KR20240011551A - Dyeing method of knitted fabric comprising cation dyeable polyester and polyurethane - Google Patents
Dyeing method of knitted fabric comprising cation dyeable polyester and polyurethane Download PDFInfo
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- KR20240011551A KR20240011551A KR1020220089134A KR20220089134A KR20240011551A KR 20240011551 A KR20240011551 A KR 20240011551A KR 1020220089134 A KR1020220089134 A KR 1020220089134A KR 20220089134 A KR20220089134 A KR 20220089134A KR 20240011551 A KR20240011551 A KR 20240011551A
- Authority
- KR
- South Korea
- Prior art keywords
- dyeing
- composite
- cdp
- knitted fabric
- knit
- Prior art date
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- 239000004744 fabric Substances 0.000 title claims abstract description 118
- 238000004043 dyeing Methods 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229920000728 polyester Polymers 0.000 title claims abstract description 33
- 239000004814 polyurethane Substances 0.000 title claims abstract description 26
- 229920002635 polyurethane Polymers 0.000 title claims abstract description 14
- 150000001768 cations Chemical class 0.000 title claims abstract description 7
- 239000002131 composite material Substances 0.000 claims abstract description 124
- 238000005406 washing Methods 0.000 claims abstract description 64
- 239000000835 fiber Substances 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 57
- 238000009991 scouring Methods 0.000 claims abstract description 26
- 238000009998 heat setting Methods 0.000 claims abstract description 9
- 238000010438 heat treatment Methods 0.000 claims abstract description 4
- 238000004519 manufacturing process Methods 0.000 claims description 77
- 239000003795 chemical substances by application Substances 0.000 claims description 65
- 239000005871 repellent Substances 0.000 claims description 41
- 230000002940 repellent Effects 0.000 claims description 35
- 238000009940 knitting Methods 0.000 claims description 17
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 10
- 229910052731 fluorine Inorganic materials 0.000 claims description 10
- 239000011737 fluorine Substances 0.000 claims description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 150000003839 salts Chemical class 0.000 claims description 6
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 4
- 239000003431 cross linking reagent Substances 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000003995 emulsifying agent Substances 0.000 claims description 3
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 15
- 229920006306 polyurethane fiber Polymers 0.000 abstract description 13
- 239000000975 dye Substances 0.000 description 67
- 238000007670 refining Methods 0.000 description 51
- 238000011156 evaluation Methods 0.000 description 32
- 238000002360 preparation method Methods 0.000 description 20
- 239000000243 solution Substances 0.000 description 15
- 238000012360 testing method Methods 0.000 description 15
- 238000010521 absorption reaction Methods 0.000 description 12
- 230000007423 decrease Effects 0.000 description 11
- 230000003247 decreasing effect Effects 0.000 description 11
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 8
- FHKPLLOSJHHKNU-INIZCTEOSA-N [(3S)-3-[8-(1-ethyl-5-methylpyrazol-4-yl)-9-methylpurin-6-yl]oxypyrrolidin-1-yl]-(oxan-4-yl)methanone Chemical compound C(C)N1N=CC(=C1C)C=1N(C2=NC=NC(=C2N=1)O[C@@H]1CN(CC1)C(=O)C1CCOCC1)C FHKPLLOSJHHKNU-INIZCTEOSA-N 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- DEXFNLNNUZKHNO-UHFFFAOYSA-N 6-[3-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-3-oxopropyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)C(CCC1=CC2=C(NC(O2)=O)C=C1)=O DEXFNLNNUZKHNO-UHFFFAOYSA-N 0.000 description 6
- JAWMENYCRQKKJY-UHFFFAOYSA-N [3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-ylmethyl)-1-oxa-2,8-diazaspiro[4.5]dec-2-en-8-yl]-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]methanone Chemical compound N1N=NC=2CN(CCC=21)CC1=NOC2(C1)CCN(CC2)C(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F JAWMENYCRQKKJY-UHFFFAOYSA-N 0.000 description 6
- 239000001045 blue dye Substances 0.000 description 6
- 239000000986 disperse dye Substances 0.000 description 6
- 239000001044 red dye Substances 0.000 description 6
- 239000001043 yellow dye Substances 0.000 description 6
- YLZOPXRUQYQQID-UHFFFAOYSA-N 3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]propan-1-one Chemical compound N1N=NC=2CN(CCC=21)CCC(=O)N1CCN(CC1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F YLZOPXRUQYQQID-UHFFFAOYSA-N 0.000 description 5
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- WPPDXAHGCGPUPK-UHFFFAOYSA-N red 2 Chemical compound C1=CC=CC=C1C(C1=CC=CC=C11)=C(C=2C=3C4=CC=C5C6=CC=C7C8=C(C=9C=CC=CC=9)C9=CC=CC=C9C(C=9C=CC=CC=9)=C8C8=CC=C(C6=C87)C(C=35)=CC=2)C4=C1C1=CC=CC=C1 WPPDXAHGCGPUPK-UHFFFAOYSA-N 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- YIWGJFPJRAEKMK-UHFFFAOYSA-N 1-(2H-benzotriazol-5-yl)-3-methyl-8-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carbonyl]-1,3,8-triazaspiro[4.5]decane-2,4-dione Chemical compound CN1C(=O)N(c2ccc3n[nH]nc3c2)C2(CCN(CC2)C(=O)c2cnc(NCc3cccc(OC(F)(F)F)c3)nc2)C1=O YIWGJFPJRAEKMK-UHFFFAOYSA-N 0.000 description 4
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 4
- VZSRBBMJRBPUNF-UHFFFAOYSA-N 2-(2,3-dihydro-1H-inden-2-ylamino)-N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]pyrimidine-5-carboxamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C(=O)NCCC(N1CC2=C(CC1)NN=N2)=O VZSRBBMJRBPUNF-UHFFFAOYSA-N 0.000 description 4
- AFCARXCZXQIEQB-UHFFFAOYSA-N N-[3-oxo-3-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CCNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 AFCARXCZXQIEQB-UHFFFAOYSA-N 0.000 description 4
- VCUFZILGIRCDQQ-KRWDZBQOSA-N N-[[(5S)-2-oxo-3-(2-oxo-3H-1,3-benzoxazol-6-yl)-1,3-oxazolidin-5-yl]methyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C1O[C@H](CN1C1=CC2=C(NC(O2)=O)C=C1)CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F VCUFZILGIRCDQQ-KRWDZBQOSA-N 0.000 description 4
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- AJDUTMFFZHIJEM-UHFFFAOYSA-N n-(9,10-dioxoanthracen-1-yl)-4-[4-[[4-[4-[(9,10-dioxoanthracen-1-yl)carbamoyl]phenyl]phenyl]diazenyl]phenyl]benzamide Chemical compound O=C1C2=CC=CC=C2C(=O)C2=C1C=CC=C2NC(=O)C(C=C1)=CC=C1C(C=C1)=CC=C1N=NC(C=C1)=CC=C1C(C=C1)=CC=C1C(=O)NC1=CC=CC2=C1C(=O)C1=CC=CC=C1C2=O AJDUTMFFZHIJEM-UHFFFAOYSA-N 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- CONKBQPVFMXDOV-QHCPKHFHSA-N 6-[(5S)-5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-2-oxo-1,3-oxazolidin-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C[C@H]1CN(C(O1)=O)C1=CC2=C(NC(O2)=O)C=C1 CONKBQPVFMXDOV-QHCPKHFHSA-N 0.000 description 3
- WTFUTSCZYYCBAY-SXBRIOAWSA-N 6-[(E)-C-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-N-hydroxycarbonimidoyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C/C(=N/O)/C1=CC2=C(NC(O2)=O)C=C1 WTFUTSCZYYCBAY-SXBRIOAWSA-N 0.000 description 3
- DFGKGUXTPFWHIX-UHFFFAOYSA-N 6-[2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]acetyl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)C1=CC2=C(NC(O2)=O)C=C1 DFGKGUXTPFWHIX-UHFFFAOYSA-N 0.000 description 3
- LLQHSBBZNDXTIV-UHFFFAOYSA-N 6-[5-[[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]methyl]-4,5-dihydro-1,2-oxazol-3-yl]-3H-1,3-benzoxazol-2-one Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC1CC(=NO1)C1=CC2=C(NC(O2)=O)C=C1 LLQHSBBZNDXTIV-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- MKYBYDHXWVHEJW-UHFFFAOYSA-N N-[1-oxo-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)propan-2-yl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(C(C)NC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 MKYBYDHXWVHEJW-UHFFFAOYSA-N 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 3
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- 210000002268 wool Anatomy 0.000 description 3
- KZEVSDGEBAJOTK-UHFFFAOYSA-N 1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-2-[5-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]-1,3,4-oxadiazol-2-yl]ethanone Chemical compound N1N=NC=2CN(CCC=21)C(CC=1OC(=NN=1)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)=O KZEVSDGEBAJOTK-UHFFFAOYSA-N 0.000 description 2
- LDXJRKWFNNFDSA-UHFFFAOYSA-N 2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)-1-[4-[2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidin-5-yl]piperazin-1-yl]ethanone Chemical compound C1CN(CC2=NNN=C21)CC(=O)N3CCN(CC3)C4=CN=C(N=C4)NCC5=CC(=CC=C5)OC(F)(F)F LDXJRKWFNNFDSA-UHFFFAOYSA-N 0.000 description 2
- SXAMGRAIZSSWIH-UHFFFAOYSA-N 2-[3-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]-1,2,4-oxadiazol-5-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1=NOC(=N1)CC(=O)N1CC2=C(CC1)NN=N2 SXAMGRAIZSSWIH-UHFFFAOYSA-N 0.000 description 2
- WZFUQSJFWNHZHM-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 WZFUQSJFWNHZHM-UHFFFAOYSA-N 0.000 description 2
- JQMFQLVAJGZSQS-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JQMFQLVAJGZSQS-UHFFFAOYSA-N 0.000 description 2
- IHCCLXNEEPMSIO-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperidin-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C1CCN(CC1)CC(=O)N1CC2=C(CC1)NN=N2 IHCCLXNEEPMSIO-UHFFFAOYSA-N 0.000 description 2
- ZRPAUEVGEGEPFQ-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]pyrazol-1-yl]-1-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C=NN(C=1)CC(=O)N1CC2=C(CC1)NN=N2 ZRPAUEVGEGEPFQ-UHFFFAOYSA-N 0.000 description 2
- JVKRKMWZYMKVTQ-UHFFFAOYSA-N 2-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]pyrazol-1-yl]-N-(2-oxo-3H-1,3-benzoxazol-6-yl)acetamide Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)C=1C=NN(C=1)CC(=O)NC1=CC2=C(NC(O2)=O)C=C1 JVKRKMWZYMKVTQ-UHFFFAOYSA-N 0.000 description 2
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- HLANOUYSOJLOPM-UHFFFAOYSA-N methoxy benzenesulfonate Chemical compound COOS(=O)(=O)C1=CC=CC=C1 HLANOUYSOJLOPM-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
- D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
- D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/20—Physical treatments affecting dyeing, e.g. ultrasonic or electric
- D06P5/2066—Thermic treatments of textile materials
- D06P5/2072—Thermic treatments of textile materials before dyeing
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- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
- D10B2501/04—Outerwear; Protective garments
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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Abstract
본 발명은 (a) 캐치온 가염형 폴리에스터(CDP, cation dyeable polyester) 섬유와 폴리우레탄 (PU, polyurethane) 섬유의 복합편물을 정련용액으로 전처리하는 정련단계; (b) 상기 정련된 복합편물을 열처리로 프리세팅(pre-setting)하는 열세팅단계; (c) 상기 열세팅된 복합편물을 염색하는 염색단계; 및 (d) 상기 염색된 복합편물을 수세하는 수세단계;를 포함하는 복합편물의 염색방법에 관한 것이다. 본 발명의 복합편물의 염색방법은 캐치온 가염형 폴리에스터 섬유 및 폴리우레탄 섬유를 포함하는 복합섬유의 염색견뢰도가 향상되는 효과가 있다.The present invention includes (a) a scouring step of pretreating a composite knit of catch-on dyeable polyester (CDP, cation dyeable polyester) fibers and polyurethane (PU, polyurethane) fibers with a scouring solution; (b) a heat setting step of pre-setting the refined composite knitted fabric by heat treatment; (c) a dyeing step of dyeing the heat-set composite knitted fabric; and (d) a washing step of washing the dyed composite knitted fabric with water. The dyeing method of composite knitted fabric of the present invention has the effect of improving the dyeing fastness of composite fibers including catch-on dyed polyester fibers and polyurethane fibers.
Description
본 발명은 복합편물의 염색방법에 관한 것으로서, 보다 상세하게는 염색견뢰도가 우수한 캐치온 가염형 폴리에스터 섬유 및 폴리우레탄 섬유를 포함하는 복합편물의 염색방법에 관한 것이다.The present invention relates to a method for dyeing composite knits, and more specifically, to a method for dyeing composite knits containing catch-on dyed polyester fibers and polyurethane fibers with excellent dye fastness.
[이 발명을 지원한 연구개발사업][R&D project that supported this invention]
[과제고유번호] IZ200006[Assignment identification number] IZ200006
[과제번호] IZ200006[Assignment number] IZ200006
[부처명] 경기도[Ministry name] Gyeonggi-do
[과제관리(전문)기관명] 경기도[Project management (professional) organization name] Gyeonggi-do
[연구사업명] 지방자치단체 수탁연구[Research project name] Local government commissioned research
[연구과제명] [안산시 강소기업]CDP사와 PU사를 사용한 고밀도의 양방향 신축성의 애슬레저용 편물 및 투습방수성 3-layer 복합원단 개발(2/4)[Research Project Name] [Ansan City Small Giant Company] Development of high-density two-way elastic knitted fabric for athleisure and breathable and waterproof 3-layer composite fabric using CDP yarn and PU yarn (2/4)
[기여율] 1/1[Contribution rate] 1/1
[연구기간] 2019. 08. 01. ~ 2022. 12. 31.[Research period] 2019. 08. 01. ~ 2022. 12. 31.
최근 스포츠 의류시장은 기능적이며 편안하면서 활동적이고 실용적이며 세련된 감각의 애슬레저 스타일의 스포츠 웨어들이 요구되고 있다. 애슬레저란 운동을 뜻하는 애슬레틱(athletic)과 일상의 편안함과 일상의 휴식의 즐거움을 강조한 레저(leisure)의 합성어로서, 가벼운 트레킹부터 액티브한 스포츠 활동까지 폭넓게 활용할 수 있는 차별화된 애슬레저 스타일의 스포츠 웨어의 개발이 절실하게 요구되고 있는 실정이다.Recently, the sports clothing market is in demand for athleisure-style sportswear that is functional, comfortable, active, practical, and sophisticated. Athleisure is a compound word of athletics, which means exercise, and leisure, which emphasizes daily comfort and the pleasure of daily rest. It is a differentiated athleisure-style sport that can be used widely from light trekking to active sports activities. The development of wear is urgently needed.
일반적으로 폴리에스테르 섬유는 강력, 열고정성 및 세탁성, 착용감 등 여러가지 우수한 성질을 가지고 있으나 필링성, 흡습성, 대전성, 나염성, 촉감 등이 다른 섬유에 비해 떨어지는 문제점을 내포하고 있어 그 개질에 대한 많은 연구가 진행되고 있다. 특히 폴리에스테르는 승화견뢰도가 저하되는 염색 가공에서 문제점을 내포하고 있는데 이는 분산염료의 사용에 의한 문제점이다. 현재 분산염색을 하면서 승화견뢰도를 높이기 위해서는 열세팅 온도를 낮게 가져가야 하지만 폴리우레탄이 함유된 편, 직물은 180℃ 이상의 온도에서 열세팅이 진행되어야 편, 직물의 변부말림이 발생하지 않는다. 그러나 180℃ 이상의 온도에서는 분산염료가 열에 의해 원단 표면으로 빠져 나오기 때문에 세탁과 같은 공정에서 견뢰도가 낮아지게 된다.In general, polyester fibers have various excellent properties such as strength, heat setting, washability, and wearing comfort, but they have problems such as pilling properties, hygroscopicity, antistatic properties, dyeing properties, and feel that are inferior to other fibers, so there is a need for modification. A lot of research is underway. In particular, polyester has a problem in dyeing processing in which sublimation fastness decreases, and this problem is caused by the use of disperse dyes. Currently, in order to increase sublimation fastness during disperse dyeing, the heat setting temperature must be set low, but for fabrics containing polyurethane, heat setting must be carried out at a temperature of 180℃ or higher to prevent curling of the edges of the fabric. However, at temperatures above 180℃, the disperse dye comes out to the surface of the fabric due to heat, so color fastness decreases during processes such as washing.
또한 폴리우레탄 섬유는 일반적으로 나이론, PET, 아크릴 등의 합성 섬유와 울, 면, 견 등과 같은 천연 섬유 등과 같은 다른 여러 가지 섬유와 조합되어 사용될 수 있으며, 특히 폴리우레탄의 함량이 85중량% 이상인 탄성섬유를 스판덱스라 한다. 폴리우레탄 섬유는 높은 탄성을 갖는 고유의 특징 때문에 다양한 용도로 활발하게 사용되고 있으며, 그 용도 범위의 확대에 따라 기존의 폴리우레탄 섬유에 새로운 부가적인 특성이 계속하여 요구되고 있다. In addition, polyurethane fibers can generally be used in combination with various other fibers such as synthetic fibers such as nylon, PET, and acrylic and natural fibers such as wool, cotton, and silk. In particular, elastic fibers with a polyurethane content of 85% by weight or more are used. The fiber is called spandex. Polyurethane fibers are actively used for a variety of purposes due to their unique characteristics of high elasticity, and as their range of uses expands, new additional properties are continuously required for existing polyurethane fibers.
그러나 폴리에스테르 섬유가 세데니어 일수록 분산염료에 의한 폴리우레탄 섬유로의 오염 및 이로 인한 이염 견뢰도 저하 문제, 고온 열세팅과 고압 염색으로 인한 폴리우레탄 섬유의 가수분해 및 열취화로 인한 신축 회복성이 부족한 문제가 있다. However, the finer the polyester fiber, the more likely it is that there will be problems with contamination of the polyurethane fiber by disperse dyes and a decrease in color transfer fastness due to this, as well as a lack of stretch recovery due to hydrolysis and heat embrittlement of the polyurethane fiber due to high-temperature heat setting and high-pressure dyeing. there is a problem.
본 발명의 목적은 염색견뢰도가 향상된 캐치온 가염형 폴리에스터 섬유 및 폴리우레탄 섬유를 포함하는 복합편물의 염색방법을 제공하는 데 있다.The purpose of the present invention is to provide a method for dyeing composite knits containing catch-on dyeable polyester fibers and polyurethane fibers with improved dye fastness.
또한 본 발명의 목적은 에슬레져용 소재에 적용하기 적합한 캐치온 가염형 폴리에스터 섬유 및 폴리우레탄 섬유를 포함하는 복합편물의 염색방법을 제공하는 데 있다.Another object of the present invention is to provide a dyeing method for composite knits containing catch-on dyed polyester fibers and polyurethane fibers suitable for application to athleisure materials.
본 발명의 일 측면에 따르면, (a) 캐치온 가염형 폴리에스터(CDP, cation dyeable polyester) 섬유와 폴리우레탄 (PU, polyurethane) 섬유의 복합편물을 정련용액으로 전처리하는 정련단계; (b) 상기 정련된 복합편물을 열처리로 프리세팅(pre-setting)하는 열세팅단계; (c) 상기 열세팅된 복합편물을 염색하는 염색단계; 및 (d) 상기 염색된 복합편물을 수세하는 수세단계;를 포함하는 복합편물의 염색방법이 제공된다.According to one aspect of the present invention, (a) a scouring step of pretreating a composite knit of catch-on dyeable polyester (CDP, cation dyeable polyester) fibers and polyurethane (PU, polyurethane) fibers with a scouring solution; (b) a heat setting step of pre-setting the refined composite knitted fabric by heat treatment; (c) a dyeing step of dyeing the heat-set composite knitted fabric; and (d) a washing step of washing the dyed composite knitted fabric with water. A method for dyeing a composite knitted fabric including a.
또한 상기 정련용액이 정련제, 유화제, 균염침투제 및 캐리어분산제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.Additionally, the refining solution may include one or more selected from the group consisting of a scouring agent, an emulsifier, a leveling penetrant, and a carrier dispersant.
또한 상기 정련용액이 탄산나트륨(Sodium carbonate)을 추가로 포함할 수 있다.Additionally, the refining solution may additionally contain sodium carbonate.
또한 단계 (a)의 상기 전처리가 70 내지 90℃ 온도에서 30 내지 60분 동안 수행될 수 있다.Additionally, the pretreatment in step (a) may be performed at a temperature of 70 to 90° C. for 30 to 60 minutes.
또한 단계 (b)의 상기 프리세팅(Pre-setting)이 150 내지 220℃ 온도에서 1 내지 5분 동안 수행될 수 있다.Additionally, the pre-setting in step (b) may be performed at a temperature of 150 to 220°C for 1 to 5 minutes.
또한 단계 (c)의 상기 염색이 ED type CDP 염료를 사용하여 수행될 수 있다.Additionally, the staining in step (c) may be performed using an ED type CDP dye.
또한 상기 ED type CDP 염료의 농도가 0.01 내지 10% o.w.f.(on the weight of fiber)일 수 있다.Additionally, the concentration of the ED type CDP dye may be 0.01 to 10% o.w.f. (on the weight of fiber).
또한 단계 (c)의 상기 염색이 80 내지 150℃ 온도에서 10 내지 100분 동안 수행될 수 있다.Additionally, the dyeing in step (c) may be performed at a temperature of 80 to 150° C. for 10 to 100 minutes.
또한 단계 (c)가 (c-1) 상기 열세팅된 복합편물을 염을 포함하는 용액에 침지시키는 단계; 및 (c-2) 상기 용액에 염료를 투입하고, 상기 용액에 침지된 상기 열세팅된 복합편물을 염색하여 염색된 복합편물을 제조하는 단계; 를 포함할 수 있다.In addition, step (c) includes (c-1) immersing the heat-set composite knitted fabric in a solution containing salt; and (c-2) adding a dye to the solution and dyeing the heat-set composite knit fabric immersed in the solution to produce a dyed composite knit fabric; may include.
또한 상기 염이 망초를 포함할 수 있다.Additionally, the salt may include manganese.
또한 단계 (d)의 상기 수세가 40 내지 95℃ 온도에서 10 내지 30분 동안 수행될 수 있다.Additionally, the water washing in step (d) may be performed at a temperature of 40 to 95° C. for 10 to 30 minutes.
또한 단계 (d) 이후에, (e) 상기 염색된 복합편물을 발수가공제로 발수가공하여 발수가공된 복합편물을 제조하는 단계;를 추가로 포함할 수 있다.In addition, after step (d), (e) processing the dyed composite knitted fabric with a water-repellent agent to produce a water-repellent composite knitted fabric may be further included.
또한 단계 (e)의 상기 발수가공제가 C6 불소 발수제, C8 불소 발수제, 비불소 발수제, 가교제, 침투제 및 실리콘 발수제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다.Additionally, the water repellent agent in step (e) may include one or more selected from the group consisting of C6 fluorine water repellent, C8 fluorine water repellent, non-fluorine water repellent, crosslinking agent, penetrant, and silicone water repellent.
또한 상기 복합편물의 염색방법이 상기 단계 (a) 이전에, (a') 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 포함하는 복합편물을 제조하는 단계;를 추가로 포함할 수 있다.In addition, the dyeing method of the composite knit includes, before step (a), the step of (a') producing a composite knit including catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers; It can be included.
또한 상기 캐치온 가염형 폴리에스터(CDP) 섬유의 데니어가 30 Denier/50 Filament 내지 90 Denier/80 Filament일 수 있다.Additionally, the denier of the catch-on dyeable polyester (CDP) fiber may be 30 Denier/50 Filament to 90 Denier/80 Filament.
또한 단계 (a)가 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 10 내지 40 게이지(gauge)로 편직하여 상기 복합편물을 제조하는 것일 수 있다.In addition, step (a) may be to prepare the composite knitted fabric by knitting catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers in a 10 to 40 gauge.
또한 상기 편직이 싱글 편직 및 더블 편직으로 이루어진 군으로부터 선택된 어느 하나로 수행될 수 있다.Additionally, the knitting may be performed with any one selected from the group consisting of single knitting and double knitting.
또한 상기 복합편물은 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유)의 비(CDP:PU)가 70:30 내지 90:20일 수 있다.In addition, the composite knitted fabric may have a ratio (CDP:PU) of catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers of 70:30 to 90:20.
본 발명의 일 측면에 따르면, 상기 복합편물의 염색방법에 따라 제조되는 복합편물 염색사가 제공된다.According to one aspect of the present invention, a composite knitted yarn manufactured according to the above composite knitted dyeing method is provided.
또한 상기 복합편물 염색사가 애슬레저용 소재로 사용될 수 있다.Additionally, the composite knitted yarn can be used as an athleisure material.
본 발명의 복합편물의 염색방법은 캐치온 가염형 폴리에스터 섬유 및 폴리우레탄 섬유를 포함하는 복합편물의 염색견뢰도가 향상되는 효과가 있다.The dyeing method of composite knits of the present invention has the effect of improving the dyeing fastness of composite knits containing catch-on dyed polyester fibers and polyurethane fibers.
또한 본 발명의 복합편물의 염색방법에 따라 제조된 복합편물 염색사는 에슬레져용 소재에 적용하기 적합할 수 있다.In addition, the composite knitted yarn dyed according to the dyeing method of the composite knitted fabric of the present invention may be suitable for application to materials for athleisure.
도 1은 본 발명에 사용된 싱글(Single) 편직기 또는 더블(Double) 편직기 사진이다.
도 2는 제조예 2 및 4의 Single/Double 조직 설계도(50/72)이다.
도 3은 정련제에 따른 CDP 흡수높이를 비교한 결과이다.
도 4 및 5는 정련제에 따른 백도를 비교한 결과이다.
도 6 및 7은 정련제 농도에 따른 CDP 흡수높이를 비교한 결과이다.
도 8 내지 11은 정련제 농도에 따른 백도를 비교한 결과이다.
도 12는 프리세팅(Pre-setting) 온도에 따른 백도를 비교한 결과이다.
도 13은 프리세팅(Pre-setting) 온도에 따라 각각 처리후 염료로 염색된 복합편물의 색상평가 결과이다.
도 14는 염색 온도 및 농도에 따른 칼라(K/S) 평가 결과이다.
도 15는 염료별 염색 시간에 따른 염착률 평가 결과이다.
도 16은 염료별 망초 농도에 따른 색상 평가 결과이다.
도 17은 염료별 수세 온도에 따른 복합편물의 염색성 평가 결과이다.
도 18 및 19는 발수제별 농도에 따른 발수성 평가 결과이다.Figure 1 is a photograph of a single or double knitting machine used in the present invention.
Figure 2 is a single/double tissue design diagram (50/72) of Preparation Examples 2 and 4.
Figure 3 shows the results of comparing CDP absorption height according to refining agent.
Figures 4 and 5 show the results of comparing whiteness according to refining agent.
Figures 6 and 7 show the results of comparing CDP absorption height according to refining agent concentration.
Figures 8 to 11 show the results of comparing whiteness according to refining agent concentration.
Figure 12 shows the results of comparing whiteness according to pre-setting temperature.
Figure 13 shows the color evaluation results of composite knits dyed with dye after each treatment according to the pre-setting temperature.
Figure 14 shows the color (K/S) evaluation results according to dyeing temperature and concentration.
Figure 15 shows the results of dyeing rate evaluation according to dyeing time for each dye.
Figure 16 shows the color evaluation results according to the concentration of persimmon dye for each dye.
Figure 17 shows the results of evaluating the dyeability of composite knitted fabrics according to the washing temperature for each dye.
Figures 18 and 19 show the results of water repellency evaluation according to the concentration of each water repellent.
본 발명은 다양한 변환을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 예시하고 상세한 설명에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.Since the present invention can be modified in various ways and can have various embodiments, specific embodiments will be illustrated and described in detail in the detailed description. However, this is not intended to limit the present invention to specific embodiments, and should be understood to include all transformations, equivalents, and substitutes included in the spirit and technical scope of the present invention. In describing the present invention, if it is determined that a detailed description of related known technologies may obscure the gist of the present invention, the detailed description will be omitted.
또한, 이하에서 사용될 제1, 제2 등과 같이 서수를 포함하는 용어는 다양한 구성요소들을 설명하는데 사용될 수 있지만, 상기 구성요소들은 상기 용어들에 의해 한정되지는 않는다. 상기 용어들은 하나의 구성요소를 다른 구성요소로부터 구별하는 목적으로만 사용된다. 예를 들어, 본 발명의 권리 범위를 벗어나지 않으면서 제1 구성요소는 제2 구성요소로 명명될 수 있고, 유사하게 제2 구성요소도 제1 구성요소로 명명될 수 있다. Additionally, terms including ordinal numbers, such as first, second, etc., which will be used below, may be used to describe various components, but the components are not limited by the terms. The above terms are used only for the purpose of distinguishing one component from another. For example, a first component may be named a second component, and similarly, the second component may also be named a first component without departing from the scope of the present invention.
또한, 어떤 구성요소가 “다른 구성요소 상에,” "다른 구성요소 상에 형성되어," "다른 구성요소 상에 위치하여," 또는 " 다른 구성요소 상에 적층되어" 있다고 언급된 때에는, 그 다른 구성요소의 표면 상의 전면 또는 일면에 직접 부착되어 형성되어, 위치하여 있거나 또는 적층되어 있을 수도 있지만, 중간에 다른 구성요소가 더 존재할 수도 있다고 이해되어야 할 것이다.Additionally, when a component is referred to as being “on another component,” “formed on another component,” “located on another component,” or “stacked on another component,” It may be formed by being directly attached to the front or one side of the surface of another component, positioned, or stacked, but it should be understood that other components may further exist in the middle.
단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.Singular expressions include plural expressions unless the context clearly dictates otherwise. In this application, terms such as “comprise” or “have” are intended to designate the presence of features, numbers, steps, operations, components, parts, or combinations thereof described in the specification, but are not intended to indicate the presence of one or more other features. It should be understood that this does not exclude in advance the possibility of the existence or addition of elements, numbers, steps, operations, components, parts, or combinations thereof.
이하, 본 발명에 따른 복합편물의 염색방법에 대해 설명하도록 한다. Hereinafter, the dyeing method of composite knitted fabric according to the present invention will be described.
본 발명은 (a) 캐치온 가염형 폴리에스터(CDP, cation dyeable polyester) 섬유와 폴리우레탄 (PU, polyurethane) 섬유의 복합편물을 정련용액으로 전처리하는 정련단계; (b) 상기 정련된 복합편물을 열처리로 프리세팅(pre-setting)하는 열세팅단계; (c) 상기 열세팅된 복합편물을 염색하는 염색단계; 및 (d) 상기 염색된 복합편물을 수세하는 수세단계;를 포함하는 복합편물의 염색방법을 제공한다.The present invention includes (a) a scouring step of pretreating a composite knit of catch-on dyeable polyester (CDP, cation dyeable polyester) fibers and polyurethane (PU, polyurethane) fibers with a scouring solution; (b) a heat setting step of pre-setting the refined composite knitted fabric by heat treatment; (c) a dyeing step of dyeing the heat-set composite knitted fabric; and (d) a washing step of washing the dyed composite knitted fabric with water.
상기 정련용액이 정련제, 유화제, 균염침투제 및 캐리어분산제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. The refining solution may include one or more selected from the group consisting of a scouring agent, an emulsifier, a leveling penetrant, and a carrier dispersant.
상기 정련용액이 탄산나트륨(Sodium carbonate)을 추가로 포함할 수 있다.The refining solution may additionally include sodium carbonate.
단계 (a)의 상기 전처리가 70 내지 90℃, 바람직하게는 75 내지 85℃ 온도에서 수행될 수 있다. 상기 전처리가 70℃ 미만에서 수행되면 정련용액의 전처리 효율이 감소해서 바람직하지 않고, 90℃ 초과에서 수행되면 온도 과처리에 따른 에너지 손실 및 생산성 저하해서 바람직하지 않다.The pretreatment in step (a) may be performed at a temperature of 70 to 90°C, preferably 75 to 85°C. If the pretreatment is performed below 70°C, it is undesirable because the pretreatment efficiency of the refining solution is reduced. If the pretreatment is performed above 90°C, it is undesirable because energy loss and productivity decrease due to temperature overtreatment.
단계 (a)의 상기 전처리가 30 내지 60분 동안 수행될 수 있다. 상기 전처리가 30분 미만으로 수행되면 전처리 효율이 감소해서 바람직하지 않고, 60분 초과하여 수행되면 시간의 과 수행에 따른 에너지 손실 및 생산성 저하해서 바람직하지 않다. The pretreatment in step (a) may be performed for 30 to 60 minutes. If the pretreatment is performed for less than 30 minutes, it is undesirable because the pretreatment efficiency decreases, and if it is performed for more than 60 minutes, it is undesirable because energy loss and productivity decrease due to excessive performance.
단계 (b)의 상기 프리세팅(Pre-setting)이 150 내지 220℃, 바람직하게는 160 내지 200℃ 온도에서 수행될 수 있다. 상기 프리세팅이 150℃ 미만에서 수행되면 효율이 감소해서 바람직하지 않고, 220℃ 초과하여 수행되면 원단이 상해서 바람직하지 않다. The pre-setting in step (b) may be performed at a temperature of 150 to 220°C, preferably 160 to 200°C. If the presetting is performed below 150°C, it is undesirable because the efficiency decreases, and if it is performed above 220°C, it is undesirable because the fabric is damaged.
단계 (b)의 상기 프리세팅(Pre-setting)이 1 내지 5분 동안 수행될 수 있다. 상기 프리세팅이 1분 미만으로 수행되면 효율이 감소해서 바람직하지 않고, 5분 초과하여 수행되면 원단이 상해서 바람직하지 않다.The pre-setting of step (b) may be performed for 1 to 5 minutes. If the presetting is performed for less than 1 minute, it is undesirable because the efficiency decreases, and if it is performed for more than 5 minutes, it is undesirable because the fabric is damaged.
단계 (c)의 상기 염색이 ED type CDP 염료를 사용하여 수행될 수 있다. The staining in step (c) may be performed using ED type CDP dye.
상기 ED type CDP 염료의 농도가 0.01 내지 10% o.w.f.(on the weight of fiber), 바람직하게는 0.03 내지 7% o.w.f. 보다 바람직하게는 0.05 내지 4% o.w.f.일 수 있다. 상기 농도가 0.01% o.w.f 미만이면 색상 표현이 부족해서 바람직하지 않고, 10% o.w.f 초과하면 과량의 염료 사용에 따른 비효율성으로 인해 바람직하지 않다. The concentration of the ED type CDP dye is 0.01 to 10% o.w.f. (on the weight of fiber), preferably 0.03 to 7% o.w.f. More preferably, it may be 0.05 to 4% o.w.f. If the concentration is less than 0.01% o.w.f, it is undesirable due to insufficient color expression, and if it exceeds 10% o.w.f, it is undesirable due to inefficiency due to the use of excessive dye.
단계 (c)의 상기 염색이 80 내지 150℃, 바람직하게는 90 내지 130℃, 보다 바람직하게는 100 내지 120℃ 온도에서 수행될 수 있다. 상기 염색이 80℃ 미만으로 수행되면 염료와 원단의 반응이 부족해서 바람직하지 않고, 150℃ 초과하여 수행되면 염료 분해 및 원단이 상해서 바람직하지 않다. The dyeing in step (c) may be performed at a temperature of 80 to 150°C, preferably 90 to 130°C, more preferably 100 to 120°C. If the dyeing is performed below 80°C, it is undesirable because the reaction between the dye and the fabric is insufficient, and if the dyeing is performed above 150°C, it is undesirable because the dye decomposes and the fabric is damaged.
단계 (c)의 상기 염색이 10 내지 100분 동안 수행될 수 있다. 상기 염색이 10분 미만으로 수행되면 염료와 원단의 반응이 부족해서 바람직하지 않고, 100분 초과하여 수행되면 원단의 상해 및 에너지 손실로 인해 바람직하지 않다. The staining in step (c) may be performed for 10 to 100 minutes. If the dyeing is performed for less than 10 minutes, it is undesirable because the reaction between the dye and the fabric is insufficient, and if the dyeing is performed for more than 100 minutes, it is undesirable due to damage to the fabric and energy loss.
CDP(Cation Dyeable Polyester)란, 기존 분산염료로 염색 가능한 폴리에스터 소재를 중합시에 Dicarbo methoxybenzene sulfonate(DMBS)를 첨가하여 공중합한 폴리머로, 이를 섬유화한 것을 CDP사라고 하는데, 이 원사는 분자 내의 작용기인 -SO3Na이 수용액 내에서 해리되어 -SO3 음이온이 되며, 캐티온 염료인 D-NH3 양이온과 이온결합으로 염착이 되어 선명한 염색이 가능한 소재이다.CDP (Cation Dyeable Polyester) is a polymer that is copolymerized by adding dicarbo methoxybenzene sulfonate (DMBS) during polymerization of polyester material that can be dyed with existing disperse dyes. This fiber is called CDP yarn. This yarn is made of functional groups in the molecule. -SO 3 Na dissociates in an aqueous solution to become -SO 3 anion, and is dyed through ionic bond with D-NH 3 cation, which is a cationic dye, making it a material that enables vivid dyeing.
CDP용 섬유는 크게 폴리에스터 섬유류에 포함되고, 폴리에스터 섬유는 온도가 올라가면 결정영역이 비결정화가 되지만, 개질화된 CDP용 섬유는 (-) 이온이 형성되어 있어 물리적 결합을 하고자 하는 분산염료를 밀어내는 작용을 하기 때문에 염 착이 일어나지 않기 때문에 분산염료는 적용이 어려우며, CDP용 염료를 적용함으로써, 분산용해, 기계오염, 염료의 상용성, 염착성 및 Build-up성 및 CDP용 섬유 적용 색상 범위 등에서 장점을 나타냈다.CDP fibers are largely included in polyester fibers, and the crystalline region of polyester fibers becomes amorphous when the temperature rises, but modified CDP fibers have (-) ions formed, so they can be used for disperse dyes that want to physically bond. Disperse dyes are difficult to apply because dyeing does not occur due to the pushing action, and by applying dyes for CDP, dispersion dissolution, machine contamination, compatibility of dyes, dyeability and build-up properties, and color range applicable to CDP fibers are reduced. Advantages were shown in the following.
단계 (c)가 (c-1) 상기 열세팅된 복합편물을 염을 포함하는 용액에 침지시키는 단계; 및 (c-2) 상기 용액에 염료를 투입하고, 상기 용액에 침지된 상기 열세팅된 복합편물을 염색하여 염색된 복합편물을 제조하는 단계; 를 포함할 수 있다.Step (c) includes (c-1) immersing the heat-set composite knitted fabric in a solution containing salt; and (c-2) adding a dye to the solution and dyeing the heat-set composite knit fabric immersed in the solution to produce a dyed composite knit fabric; may include.
상기 염이 망초를 포함할 수 있다. The salt may include networt.
상기 망초(Na2SO4)는 CDP 섬유의 가수분해 방지 목적으로 쓰이고, 이를 염욕에 첨가해 주면 유효하며, 사용량은 보통 3~6g/l 정도의 범위에서 사용하는 경우에 효과가 나타나며, 상기 망초는 CDP 섬유의 강도 저하 방지효과가 있으며, 다른 측면에서는 일부 완염효과도 있다.The networt (Na 2 SO 4 ) is used for the purpose of preventing hydrolysis of CDP fibers, and is effective when added to the dye bath. The effect is usually shown when used in the range of 3 to 6 g/l, and the networt It has the effect of preventing the decrease in strength of CDP fibers, and in other aspects, has some anti-flame effect.
단계 (d)의 상기 수세가 40 내지 95℃, 바람직하게는 40 내지 95℃ 온도에서 수행될 수 있다. 상기 수세가 40℃ 미만에서 수행되면 수세 효율성이 저하해서 바람직하지 않고, 95℃ 초과에서 수행되면 에너지 손실 및 생산성이 저하해서 바람직하지 않다.The water washing in step (d) may be performed at a temperature of 40 to 95°C, preferably 40 to 95°C. If the washing is performed below 40°C, it is undesirable because the washing efficiency is lowered, and if the washing is performed above 95°C, it is undesirable because energy loss and productivity decrease.
단계 (d)의 상기 수세가 10 내지 30분 동안 수행될 수 있다. 상기 수세가 10분 미만으로 수행되면 수세 효율성이 저하해서 바람직하지 않고, 30분 초과로 수행되면 에너지 손실 및 생산성이 저하해서 바람직하지 않다. The water washing in step (d) may be performed for 10 to 30 minutes. If the washing is performed for less than 10 minutes, it is undesirable because the washing efficiency is lowered, and if the washing is performed for more than 30 minutes, energy loss and productivity are reduced, which is undesirable.
단계 (d) 이후에, (e) 상기 염색된 복합편물을 발수가공제로 발수가공하여 발수가공된 복합편물을 제조하는 단계;를 추가로 포함할 수 있다.After step (d), (e) processing the dyed composite knitted fabric with a water-repellent agent to produce a water-repellent composite knitted fabric may be further included.
단계 (e)의 상기 발수가공제가 C6 불소 발수제, C8 불소 발수제, 비불소 발수제, 가교제, 침투제 및 실리콘 발수제로 이루어진 군으로부터 선택된 1종 이상을 포함할 수 있다. The water repellent agent in step (e) may include at least one selected from the group consisting of a C6 fluorine water repellent, a C8 fluorine water repellent, a non-fluorine water repellent, a crosslinking agent, a penetrating agent, and a silicone water repellent.
상기 복합편물의 염색방법이 상기 단계 (a) 이전에, (a') 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 포함하는 복합편물을 제조하는 단계;를 추가로 포함할 수 있다.The dyeing method of the composite knit fabric further includes the step (a') of producing a composite knit fabric containing catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers before step (a). can do.
상기 캐치온 가염형 폴리에스터(CDP) 섬유의 데니어가 30 Denier/50 Filament 내지 90 Denier/80 Filament일 수 있다.The denier of the catch-on dyeable polyester (CDP) fiber may be 30 Denier/50 Filament to 90 Denier/80 Filament.
단계 (a)가 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 10 내지 40 게이지(gauge)로 편직하여 상기 복합편물을 제조하는 것일 수 있다.Step (a) may be to produce the composite knitted fabric by knitting catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers in a 10 to 40 gauge.
상기 편직이 싱글 편직 및 더블 편직으로 이루어진 군으로부터 선택된 어느 하나로 수행될 수 있다.The knitting may be performed with any one selected from the group consisting of single knitting and double knitting.
상기 복합편물은 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유)의 비(CDP:PU)가 70:30 내지 90:10일 수 있다. 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유의 비(CDP:PU)가 70:30 미만의 경우에는 염색성 불량이 증가해서 바람직하지 않고, 상기 비(CDP:PU)가 90:10을 초과하는 경우에는 신축성이 감소해서 바람직하지 않다. The composite knit fabric may have a ratio (CDP:PU) of catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers of 70:30 to 90:10. If the ratio (CDP:PU) of catch-on dyed polyester (CDP) fiber and polyurethane (PU) fiber is less than 70:30, it is undesirable because dyeing defects increase, and the ratio (CDP:PU) is 90. : If it exceeds 10, elasticity decreases and is not desirable.
또한 본 발명은 상기 복합편물의 염색방법에 따라 제조되는 복합편물 염색사를 제공한다.In addition, the present invention provides a composite knitted yarn dyed according to the above composite knitted dyeing method.
상기 복합편물 염색사가 애슬레저용 소재로 사용될 수 있다.The composite knitted yarn can be used as an athleisure material.
[실시예] [Example]
이하, 본 발명을 실시예를 들어 더욱 상세하게 설명하도록 한다. 그러나 이는 예시를 위한 것으로서 이에 의하여 본 발명의 범위가 한정되는 것은 아니다.Hereinafter, the present invention will be described in more detail through examples. However, this is for illustrative purposes only and does not limit the scope of the present invention.
제조예 1 내지 4: 복합편물 제조(편직)Preparation Examples 1 to 4: Production of composite knitted fabric (knitting)
75de/72f CDP 원사 또는 50de/72f CDP 원사 및 SPAN 40D 원사를 사용하여 도 1 및 표 1의 싱글(Single) 편직기 또는 더블(Double) 편직기를 사용하여 표 2와 같은 조건으로 제조예 1 내지 4에 따른 싱글(Single) 또는 더블(Double) 복합편물을 제조하였다. 도 2는 제조예 2 및 4의 Single/Double 조직 설계도(50/72)이다.Manufacturing Examples 1 to 4 using 75de/72f CDP yarn or 50de/72f CDP yarn and SPAN 40D yarn under the conditions shown in Table 2 using the single or double knitting machine of Figure 1 and Table 1. Single or double composite knitted fabrics were manufactured according to. Figure 2 is a single/double tissue design diagram (50/72) of Preparation Examples 2 and 4.
CDP 75/72, SPAN 40D
(원사 혼용률 80 : 20(%))Manufacturing Example 1
CDP 75/72, SPAN 40D
(Yarn mixing ratio 80:20(%))
CDP 75/72, SPAN 40D
(원사 혼용률 80 : 20(%))Production example 3
CDP 75/72, SPAN 40D
(Yarn mixing ratio 80:20(%))
CDP 50/72, SPAN 40D
(원사 혼용률 86 : 14(%))Production example 2
CDP 50/72, SPAN 40D
(Yarn mixing ratio 86:14(%))
CDP 50/72, SPAN 40D
(원사 혼용률 86 : 14(%))Production example 4
CDP 50/72, SPAN 40D
(Yarn mixing ratio 86:14(%))
실시예 1-1 내지 1-10 및 실시예 2-1 내지 2-10: 복합편물 정련Examples 1-1 to 1-10 and Examples 2-1 to 2-10: Refinement of composite knitted fabric
제조예 1, 2, 3 및 4에 따른 복합편물을 각각 하기 표 3의 조건으로 전처리(정련)을 시행하였다. The composite knitted fabrics according to Preparation Examples 1, 2, 3, and 4 were each pretreated (refined) under the conditions shown in Table 3 below.
실시예 3-1 내지 3-12 및 실시예 4-1 내지 4-12: 복합편물 프리세팅(열세팅)Examples 3-1 to 3-12 and Examples 4-1 to 4-12: Presetting (heat setting) of composite knitted fabric
제조예 1, 2, 3 및 4에 따른 복합편물을 각각 하기 표 4의 조건으로 전처리(프리세팅)를 시행하였다.The composite knitted fabrics according to Preparation Examples 1, 2, 3, and 4 were each pretreated (presetting) under the conditions shown in Table 4 below.
(ED type) YellowCDP dye
(ED type) Yellow
(ED type) YellowCDP dye
(ED type) Yellow
(ED type) RedCDP dye
(ED type) Red
(ED type) RedCDP dye
(ED type) Red
(ED type) BlueCDP dye
(ED type) Blue
(ED type) BlueCDP dye
(ED type) Blue
실시예 5-1 내지 5-30: 복합편물 염색Examples 5-1 to 5-30: Dyeing of composite knitted fabric
제조예 4에 따른 복합편물을 각각 하기 표 5의 조건으로 염색을 시행하였다.The composite knitted fabric according to Preparation Example 4 was dyed under the conditions shown in Table 5 below.
(ED type)
RedCDP dye
(ED type)
Red
(ED type)
YellowCDP dye
(ED type)
Yellow
(ED type)
BlueCDP dye
(ED type)
Blue
(ED type)
RedCDP dye
(ED type)
Red
(ED type)
YellowCDP dye
(ED type)
Yellow
(ED type)
BlueCDP dye
(ED type)
Blue
실시예 6-1 내지 6-9: 복합편물 염색(망초 첨가)Examples 6-1 to 6-9: Dyeing of composite knitted fabric (addition of netweed)
제조예 4에 따른 복합편물을 각각 하기 표 6의 조건으로 염색을 시행하였다.The composite knitted fabric according to Preparation Example 4 was dyed under the conditions shown in Table 6 below.
(ED type)
Yellow 2% o.w.f.CDP dye
(ED type)
Yellow 2% owf
(ED type)
Yellow 2% o.w.f.CDP dye
(ED type)
Yellow 2% owf
(ED type)
Blue 2% o.w.f.CDP dye
(ED type)
Blue 2%
실시예 7-1 내지 7-18: 복합편물 수세 Examples 7-1 to 7-18: Washing composite knitted fabric
제조예 2 및 4에 따른 복합편물을 각각 하기 표 7의 조건으로 수세를 시행하였다.The composite knitted fabrics according to Preparation Examples 2 and 4 were each washed under the conditions shown in Table 7 below.
(ED type)
Yellow 2% o.w.f.CDP dye
(ED type)
Yellow 2% owf
(ED type)
Red 2% o.w.f.CDP dye
(ED type)
Red 2%owf
(ED type)
Blue 2% o.w.f.CDP dye
(ED type)
Blue 2%
(ED type)
Yellow 2% o.w.f.CDP dye
(ED type)
Yellow 2% owf
(ED type)
Red 2% o.w.f.CDP dye
(ED type)
Red 2%owf
(ED type)
Blue 2% o.w.f.CDP dye
(ED type)
Blue 2%
실시예 8-1 내지 8-6: 복합편물 발수 처리Examples 8-1 to 8-6: Water repellent treatment of composite knitted fabric
제조예 4에 따른 복합편물을 각각 하기 표 9의 발수제를 사용하여 120℃에서 3분간 복합편물을 건조시킨 후 180℃에서 2분간 열처리하여 발수처리하였다. The composite knitted fabric according to Preparation Example 4 was subjected to water repellent treatment by drying the composite knitted fabric at 120°C for 3 minutes using the water repellent agent shown in Table 9 below and then heat treating it at 180°C for 2 minutes.
(ED type)
Yellow
2% o.w.f.CDP dye
(ED type)
Yellow
2% owf
실시예 9: 복합편물 염색사의 제조Example 9: Preparation of composite knitted dyed yarn
제1 정련제를 포함하는 전처리 용액(농도 1.3g/l)을 사용하여 제조예 3 또는 4에 따른 복합편물을 80℃x 40min 동안 정련하였다. 이어서 160℃에서 2min 동안 프리세팅(Pre-setting)하였다. 다음으로 CDP 염료(ED type) Yellow 2% o.w.f.를 사용하여 120℃에서 40분 동안 염색하였다. 이때 Acetic acid, 망초(sodium sulfate)도 사용하였다.The composite knitted fabric according to Preparation Example 3 or 4 was scoured for 80°C x 40 min using a pretreatment solution (concentration of 1.3 g/l) containing the first scouring agent. Then, pre-setting was performed at 160°C for 2 min. Next, it was dyed at 120°C for 40 minutes using CDP dye (ED type) Yellow 2% o.w.f. At this time, acetic acid and sodium sulfate were also used.
염색된 복합편물을 50℃에서 20min 동안 수세하고, 발수제를 사용하여 120℃에서 3분간 상기 염색된 복합편물을 건조시킨 후 180℃에서 2분간 열처리하여 발수처리하였다. The dyed composite knitted fabric was washed with water at 50°C for 20 minutes, dried at 120°C for 3 minutes using a water repellent agent, and then heat treated at 180°C for 2 minutes for water repellent treatment.
[시험예] [Test example]
시험예 1: 편직방법에 따른 복합편물의 성능평가Test Example 1: Performance evaluation of composite knits according to knitting method
실시예 1 내지 4에 따른 복합편물의 원단 중량, 원단(생지) 밀도, 원단 인장강도, 원단 신장회복률, 원단 신장률을 비교하였다. 원단 중량은 KS K 0514 : 2017, 원단(생지) 밀도는 KS K 0512 : 2012, 원단 인장강도는 KS K 0520 : 2017, 원단 신장회복률은 JIS 1096 : 2010, 8. 16. 2 D법, 원단 신장률은 JIS 1096 : 2010, 8. 16. 2 B법을 사용하여 평가하였다.The fabric weight, fabric (grease) density, fabric tensile strength, fabric elongation recovery rate, and fabric elongation rate of the composite knits according to Examples 1 to 4 were compared. Fabric weight is KS K 0514:2017, fabric density is KS K 0512:2012, fabric tensile strength is KS K 0520:2017, fabric elongation recovery rate is JIS 1096:2010, 8. 16. 2 D method, fabric elongation rate. was evaluated using JIS 1096: 2010, 8. 16. 2 method B.
원단 중량 평가 결과는 실시예 1, 2(Single) 189.9 g/㎡, 실시예 3, 4(Double) 258.6 g/㎡ 로 나타났고, 원단(생지) 밀도 평가 결과는 실시예 1, 2(Single) 7,680개/inch2, 실시예 3, 4(Double) 3,996개/inch2 로 나타났다. The fabric weight evaluation results were 189.9 g/m2 for Examples 1 and 2 (Single) and 258.6 g/m2 for Examples 3 and 4 (Double), and the fabric density evaluation results were Examples 1 and 2 (Single). 7,680 pieces/inch 2 , Examples 3 and 4 (Double) 3,996 pieces/inch 2 .
또한 원단 인장강도 결과는 실시예 1, 2(Single)의 웨일 방향으로는 강도 101.0N 및 신도 174.3%, 코스 방향으로는 강도 120.5N 및 신도 152.3%로 나타났다. 실시예 3, 4(Double)의 웨일 방향으로는 강도 150.0N 및 신도 174.0%, 코스 방향으로는 강도 146.6N 및 신도 264.4%로 나타났다. In addition, the tensile strength results of the fabric showed strength of 101.0N and elongation of 174.3% in the wale direction and strength of 120.5N and elongation of 152.3% in the course direction of Examples 1 and 2 (Single). Examples 3 and 4 (Double) showed strength of 150.0N and elongation of 174.0% in the wale direction, and strength of 146.6N and elongation of 264.4% in the course direction.
또한 원단 신장회복률 결과는 실시예 1, 2(Single)의 웨일 방향으로는 94.8, 코스 방향으로는 96.7로 나타났다. 실시예 3, 4(Double)의 웨일 방향으로는 94.7, 코스 방향으로는 94.8로 나타났다. In addition, the fabric elongation recovery rate results for Examples 1 and 2 (Single) were 94.8 in the wale direction and 96.7 in the course direction. Examples 3 and 4 (Double) showed 94.7 in the wale direction and 94.8 in the course direction.
또한 원단 신장률 결과는 실시예 1, 2(Single)의 웨일 방향으로는 197.9, 코스 방향으로는 124.8로 나타났다. 실시예 3, 4(Double)의 웨일 방향으로는 158.8, 코스 방향으로는 246.8 로 나타났다. In addition, the fabric elongation results for Examples 1 and 2 (Single) were 197.9 in the wale direction and 124.8 in the course direction. Examples 3 and 4 (Double) showed 158.8 in the wale direction and 246.8 in the course direction.
시험예 2: 정련제에 따른 정련 성능평가Test Example 2: Refining performance evaluation according to refining agent
도 3은 정련제에 따른 CDP 흡수높이를 비교한 결과이고, 도 4 및 5는 정련제에 따른 백도를 비교한 결과이다.Figure 3 shows the results of comparing the CDP absorption height according to the refining agent, and Figures 4 and 5 show the results of comparing the whiteness according to the refining agent.
제조예 3 및 4에 따른 복합편물의 정련제별 정련 성능(위킹 및 백도)을 비교하였다. 흡습성은 KS K 0642:2016 / 8.26.1 흡수속도 B법 바이렉법으로 측정하여 결과를 하기 표 9에 기재하였고, 칼라는 Computer color matching system을 사용하여 whiteness(ASTM E 313)를 측정하여 하기 표 10에 기재하였다.The scouring performance (wicking and whiteness) of composite knitted fabrics according to Preparation Examples 3 and 4 by scouring agent was compared. Hygroscopicity was measured by the KS K 0642:2016 / 8.26.1 Absorption Rate B Method Byrek method and the results are shown in Table 9, and the color was measured for whiteness (ASTM E 313) using a computer color matching system and shown in Table 10 below. It is described in .
(1.0 g/l)refining agent
(1.0 g/l)
도 3 및 표 9를 참조하면, 위킹(Wicking) 테스트 결과, 실시예 1-3의 흡수된 높이 130mm, 실시예 1-5의 흡수된 높이 119mm, 실시예 1-8의 흡수된 높이 126mm, 실시예 1-10의 흡수된 높이 123mm로, 제1 정련제의 성능이 우수하였다. 또한 실시예 2-3의 흡수된 높이 116mm, 실시예 2-5의 흡수된 높이 116mm, 실시예 2-8의 흡수된 높이 122mm, 실시예 2-10의 흡수된 높이 116mm로, 제3 정련제의 성능이 우수하였다.Referring to Figure 3 and Table 9, the wicking test results show that Example 1-3 had an absorbed height of 130 mm, Example 1-5 had an absorbed height of 119 mm, and Example 1-8 had an absorbed height of 126 mm. With an absorbed height of 123 mm in Example 1-10, the performance of the first refining agent was excellent. In addition, with an absorbed height of 116 mm in Example 2-3, an absorbed height of 116 mm in Example 2-5, an absorbed height of 122 mm in Example 2-8, and an absorbed height of 116 mm in Example 2-10, the absorption height of the third refining agent was 116 mm. Performance was excellent.
(1.0 g/l)refining agent
(1.0 g/l)
도 4, 5및 표 10을 참조하면, 백도를 측정한 결과, 실시예 1-3의 백도 72.38, 실시예 1-5의 백도 74.52, 실시예 1-8의 백도 72.29, 실시예 1-10의 백도 72.67로, 제2 정련제의 백도가 가장 높게 나타났다. 또한 실시예 2-3의 백도 67.37, 실시예 2-5의 백도 67.89, 실시예 2-8의 백도 67.57, 실시예 2-10의 백도 67.29로 제2 정련제의 백도가 가장 높게 나타났다.Referring to Figures 4, 5 and Table 10, as a result of measuring the whiteness, the whiteness of Example 1-3 was 72.38, the whiteness of Example 1-5 was 74.52, the whiteness of Example 1-8 was 72.29, and the whiteness of Example 1-10 was 72.38. The whiteness was 72.67, and the whiteness of the second refining agent was the highest. In addition, the whiteness of Example 2-3 was 67.37, Example 2-5 was 67.89, Example 2-8 was 67.57, and Example 2-10 was 67.29, showing the highest whiteness of the second refining agent.
시험예 3: 정련제 농도에 따른 정련 성능평가Test Example 3: Refining performance evaluation according to refining agent concentration
도 6 및 7은 정련제 농도에 따른 CDP 흡수높이를 비교한 결과이고, 도 8 내지 11은 정련제 농도에 따른 백도를 비교한 결과이다.Figures 6 and 7 show the results of comparing the CDP absorption height according to the refining agent concentration, and Figures 8 to 11 show the results of comparing the whiteness according to the refining agent concentration.
제조예 3 및 4에 따른 복합편물의 정련제 농도별 정련 성능(위킹 및 백도)을 비교하였다. 흡습성은 KS K 0642:2016 / 8.26.1 흡수속도 B법 바이렉법으로 측정하여 결과를 하기 표 11에 기재하였고, 칼라는 Computer color matching system을 사용하여 whiteness(ASTM E 313)를 측정하여 하기 표 12 및 13에 기재하였다. 이 때 정련제 농도를 0.4 내지 1.3g/l로 변화하여 복합섬유에 가공처리 하는 테스트를 진행하였다. 상기 시험예 2의 위킹(Wicking) 테스트 결과를 고려하여 제1 정련제와 제3 정련제로 테스트하였다.The scouring performance (wicking and whiteness) of composite knitted fabrics according to Preparation Examples 3 and 4 by scouring agent concentration was compared. Hygroscopicity was measured by the KS K 0642:2016 / 8.26.1 Absorption Rate B Method Byrek method and the results are shown in Table 11, and the color was measured for whiteness (ASTM E 313) using a computer color matching system and shown in Table 12 below. and 13. At this time, a test was conducted to process composite fibers by varying the concentration of the refining agent from 0.4 to 1.3 g/l. Considering the wicking test results of Test Example 2, the first and third refining agents were tested.
도 6, 7 및 표 11에 따르면, CDP 75/72 + SPAN 40D 원단에 대하여, 제1 정련제의 농도가 증가할수록 흡수 높이가 증가하는 경향을 보였다. 이때 실시예 1-3 및 실시예 1-4의 정련성이 우수함을 알 수 있었다. 또한 제3 정련제도 역시 농도가 증가할수록 흡수 높이가 증가하는 경향을 보였다. 이때 실시예 1-9의 정련성이 우수함을 알 수 있었다.또한 CDP 50/72 + SPAN 40D 원단에 대하여, 제1 정련제의 농도 0.4~1.3 g/l에서 비슷한 결과를 보였다. 또한 제3 정련제의 농도가 증가할수록 흡수 높이가 증가하는 경향을 보였으며, 실시예 2-8의 정련성이 우수함을 알 수 있었다. According to Figures 6, 7 and Table 11, for CDP 75/72 + SPAN 40D fabric, the absorption height tended to increase as the concentration of the first scouring agent increased. At this time, it was found that Examples 1-3 and 1-4 had excellent refining properties. Additionally, the third refining agent also showed a tendency for the absorption height to increase as the concentration increased. At this time, it was found that Example 1-9 had excellent scouring properties. In addition, for CDP 50/72 + SPAN 40D fabric, similar results were shown at concentrations of 0.4 to 1.3 g/l of the first scouring agent. In addition, as the concentration of the third refining agent increased, the absorption height tended to increase, and it was found that Example 2-8 had excellent scouring properties.
도 8, 9 및 표 12에 따르면, CDP 75/72 + SPAN 40D 원단에 대하여, 1.3g/l 농도의 제1 정련제 또는 1.0g/l 농도의 제3 정련제로 각각 처리했을 때 백도가 가장 높게 나타났다.According to Figures 8, 9 and Table 12, for CDP 75/72 + SPAN 40D fabric, whiteness was highest when treated with the first scouring agent at a concentration of 1.3 g/l or the third scouring agent at a concentration of 1.0 g/l, respectively. .
또한 도 10, 11 및 표 13에 따르면, CDP 50/72 + SPAN 40D 원단에 대하여, 1.3g/l 농도의 제1 정련제 또는 1.3g/l 농도의 제3 정련제로 각각 처리했을 때 백도가 가장 높게 나타났다.In addition, according to Figures 10, 11 and Table 13, for CDP 50/72 + SPAN 40D fabric, the whiteness was highest when treated with the first scouring agent at a concentration of 1.3 g/l or the third scouring agent at a concentration of 1.3 g/l, respectively. appear.
시험예 4: 프리세팅 온도에 따른 복합편물의 염색비교Test Example 4: Comparison of dyeing of composite knitted fabrics according to presetting temperature
도 12는 프리세팅(Pre-setting) 온도에 따른 백도를 비교한 결과이고, 도 13은 프리세팅(Pre-setting) 온도에 따라 각각 처리후 염료로 염색된 복합편물의 색상평가 결과이다.Figure 12 shows the results of comparing whiteness according to pre-setting temperature, and Figure 13 shows the color evaluation results of composite knits dyed with dye after each treatment according to pre-setting temperature.
제조예 3 및 4에 따른 복합편물의 프리세팅(Pre-setting) 온도별 백도 및 색상을 비교하였다. 백도는 160, 180, 200℃ 조건에서 프리세팅(Pre-setting)처리된 실시예 3-1 내지 3-3 및 실시예 4-1 내지 4-2의 섬유에 대하여 평가하여 결과를 하기 표 14에 기재하였고, 색상은 프리세팅(Pre-setting) 처리후 염색된 실시예 3-4 내지 3-12 및 실시예 4-4 내지 4-12의 섬유에 대하여 평가하여 결과를 하기 표 15에 기재하였다.The whiteness and color of the composite knitted fabrics according to Preparation Examples 3 and 4 were compared at each pre-setting temperature. Whiteness was evaluated for the fibers of Examples 3-1 to 3-3 and Examples 4-1 to 4-2 that were pre-set at 160, 180, and 200°C, and the results are shown in Table 14 below. The color was evaluated for the fibers of Examples 3-4 to 3-12 and Examples 4-4 to 4-12 dyed after pre-setting treatment, and the results are shown in Table 15 below.
(CDP 75/72 + SPAN 40D)Production example 3
(CDP 75/72 + SPAN 40D)
(CDP 50/72 + SPAN 40D)Production example 4
(CDP 50/72 + SPAN 40D)
도 12 및 표 14를 참조하면, 제조예 3(CDP 75/72 + SPAN 40D)에 대하여, 160℃에서 처리된 실시예 3-1의 백도 78.68, 180℃에서 처리된 실시예 3-2의 백도 78.83, 200℃에서 처리된 실시예 3-3의 백도 70.10으로 나타나, 200℃에서 섬유의 백도가 떨어지는 결과를 보였다.또한 제조예 4(CDP 50/72 + SPAN 40D)에 대하여, 160℃에서 처리된 실시예 4-1의 백도 71.67, 180℃에서 처리된 실시예 4-2의 백도 67.59, 200℃에서 처리된 실시예 4-3의 백도 64.90으로 나타나, 프리세팅 온도가 높을수록 섬유의 백도가 떨어지는 경향을 보였다.Referring to Figure 12 and Table 14, for Preparation Example 3 (CDP 75/72 + SPAN 40D), the whiteness of Example 3-1 treated at 160°C was 78.68, and the whiteness of Example 3-2 treated at 180°C was 78.68. The whiteness of Example 3-3 treated at 78.83 and 200°C was 70.10, showing that the whiteness of the fiber decreased at 200°C. Also, for Preparation Example 4 (CDP 50/72 + SPAN 40D), treated at 160°C The whiteness of Example 4-1 was 71.67, the whiteness of Example 4-2 treated at 180°C was 67.59, and the whiteness of Example 4-3 treated at 200°C was 64.90. The higher the presetting temperature, the higher the whiteness of the fiber. showed a tendency to fall.
도 13 및 표 15를 참조하면, 제조예 3(CDP 75/72 + SPAN 40D)에 대하여, Pre-setting 온도별(160℃, 180℃, 200℃) 처리 후 노란색(Yellow) 염료로 염색된 실시예 3-4 내지 3-6의 색상평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 그 결과 프리세팅(Pre-setting) 온도 조건은 염색에 크게 영향을 주지 않는 것으로 판단된다. 또한 빨간색(Red) 염료로 염색된 실시예 3-7 내지 3-9의 색상평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 그 결과 프리세팅(Pre-setting) 온도가 높을수록 염색성이 떨어지는 결과를 알 수 있었다. 또한 파란색(Blue) 염료로 염색된 실시예 3-10 내지 3-12의 색상평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 프리세팅 온도 200℃에서 처리 후 염색된 원단(실시예 3-12)은 염색성이 떨어지는 것으로 판단된다.또한 제조예 4(CDP 50/72 + SPAN 40D)에 대하여, Pre-setting 온도별(160℃, 180℃, 200℃) 처리 후 노란색(Yellow), 빨간색(Red), 파란색(Blue) 염료로 각각 염색된 실시예 4-4 내지 4-12의 색상평가 결과, L, a, b값 모두 비슷한 결과를 얻었다.Referring to Figure 13 and Table 15, for Preparation Example 3 (CDP 75/72 + SPAN 40D), dyed with yellow dye after treatment at each pre-setting temperature (160°C, 180°C, 200°C). As a result of the color evaluation in Examples 3-4 to 3-6, similar results were obtained for all L, a, and b values, and as a result, it is judged that the pre-setting temperature condition does not significantly affect dyeing. In addition, as a result of color evaluation of Examples 3-7 to 3-9 dyed with red dye, similar results were obtained for all L, a, and b values. As a result, the higher the pre-setting temperature, the better the dyeability. I could see the falling results. In addition, as a result of color evaluation of Examples 3-10 to 3-12 dyed with blue dye, similar results were obtained for all L, a, and b values, and the dyed fabric after treatment at a presetting temperature of 200°C (Example 3 -12) is judged to have poor dyeing properties. In addition, for Preparation Example 4 (CDP 50/72 + SPAN 40D), yellow and red colors were obtained after treatment at each pre-setting temperature (160℃, 180℃, 200℃). As a result of color evaluation of Examples 4-4 to 4-12 dyed with red and blue dyes, similar results were obtained for all L, a, and b values.
시험예 5: 염색 온도 및 농도에 따른 염색성 평가Test Example 5: Evaluation of dyeability according to dyeing temperature and concentration
도 14는 염색 온도 및 농도에 따른 칼라(K/S) 평가 결과이다.Figure 14 shows the color (K/S) evaluation results according to dyeing temperature and concentration.
제조예 4에 따른 복합편물의 염색 온도별(100℃, 120℃), 염료 농도별(0.05, 0.1, 1, 2, 4% o.w.f.) 염색성을 평가하여 일광/세탁 견뢰도 결과를 하기 표 16에 기재하였고, CCM을 통한 색상평가 결과를 하기 표 17에 기재하였다.The dyeing properties of the composite knit according to Preparation Example 4 were evaluated by dyeing temperature (100°C, 120°C) and dye concentration (0.05, 0.1, 1, 2, 4% o.w.f.), and the light/washing fastness results are listed in Table 16 below. The color evaluation results through CCM are listed in Table 17 below.
견뢰도daylight
Fastness
(% o.w.f.)density
(%owf)
ChangeColor
Change
(% o.w.f.)density
(%owf)
도 14, 표 16 및 17에 따르면, 실시예 5-1 내지 5-5은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도가 3급으로 고농도에서도 견뢰도를 유지하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 33.17에서 60.21로 증가하였고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 -4.85에서 10.61로 증가하였으며, dE와 농도, K/S를 통해 염착량 상승을 확인하였다.실시예 5-6 내지 5-10은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도는 0.1% o.w.f. 이하에서는 3급, 1.0% o.w.f.에서 3-4급, 2.0% o.w.f. 이상에서 4급으로 고농도에서도 견뢰도가 상승하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 -0.44에서 25.03로 증가하였고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 27.61에서 79.77로 증가하였으며, dE와 농도, K/S를 통해 염착량 상승을 확인하였다.According to Figure 14 and Tables 16 and 17, Examples 5-1 to 5-5 had a washing fastness of grade 4-5, showing excellent fastness even at high concentrations, and light fastness of grade 3, maintaining fastness even at high concentrations. Additionally, the L value decreased with increasing concentration, the a value increased from 33.17 to 60.21 when the concentration increased from 0.05 to 4.0% o.w.f., and the b value increased from -4.85 to 10.61 when the concentration increased from 0.05 to 4.0% o.w.f. increased, and an increase in dyeing amount was confirmed through dE, concentration, and K/S. Examples 5-6 to 5-10 had washing fastness of grade 4-5, showing excellent fastness even at high concentrations, and light fastness of 0.1%. o.w.f. Hereinafter, from level 3, 1.0% o.w.f. to level 3-4, 2.0% o.w.f. From the above, the fastness increased to grade 4 even at high concentrations. Additionally, the L value decreased with increasing concentration, the a value increased from -0.44 to 25.03 when the concentration increased from 0.05 to 4.0% o.w.f., and the b value increased from 27.61 to 79.77 when the concentration increased from 0.05 to 4.0% o.w.f. increased, and the increase in dyeing amount was confirmed through dE, concentration, and K/S.
실시예 5-11 내지 5-15은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도가 3급으로 고농도에서도 견뢰도를 유지하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 33.17에서 -13.76에서 -0.51로 증가하였고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 -19.7에서 -38.25로 감소하였으며, dE와 농도, K/S를 통해 염착량 상승을 확인하였다.In Examples 5-11 to 5-15, the washing fastness was grade 4-5, showing excellent fastness even at high concentrations, and the light fastness was grade 3, maintaining fastness even at high concentrations. Additionally, the L value decreased with increasing concentration, the a value increased from 33.17 to -13.76 to -0.51 when the concentration increased from 0.05 to 4.0% o.w.f., and the b value increased from 0.05 to 4.0% o.w.f. It decreased from -19.7 to -38.25, and an increase in dyeing amount was confirmed through dE, concentration, and K/S.
실시예 5-16 내지 5-20은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도가 3급으로 고농도에서도 견뢰도를 유지하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 30.62에서 59.18로 증가하였고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 -2.26에서 12.66로 증가하였으며, dE와 농도, K/S를 통해 염착량 상승을 확인하였다.Examples 5-16 to 5-20 had a washing fastness of grade 4-5, showing excellent fastness even at high concentrations, and a sunlight fastness of grade 3, maintaining fastness even at high concentrations. Additionally, the L value decreased with increasing concentration, the a value increased from 30.62 to 59.18 when the concentration increased from 0.05 to 4.0% o.w.f., and the b value increased from -2.26 to 12.66 when the concentration increased from 0.05 to 4.0% o.w.f. increased, and the increase in dyeing amount was confirmed through dE, concentration, and K/S.
실시예 5-21 내지 5-25은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도는 0.1% o.w.f. 이하에서는 3급, 1.0% o.w.f.에서 3-4급, 2.0% o.w.f. 이상에서 4급으로 고농도에서도 견뢰도가 상승하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 1.19에서 28.3로 증가하였고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 26.39에서 83.6로 증가하였으며, dE와 농도, K/S를 통해 염착량 상승을 확인하였다.Examples 5-21 to 5-25 have washing fastness of grade 4-5, showing excellent fastness even at high concentrations, and light fastness at 0.1% o.w.f. Hereinafter, from level 3, 1.0% o.w.f. to level 3-4, 2.0% o.w.f. From the above, the fastness increased to grade 4 even at high concentrations. Additionally, the L value decreased with increasing concentration, the a value increased from 1.19 to 28.3 when the concentration increased from 0.05 to 4.0% o.w.f., and the b value increased from 26.39 to 83.6 when the concentration increased from 0.05 to 4.0% o.w.f. It increased, and the increase in dyeing amount was confirmed through dE, concentration, and K/S.
실시예 5-26 내지 5-30은 세탁견뢰도가 4-5급으로 고농도에서도 견뢰도가 우수하고, 일광견뢰도가 2.5~3급으로 고농도에서도 견뢰도를 유지하였다. 또한 L 값은 농도 증가에 따라 감소하였고, a 값은 농도 2.0% o.w.f. 이상에서 더 이상 증가하지 않았고, b 값은 농도가 0.05 ~ 4.0% o.w.f.로 증가할 때 -13.33에서 -37.53로 감소하였으며, 염착량 상승폭이 4.0 o.w.f. 이상에서 감소하였다.Examples 5-26 to 5-30 had a washing fastness of grade 4-5, showing excellent fastness even at high concentrations, and light fastness of grade 2.5-3, maintaining fastness even at high concentrations. Additionally, the L value decreased with increasing concentration, and the a value decreased at a concentration of 2.0% o.w.f. There was no further increase from above, and the b value decreased from -13.33 to -37.53 when the concentration increased from 0.05 to 4.0% o.w.f., and the increase in dyeing amount increased to 4.0 o.w.f. It decreased from above.
도 14에 따르면, Blue, Yellow 1.0 % o.w.f.를 제외하고 비슷한 K/S결과를 나타냈으며, 온도 차이에 의한 염색성 차이는 크지 않은 것으로 판단된다. 염색시 Leveling 온도의 경우 100℃, 120℃에서 큰 차이를 나타나지 않았다.According to Figure 14, similar K/S results were shown except for Blue and Yellow 1.0 % o.w.f., and it is judged that the difference in dyeability due to temperature difference is not significant. In the case of leveling temperature during dyeing, there was no significant difference between 100℃ and 120℃.
시험예 6: 시간별 염착률 평가Test Example 6: Evaluation of dyeing rate over time
Dye-o-meter를 활용하여 제조예 4에 따른 복합편물을 CDP 염료(ED type)_Yellow, Red, Blue(2.0 % o.w.f.)로 염색시 시간에 따른 염착률을 평가하고 결과를 도 15에 나타내었다.Using a dye-o-meter, the dyeing rate over time was evaluated when dyeing the composite knitted fabric according to Preparation Example 4 with CDP dye (ED type)_Yellow, Red, Blue (2.0 % o.w.f.), and the results are shown in Figure 15. .
도 15에 따르면, CDP 염료(ED type)_Yellow(2.0 % o.w.f.) 염료의 염착률은 50분에서 80분 사이에 급격히 상승하였고, 80분 이상에서 90% 이상의 염착율을 보였다. 또한 CDP 염료(ED type) _ Red (2.0 % o.w.f.) 염료의 염착률은 40분에서 70분 사이에 급격히 상승하였고, 80분 이상에서 90% 이상의 염착율을 보였다. 또한 CDP 염료(ED type) _ Blue(2.0 % o.w.f.) 염료의 염착률은 40분에서 60분 사이에 급격히 상승하였고, 80분 이상에서 90% 이상의 염착율을 보였다.According to Figure 15, the dyeing rate of CDP dye (ED type)_Yellow (2.0 % o.w.f.) increased rapidly between 50 and 80 minutes, and showed a dyeing rate of over 90% over 80 minutes. In addition, the dyeing rate of CDP dye (ED type) _ Red (2.0 % o.w.f.) dye increased rapidly between 40 and 70 minutes, and showed a dyeing rate of over 90% over 80 minutes. In addition, the dyeing rate of CDP dye (ED type) _ Blue (2.0 % o.w.f.) dye increased rapidly between 40 and 60 minutes, and showed a dyeing rate of over 90% over 80 minutes.
시험예 7: 망초 첨가에 따른 염색성 평가Test Example 7: Evaluation of dyeing properties according to the addition of networt
염색가공시 망초 첨가 조건이 원단의 염색성에 미치는 영향을 알아보기 위한 평가를 진행하였으며, Yellow, Red, Blue 각각의 염료로 염색시 망초 농도를 변화시켜 처리한 후 원단의 칼라변화를 평가하여 하기 표 18 및 도 16에 나타내었다.An evaluation was conducted to determine the effect of the conditions for adding netweed during dyeing process on the dyeability of the fabric. After dyeing with yellow, red, and blue dyes, the color change of the fabric was evaluated by changing the concentration of netweed and treated as shown in the table below. 18 and FIG. 16.
(ED type)
Yellow
2% o.w.f.CDP dye
(ED type)
Yellow
2% owf
(ED type)
Red 2% o.w.f.CDP dye
(ED type)
Red 2%owf
(ED type)
Blue 2% o.w.f.CDP dye
(ED type)
Blue 2%
도 16 및 표 18에 따르면, 실시예 6-1 내지 6-3의 경우, Yellow 염료로 염색시 망초 농도별 원단의 L, a, b값 모두 비슷한 결과를 얻었으며, Yellow 염료로 염색시 망초 농도에 영향이 적음을 알 수 있었다.또한 실시예 6-4 내지 6-6의 경우, Red 염료로 염색시 망초 농도별 원단의 L, a, b값 모두 비슷한 결과를 얻었으며, Red 염료로 염색시 망초 농도가 낮을수록 농도차 값이 높았다.According to Figure 16 and Table 18, in the case of Examples 6-1 to 6-3, similar results were obtained for the L, a, and b values of the fabrics for each concentration of netweed when dyed with yellow dye, and the concentration of netweed when dyed with yellow dye It was found that there was a small effect on. In addition, in the case of Examples 6-4 to 6-6, similar results were obtained for all L, a, and b values of the fabric at each concentration of Mango when dyed with red dye, and when dyed with red dye, The lower the concentration of manganese, the higher the concentration difference value.
또한 실시예 6-7 내지 6-9의 경우, Blue 염료로 염색시 망초 농도별 원단의 L, a, b값 모두 비슷한 결과를 얻었으며, Blue 염료로 염색시 망초 농도가 낮을수록 농도차 값이 높게 나타났다.In addition, in the case of Examples 6-7 to 6-9, when dyed with blue dye, similar results were obtained for the L, a, and b values of the fabric for each concentration of netweed, and when dyed with blue dye, the lower the concentration of netweed, the lower the concentration difference value. appeared high.
시험예 8: 수세 조건에 따른 염색성 평가Test Example 8: Evaluation of dyeability according to washing conditions
도 17은 염료별 수세 온도에 따른 복합편물의 염색성 평가 결과이다.Figure 17 shows the results of evaluating the dyeability of composite knitted fabrics according to the washing temperature for each dye.
염색가공시 수세 조건이 원단의 염색성에 미치는 영향을 알아보기 위한 테스트를 진행하였으며, Yellow, Red, Blue 각각의 염료로 염색한 제조예 2 및 4(CDP 50/72 + SPAN 40D) 원단의 수세 온도 조건을 45℃, 70℃, 95℃로 변화시켜 처리한 후 염색견뢰도와 칼라변화를 평가하여 하기 표 19 및 20에 기재하였다.A test was conducted to determine the effect of washing conditions during dyeing processing on the dyeability of the fabric, and the washing temperature of Fabrics in Production Examples 2 and 4 (CDP 50/72 + SPAN 40D) dyed with each of Yellow, Red, and Blue dyes was tested. After treatment by changing the conditions to 45°C, 70°C, and 95°C, the dye fastness and color change were evaluated and are listed in Tables 19 and 20 below.
온도defensive
temperature
ChangeColor
Change
온도defensive
temperature
도 17, 표 19 및 20에 따르면, 실시예 7-1 내지 7-3(CDP 50/72 single, Yellow)은 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수하고, 일광견뢰도는 수세온도 45~95℃에서 3~4급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었고, 수세 온도별 dE, 농도가 크지 않으므로 온도에 영향이 적음을 알 수 있었다.또한 실시예 7-4 내지 7-6(CDP 50/72 single, Red)는 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수했고, 일광견뢰도는 수세온도 45~95℃에서 2.5~4급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 수세 온도별 dE, 농도가 크지 않으므로 온도에 영향이 적음을 알 수 있었다.According to Figure 17 and Tables 19 and 20, Examples 7-1 to 7-3 (CDP 50/72 single, Yellow) have a washing fastness of grade 4-5, which is excellent in fastness even at high water washing temperatures, and light fastness is It was found to be grade 3 to 4 at a washing temperature of 45 to 95°C. In addition, as a result of color evaluation at each washing temperature, similar results were obtained for all L, a, and b values, and it was found that the dE and concentration at each washing temperature were not large, so the temperature had little effect. In addition, Examples 7-4 to 7-6 (CDP 50/72 single, Red) had a washing fastness of grade 4-5, showing excellent fastness even at high water washing temperatures, and light fastness was grade 2.5-4 at a washing temperature of 45~95℃. In addition, as a result of color evaluation by washing temperature, similar results were obtained for all L, a, and b values, and it was found that the dE and concentration at each washing temperature were not large, so temperature had little effect.
또한 실시예 7-7 내지 7-9(CDP 50/72 single, Blue)는 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수하고, 일광견뢰도는 수세온도 45~95℃에서 3~4급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 수세 온도별 dE, 농도가 크지 않으므로 온도에 영향이 적음을 알 수 있었다.In addition, Examples 7-7 to 7-9 (CDP 50/72 single, Blue) have a washing fastness of grade 4-5, showing excellent color fastness even at high water washing temperatures, and light fastness of 3~95°C at a washing temperature of 45~95°C. Appeared to be level 4. In addition, as a result of color evaluation by washing temperature, similar results were obtained for all L, a, and b values, and it was found that the dE and concentration at each washing temperature were not large, so temperature had little effect.
또한 실시예 7-10 내지 7-12(CDP 50/72 double, Yellow)는 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수했고, 일광견뢰도는 수세온도 45~95℃에서 3~4급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 90℃ 이하에서는 수세 온도별 dE, 농도가 크지 않아 온도에 영향이 적었으나, 90℃ 이상에서는 염착성이 떨어지는 것을 알 수 있었다.In addition, Examples 7-10 to 7-12 (CDP 50/72 double, Yellow) had a washing fastness of grade 4-5, showing excellent fastness even at high water washing temperatures, and light fastness of 3~ at a washing temperature of 45~95°C. Appeared to be level 4. In addition, as a result of color evaluation by washing temperature, similar results were obtained for all L, a, and b values. Below 90℃, dE and concentration at each washing temperature were not large, so temperature had little effect, but above 90℃, dyeing properties were poor. there was.
또한 실시예 7-13 내지 7-15(CDP 50/72 double, Red)는 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수했고, 일광견뢰도는 수세온도 45~95℃에서 3~4급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 수세 온도별 dE, 농도가 크지 않으므로 온도에 영향이 적음을 알 수 있었다.In addition, Examples 7-13 to 7-15 (CDP 50/72 double, Red) had a washing fastness of grade 4-5, showing excellent fastness even at high water washing temperatures, and light fastness of 3~ at a washing temperature of 45~95°C. Appeared to be level 4. In addition, as a result of color evaluation by washing temperature, similar results were obtained for all L, a, and b values, and it was found that the dE and concentration at each washing temperature were not large, so temperature had little effect.
또한 실시예 7-16 내지 7-18(CDP 50/72 double, Blue)은 세탁견뢰도가 4-5급으로 고온의 수세 온도에서도 견뢰도가 우수했고, 일광견뢰도는 수세온도 45~95℃에서 2.5~3급으로 나타났다. 또한 수세 온도별 칼라 평가 결과 L, a, b값 모두 비슷한 결과를 얻었으며, 수세 온도별 dE, 농도가 크지 않으므로 온도에 영향이 적음을 알 수 있었다.In addition, Examples 7-16 to 7-18 (CDP 50/72 double, Blue) had a washing fastness of grade 4-5, showing excellent fastness even at high water washing temperatures, and light fastness of 2.5 ~ 2.5 at a washing temperature of 45 ~ 95 ℃. Appeared to be level 3. In addition, as a result of color evaluation by washing temperature, similar results were obtained for all L, a, and b values, and it was found that the dE and concentration at each washing temperature were not large, so temperature had little effect.
시험예 9: 발수제 및 농도에 따른 발수성 평가Test Example 9: Water repellency evaluation according to water repellent and concentration
Yellow 염료로 염색된 CDP 50/72에 비불소 발수제 2종을 40g/l, 80g/l, 120g/l의 농도로 가공처리한 후 실시예 8-1 내지 8-6의 발수성을 하기 표 21, 도 18 및 19에 나타내었다.After processing CDP 50/72 dyed with yellow dye with two types of non-fluorine water repellent at concentrations of 40 g/l, 80 g/l, and 120 g/l, the water repellency of Examples 8-1 to 8-6 is shown in Table 21 below, Shown in Figures 18 and 19.
도 18, 19 및 표 21에 따르면, 제1 발수제로 처리한 원단의 발수도는 농도별로 각각 40g/l 일때 발수도 90, 80g/l 일때 발수도 95, 120g/l 일때 발수도 95로 나타났으며, 발수제의 농도가 80g/l 이상인 경우 발수도가 높게 나타났다.또한 제2 발수제로 처리한 원단의 발수도는 농도별로 각각 40g/l 일때 발수도 95, 80g/l 일때 발수도 95, 120g/l 일때 발수도 95로, 발수제의 농도가 40g/l 이상인 경우 발수도가 높게 나타났다.According to Figures 18, 19 and Table 21, the water repellency of the fabric treated with the first water repellent was 90 at 40 g/l, 95 at 80 g/l, and 95 at 120 g/l. When the concentration of the water repellent was 80 g/l or more, the water repellency was high. In addition, the water repellency of the fabric treated with the second water repellent was 95 at 40 g/l, 95 at 80 g/l, and 95 at 120 g/l, respectively. When l, the water repellency was 95, and when the concentration of the water repellent was more than 40 g/l, the water repellency was high.
이상, 본 발명의 바람직한 실시예들에 대하여 설명하였으나, 해당 기술 분야에서 통상의 지식을 가진 자라면 특허청구범위에 기재된 본 발명의 사상으로부터 벗어나지 않는 범위 내에서, 구성 요소의 부가, 변경, 삭제 또는 추가 등에 의해 본 발명을 다양하게 수정 및 변경시킬 수 있을 것이며, 이 또한 본 발명의 권리범위 내에 포함된다고 할 것이다. 예를 들어, 단일형으로 설명되어 있는 각 구성 요소는 분산되어 실시될 수도 있으며, 마찬가지로 분산된 것으로 설명되어 있는 구성 요소들도 결합된 형태로 실시될 수 있다. 본 발명의 범위는 상기 상세한 설명보다는 후술하는 특허청구범위에 의하여 나타내어지며, 특허청구범위의 의미 및 범위 그리고 그 균등 개념으로부터 도출되는 모든 변경 또는 변형된 형태가 본 발명의 범위에 포함되는 것으로 해석되어야 한다. Although the preferred embodiments of the present invention have been described above, those skilled in the art will be able to add, change, delete or modify components without departing from the spirit of the present invention as set forth in the patent claims. The present invention may be modified and changed in various ways by addition, etc., and this will also be included within the scope of rights of the present invention. For example, each component described as single may be implemented in a distributed manner, and similarly, components described as distributed may also be implemented in a combined form. The scope of the present invention is indicated by the claims described below rather than the detailed description above, and all changes or modified forms derived from the meaning and scope of the claims and their equivalent concepts should be construed as being included in the scope of the present invention. do.
Claims (20)
(b) 상기 정련된 복합편물을 열처리로 프리세팅(pre-setting)하는 열세팅단계;
(c) 상기 열세팅된 복합편물을 염색하는 염색단계; 및
(d) 상기 염색된 복합편물을 수세하는 수세단계;를
포함하는 복합편물의 염색방법.(a) A scouring step in which a composite knit of catch-on cation dyeable polyester (CDP) fibers and polyurethane (PU) fibers is pretreated with a scouring solution;
(b) a heat setting step of pre-setting the refined composite knitted fabric by heat treatment;
(c) a dyeing step of dyeing the heat-set composite knitted fabric; and
(d) a washing step of washing the dyed composite knitted fabric;
Dyeing method of composite knitted fabric including.
상기 정련용액이 정련제, 유화제, 균염침투제 및 캐리어분산제로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method for dyeing a composite knit, characterized in that the scouring solution contains at least one selected from the group consisting of a scouring agent, an emulsifier, a leveling penetrant, and a carrier dispersant.
상기 정련용액이 탄산나트륨(Sodium carbonate)을 추가로 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 2,
A method for dyeing a composite knit, characterized in that the scouring solution further contains sodium carbonate.
단계 (a)의 상기 전처리가 70 내지 90℃ 온도에서 30 내지 60분 동안 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method for dyeing a composite knit, characterized in that the pretreatment in step (a) is performed for 30 to 60 minutes at a temperature of 70 to 90 ° C.
단계 (b)의 상기 프리세팅(Pre-setting)이 150 내지 220℃ 온도에서 1 내지 5분 동안 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method of dyeing a composite knit, characterized in that the pre-setting in step (b) is performed for 1 to 5 minutes at a temperature of 150 to 220 ° C.
단계 (c)의 상기 염색이 ED type CDP 염료를 사용하여 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method of dyeing a composite knit, characterized in that the dyeing in step (c) is performed using an ED type CDP dye.
상기 ED type CDP 염료의 농도가 0.01 내지 10% o.w.f.(on the weight of fiber)인 것을 특징으로 하는 복합편물의 염색방법.According to clause 6,
A method of dyeing a composite knitted fabric, characterized in that the concentration of the ED type CDP dye is 0.01 to 10% owf (on the weight of fiber).
단계 (c)의 상기 염색이 80 내지 150℃ 온도에서 10 내지 100분 동안 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method of dyeing a composite knit, characterized in that the dyeing in step (c) is performed at a temperature of 80 to 150 ° C. for 10 to 100 minutes.
단계 (c)가
(c-1) 상기 열세팅된 복합편물을 염을 포함하는 용액에 침지시키는 단계; 및
(c-2) 상기 용액에 염료를 투입하고, 상기 용액에 침지된 상기 열세팅된 복합편물을 염색하여 염색된 복합편물을 제조하는 단계; 를 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
Step (c)
(c-1) immersing the heat-set composite knitted fabric in a solution containing salt; and
(c-2) adding dye to the solution and dyeing the heat-set composite knit fabric immersed in the solution to produce a dyed composite knit fabric; A method of dyeing a composite knitted fabric comprising:
상기 염이 망초를 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to clause 9,
A method for dyeing a composite knit, characterized in that the salt contains networt.
단계 (d)의 상기 수세가 40 내지 95℃ 온도에서 10 내지 30분 동안 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
A method for dyeing a composite knit, characterized in that the washing in step (d) is performed for 10 to 30 minutes at a temperature of 40 to 95 ° C.
단계 (d) 이후에,
(e) 상기 염색된 복합편물을 발수가공제로 발수가공하여 발수가공된 복합편물을 제조하는 단계;를 추가로 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
After step (d),
(e) producing a water-repellent composite knitted fabric by water-repelling the dyed composite knitted fabric with a water-repellent agent.
단계 (e)의 상기 발수가공제가 C6 불소 발수제, C8 불소 발수제, 비불소 발수제, 가교제, 침투제 및 실리콘 발수제로 이루어진 군으로부터 선택된 1종 이상을 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to clause 12,
A method for dyeing a composite knit, wherein the water repellent agent in step (e) includes at least one selected from the group consisting of a C6 fluorine water repellent, a C8 fluorine water repellent, a non-fluorine water repellent, a crosslinking agent, a penetrating agent, and a silicone water repellent.
상기 복합편물의 염색방법이 상기 단계 (a) 이전에,
(a') 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 포함하는 복합편물을 제조하는 단계;를 추가로 포함하는 것을 특징으로 하는 복합편물의 염색방법.According to paragraph 1,
Before the dyeing method of the composite knitted fabric is step (a),
(a') manufacturing a composite knit including catch-on dyeable polyester (CDP) fibers and polyurethane (PU) fibers. A dyeing method for a composite knit, characterized in that it further comprises a.
상기 캐치온 가염형 폴리에스터(CDP) 섬유의 데니어가 30 Denier/50 Filament 내지 90 Denier/80 Filament인 것을 특징으로 하는 복합편물의 염색방법.According to clause 14,
A method of dyeing a composite knit, characterized in that the denier of the catch-on dyed polyester (CDP) fiber is 30 Denier/50 Filament to 90 Denier/80 Filament.
단계 (a)가 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유를 10 내지 40 게이지(gauge)로 편직하여 상기 복합편물을 제조하는 것을 특징으로 하는 복합편물의 염색방법.According to clause 14,
A method for dyeing a composite knit, characterized in that step (a) produces the composite knit by knitting catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers in a 10 to 40 gauge.
상기 편직이 싱글 편직 및 더블 편직으로 이루어진 군으로부터 선택된 어느 하나로 수행되는 것을 특징으로 하는 복합편물의 염색방법.According to clause 16,
A method of dyeing a composite knit, characterized in that the knitting is performed with any one selected from the group consisting of single knitting and double knitting.
상기 복합편물은 캐치온 가염형 폴리에스터(CDP) 섬유와 폴리우레탄 (PU) 섬유)의 비(CDP:PU)가 70:30 내지 90:20 인 것을 특징으로 하는 복합편물의 염색방법.According to clause 14,
The dyeing method of a composite knitted fabric, characterized in that the ratio (CDP:PU) of catch-on dyed polyester (CDP) fibers and polyurethane (PU) fibers is 70:30 to 90:20.
상기 복합편물 염색사가 애슬레저용 소재로 사용되는 것을 특징으로 하는 복합편물 염색사.According to clause 18,
A composite knitted dyeing yarn, characterized in that the composite knitted dyeing yarn is used as an athleisure material.
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