KR20240049207A - Temporary toilet building and manufacturing method of temporary toilet building - Google Patents

Abstract

Provided is a temporary toilet with high load-bearing performance and durability, and at the same time, a manufacturing method for manufacturing such a temporary toilet at low cost and in a short period of time. The temporary toilet building (1) includes a cylinder-shaped grid, a container body for defining the toilet space (1a) inserted into the grid, and an exterior plate (30) covering the sides of the grid. , and is provided with a roof 40 that covers the upper part of the container body. The lattice is composed of a ceiling lattice into which a ceiling container is inserted and a floor lattice into which a floor container is inserted, and the ceiling lattice and the floor lattice are detachably coupled by bolting. In addition, the floor grid is detachably fixed to the pallet unit 50 by bolting at the lower end. The upper part of the ceiling container is covered with a roof 40.

Description

Temporary toilet building and manufacturing method of temporary toilet building

The present invention relates to buildings used for temporary toilets.

Temporary toilets are relatively simple to transport and install, so they are used in a variety of places, such as event venues and construction sites. A variety of temporary toilets are being developed to further improve ease of transport and installation.

The invention of Patent Document 1 is a temporary toilet provided with a plurality of lifting members fixed to a toilet bowl at positions spaced apart from each other in the front-back direction. The lifting member has a central bottom plate and left and right side plates, and forms an approximate "コ" shape when viewed from the front. The bottom plate is in contact with the bottom of the toilet, the side plate is fixed to the side of the toilet, and a hanging member for hanging a lifting rope is installed on the inside of the side plate. By having this configuration, even in a state where a large amount of waste has entered the toilet bowl, the toilet bowl or box can be hoisted with a crane without deforming or damaging it.

The invention of Patent Document 2 includes a blow-molded toilet bowl, a resin door panel whose lower end is connected to the upper surface of the toilet bowl, and a first resin side panel whose lower end is connected to the upper surface of the toilet bowl and is connected to one side edge of the door panel. , a second side panel made of resin whose lower end is connected to the upper surface of the toilet bowl and connected to the other edge of the door panel, and a back panel made of resin whose lower part is connected to the upper surface of the toilet bowl and connected to each of the first and second side panels. And a sandwich panel structure consisting of a pair of skin sheets welded to the door panel and at least one peripheral edge of the first and second side panels and the back panel and forming a hollow part therein, and in which the core material in the hollow part is integrally molded. It is a temporary toilet made of . By having this configuration, it is possible to simplify maintenance and curing while improving transportation, assembly, and ease of use.

The invention of Patent Document 3 is a temporary toilet unit that constitutes a panel-type assembly structure that constitutes a closed space with a toilet installed therein by a door panel, first and second side panels, and a back panel, comprising a door panel, a first And at least one of the second side panel and the back panel has a sandwich panel structure, the sandwich panel has a pair of skin sheets, a resin core material welded to each of the pair of skin sheets, and a pair of skin sheets. The side walls are formed by welding and integrating the ends of the skin sheets, and a gap is formed between the side walls of the outer periphery of the sandwich panel and the outer periphery of the core material. With this configuration, it is possible to simplify maintenance and curing while improving transportation, assembly, and ease of use.

Japanese Patent Publication No. 2014-79421 Japanese Patent Publication No. 2011-94427 Japanese Patent Publication No. 2014-122548

However, since each component of the temporary toilet disclosed in Patent Documents 1 to 3 is structurally integrated to ensure strength, the entire body is structured to directly suffer significant damage due to damage to some components. . For example, when a flying object due to strong wind or the like collides with the side wall and damages the outside of the side wall, the strength of the entire side wall is greatly reduced, resulting in a structure that directly receives major damage. Considering recent weather conditions in which the frequency of strong winds is increasing, measures for the load capacity and durability of conventional temporary toilets are insufficient.

The present invention was made in consideration of these problems, and provides a temporary toilet with high load-bearing performance and durability. In addition, a manufacturing method for manufacturing such a temporary toilet at low cost and in a short period of time is provided.

The invention for solving the above problem is a temporary toilet building, which includes a lattice box forming a barrel shape; A container body for defining a space for a toilet inserted into the grid box; An exterior plate covering the side of the lattice box; and a roof covering the upper part of the container body, wherein the grid protects the container body by opposing an external force acting on it.

According to this configuration, since the container body is inserted into a grid that resists external force, the container body does not directly receive external force. Additionally, since the sides of the grid are covered with exterior plates and the top of the container body is covered with a roof, even if an object flying through the air due to strong winds or the like collides with the temporary restroom building, the container body will be directly exposed to the flying object. It can be protected without colliding.

Preferably, the container body includes a bottom container provided with an upper opening opening toward the ceiling, and a ceiling container provided with a lower opening opening toward the floor.

According to this configuration, the container body has a bottom container provided with an upper opening opening toward the ceiling, and a ceiling container provided with a lower opening opening toward the floor, so it follows smoothly without receiving a large force due to deformation of the grid. can do

Preferably, a sheet material is provided to seal the gap occurring between the ceiling container and the floor container.

According to this configuration, since a sheet material is installed to close the gap between the ceiling container and the floor container, it is possible to prevent rainwater from entering the toilet space.

Preferably, the grid box includes a floor grid tube into which the floor container is inserted and a ceiling grid tube into which the ceiling container is inserted, and the floor grid tube and the ceiling grid tube are separably coupled.

According to this configuration, the grid has a floor grid into which the floor container is inserted and a ceiling grid into which the ceiling container is inserted, and the floor grid and the ceiling grid are separably coupled. Accordingly, the height of the temporary toilet building can be increased by, for example, combining the floor grid and the ceiling grid through an adjustment member. Additionally, by combining the floor grid and the ceiling grid, the grid and the container body can be formed at the same time, making assembly easier.

Preferably, a pallet part is provided in combination with the lower end of the grid box to support the floor container, and the pallet part is provided with an insertion hole into which a fork of a forklift can be inserted, and a latch fitting is coupled to the upper end of the grid box.

According to this configuration, a pallet part is provided in combination with the lower end of the lattice box to support a floor container, an insertion hole into which a fork of a forklift can be inserted is provided in the pallet part, and a latch metal fitting is coupled to the upper end of the lattice box. It becomes possible to transport temporary toilet buildings using forklifts or cranes.

Preferably, the inner surface of the container body is covered with a hard urethane layer.

According to this configuration, the inner surface of the container body is covered with a hard urethane layer, so the heat insulation, sound insulation, habitability, and design of the restroom space can be improved.

An invention according to another embodiment for solving the above problem includes a lattice tube forming a barrel shape, a container body for defining a toilet space inserted into the lattice tube, and an exterior covering the side of the lattice tube. A method of manufacturing a temporary toilet building comprising a plate and a roof covering the upper part of the container body, wherein the lattice protects the container body by opposing an external force acting on it, wherein the metal tube is shaped like a barrel. A process of preparing two logistics containers including a frame, a container portion inserted into the metal frame, and a pallet that is detachably coupled to the metal frame and supports the container portion; For one of the logistics containers, a step of cutting an upper end of the container portion to form an upper opening; For another logistics container, a step of separating the pallet from the metal frame and then cutting the lower end of the container portion to form a lower opening; And with the upper opening and the lower opening facing each other, stacking one logistics container with another logistics container, and combining the metal frame of one logistics container with the metal frame of the other logistics container to form the grid container and the container body. It is characterized by comprising a process of forming.

According to this configuration, a temporary restroom building can be manufactured using two logistics containers, so the manufacturing cost can be reduced, the manufacturing period can be shortened, and the manufacturing method can be simplified. You can.

According to the present invention, there is an effect of providing a temporary toilet with high load-bearing performance and durability, and providing a manufacturing method for manufacturing such a temporary toilet at low cost and in a short period of time.

Figure 1 is a perspective view of a temporary bathroom building according to an embodiment of the present invention.
Figure 2 is a perspective view of a temporary bathroom building omitting the exterior materials.
Figure 3 is a front cross-sectional view of the container body. However, the hard urethane layer is omitted in the drawing.
Figure 4 is a cross-sectional view for explaining the attachment of the roof and latch fitting.
Figure 5 is a perspective view of a logistics container.
Figures 6 (a) to (c) are schematic diagrams explaining the manufacturing sequence of a temporary toilet building.
Figure 7 is a perspective view showing the equipment arrangement in the bathroom space.

Hereinafter, with reference to FIGS. 1 to 4, an embodiment of the temporary toilet building 1 of the present invention will be described in detail.

As shown in FIG. 1, the side of the temporary toilet building 1 (hereinafter referred to as the building 1) is covered with an exterior plate 30, and a door 31 is attached to the front. In this embodiment, the door 31 is an outer open door that can be locked at the side of the toilet space 1a, but is not limited to this.

A pallet unit 50 is installed at the lower part of the building 1. The pallet unit 50 is intended to be mounted stably on a mounting surface, and is provided with an insertion hole 51 into which a fork of a forklift can be inserted. This makes unloading and on-site transportation of the building 1 by forklift possible. A latch bracket 52 is installed at the upper part of the building 1. By connecting the fixing metal and the stake or weight through a wire, the building (1) can be stably installed on the installation surface. It can also be used as a metal fixture for hanging from a crane.

The roof 40 may be a flat roof, but is not limited thereto. For example, it could be a gable roof.

As shown in Figures 2 and 3, the grid box 10 is composed of a ceiling grid tube 12 into which the ceiling container 22 is inserted, and a floor grid tube 11 into which the floor container 21 is inserted. The ceiling lattice 12 and the floor lattice 11 are detachably coupled by bolting. In addition, the bottom grid 11 is detachably fixed to the pallet 50 by bolting at the lower end.

The grid tube 10 forms a grid shape by assembling vertical members 13 and horizontal members 14 vertically and horizontally. The vertical member 13 is a rod-shaped member made of galvanized metal and extends in the vertical direction. The horizontal member 14 is a galvanized metal rod-shaped member, and is installed in an annular shape surrounding the vertical member 13. The vertical member 13 is provided with a concave portion 15 at a position where it intersects the horizontal member 14. The concave portion 15 is intended to determine the connection position with the horizontal member 14 and maintain the connection more firmly. In addition, the vertical member 13 and the horizontal member 14 are combined with the door frame 32 and are structurally integrated. The door frame 32 is preferably made of metal. As a result, the door part, which may be a strength weakness, can be manufactured into a sturdy structure.

The container body 20 is coupled to the door frame 32 and includes a ceiling container 22 open toward the floor 25, a bottom container 21 open toward the ceiling 26, and a sheet material. It has (23). The ceiling vessel 22 and the floor vessel 21 are approximately rectangular vessels in plan view, the ceiling vessel 22 is attached to the ceiling grid 12, and the floor vessel 21 is attached to the floor grid 11. is inserted into The outer surface of the ceiling container 22 and the outer surface of the floor container 21 are in contact with each other while a force from the vertical member 13 of the grid tube 10 is applied. Due to the frictional force resulting from this, the displacement of the ceiling container 22 located within the ceiling lattice 12 is restrained, and the displacement of the floor container 21 located within the floor lattice 11 is restrained.

The ceiling container 22 and the floor container 21 are coupled to the door frame 32 while in contact with the vertical member 13. A gap is formed between the lower opening 22a of the ceiling container 22 and the upper opening 21a of the floor container 21. This gap is covered with sheet material 23. Accordingly, the container body 20 and the door 31 cooperate to form the toilet space 1a.

As shown in Fig. 7, in order to improve the thermal insulation performance of the toilet space 1a, a hard urethane layer 60 is provided on the inner space side of the container body 20. In addition, it is desirable to secure a space in the toilet space 1a where at least a Western-style flush toilet 61 can be placed. Other facilities required for the temporary flushing toilet, such as a tank for storing washed waste and a water storage tank for storing washing water, can be arranged separately from the building 1. This allows the building 1 to be compact.

The material of the container body 20 is preferably lightweight, difficult to deform, and has excellent strength. In this embodiment, the ceiling container 22 and the floor container 21 are made of polyethylene, but are not limited thereto. In addition, the sheet material 23 exemplifies a waterproof sheet made of polyethylene, but is not limited thereto.

The sheet material 23 that fills the gap between the ceiling container 22 and the floor container 21 is attached to the side of the ceiling container 22 on the inner space side and the side of the floor container 21 on the outer space side. . Therefore, it is possible to prevent rainwater from entering the bathroom space 1a.

The exterior plate 30 is fixed in a state coupled to the horizontal member 14. That is, the exterior plate 30 is coupled to the container body 20 through the grid tube 10. As the grid 10 is interposed between the exterior plate 30 and the container body 20, an air layer is formed between the exterior plate 30 and the container body 20. Due to the presence of the air layer, the thermal insulation performance of the building 1 is further improved.

By providing the exterior plate 30, the container body 20 can be protected and the durability of the container body 20 can be improved. For example, even when a flying object collides with the building 1 during a strong wind, the container body 20 is prevented from being damaged and internal space can be secured. Additionally, by preventing sunlight from being directly irradiated onto the container body 20, the temperature rise in the internal space can be suppressed. The material of the exterior plate 30 is preferably lightweight, has excellent strength, and has high solar light shielding performance. In this embodiment, wood is exemplified, but it is not limited.

As shown in Figure 4, the roof 40 is composed of a top plate 41 and a fitting frame 42. The upper plate 41 has an upper plate member 43, which is a rectangular polycarbonate plate, and an insulating material 44 when viewed in plan. The insulating material 44 is attached to the surface opposite to the bottom 25 of the upper plate member 43, and the side surface is in contact with the fitting frame 42. The fitting frame 42 is a plate that extends vertically from the outer edge of the top plate 41 toward the bottom 25, and covers the exterior plate 30.

The latch metal fittings 52 are bolts with a ring 53 attached to the head, and a total of four, two each on opposing sides of the fitting frame 42, are installed to protrude from the fitting frame 42. Additionally, it penetrates the fitting frame 42 and is attached to the vertical member 13. The ends of the latch fittings 52 are connected via connecting members 54. The connecting member 54 suppresses deformation of the grid 10 by bearing the force acting on the grid 10 via the latch metal fitting 52. The building (1) can be suspended by hanging a wire or the like on the ring (53). Additionally, a weight for countermeasures against strong winds can be installed.

The manufacturing method of the building 1 will be described with reference to FIGS. 5 and 6A to 6C.

The manufacturing of the building (1) uses two logistics containers (101) for liquid. This logistics container 101 is widely used for international transportation and is generally called an "IBC container", and is a composite medium-sized container (IBC1,000L container) made of high-density polyethylene. The logistics container 101 is preferably a container that complies with the IMDG code (International Maritime Dangerous Goods Code) recognized by the United Nations (UN). In addition, it is desirable to be able to use it as a liquid transport container not only domestically but also internationally, from unloading and transport by forklift to truck, railway, and sea transport, unloading and storage, and to ensure the safety of transporting dangerous substances.

The logistics container 101 is composed of a metal frame 110, a container unit 120, and a pallet 150. The metal frame 110 is made of galvanized rod-shaped members assembled vertically and horizontally to form a lattice shape, and protects the container portion 120 by providing a predetermined strength.

The container portion 120 is made of high molecular weight high density polyethylene with UV resistance and is a container with an internal capacity of approximately 1000 L. Additionally, a protector 160 is mounted on the corner of the bottom of the container 120 to protect the container 120 from impact.

The pallet 150 is galvanized and has a support plate at the top of the leg portion disposed at the corner and middle portion to support the container portion 120, and an annular pipe at the bottom to restrain the deformation of the leg portion. It is fixed. The pallet 150 is provided with an insertion hole 151 for inserting a fork so that a forklift can be inserted in all directions.

Prepare two of the above-mentioned logistics containers (101). The logistics container 101 may be either an unused container or a used container that has already been used for transportation.

As shown in FIG. 6A, one of the two logistics containers (101a) forms an upper opening (129a) by cutting the upper end of the container portion (120a).

For the other logistics container 101b, as shown in Figure 6b, the pallet 150b is removed and the end of the container portion on the removed side is cut to form a lower opening 128b.

As shown in FIG. 6(c), the upper opening 129a and the lower opening 128b are stacked on one material container 101a on the other material container 101b. At this time, the horizontal members 114a and 114b constituting the metal frames 110a and 110b contact each other. By bolting the horizontal members 114a and 114b in contact with each other, the stacked logistics containers 101a and 101b are structurally integrated.

The gap between the respective container parts 120a and 120b is closed using the sheet material 23, and the container parts 120a and 120b and the metal frames 110a and 110b are formed to install the door 31. Cut. Attach the door (31) to the cut part. Specifically, the door frame 32, the metal frames 110a and 110b, and the container portions 120a and 120b are connected using an adhesive or a gap filler. After these processes, the metal frames 110a and 110b form the grid 10, and the container parts 120a and 120b form the container body 20.

After installing the roof 40, the exterior plate 30 is fixed to the lattice box 10. A latch fitting 52 is used to secure the roof 40. Specifically, with the latch metal fitting 52 inserted into the fitting frame 42, the latch metal fitting 52 and the vertical member 13 are fixed. Through these processes, the building (1) is completed.

This embodiment is an example, and changes can of course be made without departing from the technical spirit of the present invention.

The building according to the present invention can also be manufactured using used logistics containers. It has great potential for industrial use because unnecessary logistics containers that are scheduled to be discarded can be reused and manufacturing costs can be significantly reduced.

1: Building 1a: Restroom area
10: Grid 11: Bottom Grid
12: Ceiling grid
20: container body 21: bottom container
21a: upper opening 22: ceiling container
22a: lower opening 25: bottom
26: Ceiling
30: exterior plate
40: Roof
50: Pallet part 51: Insertion hole
52: Clasp bracket
60: Hard urethane layer
101: logistics container 101a: one-side logistics container
101b: Other side logistics container
110, 110a, 110b: metal frame
120, 120a, 120b: container part
129a: upper opening
128b downward opening
50, 150a, 150b: Pallet

Claims (7)

A lattice tube forming a barrel shape;
A container body for defining a space for a toilet inserted into the grid box;
An exterior plate covering the side of the lattice box; and
It includes a roof covering the upper part of the container body,
A temporary toilet building, wherein the grid protects the container body by opposing external forces acting on it.
According to claim 1,
A temporary toilet building, wherein the container body includes a floor container provided with an upper opening opening toward the ceiling, and a ceiling container provided with a lower opening opening toward the floor.
According to claim 2,
A temporary toilet building, characterized in that a sheet material is installed to seal a gap occurring between the ceiling container and the floor container.
The grid box includes a floor grid tube into which the bottom container is inserted and a ceiling grid tube into which the ceiling container is inserted,
A temporary restroom building, wherein the floor grid and the ceiling grid are separably coupled.
According to claim 4,
A pallet portion coupled to the lower end of the grid container to support the bottom container,
The pallet portion is provided with an insertion hole into which the fork of a forklift can be inserted,
A temporary toilet building, characterized in that a latch fitting is coupled to the upper part of the grid.
The method according to any one of claims 1 to 5,
A temporary toilet building, characterized in that the inner surface of the container body is covered with a hard urethane layer.
It includes a lattice tube forming a barrel shape, a container body for defining a toilet space inserted into the lattice box, an exterior plate that covers the side of the lattice box, and a roof that covers the upper part of the container body. A method of manufacturing a temporary toilet building, wherein the grid protects the container body by opposing an external force acting on it,
A process of preparing two logistics containers including a cylindrical metal frame, a container portion inserted into the metal frame, and a pallet that is detachably coupled to the metal frame and supports the container portion;
For one logistics container, a process of cutting the upper end of the container portion to form an upper opening;
For another logistics container, a step of separating the pallet from the metal frame and then cutting the lower end of the container portion to form a lower opening; and
With the upper opening and the lower opening facing each other, another logistics container is stacked on one logistics container, and the metal frame of one logistics container is combined with the metal frame of the other logistics container to form the grid container and the container body. A method of manufacturing a temporary toilet building comprising a forming process.