive film is to be bonded is not rough, the melting point of the film and the extrusion temperature of the manufacturing process must be appropriately designed so that the adhesive film can sufficiently melt and adhere.
일반적으로 필름의 원료로는 무극성인 폴리에틸렌(PE)이 많이 사용되고 있으며, 피착제가 극성을 갖는 폴리에틸렌테레프탈레이트(PET)일 경우에는, 반응성이 없어 부착성을 확보하기가 어렵다는 문제점이 있다. In general, non-polar polyethylene (PE) is widely used as a raw material for films, and when the adherend is polar polyethylene terephthalate (PET), there is a problem in that it is difficult to secure adhesion due to lack of reactivity.
이러한 문제점을 해소하기 위해, 극성을 지닌 우레탄 성분을 활용하여 극성을 지닌 PET와의 부착성을 향상시키는 방법이 있다.To solve this problem, there is a method of improving adhesion to polar PET by using a polar urethane component.
그러나 이 경우에는, 우레탄의 흐름성이 낮기 때문에, 상기한 상향식 공압출 공법으로는 생산이 불가능하고, 성형압출 방식을 적용하여야 한다.However, in this case, because the flowability of urethane is low, production is impossible using the above-mentioned bottom-up co-extrusion method, and the molding extrusion method must be applied.
이로써 생산 속도가 떨어지고, 복수의 공정을 거쳐야 하는 문제가 있다. As a result, production speed decreases and there is a problem of having to go through multiple processes.
또한 우레탄은, 극성을 지닌 PET와의 반응성은 좋지만, 내층의 금속과는 부착성이 떨어진다는 단점이 있다.In addition, urethane has good reactivity with polar PET, but has the disadvantage of poor adhesion to the metal of the inner layer.
또한 PE층을 다층필름 형태로 구현해야 할 경우, PE는 무극성이고 우레탄은 극성이기 때문에 반응성이 낮아지게 된다. 이에 따라 이들을 부착할 수 있는 별도의 나일론층을 형성하여야 하는 문제가 있다. Additionally, if the PE layer must be implemented in the form of a multilayer film, reactivity is lowered because PE is non-polar and urethane is polar. Accordingly, there is a problem in that a separate nylon layer must be formed to attach them.
한편 종래의 필름은, 공압출 방식의 단층필름, 극성과의 반응성이 없는 무극성 원료의 다층필름, 또는 성형압출 방식의 다층필름으로 제조되고 있다.Meanwhile, conventional films are manufactured as a single-layer film using a coextrusion method, a multilayer film made of non-polar raw materials that do not react with polarity, or a multilayer film using a molding extrusion method.
그런데 단층필름의 경우에는, 이질 피착제와의 양방향 부착성을 확보하기 어렵다는 단점이 있다.However, in the case of a single-layer film, there is a disadvantage that it is difficult to secure two-way adhesion to a heterogeneous adherend.
또한 극성 원료인 폴리올레핀으로 다층필름 구성 시, PE 등과 같이 무극성인 피착제와의 부착성이 떨어진다는 문제가 있다..In addition, when constructing a multilayer film with polyolefin, a polar raw material, there is a problem of poor adhesion to non-polar adherends such as PE.
한편 무극성과의 부착성 확보를 위해, 무극성인 TPU 또는 PA 등의 원료를 사용하여 다층필름을 제조할 수도 있다.Meanwhile, in order to ensure adhesion to non-polar materials, a multilayer film can be manufactured using non-polar raw materials such as TPU or PA.
그러나 이 경우에는, 상향식 공압출 단일 공정으로는 제조가 불가능하고, 별도의 라이네이팅 공정 및 압출성형 공법을 적용해야 한다.However, in this case, manufacturing is impossible with a single bottom-up co-extrusion process, and a separate lining process and extrusion molding method must be applied.
이로써 필름의 생산속도가 저하된다는 문제점이 있다. There is a problem in that the production speed of the film is reduced due to this.
본 발명은 상기한 종래 기술의 문제점을 해결하기 위한 것으로서, 다층접착필름의 내층, 중층, 외층의 각 층별 기능적 특성을 확보하여, 양면의 이질 피착제에 대한 부착성을 향상시킬 수 있는 다층접착필름 제조방법을 제공하는 데 그 목적이 있다.The present invention is intended to solve the problems of the prior art described above, and is a multilayer adhesive film that can improve adhesion to heterogeneous adhesives on both sides by securing the functional properties of each layer of the inner, middle, and outer layers of the multilayer adhesive film. The purpose is to provide a manufacturing method.
본 발명의 다른 목적은, 피착제의 양면이 다른 경우 각 피착제와의 반응성을 극대화하여 부착성을 향상시키는 데 있다.Another object of the present invention is to improve adhesion by maximizing reactivity with each adherend when the two sides of the adherend are different.
본 발명의 또 다른 목적은, 다층접착필름의 제조공정을 단순화하여 생산성을 향상시키고, 제조원가를 낮추는 데 있다.Another purpose of the present invention is to improve productivity and reduce manufacturing costs by simplifying the manufacturing process of the multilayer adhesive film.
본 발명의 또 다른 목적은, 연신율 및 접착강도를 동시에 충족할 수 있는 단일 공정의 다층접착필름 제조방법을 제공하는 데 있다. Another object of the present invention is to provide a method for manufacturing a multilayer adhesive film in a single process that can simultaneously satisfy elongation and adhesive strength.
상기한 목적을 달성하기 위하여 본 발명에 따른 다층접착필름은, 내층을 형성하는 제1필름과, 중층을 형성하는 제2필름과, 외층을 형성하는 제3필름으로 구성되고, 상기 제1필름은, 저밀도폴리에틸렌(LDPE) 30 내지 60 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가하여, 내층 일면에 부착되는 금속 피착제와 반응하도록 하고, 상기 제2필름은, 저밀도폴리에틸렌(LDPE) 40 내지 60 중량%와 선형저밀도폴리에틸렌 (LLDPE) 40 내지 60 중량%가 혼합된 조성물로 구성되며, 상기 제3필름은, 저밀도폴리에틸렌(LDPE) 20 내지 50 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가를 첨가하여, 외층 일면에 부착되는 금속 피착제 또는 폴리에틸렌테레프탈레이트(PET) 피착제와 반응하도록 하고, 상기 다층접착필름은, 상향식 공압출 공법에 의해 제조되는 것을 특징으로 한다.In order to achieve the above object, the multilayer adhesive film according to the present invention is composed of a first film forming an inner layer, a second film forming a middle layer, and a third film forming an outer layer, and the first film is , A functional rubber capable of creating a reactor is added to a composition containing 30 to 60% by weight of low-density polyethylene (LDPE) and 20 to 50% by weight of polyolefin elastomer (POE), and reacts with the metal adherend attached to one side of the inner layer. The second film is composed of a mixture of 40 to 60% by weight of low-density polyethylene (LDPE) and 40 to 60% by weight of linear low-density polyethylene (LLDPE), and the third film is made of low-density polyethylene (LDPE). A functional rubber capable of creating a reactor is added to a composition containing 20 to 50% by weight of polyolefin elastomer (POE), thereby forming a metal adherend or polyethylene terephthalate (PET) attached to one side of the outer layer. ) to react with the adherend, and the multilayer adhesive film is characterized in that it is manufactured by a bottom-up coextrusion method.
또한 상기 제1필름은, 용융지수(MI) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE)을 포함하여 구성되는 것을 특징으로 한다.Additionally, the first film is characterized in that it includes low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min.
또한 상기 제1필름에 첨가되는 기능성 러버는, 스티렌부타디엔고무(SBR) 5 내지 20 중량%를 함유하는 것을 특징으로 한다.In addition, the functional rubber added to the first film is characterized by containing 5 to 20% by weight of styrene butadiene rubber (SBR).
또한 상기 제2필름은, 용융지수(MI) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE)과, 용융지수(MI) 0.5 내지 5g/10min의 선형저밀도폴리에틸렌(LLDPE)을 포함하여 구성되고, 상기 제1필름과 제3필름 사이에 결합되어 다층필름의 강성을 유지하도록 하는 것을 특징으로 한다.In addition, the second film is composed of low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min, and linear low-density polyethylene (LLDPE) with a melt index (MI) of 0.5 to 5 g/10 min. It is characterized in that it is bonded between the first film and the third film to maintain the rigidity of the multilayer film.
또한 상기 제3필름은, 용융지수(MI) 1 내지 20g/10min의 저밀도폴리에틸렌(LDPE)을 포함하여 구성되는 것을 특징으로 한다.In addition, the third film is characterized by comprising low-density polyethylene (LDPE) with a melt index (MI) of 1 to 20 g/10 min.
또한 상기 제3필름에 첨가되는 기능성 러버는, 스티렌부타디엔고무(SBR) 5 내지 20 중량%, 스티렌-에틸렌-부타디엔-스티렌(SEBS) 5 내지 20 중량%, 저분자 석유계 고무 5 내지 20 중량%를 함유하는 것을 특징으로 한다.In addition, the functional rubber added to the third film includes 5 to 20% by weight of styrene-butadiene rubber (SBR), 5 to 20% by weight of styrene-ethylene-butadiene-styrene (SEBS), and 5 to 20% by weight of low molecular weight petroleum rubber. It is characterized by containing.
또한 상기 제3필름 조성물에, 말레인 무수물(MAH) 및 테트라키스(메틸렌(3,5-디-삼차뷰틸-4-하이드록시히드로시남산))메탄 첨가제가 첨가되는 것을 특징으로 한다.In addition, maleic anhydride (MAH) and tetrakis(methylene(3,5-di-tertbutyl-4-hydroxyhydrocinnamic acid))methane additives are added to the third film composition.
또한 상기 제3필름 조성물에, 페놀계 산화방지제 및 블로킹제가 첨가되는 것을 특징으로 한다.In addition, the third film composition is characterized in that a phenol-based antioxidant and a blocking agent are added.
또한 상기 저밀도폴리에틸렌(LDPE) 조성물 100 중량%에, 염료 실리콘 마스터배치 3 내지 8 중량%가 첨가되는 것을 특징으로 한다.Additionally, 3 to 8 wt% of dye silicone masterbatch is added to 100 wt% of the low-density polyethylene (LDPE) composition.
또한 상기 다층접착필름은, 용융지수(MI)가 1 내지 10g/10min이고, 필름 두께가 25 내지 200um인 것을 특징으로 한다.In addition, the multilayer adhesive film is characterized by a melt index (MI) of 1 to 10 g/10 min and a film thickness of 25 to 200 um.
또한 내층을 형성하는 제1필름의 두께는 10 내지 50um, 중층을 형성하는 제2필름의 두께는 5 내지 100um, 외층을 형성하는 제3필름의 두께는 10 내지 50um인 것을 특징으로 한다.Additionally, the thickness of the first film forming the inner layer is 10 to 50 um, the thickness of the second film forming the middle layer is 5 to 100 um, and the thickness of the third film forming the outer layer is 10 to 50 um.
본 발명에 의하면, 다층접착필름의 내층, 중층, 외층의 각 층별 기능적 특성을 확보하여 양면의 이질 피착제에 대한 부착성을 향상시킬 수 있는 효과가 있다.According to the present invention, there is an effect of improving adhesion to heterogeneous adhesives on both sides by securing the functional properties of each layer of the inner, middle, and outer layers of the multilayer adhesive film.
또한 피착제의 양면이 다른 경우, 각 피착제와의 반응성을 극대화하여 부착성을 향상시킬 수 있는 효과가 있다.In addition, when the two sides of the adherend are different, there is an effect of improving adhesion by maximizing the reactivity with each adherend.
특히 상용성(相容性)이 다른 무극성 PE와 극성 PET의 원료에 기능성 첨가제를 혼합하여 가교 역할의 반응기를 생성함으로써, 부착성을 향상시킬 수 있는 효과가 있다.In particular, there is an effect of improving adhesion by mixing functional additives with raw materials of non-polar PE and polar PET, which have different compatibility, to create a cross-linking reactor.
또한 반응성 -OH기를 생성할 수 있는 기능성 러버를 혼합하여, 상극 원료의 가교성을 확보할 수 있는 효과가 있다. Additionally, by mixing a functional rubber that can generate a reactive -OH group, there is an effect of securing the crosslinking properties of the opposing raw materials.
또한 다층접착필름의 제조공정을 단순화함으로써, 생산성을 향상시키고 제조원가를 낮출 수 있는 효과가 있다.Additionally, by simplifying the manufacturing process of the multilayer adhesive film, productivity can be improved and manufacturing costs can be reduced.
또한 다층접착필름의 연신율 및 접착강도를 동시에 충족시킬 수 있는 효과가 있다.In addition, it has the effect of satisfying the elongation and adhesive strength of the multilayer adhesive film at the same time.
도 1은 종래기술에 따른 공압출 공법에 의해 제조된 단층필름을 나타낸 단면도.
도 2는 종래기술에 따른 공압출 공법에 의해 제조된 무극성 다층필름을 나타낸 단면도.
도 3은 종래 기술에 따른 성형압출 공법에 의헤 제조된 극성 다층필름을 나타낸 단면도.
도 4는 본 발명에 따른 공압출 공법에 의해 제조된 극성 다층필름을 나타낸 단면도.Figure 1 is a cross-sectional view showing a single-layer film manufactured by a co-extrusion method according to the prior art.
Figure 2 is a cross-sectional view showing a non-polar multilayer film manufactured by a co-extrusion method according to the prior art.
Figure 3 is a cross-sectional view showing a polar multilayer film manufactured by a molding and extrusion method according to the prior art.
Figure 4 is a cross-sectional view showing a polar multilayer film manufactured by the coextrusion method according to the present invention.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세히 설명한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the attached drawings.
본 발명에 따른 극성 다층접착필름은, 도 4에 도시된 바와 같이, 내층을 형성하는 제1필름과, 중층을 형성하는 제2필름과, 외층을 형성하는 제3필름으로 구성된다.As shown in FIG. 4, the polar multilayer adhesive film according to the present invention is composed of a first film forming an inner layer, a second film forming a middle layer, and a third film forming an outer layer.
여기서 상기 제1필름은, 저밀도폴리에틸렌(LDPE: Low Density Polyethylene) 30 내지 60 중량%와 폴리올레핀엘라스토머(POE: Polyolefin Elastomer) 20 내지 50 중량%가 혼합된 조성물에, 스티렌부타디엔고무(SBR: Styrene-Butadiene Rubber) 5 내지 20 중량%를 첨가하여 구성된다.Here, the first film is a composition of 30 to 60% by weight of low density polyethylene (LDPE) and 20 to 50% by weight of polyolefin elastomer (POE), and styrene-butadiene rubber (SBR). Rubber) is composed by adding 5 to 20% by weight.
그리고 상기 제2필름은, 저밀도폴리에틸렌(LDPE) 40 내지 60 중량%와 선형저밀도폴리에틸렌(LLDPE: Linear Low Density Polyethylene) 40 내지 60 중량%가 혼합된 조성물로 구성된다.And the second film is composed of a composition in which 40 to 60% by weight of low density polyethylene (LDPE) and 40 to 60% by weight of linear low density polyethylene (LLDPE) are mixed.
또한 상기 제3필름은, 저밀도폴리에틸렌(LDPE) 20 내지 50 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 스티렌부타디엔고무(SBR) 5 내지 20 중량%, 스티렌-에틸렌-부타디엔-스티렌(SEBS: Styrene-Ethylene-Butadien-Styrene) 5 내지 20 중량%, 저분자 석유계 고무 5 내지 20 중량%를 첨가하여 구성된다.In addition, the third film is a composition of 20 to 50% by weight of low-density polyethylene (LDPE) and 20 to 50% by weight of polyolefin elastomer (POE), 5 to 20% by weight of styrene butadiene rubber (SBR), and styrene-ethylene- It is composed of adding 5 to 20% by weight of butadiene-styrene (SEBS: Styrene-Ethylene-Butadien-Styrene) and 5 to 20% by weight of low molecular weight petroleum rubber.
또한 본 발명에 따른 다층접착필름은, 상향식 공압출 공법에 의해 제조된다.Additionally, the multilayer adhesive film according to the present invention is manufactured by a bottom-up coextrusion method.
그리고 상기 제1필름은, 용융지수(MI: Melt Index) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE)을 포함하고, 반응기를 생성할 수 있는 기능성 러버를 첨가하여 금속 피착제와 반응하도록 한다.The first film contains low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min, and a functional rubber capable of creating a reactor is added to react with the metal adherend.
상기 기능성 러버는, 극성 재질과의 결합력을 갖기 위해 반응기를 형성하는 역할을 한다.The functional rubber serves to form a reactive group in order to have bonding power with polar materials.
또한 상기 제2필름은, 용융지수(MI)) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE), 용융지수(MI) 0.5 내지 5g/10min의 선형저밀도폴리에틸렌(LLDPE)을 포함하고, 상기 제1필름과 제3필름 사이에 결합되어 다층필름의 강성을 유지하도록 한다.In addition, the second film includes low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min, and linear low-density polyethylene (LLDPE) with a melt index (MI) of 0.5 to 5 g/10 min, and the first film and the third film to maintain the rigidity of the multilayer film.
그리고 상기 제3필름은, 용융지수(MI) 1 내지 20g/10min의 저밀도폴리에틸렌(LDPE)을 포함하고, 반응기를 생성할 수 있는 기능성 러버를 첨가하여, 금속 피착제 또는 폴리에틸렌테레프탈레이트(PET: Polyethylene Terephtalate) 피착제와 반응하도록 한다.And the third film contains low-density polyethylene (LDPE) with a melt index (MI) of 1 to 20 g/10 min, and a functional rubber capable of creating a reactor is added to form a metal adherend or polyethylene terephthalate (PET: Polyethylene). Terephtalate) to react with the adherend.
또한 상기 제3필름 조성물에, 말레인 무수물(MAH: Maleic Anhydride) 및 테트라키스(메틸렌(3,5-디-삼차뷰틸-4-하이드록시히드로시남산))메탄 첨가제가 더 첨가되는 것이 바람직하다.In addition, it is preferable that maleic anhydride (MAH) and tetrakis (methylene (3,5-di-tertibutyl-4-hydroxyhydrocinnamic acid)) methane additives are further added to the third film composition. .
그리고 상기 제3필름 조성물에, 페놀계 산화방지제 및 블로킹제가 더 첨가되는 것이 바람직하다.And it is preferable that a phenol-based antioxidant and a blocking agent are further added to the third film composition.
상기 산화방지제로는, 3,5-다이-삼차뷰틸-4-하이드록시하이드로신남산 옥타데실, 3,5-비스(1,1-다이메틸에틸)-4-하이드록시벤젠프로판 산, 옥타데킬 에스터, 1,3,5-트리메틸-2,4,6-트리(3,5-디-T-부틸-4-하이드록시벤질)벤젠, 1,3,5-트리아진-2,4,6(1H,3H,5H)-트리온, 1,3,5-트리스[[3,5-비스(1,1-디메틸에틸)-4-하이드록시페닐]메틸], 메틸다이-t-부틸하이드록시하이드로신나메이트 등이 사용될 수 있다.The antioxidants include octadecyl 3,5-di-tertbutyl-4-hydroxyhydrocinnamic acid, 3,5-bis(1,1-dimethylethyl)-4-hydroxybenzenepropanoic acid, and octadecyl. Ester, 1,3,5-trimethyl-2,4,6-tri(3,5-di-T-butyl-4-hydroxybenzyl)benzene, 1,3,5-triazine-2,4,6 (1H,3H,5H)-trione, 1,3,5-tris[[3,5-bis(1,1-dimethylethyl)-4-hydroxyphenyl]methyl], methyldi-t-butylhydride Roxyhydrocinnamate, etc. may be used.
또한 인계방지제로는, 트리스(2,4-다이-t-뷰틸페닐)아인산염, 비스(2,4-다이-뷰틸페닐) 등이 사용될 수 있다. Additionally, as an antiphosphorus agent, tris(2,4-di-t-butylphenyl)phosphite, bis(2,4-di-butylphenyl), etc. may be used.
또한 상기 저밀도폴리에틸렌(LDPE) 조성물 100 중량%에, 염료 실리콘 마스터배치(Silicone Masterbatch) 3 내지 8 중량%가 더 첨가된다.Additionally, 3 to 8 wt% of dye silicone masterbatch is added to 100 wt% of the low-density polyethylene (LDPE) composition.
염료 마스터배치는, 필름에 색상을 부여하고자 할 때 사용하며, 실리콘 화합물인 폴리디메틸실록산을 사용하는 것이 바람직하다.Dye masterbatch is used when adding color to a film, and it is preferable to use polydimethylsiloxane, a silicone compound.
상기 실리콘 마스터배치는, 다양한 플라스틱 수지를 초고분자로 분산하여 만든 PDMS(Polydimethylsiloxane)계 수지로서, 스크래치 방지 기능을 향상시키는 역할을 한다.The silicone masterbatch is a PDMS (polydimethylsiloxane)-based resin made by dispersing various plastic resins into ultra-high molecules, and serves to improve the scratch prevention function.
또한 상기 실리콘 마스터배치는, 실리콘 소재를 사용할 때 발생할 수 있는 유체 및 유기 플라스틱 첨가제의 이탈을 막아주는 역할을 한다.Additionally, the silicone masterbatch serves to prevent fluid and organic plastic additives from escaping, which may occur when using silicone materials.
그리고 본 발명에 따른 다층접착필름은, 용융지수(MI)가 1 내지 10g/10min이고, 필름 두께가 25 내지 200um인 것이 바람직하다.In addition, the multilayer adhesive film according to the present invention preferably has a melt index (MI) of 1 to 10 g/10 min and a film thickness of 25 to 200 um.
여기서 내층을 형성하는 제1필름의 두께는 10 내지 50um, 중층을 형성하는 제2필름의 두께는 5 내지 100um, 외츨을 형성하는 제3필름의 두께는 10 내지 50um로 형성되는 것이 바람직하다.Here, the thickness of the first film forming the inner layer is preferably 10 to 50 μm, the thickness of the second film forming the middle layer is 5 to 100 μm, and the thickness of the third film forming the outer layer is preferably 10 to 50 μm.
이라 본 발명에 따른 다층접착필름을 제조하는 과정을 설명한다.The process for manufacturing the multilayer adhesive film according to the present invention will now be described.
먼저 폴리올레핀(PO) 원료를 사용하여 내층 및 외층의 이질 피착제와의 부착이 가능하도록 원료를 제조한다.First, polyolefin (PO) raw materials are used to prepare raw materials to enable adhesion to heterogeneous adherends on the inner and outer layers.
이어서 내층의 금속 피착제와 반응하도록 LDPE+POE를 베이스로 하고, 기능성 러버 첨가제로 스티렌부타디엔고무(SBR)를 첨가한다.Next, LDPE+POE is used as a base to react with the metal adherend of the inner layer, and styrene butadiene rubber (SBR) is added as a functional rubber additive.
그리고 외층의 PET(부직포) 피착제와 반응하도록 LDPE+POE를 베이스로 하고, 기능성 러버 첨가제로 스티렌부타디엔고무(SBR), 스티렌-에틸렌-부타디엔-스티렌(SEBS), 저분자 석유계 고무를 첨가한다.In addition, LDPE+POE is used as a base to react with the PET (non-woven fabric) adherend of the outer layer, and styrene-butadiene rubber (SBR), styrene-ethylene-butadiene-styrene (SEBS), and low-molecular-weight petroleum-based rubber are added as functional rubber additives.
그리고 중층은, 피착제와 상관없이 필름을 강성을 구현하기 위해 LLDPE+LDPE를 베이스로 사용한다.And the middle layer uses LLDPE+LDPE as a base to achieve film rigidity regardless of the adherend.
이어서 위 3종의 원료를 개별 탱크에서 혼합한 후, 상향식 공압출 공법으로 다층접착필름을 제조한다.Next, the above three types of raw materials are mixed in individual tanks, and then a multilayer adhesive film is manufactured using a bottom-up coextrusion method.
일반적으로 극성은 극성끼리, 무극성은 무극성끼리만 반응하여 결합하는 특성이 있다.In general, polar substances react and bond only with polar elements, and non-polar substances react only with non-polar substances.
따라서 무극성인 PE와 극성인 PET는 반응성이 없는데, 본 발명에 의하면 PE에 기능성 첨가제를 혼합하여 가교역할의 반응기를 생성할 수 있다.Therefore, non-polar PE and polar PET are not reactive, but according to the present invention, a cross-linking reactive group can be created by mixing functional additives with PE.
이로써 필름의 양면에 부착되는 이질 피착제에 대한 양방향 부착성을 향상시킬 수 있다.This can improve two-way adhesion to heterogeneous adhesives attached to both sides of the film.
즉 필름의 내층, 중층, 외층의 각 층별 기능적 특성을 확보하여, 양면의 이질 피착제에 대한 부착성을 향상시킬 수 있다. That is, by securing the functional properties of each layer of the inner, middle, and outer layers of the film, adhesion to heterogeneous adhesives on both sides can be improved.
특히 무극성 PE와, 극성 PET의 원료에 기능성 첨가제를 혼합하여 가교 역할의 반응기를 생성함으로써, 부착 강도를 향상시킬 수 있다.In particular, adhesion strength can be improved by mixing functional additives with raw materials of non-polar PE and polar PET to create a cross-linking reactor.
또한 다층접착필름의 제조공정을 단순화함으로써, 생산성을 향상시키고 제조원가를 낮출 수 있으며, 연신율 및 접착강도를 동시에 충족시킬 수가 있다. Additionally, by simplifying the manufacturing process of the multilayer adhesive film, productivity can be improved, manufacturing costs can be reduced, and elongation and adhesive strength can be satisfied at the same time.
이하 본 발명에 따라 제조된 다층접착필름의 실시예와 비교예의 시험결과를 설명한다. 먼저 외층을 형성하는 제3필름의 부착성 시험결과를 설명한다.Hereinafter, test results of examples and comparative examples of the multilayer adhesive film manufactured according to the present invention will be described. First, the results of the adhesion test of the third film forming the outer layer will be described.
<실시예 1><Example 1>
저밀도폴리에틸렌(LDPE, 제조사 주은케미칼 FM-350)을 용융지수 3g/10min로 조정하여 제3필름 조성물을 제조한 후, 다층 필름 성형기를 이용하여 압출량 50%, 라인속도 15m/min, 에어량 1,500rpm, 실린더 온도 200℃, 다이스 온도 150℃의 조건에서 두께 30um의 필름을 제조하였다.After preparing the third film composition by adjusting the melt index of low-density polyethylene (LDPE, manufacturer Jooeun Chemical FM-350) to 3g/10min, the extrusion amount is 50%, line speed is 15m/min, and air amount is 1,500rpm using a multilayer film molding machine. , a film with a thickness of 30 μm was manufactured under the conditions of a cylinder temperature of 200°C and a die temperature of 150°C.
<실시예 2><Example 2>
저밀도폴리에틸렌(LDPE, 제조사 롯데케미칼 LF-312)을 용융지수 0.8g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다. A third film composition was prepared by adjusting low-density polyethylene (LDPE, manufactured by Lotte Chemical LF-312) to a melt index of 0.8 g/10 min, and then the film was manufactured under the same conditions as in Example 1 above.
<실시예 3><Example 3>
저밀도폴리에틸렌(LDPE, 제조사 롯데케미칼 LF-510)을 용융지수 3g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다.A third film composition was prepared by adjusting low-density polyethylene (LDPE, manufactured by Lotte Chemical LF-510) to a melt index of 3 g/10 min, and then the film was manufactured under the same conditions as in Example 1 above.
<실시예 4><Example 4>
저밀도폴리에틸렌(LDPE, 제조사 롯데케미칼 XL-700)을 용융지수 0.8g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다.A third film composition was prepared by adjusting low-density polyethylene (LDPE, manufactured by Lotte Chemical XL-700) to a melt index of 0.8 g/10 min, and then the film was manufactured under the same conditions as in Example 1 above.
<실시예 5><Example 5>
선형 저밀도폴리에틸렌(LLDPE, 제조사 LG케미칼 HP-1018)을 용융지수 0.9g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다.A third film composition was prepared by adjusting linear low density polyethylene (LLDPE, manufactured by LG Chemical HP-1018) to a melt index of 0.9 g/10 min, and then the film was prepared under the same conditions as in Example 1 above.
<비교예 1><Comparative Example 1>
에틸렌초산비닐(EVA,제조사 신광핫멜트 SH-300F)을 용융지수 2.5g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다.A third film composition was prepared by adjusting ethylene vinyl acetate (EVA, manufactured by Shinkwang Hot Melt SH-300F) to a melt index of 2.5 g/10 min, and then the film was manufactured under the same conditions as in Example 1 above.
<비교예 2><Comparative Example 2>
저밀도폴리에틸렌(LDPE, 제조사 케미텍코리아 PE-125)을 용융지수 20g/10min로 조정하여 제3필름 조성물을 제조한 후, 위 실시예 1과 동일 조건에서 필름을 제조하였다.A third film composition was prepared by adjusting low-density polyethylene (LDPE, manufactured by Chemetech Korea PE-125) to a melt index of 20 g/10 min, and then the film was manufactured under the same conditions as in Example 1 above.
상기 실시예 1 내지 5와 비교예 1 내지 2에 의해 제조된 필름을 각각 폭 25mm 길이 300mm의 복합패널 시편으로 만든 후, T자 강제박리를 하여 50mm/min 속도로 박리되는 힘을 N단위 피크(Peak)를 기준으로 측정하였다. 아래의 [표 1]은 그 시험결과를 나타낸 것이다.The films prepared in Examples 1 to 5 and Comparative Examples 1 to 2 were made into composite panel specimens with a width of 25 mm and a length of 300 mm, respectively, and then subjected to T-shaped forced peeling, and the peeling force at a speed of 50 mm/min was measured at the N unit peak ( Peak) was measured as a standard. [Table 1] below shows the test results.
제3필름과 PET 피착제는 박리강도가 60N 이상인 것이 바람직한데, 실시예 1필름의 박리강도가 112로 부착성이 가장 우수한 것으로 나타났다. It is desirable that the third film and the PET adherend have a peel strength of 60N or more, and the peel strength of the Example 1 film was 112, showing the best adhesion.
이어서 필름의 층별 인장강도 시험결과를 설명한다.Next, the tensile strength test results for each layer of the film are explained.
<실시예 6><Example 6>
제1필름(내층) 스크류 RPM 19.7(두께 20um), 제2필름(중층) 스크류 RPM 28.5(두께 20um), 제3필름(외층) 스크류 RPM 40.0(두께 30um)의 조건으로 설정하고, 제1필름은 저밀도폴리에틸렌(LDPE, FM-310)을 용융지수 3g/10min로 조정하고, 제2필름은 저밀도폴리에틸렌(LDPE, LF-312)을 용융지수 0.8g/10min로 조정하고, 제3필름은 저밀도폴리에틸렌(LDPE, FM-350)을 용융지수 4.5g/10min로 조정하였다.Set the conditions of 1st film (inner layer) screw RPM 19.7 (thickness 20um), 2nd film (middle layer) screw RPM 28.5 (thickness 20um), and 3rd film (outer layer) screw RPM 40.0 (thickness 30um). Low-density polyethylene (LDPE, FM-310) is adjusted to a melt index of 3g/10min, the second film is low-density polyethylene (LDPE, LF-312) adjusted to a melt index of 0.8g/10min, and the third film is low-density polyethylene. (LDPE, FM-350) was adjusted to a melt index of 4.5 g/10 min.
그리고 필름 성형기를 이용하여, 라인속도 15m/min, 에어량 1,200rpm, 실린더 온도 200℃, 다이스 온도 180℃의 조건에서 압출량 135kg/hr로 다층필름을 제조하였다.And using a film molding machine, a multilayer film was manufactured at an extrusion rate of 135 kg/hr under the conditions of a line speed of 15 m/min, an air volume of 1,200 rpm, a cylinder temperature of 200°C, and a die temperature of 180°C.
<실시예 7><Example 7>
제1필름 스크류 RPM 17.3(두께 17.5um), 제2필름 스크류 RPM 32.2(두께 22.5um), 제3필름 스크류 RPM 40.0(두께 30um)의 조건으로 설정하고, 그 이외에는 상기한 실시예 6과 동일한 조건에서 다층필름을 제조하였다. The conditions were set to 1st film screw RPM 17.3 (thickness 17.5um), 2nd film screw RPM 32.2 (thickness 22.5um), and 3rd film screw RPM 40.0 (thickness 30um), and other than that, the same conditions as Example 6 above. A multilayer film was manufactured.
<실시예 8><Example 8>
제1필름 스크류 RPM 17.3(두께 17.5um), 제2필름 스크류 RPM 25.0(두께 17.5um), 제3필름 스크류 RPM 45.5(두께 35um)의 조건으로 설정하고, 그 이외에는 상기한 실시예 6과 동일한 조건에서 다층필름을 제조하였다. The conditions were set to 1st film screw RPM 17.3 (thickness 17.5um), 2nd film screw RPM 25.0 (thickness 17.5um), and 3rd film screw RPM 45.5 (thickness 35um), and other than that, the same conditions as Example 6 above. A multilayer film was manufactured.
<실시예 9><Example 9>
제1필름 스크류 RPM 19.7(두께 20um), 제2필름 스크류 RPM 21.4(두께 15um), 제3필름 스크류 RPM 45.5(두께 35um)의 조건으로 설정하고, 그 이외에는 상기한 실시예 6과 동일한 조건에서 다층필름을 제조하였다. The conditions were set to the first film screw RPM of 19.7 (thickness 20um), the second film screw RPM of 21.4 (thickness of 15um), and the third film screw RPM of 45.5 (thickness of 35um), and other than that, the multilayer process was performed under the same conditions as Example 6 above. A film was prepared.
<실시예 10><Example 10>
제1필름 스크류 RPM 19.7(두께 20um), 제2필름 스크류 RPM 32.1(두께 22.5um), 제3필름 스크류 RPM 35.7(두께 27.5um)의 조건으로 설정하고, 그 이외에는 상기한 실시예 6과 동일한 조건에서 다층필름을 제조하였다. The conditions were set to 1st film screw RPM 19.7 (thickness 20um), 2nd film screw RPM 32.1 (thickness 22.5um), and 3rd film screw RPM 35.7 (thickness 27.5um), and other than that, the same conditions as Example 6 above. A multilayer film was manufactured.
<비교예 3><Comparative Example 3>
제1필름 스크류 RPM 22.5(두께 25um), 제3필름 스크류 RPM 65(두께 45um)의 조건으로 설정하고, 그 이외에는 상기한 실시예 6과 동일한 조건에서 다층필름을 제조하였다. 아래의 [표 2]는 그 시험결과를 나타낸 것이다. The conditions were set to the first film screw RPM of 22.5 (thickness 25um) and the third film screw RPM of 65 (thickness of 45um), and other than that, a multilayer film was manufactured under the same conditions as in Example 6 above. [Table 2] below shows the test results.
스크류
RPM
screw
RPM
두께(㎛)
Thickness (㎛)
위 [표 2]에서 알 수 있듯이, 실시예 6 내지 9가 인장강도와 박리강도가 모두 양호한 것으로 나타났다.As can be seen in [Table 2] above, Examples 6 to 9 showed good tensile strength and peel strength.
본 발명에 따른 다층접착필름의 제조방법에 의하면, 필름의 내층, 중층, 외층의 각 층별 기능적 특성을 확보함으로써, 양면의 이질 피착제에 대한 부착성을 향상시킬 수가 있다.According to the method for manufacturing a multilayer adhesive film according to the present invention, the adhesion to heterogeneous adhesives on both sides can be improved by securing the functional properties of each layer of the inner, middle, and outer layers of the film.
특히 피착제의 양면이 다른 경우, 각각에 반응성을 극대화하여 부착성을 향상시킬 수가 있다. In particular, when the two sides of the adherend are different, adhesion can be improved by maximizing the reactivity on each side.
이상에서는 본 발명의 바람직한 실시예를 예시적으로 설명한 것으로서 본 발명의 범위는 상기한 특정 실시예에 한정되지 아니한다. 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 본 발명의 기술적 사상의 범위를 벗어남이 없이 다양한 수정 및 변경이 가능하다는 것을 이해할 수 있을 것이다. The above is an exemplary description of preferred embodiments of the present invention, and the scope of the present invention is not limited to the specific embodiments described above. Anyone skilled in the art to which the present invention pertains will understand that various modifications and changes can be made without departing from the scope of the technical idea of the present invention.
Claims (11)
상기 다층접착필름은, 내층을 형성하는 제1필름과, 중층을 형성하는 제2필름과, 외층을 형성하는 제3필름으로 구성되고,
상기 제1필름은,
저밀도폴리에틸렌(LDPE) 30 내지 60 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가하여 내층 일면에 부착되는 금속 피착제와 반응하도록 하고,
상기 제2필름은, 저밀도폴리에틸렌(LDPE) 40 내지 60 중량%와 선형저밀도폴리에틸렌(LLDPE) 40 내지 60 중량%가 혼합된 조성물로 구성되며,
상기 제3필름은, 저밀도폴리에틸렌(LDPE) 20 내지 50 중량%와 폴리올레핀엘라스토머(POE) 20 내지 50 중량%가 혼합된 조성물에, 반응기를 생성할 수 있는 기능성 러버를 첨가를 첨가하여, 외층 일면에 부착되는 금속 피착제 또는 폴리에틸렌테레프탈레이트(PET) 피착제와 반응하도록 하고,
상기 다층접착필름은, 상향식 공압출 공법에 의해 제조되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.A method for manufacturing a polar multilayer adhesive film attached to composite panels and steel plates,
The multilayer adhesive film is composed of a first film forming an inner layer, a second film forming a middle layer, and a third film forming an outer layer,
The first film is,
A functional rubber capable of creating a reactor is added to a composition containing 30 to 60% by weight of low-density polyethylene (LDPE) and 20 to 50% by weight of polyolefin elastomer (POE) to react with the metal adherend attached to one side of the inner layer. ,
The second film is composed of a mixture of 40 to 60% by weight of low-density polyethylene (LDPE) and 40 to 60% by weight of linear low-density polyethylene (LLDPE),
The third film is a composition of 20 to 50% by weight of low-density polyethylene (LDPE) and 20 to 50% by weight of polyolefin elastomer (POE), and a functional rubber capable of creating a reactor is added to one side of the outer layer. Let it react with the attached metal adherend or polyethylene terephthalate (PET) adherend,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that the multilayer adhesive film is manufactured by a bottom-up coextrusion method.
상기 제1필름은,
용융지수(MI) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE)을 포함하여 구성되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
The first film is,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, comprising comprising low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min.
상기 제1필름에 첨가되는 기능성 러버는, 스티렌부타디엔고무(SBR) 5 내지 20 중량%인 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법. According to claim 1,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that the functional rubber added to the first film is 5 to 20% by weight of styrene butadiene rubber (SBR).
상기 제2필름은,
용융지수(MI) 0.5 내지 10g/10min의 저밀도폴리에틸렌(LDPE)과, 용융지수(MI) 0.5 내지 5g/10min의 선형저밀도폴리에틸렌(LLDPE)을 포함하여 구성되고,
상기 제1필름과 제3필름 사이에 결합되어 다층필름의 강성을 유지하도록 하는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
The second film is,
It is composed of low-density polyethylene (LDPE) with a melt index (MI) of 0.5 to 10 g/10 min, and linear low-density polyethylene (LLDPE) with a melt index (MI) of 0.5 to 5 g/10 min,
A method of manufacturing a polar multilayer adhesive film for attaching a composite panel and a steel plate, characterized in that it is bonded between the first film and the third film to maintain the rigidity of the multilayer film.
상기 제3필름은,
용융지수(MI) 1 내지 20g/10min의 저밀도폴리에틸렌(LDPE)을 포함하여 구성되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
The third film is,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, comprising comprising low-density polyethylene (LDPE) with a melt index (MI) of 1 to 20 g/10 min.
상기 제3필름에 첨가되는 기능성 러버는, 스티렌부타디엔고무(SBR) 5 내지 20 중량%, 스티렌-에틸렌-부타디엔-스티렌(SEBS) 5 내지 20 중량%, 저분자 석유계 고무 5 내지 20 중량%를 함유하는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
The functional rubber added to the third film contains 5 to 20% by weight of styrene-butadiene rubber (SBR), 5 to 20% by weight of styrene-ethylene-butadiene-styrene (SEBS), and 5 to 20% by weight of low molecular weight petroleum rubber. A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that.
상기 제3필름 조성물에, 말레인 무수물(MAH) 및 테트라키스(메틸렌(3,5-디-삼차뷰틸-4-하이드록시히드로시남산))메탄 첨가제가 첨가되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 5,
Composite panels and steel sheets, characterized in that maleic anhydride (MAH) and tetrakis (methylene (3,5-di-tertbutyl-4-hydroxyhydrocinnamic acid)) methane additives are added to the third film composition. Method for manufacturing polar multilayer adhesive film for attachment.
상기 제3필름 조성물에, 페놀계 산화방지제 및 블로킹제가 더 첨가되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 5,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that a phenol-based antioxidant and a blocking agent are further added to the third film composition.
상기 저밀도폴리에틸렌(LDPE) 조성물 100 중량%에, 염료 실리콘 마스터배치 3 내지 8 중량%가 첨가되는 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
A method for producing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that 3 to 8 wt% of dye silicone masterbatch is added to 100 wt% of the low-density polyethylene (LDPE) composition.
상기 다층접착필름은, 용융지수(MI)가 1 내지 10g/10min이고, 필름 두께가 25 내지 200um인 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 1,
A method of manufacturing a polar multilayer adhesive film for attaching composite panels and steel plates, characterized in that the multilayer adhesive film has a melt index (MI) of 1 to 10 g/10 min and a film thickness of 25 to 200 um.
내층을 형성하는 제1필름의 두께는 10 내지 50um, 중층을 형성하는 제2필름의 두께는 5 내지 100um, 외층을 형성하는 제3필름의 두께는 10 내지 50um인 것을 특징으로 하는 복합 패널 및 강판 부착용 극성 다층접착필름의 제조방법.According to claim 10,
Composite panels and steel sheets wherein the first film forming the inner layer has a thickness of 10 to 50 um, the second film forming the middle layer has a thickness of 5 to 100 um, and the third film forming the outer layer has a thickness of 10 to 50 um. Method for manufacturing polar multilayer adhesive film for attachment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020220129551A KR20240050506A (en) | 2022-10-11 | 2022-10-11 | Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020220129551A KR20240050506A (en) | 2022-10-11 | 2022-10-11 | Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20240050506A true KR20240050506A (en) | 2024-04-19 |
Family
ID=90882032
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020220129551A KR20240050506A (en) | 2022-10-11 | 2022-10-11 | Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20240050506A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101488142B1 (en) | 2014-12-10 | 2015-01-29 | 주식회사 삼성그라테크 | Polypropylene based adhesive film of multi-layer structure prepared by upward inflation system |
KR101562257B1 (en) | 2015-02-09 | 2015-10-22 | 주식회사 삼성그라테크 | Multilayer adhesive film |
-
2022
- 2022-10-11 KR KR1020220129551A patent/KR20240050506A/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101488142B1 (en) | 2014-12-10 | 2015-01-29 | 주식회사 삼성그라테크 | Polypropylene based adhesive film of multi-layer structure prepared by upward inflation system |
KR101562257B1 (en) | 2015-02-09 | 2015-10-22 | 주식회사 삼성그라테크 | Multilayer adhesive film |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR100254084B1 (en) | Double-sided pressure-sensitive adhesive tape and method of making the same | |
RU2475362C2 (en) | Biaxially oriented film | |
CN112976745B (en) | High-slip-resistance pre-laid waterproof coiled material and preparation method thereof | |
KR100851599B1 (en) | An andhesive film used on aluminum haneycomb panel and producing method thereof | |
EP3668715B1 (en) | Process to form a tile using low temperature heat lamination | |
KR100960900B1 (en) | Method of preparing non-oriented double-layer polypropylene release film | |
WO2010042334A1 (en) | Polyolefin film having an improved barrier layer for airbag applications | |
CN101633262B (en) | Non-adhesive biaxially-oriented polypropylene film for hot lamination and preparation method thereof | |
KR102013169B1 (en) | Biaxially stretched polypropylene deco sheet film and method for manufacturing veneer using the same | |
JP2015128894A (en) | Easily-openable packaging material | |
KR20240050506A (en) | Manufacturing method of multilayer adhesive film having polarity for composite panel and steel sheet | |
KR101562257B1 (en) | Multilayer adhesive film | |
CN115352156B (en) | Low-gram-weight high-strength casting film and preparation method thereof | |
KR101878065B1 (en) | Composition of Adhesive Tie-Resin for Polyethylene and PVC Multi-Layer Adhesion | |
KR101878066B1 (en) | Composition of Adhesive Tie-Resin for Polypropylene and PVC Multi-Layer Adhesion | |
KR102013168B1 (en) | The biaxially oriented polypropylene deco sheet film and method for preparing wood pattern using the same | |
JP2895917B2 (en) | Extrusion lamination method of thermoplastic resin | |
CN115122740B (en) | Barrier hot melt adhesive film and preparation method thereof | |
JP5277951B2 (en) | Laminate resin composition and laminate film | |
KR101488142B1 (en) | Polypropylene based adhesive film of multi-layer structure prepared by upward inflation system | |
EP0922567A2 (en) | Multilayer structures | |
KR102620810B1 (en) | Biaxially Oriented High-density Polyethylene Film with an Excellent Heat-Sealable and Method for Manufacturing by Thereof | |
KR101428777B1 (en) | Manufacturing method of hot-melt type foam sheet and hot-melt type foam sheet thereby | |
JP3086327B2 (en) | Laminated body and method for producing the same | |
TWI394657B (en) | A kind of polyolefin sheet manufactured by calendar and its process |