KR20230107372A - Highly retardant low-temperature foam type door window strip bar fitting foam material, polyurethane foam and its manufacturing method - Google Patents

Highly retardant low-temperature foam type door window strip bar fitting foam material, polyurethane foam and its manufacturing method Download PDF

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KR20230107372A
KR20230107372A KR1020237021604A KR20237021604A KR20230107372A KR 20230107372 A KR20230107372 A KR 20230107372A KR 1020237021604 A KR1020237021604 A KR 1020237021604A KR 20237021604 A KR20237021604 A KR 20237021604A KR 20230107372 A KR20230107372 A KR 20230107372A
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weight
parts
foam
door
polyether polyol
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지엔구어 동
루 웨이
쉬에칭 리
지엔핑 저우
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상하이 동다 폴리우레탄 컴퍼니 리미티드
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    • C08G18/00Polymeric products of isocyanates or isothiocyanates
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08J9/14Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
    • C08J9/143Halogen containing compounds
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    • C08K5/521Esters of phosphoric acids, e.g. of H3PO4
    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
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    • C08J2203/184Binary blends of expanding agents of chemical foaming agent and physical blowing agent, e.g. azodicarbonamide and fluorocarbon
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    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
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Abstract

본 출원은 고난연성 저온 발포형 문창호 스트립바 끼움 발포재에 관한 것이며, 결합된 폴리에테르 폴리올 및 이소시아네이트를 포함하며, 중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 80-100중량부, 폴리에테르 폴리올 10-20중량부, 촉매 4-6중량부, 폼 안정제 2-3중량부, 난연제(fire retardant) 30-40중량부, 물리적 발포제 20-25중량부 및 화학적 발포제 0.5-1중량부를 포함한다. 본 출원은 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼 및 그 제조방법도 제공한다. 상술한 발포재는 0℃에서 정상발포될 수 있고, 난연성 성능은 난연 B1수준에 도달할 수 있다.The present application relates to a foam material for inserting strip bars of high-temperature foam type door windows and doors with high retardancy, comprising a bonded polyether polyol and an isocyanate, wherein the bonded polyether polyol is composed of 80 to 100 parts by weight of a polyester polyol, based on parts by weight. 10-20 parts by weight of polyether polyol, 4-6 parts by weight of catalyst, 2-3 parts by weight of foam stabilizer, 30-40 parts by weight of fire retardant, 20-25 parts by weight of physical blowing agent and 0.5-1 part by weight of chemical blowing agent Contains parts by weight. The present application also provides a polyurethane foam for inserting a low-temperature foamed door and door strip bar with high flame retardancy and a method for manufacturing the same. The foam material described above can be normally foamed at 0° C., and its flame retardant performance can reach the level of flame retardancy B1.

Description

고난연성 저온 발포형 문창호 스트립바 끼움 발포재, 폴리우레탄 폼 및 그 제조방법Highly retardant low-temperature foam type door window and door strip bar fitting foam material, polyurethane foam and its manufacturing method

본 출원은 폴리우레탄 기술분야에 관한 것이다. 구체적으로, 본 출원은 고난연성 저온 발포형 열교차단 알루미늄 문창호 스트립바 끼움 발포재, 폴리우레탄 폼 및 그 제조방법에 관한 것이다.This application relates to the field of polyurethane technology. Specifically, the present application relates to a highly retardant low-temperature foamed thermal bridge barrier aluminum door and door strip bar fitting foam material, polyurethane foam, and a method for manufacturing the same.

현대 건축물에서 문창호(문과 창호)는 가장 보편적인 구성요소 중 하나이며, 그 중 알루미늄 합금 문창호는 및 설치가 편리하고 변형 없이 장기간 사용할 수 있다는 등 장점으로 인해 소비의 주류로 되고 있다. 그러나 알루미늄 합금은 목재 등 재료보다 열전도 효과가 우수하여 에너지 소비를 증가시킬 수 있으며, 에너지 절약 및 소비 감소에 대한 국가의 요구사항이 점점 더 높아짐에 따라 문창호의 에너지 절약은 많은 학자들의 관심을 끌고 있다. 문창호의 에너지 절약 및 보온 문제를 해결하기 위해 암면, 폴리스티렌, 폴리우레탄 경질 폼 등 재료를 문창호의 형재에 채울 수 있다. 주지된 바와 같이, 폴리우레탄은 현재 알려진 유기 재료 중 보온성능이 가장 우수한 재료이므로 문창호를 채우는 첫 번째 선택으로 되고 있다. 중국의 알루미늄 합금 건축 단열 형재는 주로 스트립바 끼움 유형과 주입 유형의 두 가지 종류가 있으며, 스트립바 끼움 유형의 형재는 시장 점유율이 크고, 이러한 형재의 중간부분은 공동이며, 폴리우레탄 경질 폼 재료를 채우면 그 단열 성능이 크게 향상될 수 있다. 폴리우레탄 경질 폼은 생산과정에서 일정한 환경온도를 요구하기 때문에 문창호 형재의 온도에 대한 요구사항도 존재하나 실제 생산과정에서 각 제조업체는 모두 환경온도에서 생산하며 공정 요구사항을 보장하기 어렵다. 환경온도가 약 0℃인 경우, 폴리우레탄 경질 폼 재료의 수축 문제가 특히 두드러져 문창호의 보온성능을 심각하게 손상시킨다.Doors and windows (doors and windows) in modern buildings are one of the most common components, and among them, aluminum alloy doors and windows are becoming the mainstream of consumption due to their advantages such as convenient installation and long-term use without deformation. However, aluminum alloy has better heat conduction effect than wood and other materials, which can increase energy consumption. As the national requirements for energy saving and consumption reduction become higher and higher, Moon Chang-ho's energy saving has attracted the attention of many scholars. . In order to solve the problem of energy saving and heat preservation of door windows, materials such as rock wool, polystyrene, and polyurethane hard foam can be filled in the shape of door windows. As is well known, polyurethane is the first choice for filling doors and windows because it has the best thermal insulation performance among currently known organic materials. There are mainly two types of aluminum alloy building insulation profiles in China: strip bar clamping type and injection type. When filled, its insulation performance can be greatly improved. Since polyurethane rigid foam requires a certain environmental temperature during the production process, there is also a requirement for the temperature of the door frame, but in the actual production process, each manufacturer produces at the environmental temperature, and it is difficult to guarantee the process requirements. When the environmental temperature is about 0 ° C, the problem of shrinkage of polyurethane rigid foam material is particularly prominent, seriously impairing the heat preservation performance of the door window.

보온성능이 주목을 받음과 동시에 보온재료의 내화성능도 점차 주목을 받고 있다. 화재가 발생하여 온도가 600℃ 이강인 경우, 알루미늄 형재가 녹기 시작하고 형재 공동 내의 보온 충전재도 타서 독성 연기를 방출하여 사람들의 생명 안전을 심각하게 위협한다. 따라서 충전된 보온재료의 내화성 및 난연성을 향상시키면서 저온 발포 및 보온성능을 확보하는 것이 매우 중요하다.At the same time as the thermal insulation performance is attracting attention, the fire resistance performance of thermal insulation materials is also gradually attracting attention. When a fire breaks out and the temperature is over 600℃, the aluminum profile will start to melt, and the insulation filler in the profile cavity will also burn and emit toxic smoke, seriously endangering people's life safety. Therefore, it is very important to secure low-temperature foaming and thermal insulation performance while improving the fire resistance and flame retardancy of the filled insulation material.

본 출원의 목적은 상기 종래기술의 기술적 문제를 해결하는 고난연성 저온 발포형 열교차단 알루미늄 문창호 스트립바 끼움 발포재를 제공하는 것이다.An object of the present application is to provide a non-flammable low-temperature foamed thermal bridge barrier aluminum door and window strip bar fitting foam material that solves the technical problems of the prior art.

또한, 본 출원의 목적은 상술한 발포재로 제조한 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 제공하는 것이다. In addition, an object of the present application is to provide a polyurethane foam for inserting a low-temperature foamed door window strip bar made of the above-described foam material.

또한, 본 출원의 목적은 상술한 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼의 제조방법을 제공하는 것이다.In addition, an object of the present application is to provide a method for manufacturing the polyurethane foam for fitting the above-described flame-retardant low-temperature foamed door and door strip bar.

상기 기술적 문제를 해결하기 위해 본 출원은 다음과 같은 기술적 해결방안을 제공한다. In order to solve the above technical problem, this application provides the following technical solutions.

제1 측면에서, 본 출원은 고난연성 저온 발포형 문창호 스트립바 끼움 발포재를 제공하는 바, 결합된 폴리에테르 폴리올 및 이소시아네이트를 포함하며, 중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 80-100중량부, 폴리에테르 폴리올 10-20중량부, 촉매 4-6중량부, 폼 안정제 2-3중량부, 난연제(fire retardant) 30-40중량부, 물리적 발포제 20-25중량부 및 화학적 발포제 0.5-1중량부를 포함하며;In a first aspect, the present application provides a highly retardant low-temperature foam type door and door strip bar fitting foam material, comprising a polyether polyol and an isocyanate bonded thereto, wherein the bonded polyether polyol is a polyether polyol composition as a composition, based on parts by weight. 80-100 parts by weight of ester polyol, 10-20 parts by weight of polyether polyol, 4-6 parts by weight of catalyst, 2-3 parts by weight of foam stabilizer, 30-40 parts by weight of fire retardant, 20-25 parts by weight of physical blowing agent and 0.5-1 part by weight of a chemical blowing agent;

상기 폴리에스터 폴리올은 AK7004, PS3158 및 PS2412 중 적어도 하나이고; the polyester polyol is at least one of AK7004, PS3158 and PS2412;

상기 폴리에테르 폴리올은 폴리에테르 폴리올 403, Donol R6049, Donol C305 및 Donol R4040 중 하나 이상인 것을 특징으로 한다. The polyether polyol is characterized in that at least one of polyether polyol 403, Donol R6049, Donol C305 and Donol R4040.

제1 측면의 일 실시예에서, 상기 촉매는 POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41 및 DABCO T 중 하나 이상이고; In one embodiment of the first aspect, the catalyst is one or more of POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41 and DABCO T;

상기 폼 안정제는 B8545 및 B84813 중 하나 또는 둘의 조합이며; the foam stabilizer is one or a combination of B8545 and B84813;

상기 난연제는 트리스(2-클로로프로필)포스페이트, 트리에틸포스페이트 및 트리스(2-클로로에틸)포스페이트 중 하나 이상이다.The flame retardant is at least one of tris(2-chloropropyl)phosphate, triethylphosphate and tris(2-chloroethyl)phosphate.

제1 측면의 일 실시예에서, 상기 물리적 발포제는 HFC-245fa이고; In one embodiment of the first aspect, the physical blowing agent is HFC-245fa;

상기 화학적 발포제는 물이며, 바람직하게는 탈이온수이다. The chemical blowing agent is water, preferably deionized water.

제1 측면의 일 실시예에서, 상기 이소시아네이트는 폴리페닐폴리메틸렌 폴리이소시아네이트이다. In one embodiment of the first aspect, the isocyanate is polyphenylpolymethylene polyisocyanate.

제1 측면의 일 실시예에서, 상기 결합된 폴리에테르 폴리올과 상술한 이소시아네이트의 질량비는 1: 1이다.In one embodiment of the first aspect, the mass ratio of the bound polyether polyol to the aforementioned isocyanate is 1:1.

제1 측면의 일 실시예에서, 중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 AK7004 80중량부, 폴리에테르 폴리올 Donol C305 5중량부, Donol R6049 5중량부, Donol R4040 10중량부, 촉매 POLYACAT 303 1중량부, Dabco BX405 2중량부, K15 2중량부, DABCO T 0.5중량부, 실리콘 오일 B8545 2중량부, 탈이온수 0.9중량부, TCPP 20중량부, TEP 20중량부 및 발포제 HFC-245fa 25중량부를 포함한다.In one embodiment of the first aspect, on a parts by weight basis, the conjugated polyether polyol is composed of 80 parts by weight of polyester polyol AK7004, 5 parts by weight of polyether polyol Donol C305, 5 parts by weight of Donol R6049, 10 parts by weight of Donol R4040. parts, catalyst POLYACAT 303 1 part by weight, Dabco BX405 2 parts by weight, K15 2 parts by weight, DABCO T 0.5 parts by weight, silicone oil B8545 2 parts by weight, deionized water 0.9 parts by weight, TCPP 20 parts by weight, TEP 20 parts by weight and a foaming agent It contains 25 parts by weight of HFC-245fa.

제1 측면의 일 실시예에서, 중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 PS3158 80중량부, 폴리에테르 폴리올 Donol C305 10중량부, Donol R4040 10중량부, 촉매 POLYACAT 303 0.5중량부, POLYACAT 8 1.5중량부, POLYCAT 41 3중량부, DABCO T 1중량부, 실리콘 오일 B8545 3중량부, 탈이온수 0.8중량부, TCEP 40중량부 및 발포제 HFC-245fa 23중량부를 포함한다.In one embodiment of the first aspect, on a parts by weight basis, the combined polyether polyol is composed of: 80 parts by weight of polyester polyol PS3158, 10 parts by weight of polyether polyol Donol C305, 10 parts by weight of Donol R4040, 0.5 parts by weight of catalyst POLYACAT 303 1.5 parts by weight of POLYACAT 8, 3 parts by weight of POLYCAT 41, 1 part by weight of DABCO T, 3 parts by weight of silicone oil B8545, 0.8 parts by weight of deionized water, 40 parts by weight of TCEP, and 23 parts by weight of a foaming agent HFC-245fa.

제2 측면에서, 본 출원은 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 제공하는 바, 제1 측면에 따른 고난연성 저온 발포형 문창호 스트립바 끼움 발포재를 발포시켜 제조된다. In a second aspect, the present application provides a polyurethane foam for inserting a low-temperature foam type door and door strip bar with high retardancy, which is manufactured by foaming the foam material for inserting a strip bar for door and door and door with a high flame retardancy according to the first aspect.

제3 측면에서, 본 출원은 제2 측면에 따른 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 제조하는 제조방법을 제공하는 바, 상기 방법은, 저압 발포기를 사용하여 상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트를 혼합한 다음 문창호 형재의 공동에 꿰뚫어 들어간 종이 스트립바 발포홈에 주입하여 문창호 형재를 충전하는 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 얻을 수 있는 것을 포함하는 것을 특징으로 한다.In a third aspect, the present application provides a manufacturing method for manufacturing the polyurethane foam for inserting the highly retardant low-temperature foamed door and door strip bar according to the second aspect, wherein the method uses a low-pressure foaming machine to combine the polyether Polyol and the isocyanate are mixed and then injected into the foam groove of the paper strip bar penetrating into the cavity of the door window shape material to fill the door window shape material. to be

제3 측면의 일 실시예에서, 상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트가 혼합될 때, 저압 발포기의 공급 유속은 30g/s이다. In one embodiment of the third aspect, when the combined polyether polyol and the isocyanate are mixed, the feed flow rate of the low pressure foaming machine is 30 g/s.

제3 측면의 일 실시예에서, 상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트가 혼합될 때, 저압 발포기의 혼합온도는 0℃ 내지 실온이다.In one embodiment of the third aspect, when the combined polyether polyol and the isocyanate are mixed, the mixing temperature of the low pressure foaming machine is 0° C. to room temperature.

종래기술과 비교하여, 본 발명의 긍정적인 효과는 난연성 폴리에스터 폴리올 및 난연제의 사용량을 조절하고, 저전도성 폴리에테르 폴리올을 함께 사용함으로써, 본 발명의 결합된 폴리에테르 폴리올은 이소시아네이트와 발포된 후 B1 난연성 내화 폼을 얻을 수 있다. 또한, 효과적인 촉매와 함께, 본 명세서에 설명된 발포재는 저온 발포 특성을 가지며, 특히 약 0℃에서 수축 없이 발포하여 문창호 형재 제품의 보온성능을 보장한다.Compared with the prior art, the positive effect of the present invention is to adjust the amount of flame retardant polyester polyol and flame retardant, and use low conductivity polyether polyol together, so that the combined polyether polyol of the present invention is foamed with isocyanate and then B1 A flame retardant refractory foam can be obtained. In addition, in combination with an effective catalyst, the foam material described herein has low-temperature foaming properties, especially foaming at about 0° C. without shrinkage to ensure the thermal insulation performance of door and door shaped products.

달리 명시되지 않는 한, 문맥에서 암시되거나 선행기술에서 관례적인 경우, 본 출원의 모든 중량부 및 백분율은 중량 기준이며 사용된 테스트 및 특성화 방법은 본 출원의 출원일을 기준으로 한다. 적용 가능한 경우, 본 출원에 언급된 모든 특허, 특허 출원 또는 개시된 내용은 참조로 포함되며 동등한 특허군, 특히 당업계의 합성 기술, 제품 및 공정 설계, 중합체, 공단량체, 개시제 또는 촉매 등의 정의와 관련하여 이러한 문서에 개시된 내용도 참조로 포함된다. 선행기술에 개시된 특정 용어의 정의가 본 출원에서 제공된 정의와 일치하지 않는 경우, 본 출원에서 제공된 용어의 정의가 우선된다.Unless otherwise indicated, where implied from the context or customary in the prior art, all parts and percentages in this application are by weight and the testing and characterization methods used are as of the filing date of this application. Where applicable, all patents, patent applications or disclosures mentioned in this application are hereby incorporated by reference and are incorporated herein by reference, and in particular the definitions of equivalent patent families, in particular synthetic techniques, product and process designs, polymers, comonomers, initiators or catalysts in the art, and the like. The contents disclosed in these documents in relation are also incorporated by reference. In the event that a definition of a particular term disclosed in the prior art is inconsistent with a definition provided in this application, the definition of the term provided in this application shall prevail.

본 출원에서의 수치범위는 근사치이므로 달리 명시하지 않는 한 범위 밖의 값을 포함할 수 있다. 수치범위에는 임의의 낮은 값과 임의의 높은 값 사이에 적어도 2단위의 간격이 있는 것을 조건으로 하여 1단위 증분으로 하한값에서 상한값까지의 모든 값이 포함된다. 예를 들어, 조성, 물리적 특성 또는 기타 특성(분자량, 용융지수 등)이 100 내지 1000으로 기재되어 있다면 100, 101, 102 등과 같은 모든 개별값 및 100 내지 166, 155 내지 170, 198 내지 200 등과 같은 모든 하위 범위가 명시적으로 열거되어 있음을 의미한다. 1보다 작은 수치를 포함하거나 1보다 큰 분수(예: 1.1, 1.5 등)를 포함하는 범위의 경우, 1단위는 적절하게 0.0001, 0.001, 0.01 또는 0.1로 간주된다. 10보다 작은 한 자리 숫자(예: 1 내지 5)를 포함하는 범위의 경우, 1단위는 일반적으로 0.1로 간주된다. 이들은 표현하고자 하는 내용의 구체적인 예일 뿐이며, 열거된 최저값과 최고값 사이의 모든 가능한 수치 조합은 본 출원에서 명시적으로 인용된 것으로 간주된다. 또한, 본 명세서에서 "제1", "제2"라는 용어는 순서를 제한하는 것이 아니라 구조가 다른 물질을 구별하기 위해서만 사용된다는 점에 유의해야 한다.Numerical ranges in this application are approximate and may include values outside the range unless otherwise specified. Numerical ranges include all values from the lower value to the upper value in increments of one unit, provided that there is a separation of at least two units between any lower value and any higher value. For example, if the composition, physical properties, or other properties (molecular weight, melt index, etc.) are listed as 100 to 1000, all individual values such as 100, 101, 102, etc., and 100 to 166, 155 to 170, 198 to 200, etc. This means that all subranges are explicitly enumerated. For ranges containing numbers less than 1 or containing fractions greater than 1 (e.g., 1.1, 1.5, etc.), one unit is considered to be 0.0001, 0.001, 0.01, or 0.1, as appropriate. For ranges containing single digit numbers less than 10 (such as 1 to 5), one unit is generally considered to be 0.1. These are only specific examples of what is meant to be expressed, and all possible values between the lowest and highest values enumerated are Numerical combinations are considered to be expressly recited in this application. In addition, it should be noted that the terms "first" and "second" in this specification do not limit the order and are only used to distinguish materials with different structures. Be careful.

화학적 화합물과 관련하여 사용될 때, 달리 명시되지 않는 한, 단수형은 모든 이성질체 형태를 포함하며 반재로 해도 마찬가지이다(예: "헥산"은 헥산의 모든 이성질체를 개별적으로 또는 집합적으로 포함함). 또한 "하나", "한 가지" 또는 "당해"에 대한 언급에는 달리 명시적으로 언급되지 않는 한 복수형이 포함된다. When used in reference to chemical compounds, unless otherwise specified, the singular forms include all isomeric forms and vice versa (eg, "hexane" includes all isomers of hexane individually or collectively). Also, references to "a", "an" or "the" include the plural unless expressly stated otherwise.

"포함하는", "구비하는", "갖는" 및 이들의 파생어라는 용어는 다른 조성, 단계 또는 프로세스의 존재를 배제하지 않으며 이러한 다른 조성, 단계 또는 프로세스가 본 출원에 개시되는지 여부와 관련이 없다. 의심의 여지를 없애기 위해, "포함하는", "구비하는" 또는 "갖는"라는 용어를 사용하는 본 출원의 모든 조성물은 달리 명시되지 않는 한 추가 첨가제, 보조재 또는 화합물을 포함할 수 있다. 반대로, "기본적으로 …로 구성되는"라는 용어는 작동 수행에 필요한 것 이외의 임의의 기타 조성, 단계 또는 프로세스를 해당 용어의 이후 인용 범위에서 제외한다. "????로 구성되는"라는 용어는 구체적으로 설명 또는 나열되지 않은 조성, 단계 또는 프로세스를 포함하지 않는다. 달리 명시되지 않는 한, "또는"라는 용어는 열거된 구성원을 개별적으로 또는 이들의 조합을 의미한다.The terms "comprising", "comprising", "having" and their derivatives do not exclude the presence of other compositions, steps or processes and are not relevant whether or not such other compositions, steps or processes are disclosed in this application. . For the avoidance of doubt, all compositions in this application using the terms "comprising," "comprising," or "having" may include additional additives, adjuvants, or compounds unless otherwise specified. Conversely, the term “consisting essentially of” excludes from the scope of subsequent recitation of that term any other composition, step, or process other than that necessary to perform the operation. The term "consisting of ????" does not include a composition, step or process not specifically described or listed. Unless otherwise specified, the term "or" refers to the listed members individually or in combination.

제1 측면에서, 본 출원은 발포재를 제공하는 바, 결합된 폴리에테르 폴리올 및 이소시아네이트를 포함하며, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 80-100중량부, 폴리에테르 폴리올 10-20중량부, 촉매 4-6중량부, 폼 안정제 2-3중량부, 난연제 30-40중량부, 발포제 20-25중량부 및 물 0.5-1중량부를 포함한다.In a first aspect, the present application provides a foam material, comprising a bonded polyether polyol and an isocyanate, wherein the bonded polyether polyol is composed of 80-100 parts by weight of polyester polyol and 10-20 parts by weight of polyether polyol. parts by weight, 4-6 parts by weight catalyst, 2-3 parts by weight foam stabilizer, 30-40 parts by weight flame retardant, 20-25 parts by weight foaming agent and 0.5-1 part by weight water.

폴리에스터 폴리올polyester polyol

폴리에스터 폴리올은 일반적으로 디카르복실산과 디올 등 중축합 반응에 의해 얻어지는 폴리에스터 폴리올을 말한다. 폴리에스터 폴리올이 방향족 구조를 포함하는지 여부에 따라 폴리에스터 폴리올은 지방족 폴리에스터 폴리올과 방향족 폴리에스터 폴리올로 나눌 수 있다.Polyester polyols generally refer to polyester polyols obtained by polycondensation of dicarboxylic acids and diols. Depending on whether the polyester polyol contains an aromatic structure, polyester polyols can be divided into aliphatic polyester polyols and aromatic polyester polyols.

본 출원에서, 상기 폴리에스터 폴리올은 AK7004, PS3158, PS2412 중 적어도 하나인 것이 바람직하며, 여게서 AK7004는 애경(닝보) 케미컬 컴퍼니 리미티드(愛敬(寧波)化工有限公司, Akyung(Ningbo) Chemical Co.,Ltd.)에서 구입된다.In the present application, the polyester polyol is preferably at least one of AK7004, PS3158, and PS2412, where AK7004 is Aekyung (Ningbo) Chemical Co., Ltd. (愛敬 (寧波) Chemical Co., Akyung (Ningbo) Chemical Co., Ltd.).

폴리에테르 폴리올polyether polyol

폴리에테르 폴리올은 주쇄에 에테르 결합(-R-O-R-)이 포함되어 있고 말단 그룹 또는 측쇄 그룹에 2개 이상의 하이드록실 그룹(-OH)이 포함된 올리고머이다. 폴리에테르 폴리올은 촉매작용 하에서 저분자량 폴리올, 폴리아민 또는 활성 수소 함유 화합물을 개시제로 하여 알킬렌옥사이드와의 개환 중합에 의해 형성된다. 알킬렌옥사이드는 주로 프로필렌옥사이드(propylene oxide)와 에틸렌옥사이드(ethylene oxide)이며, 그 중 프로필렌옥사이드가 가장 중요하다. 폴리올계 개시제로는 프로필렌글리콜, 에틸렌글리콜 등 디올, 글리세롤트리메틸올프로판 등 트리올, 펜타에리트리톨, 자일리톨, 소르비톨, 수크로오스 등 폴리올 등이 있으며, 아민계 개시제로는 디에틸아민, 디에틸렌트리아민 등이 있다.Polyether polyols are oligomers in which an ether bond (-R-O-R-) is included in the main chain and two or more hydroxyl groups (-OH) are included in a terminal group or a side chain group. Polyether polyols are formed by ring-opening polymerization with alkylene oxides using low molecular weight polyols, polyamines or active hydrogen-containing compounds as initiators under catalytic action. Alkylene oxides are mainly propylene oxide and ethylene oxide, of which propylene oxide is the most important. Polyol-based initiators include diols such as propylene glycol and ethylene glycol, triols such as glyceroltrimethylolpropane, polyols such as pentaerythritol, xylitol, sorbitol, and sucrose, and amine-based initiators include diethylamine, diethylenetriamine, etc. there is

본 출원에서, 상술한 폴리에테르 폴리올은 폴리에테르 폴리올 403, Donol R6049, Donol C305, Donol R4040 중 하나 이상인 것이 바람직하다. 그 중 Donol R6049, Donol C305, Donol R4040은 상하이 동다 케미컬 컴퍼니 리미티드(上海東大化學有限公司, ShangHai Dongda Chemical Co., Ltd.)에서 구입하는 것이 바람직하다.In this application, it is preferred that the polyether polyol described above is at least one of polyether polyol 403, Donol R6049, Donol C305, and Donol R4040. Among them, Donol R6049, Donol C305, and Donol R4040 are preferably purchased from Shanghai Dongda Chemical Co., Ltd. (Shanghai Dongda Chemical Co., Ltd.).

본 발명에서, 상기 촉매는 이 분야에서 일반적으로 사용되는 촉매일 수 있고, 바람직하게는 POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41, DABCO T(모두 가스 케미컬 프로덕츠(차이나) 인베스트먼트 컴퍼니 리미티드(氣體化工産品(中國)投資有限公司, Gas Chemical Products(China) Investment Co., Ltd.)에서 구입)이다.In the present invention, the catalyst may be a catalyst commonly used in this field, and preferably POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41, DABCO T (all manufactured by Gas Chemical Products (China) Investment Co., Ltd.) Gas Chemical Products (China) Investment Co., Ltd.).

본 발명에서, 상술한 난연제는 이 분야에서 일반적으로 사용되는 난연제이며, 바람직하게는 TCPP, TEP, TCEP(모두 지앙수 요커 테크놀로지 컴퍼니 리미티드(

Figure pct00001
, Jiangsu Yoke Technology co., Ltd.)에서 구입)이다. In the present invention, the above-mentioned flame retardant is a flame retardant commonly used in this field, preferably TCPP, TEP, TCEP (all are Jiangsu Yoker Technology Co., Ltd. (
Figure pct00001
, purchased from Jiangsu Yoke Technology co., Ltd.).

본 발명에서, 상기 폼 안정제는 이 분야에서 일반적으로 사용되는 폼 안정제일 수 있다. B8545와 B84813(에보닉 더구사(차이나) 컴퍼니 리미티드(

Figure pct00002
, Evonik Degussa(China) Co.,Ltd.)에서 구입) 중 하나 또는 둘의 조합인 것이 바람직하다.In the present invention, the foam stabilizer may be a foam stabilizer commonly used in this field. B8545 and B84813 (Evonik The Gousa (China) Company Limited (
Figure pct00002
, purchased from Evonik Degussa (China) Co., Ltd.), or a combination of the two.

본 발명에서, 상기 발포제는 이 분야에서 일반적으로 사용되는 발포제 HFC-245fa이다.In the present invention, the blowing agent is HFC-245fa, a blowing agent commonly used in this field.

본 발명에서, 상술한 물은 탈이온수인 것이 바람직하다. In the present invention, it is preferable that the water mentioned above is deionized water.

본 발명의 결합된 폴리에테르는 당업계의 통상적인 방법에 따라 제조할 수 있으며, 일반적으로 상기 각 조성을 그 중량부에 따라 상온에서 교반하여 균일하게 혼합하면 된다. The combined polyether of the present invention can be prepared according to a conventional method in the art, and generally, each of the above components is stirred and mixed uniformly at room temperature according to parts by weight.

본 발명에서, 상술한 이소시아네이트는 이 분야에서 일반적으로 사용되는 이소시아네이트일 수 있으며, 바람직하게는 독일 바이엘 아게(德國拜耳公司, Bayer AG)로부터 구입한 폴리페닐폴리메틸렌 폴리이소시아네이트(PAPI)일 수 있다.In the present invention, the above-mentioned isocyanate may be an isocyanate generally used in this field, and may preferably be polyphenylpolymethylene polyisocyanate (PAPI) purchased from Bayer AG, Germany.

본 발명에서, 상술한 결합된 폴리에테르 폴리올과 상술한 이소시아네이트의 질량비는 1: 1이다. In the present invention, the mass ratio of the aforementioned bound polyether polyol and the aforementioned isocyanate is 1:1.

제2 측면에서, 본 발명은 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼의 제조방법도 제공하는 바, 상기 결합된 폴리에테르를 저압 발포제와 PAPI를 사용하여 30g/s의 유속으로 혼합한 다음 문창호 형재의 공동에 꿰뚫어 들어간 종이 스트립바 발포홈에 주입하는 단계를 포함하며, 폴리우레탄 경질 폼이 채워진 문창호 형재를 얻을 수 있다.In a second aspect, the present invention also provides a method for producing a polyurethane foam for inserting a low-temperature foam type door and door strip bar, wherein the combined polyether is mixed at a flow rate of 30 g/s using a low-pressure foaming agent and PAPI. Next, a step of injecting the paper strip bar into the foam groove penetrated into the cavity of the door window frame, and a door window frame filled with polyurethane rigid foam can be obtained.

본 발명에서, 상기 결합된 폴리에테르의 혼합방법 및 조건은 당업계의 통상적인 방법 및 조건이며, 상기 저압 발포기의 혼합온도는 환경온도이고, 특히 약 0℃이며, 이 분야에서는 드물다. In the present invention, the mixing method and conditions of the combined polyether are conventional methods and conditions in the art, and the mixing temperature of the low-pressure foaming machine is an environmental temperature, particularly about 0 ° C, which is rare in this field.

상기 혼합하는 조작은 바람직하게는 저압 발포제를 사용하며, 유속이 30g/s이다. The mixing operation preferably uses a low-pressure foaming agent and has a flow rate of 30 g/s.

본 발명에서, 상기 발포하는 방법 및 조건은 당업계의 통상적인 방법 및 조건이며, 일반적으로 실온에서 자유 발포 성형된다. 특별한 경우는 약 0℃이다. In the present invention, the foaming method and conditions are conventional methods and conditions in the art, and free foam molding is generally performed at room temperature. A special case is about 0°C.

제3 측면에서, 본 출원은 상술한 방법에 의해 제조된 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 제공하는 바, 본 명세서에 기재된 발포재로 발포하여 제조된다.In a third aspect, the present application provides a highly retardant low-temperature foamed polyurethane foam for inserting door and door strip bars manufactured by the above-described method, which is manufactured by foaming with the foam material described herein.

본 발명의 바람직한 각 실시예를 얻기 위해 상기 언급한 바람직한 조건은 당업계의 상식을 어기지 않는 범위 내에서 임의로 조합할 수 있다. In order to obtain each preferred embodiment of the present invention, the above-mentioned preferred conditions can be arbitrarily combined within a range that does not violate common sense in the art.

본 발명에 사용되는 시약 및 원료는 모두 시판되고 있다. All reagents and raw materials used in the present invention are commercially available.

본 발명에서 백분율은 원료 총량에서 각 성분이 점하는 질량 백분율이다.In the present invention, the percentage is the mass percentage occupied by each component in the total amount of raw materials.

실시예Example

본 출원의 기술적 해결방안은 본 출원의 실시예와 관련하여 이하에서 명확하고 완전하게 설명될 것이다. 사용된 모든 시약 및 원료는 달리 명시되지 않는 한 상업적으로 구입할 수 있다. 하기 실시예에서 특정 조건을 지정하지 않은 실험방법은 통상적인 방법 및 조건 또는 제품 설명서에 따라 선택한다.The technical solutions of the present application will be clearly and completely described below with respect to the embodiments of the present application. All reagents and raw materials used are commercially available unless otherwise specified. In the following examples, experimental methods not specifying specific conditions are selected according to conventional methods and conditions or product specifications.

하기 실시예에서 사용된 원료 공급원은 다음과 같다. The raw material sources used in the following examples are as follows.

Donol R6049는 고기능성 경질 폼 폴리에테르 폴리올에 속하며, 또한 열전도율이 낮고 접착력이 좋은 여러 특성을 갖는 폴리에테르 폴리올이다. 이는 상하이 동다 케미컬 컴퍼니 리미티드에서 생산되며, 성능 파라미터는 다음과 같다.Donol R6049 belongs to a high-performance rigid foam polyether polyol, and is also a polyether polyol with low thermal conductivity and good adhesion. It is produced by Shanghai Dongda Chemical Co., Ltd., and its performance parameters are as follows.

Figure pct00003
Figure pct00003

Donol C305는 긴 사슬의 저기능성 폴리에테르이다. 기능성은 3이고 평균 분자량은 약 500이다. 이는 상하이 동다 케미컬 컴퍼니 리미티드에서 생산되며, 성능 파라미터는 다음과 같다.Donol C305 is a long chain, low functional polyether. The functionality is 3 and the average molecular weight is about 500. It is produced by Shanghai Dongda Chemical Co., Ltd., and its performance parameters are as follows.

Figure pct00004
Figure pct00004

Donol R4040은 경질 폼 폴리에테르 폴리올로서 OTDA를 개시제로 하는 활성이 높고 수산기 값이 낮은 폴리에테르 폴리올이며, 충분한 가교도와 강성을 나타낼 수 있다. 이는 상하이 동다 케미컬 컴퍼니 리미티드에서 생산되며, 성능 파라미터는 다음과 같다.Donol R4040 is a rigid foam polyether polyol that uses OTDA as an initiator and has high activity and low hydroxyl value, and can exhibit sufficient crosslinking and rigidity. It is produced by Shanghai Dongda Chemical Co., Ltd., and its performance parameters are as follows.

Figure pct00005
Figure pct00005

폴리에스터 폴리올 AK7004는 대한민국 애경케미칼에서 생산되며, 수산기 값이 260~270 mgKOH/g이고, 점도가 25℃일 때 7500~11500 mPa.s 이하이며, 수분함량이 0.1 % 이하이고, 산 값이 2.0 mgKOH/g 이하이다. Polyester polyol AK7004 is produced by Aekyung Chemical in Korea, has a hydroxyl value of 260 to 270 mgKOH/g, a viscosity of 7500 to 11500 mPa.s or less at 25°C, a moisture content of 0.1% or less, and an acid value of 2.0 It is less than mgKOH/g.

트리스(2-클로로프로필) 포스페이트 (TCPP), 트리스(2-클로로에틸) 포스페이트 (TEP) 및 트리스(2-클로로에틸) 포스페이트 (TCEP)는 지앙수 요커 테크놀로지 컴퍼니 리미티드에서 생산된다.Tris(2-chloropropyl) phosphate (TCPP), tris(2-chloroethyl) phosphate (TEP) and tris(2-chloroethyl) phosphate (TCEP) are produced by Jiangsu Yoko Technology Co., Ltd.

촉매 POLYACAT 5, POLYACAT 8, Dabco BX405, K15 및 POLYCAT 41은 모두 가스 케미컬 프로덕츠(차이나) 인베스트먼트 컴퍼니 리미티드(에어 프로덕츠 앤드 케미컬스 잉크(空氣化工産品(上海)有限公司, Air Products and Chemicals, Inc.))에서 생산된다. Catalysts POLYACAT 5, POLYACAT 8, Dabco BX405, K15 and POLYCAT 41 are all manufactured by Gas Chemical Products (China) Investment Co., Ltd. (Air Products and Chemicals, Inc.) ) is produced in

폼 안정제 B8545는 에보닉 스페셜티 케미컬스(상하이) 컴퍼니 리미티드(

Figure pct00006
, Evonik Specialty Chemicals (Shanghai) Co., Ltd.)에서 구입한 것이며, 성능 파라미터는 수분이 ≤0.2%이고, 굴절률(20°C)이 1.4400-1.4480이며, 점도가 700-1000 mPa.s/25℃이다.Foam stabilizer B8545 is manufactured by Evonik Specialty Chemicals (Shanghai) Company Limited (
Figure pct00006
, Evonik Specialty Chemicals (Shanghai) Co., Ltd.), performance parameters are moisture ≤0.2%, refractive index (20 °C) 1.4400-1.4480, viscosity 700-1000 mPa.s/25 is °C.

폼 안정제 B84813은 에보닉 인더스트리스 에이지(

Figure pct00007
, Evonik Industries AG)에서 구입한 것이며, 경질 폴리우레탄 폼을 제조하기 위한 내가수분해성 폴리에테르 개질의 폴리디메틸실록산 공중합체이다. 폼 안정제의 점돈는 25℃에서 600-1000 mPaㆍs이다. Foam Stabilizer B84813 is Evonik Industries Age (
Figure pct00007
, Evonik Industries AG), a hydrolysis-resistant polyether-modified polydimethylsiloxane copolymer for making rigid polyurethane foam. The viscosity of the foam stabilizer is 600-1000 mPa·s at 25°C.

폴리페닐폴리메틸렌 폴리이소시아네이트(PAPI)는 독일 바이엘 아게에서 생산된다.Polyphenylpolymethylene polyisocyanate (PAPI) is produced by Bayer AG, Germany.

실시예 1Example 1

결합된 폴리에테르 폴리올의 제조방법:Process for the Preparation of Conjoined Polyether Polyols:

폴리에스터 폴리올 AK7004 80중량부, 폴리에테르 폴리올 Donol C305 5중량부, Donol R6049 5중량부 및 Donol R4040 10중량부를 반응 케틀에 넣고, 촉매 POLYACAT 303 1중량부, Dabco BX405 2중량부, K15 2중량부, DABCO T 0.5중량부, 실리콘 오일 B8545 2중량부, 탈이온수 0.9중량부, TCPP 20중량부, TEP 20중량부, 발포제 HFC-245fa 25중량부를 차례로 첨가하고 균일하게 교반하여 얻는다.80 parts by weight of polyester polyol AK7004, 5 parts by weight of polyether polyol Donol C305, 5 parts by weight of Donol R6049 and 10 parts by weight of Donol R4040 were put into a reaction kettle, 1 part by weight of catalyst POLYACAT 303, 2 parts by weight of Dabco BX405, 2 parts by weight of K15 , 0.5 parts by weight of DABCO T, 2 parts by weight of silicone oil B8545, 0.9 parts by weight of deionized water, 20 parts by weight of TCPP, 20 parts by weight of TEP, and 25 parts by weight of a foaming agent HFC-245fa are sequentially added and uniformly stirred.

상기 결합된 폴리에테르와 PAPI를 취하고 저압 발포기를 사용하여 30g/s의 유속으로 재료를 주입하며, 실온에서 발포 및 성형한 후 문창호 형재를 얻는다.The combined polyether and PAPI were taken and injected at a flow rate of 30 g/s using a low-pressure foaming machine, and after foaming and molding at room temperature, a door frame was obtained.

실시예 2Example 2

결합된 폴리에테르 폴리올의 제조방법: Process for the Preparation of Conjoined Polyether Polyols:

폴리에스터 폴리올 PS3158 80중량부, 폴리에테르 폴리올 Donol C305 10중량부 및 Donol R4040 10중량부를 반응 케틀에 넣고, 촉매 POLYACAT 303 0.5중량부, POLYACAT 8 1.5중량부, POLYCAT 41 3중량부, DABCO T 1중량부, 실리콘 오일 B8545 3중량부, 탈이온수 0.8중량부, TCEP 40중량부, 발포제 HFC-245fa 23중량부를 차례로 첨가하고 균일하게 교반하여 얻는다.80 parts by weight of polyester polyol PS3158, 10 parts by weight of polyether polyol Donol C305 and 10 parts by weight of Donol R4040 were put into a reaction kettle, 0.5 parts by weight of catalyst POLYACAT 303, 1.5 parts by weight of POLYACAT 8, 3 parts by weight of POLYCAT 41, 1 part by weight of DABCO T Part, 3 parts by weight of silicone oil B8545, 0.8 parts by weight of deionized water, 40 parts by weight of TCEP, and 23 parts by weight of HFC-245fa foaming agent are sequentially added and uniformly stirred.

상기 결합된 폴리에테르와 PAPI를 취하고 저압 발포기를 사용하여 30g/s의 유속으로 재료를 주입하며, 실온에서 발포 및 성형한 후 문창호 형재를 얻는다.The combined polyether and PAPI were taken and injected at a flow rate of 30 g/s using a low-pressure foaming machine, and after foaming and molding at room temperature, a door frame was obtained.

실시예 3Example 3

폴리에스터 폴리올 PS2412 80중량부 및 폴리에테르 폴리올 403 10중량부를 반응 케틀에 넣고, 촉매 POLYACAT 303 1.5중량부, POLYACAT 8 2.5중량부, K15 3중량부, 실리콘 오일 B84813 2중량부, 탈이온수 1중량부, TCPP 25중량부, TCEP 15중량부, 발포제 HFC-245fa 24중량부를 차례로 첨가하고 균일하게 교반하여 얻는다. 80 parts by weight of polyester polyol PS2412 and 10 parts by weight of polyether polyol 403 were put in a reaction kettle, 1.5 parts by weight of catalyst POLYACAT 303, 2.5 parts by weight of POLYACAT 8, 3 parts by weight of K15, 2 parts by weight of silicone oil B84813, 1 part by weight of deionized water , 25 parts by weight of TCPP, 15 parts by weight of TCEP, and 24 parts by weight of foaming agent HFC-245fa are added in sequence and stirred uniformly to obtain.

상기 결합된 폴리에테르와 PAPI를 취하고 저압 발포기를 사용하여 30g/s의 유속으로 재료를 주입하며, 실온에서 발포 및 성형한 후 문창호 형재를 얻는다.The combined polyether and PAPI were taken and injected at a flow rate of 30 g/s using a low-pressure foaming machine, and after foaming and molding at room temperature, a door frame was obtained.

실시예 4Example 4

결합된 폴리에테르 폴리올의 제조방법:Process for the Preparation of Conjoined Polyether Polyols:

폴리에스터 폴리올 AK7004 100중량부를 반응 케틀에 넣고, 촉매 Dabco BX405 1중량부, K15 3중량부, DABCO T 2중량부, 실리콘 오일 B84813 3중량부, 탈이온수 0.5중량부, TCPP 20중량부, TCEP 10중량부, 발포제 HFC-245fa 20중량부를 차례로 첨가하고 균일하게 교반하여 얻는다. 100 parts by weight of polyester polyol AK7004 was placed in a reaction kettle, 1 part by weight of catalyst Dabco BX405, 3 parts by weight of K15, 2 parts by weight of DABCO T, 3 parts by weight of silicone oil B84813, 0.5 parts by weight of deionized water, 20 parts by weight of TCPP, TCEP 10 Part by weight, 20 parts by weight of foaming agent HFC-245fa are sequentially added and stirred uniformly to obtain.

상기 결합된 폴리에테르와 PAPI를 취하고 저압 발포기를 사용하여 30g/s의 유속으로 재료를 주입하며, 실온에서 발포 및 성형한 후 문창호 형재를 얻는다. The combined polyether and PAPI were taken and injected at a flow rate of 30 g/s using a low-pressure foaming machine, and after foaming and molding at room temperature, a door frame was obtained.

실시예1 내지 4에서 얻은 제품에 대하여 효과 테스트를 하였으며, 그 결과를 하기 표 1에 나타내었다.Effect tests were performed on the products obtained in Examples 1 to 4, and the results are shown in Table 1 below.

성능 테스트가 따르는 표준은 다음과 같다. The standards that performance testing follows are:

산소 지수 테스트 표준: GB/T 2406.2-2009Oxygen index test standard: GB/T 2406.2-2009

치수 안정성 테스트 표준: GB/T 8811-2008Dimensional stability test standard: GB/T 8811-2008

열전도율 테스트 표준: GB/T 3399-1982Thermal conductivity test standard: GB/T 3399-1982

압축 강도 검출표준: GB8813-2008.Compressive strength detection standard: GB8813-2008.

표 1: 실시예1-4에서 폴리우레탄 폼의 성능 데이터 비교Table 1: Comparison of performance data of polyurethane foams in Examples 1-4

Figure pct00008
Figure pct00008

표 1에서 본 명세서에 기재된 발포재를 사용하여 제조된 폴리우레탄 폼의 산소 지수가 모두 30%보다 크고, 난연 B1수준에 도달하며, 최저온도인 0℃에서 본 명세서에 기재된 발포재가 여전히 정상적으로 발포됨을 알 수 있다. In Table 1, the polyurethane foams prepared using the foam material described in this specification have all oxygen indices greater than 30%, reach the flame retardant B1 level, and the foam material described in this specification is still normally foamed at the lowest temperature of 0 ° C. Able to know.

상기 실시예에 대한 설명은 당업자가 본 출원을 이해하고 적용하기 위한 것이다. 이들 실시예에 대한 다양한 변형이 용이하게 이루어질 수 있고, 여기서 설명된 일반적인 원리가 창의적인 노력 없이 다른 실시예에 적용될 수 있음은 당업자에게 자명할 것이다. 따라서, 본 출원은 여기의 실시예에 한정되지 않으며, 본 출원의 범위 및 사상을 벗어나지 않는 범위 내에서 본 출원에 개시된 내용을 바탕으로 당업자에 의해 이루어진 개선 및 수정은 본 발명의 범위 내에 있다.The description of the above embodiments is for those skilled in the art to understand and apply the present application. It will be apparent to those skilled in the art that various modifications may be readily made to these embodiments, and that the general principles described herein may be applied to other embodiments without creative efforts. Therefore, the present application is not limited to the embodiments herein, and improvements and modifications made by those skilled in the art based on the contents disclosed in the present application within the scope and spirit of the present application are within the scope of the present invention.

Claims (10)

결합된 폴리에테르 폴리올 및 이소시아네이트를 포함하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재에 있어서,
중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 80-100중량부, 폴리에테르 폴리올 10-20중량부, 촉매 4-6중량부, 폼 안정제 2-3중량부, 난연제 30-40중량부, 물리적 발포제 20-25중량부 및 화학적 발포제 0.5-1중량부를 포함하며;
상기 폴리에스터 폴리올은 AK7004, PS3158 및 PS2412 중 적어도 하나이고;
상기 폴리에테르 폴리올은 폴리에테르 폴리올 403, Donol R6049, Donol C305 및 Donol R4040 중 하나 이상인 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
In the flame retardant low-temperature foamed door and window strip bar fitting foam material containing bound polyether polyol and isocyanate,
Based on parts by weight, the combined polyether polyol is composed of 80-100 parts by weight of polyester polyol, 10-20 parts by weight of polyether polyol, 4-6 parts by weight of catalyst, 2-3 parts by weight of foam stabilizer, 30-30 parts by weight of flame retardant. 40 parts by weight, 20-25 parts by weight of physical foaming agent and 0.5-1 part by weight of chemical foaming agent;
the polyester polyol is at least one of AK7004, PS3158 and PS2412;
The polyether polyol is polyether polyol 403, Donol R6049, Donol C305 and Donol R4040, characterized in that at least one of the highly flammable low-temperature foam type door and door strip bar fitting foam material.
제1항에 있어서,
상기 촉매는 POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41 및 DABCO T 중 하나 이상이고;
상기 폼 안정제는 B8545 및 B84813 중 하나 또는 둘의 조합이며;
상기 난연제는 트리스(2-클로로프로필)포스페이트, 트리에틸포스페이트 및 트리스(2-클로로에틸)포스페이트 중 하나 이상인 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to claim 1,
the catalyst is at least one of POLYACAT 303, POLYACAT 8, Dabco BX405, K15, POLYCAT 41 and DABCO T;
the foam stabilizer is one or a combination of B8545 and B84813;
The flame retardant is tris (2-chloropropyl) phosphate, triethyl phosphate and tris (2-chloroethyl) phosphate.
제1항에 있어서,
상기 물리적 발포제는 HFC-245fa이고;
상기 화학적 발포제는 물이며, 바람직하게는 탈이온수인 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to claim 1,
The physical blowing agent is HFC-245fa;
The chemical foaming agent is water, preferably deionized water.
제1항 내지 제3항 중 어느 한 항에 있어서,
상기 이소시아네이트는 폴리페닐폴리메틸렌 폴리이소시아네이트인 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to any one of claims 1 to 3,
The isocyanate is polyphenylpolymethylene polyisocyanate.
제1 항 내지 제3 항 중 어느 한 항에 있어서,
상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트의 질량비는 1: 1인 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to any one of claims 1 to 3,
A non-flammable low-temperature foam type door window strip bar fitting foam material, characterized in that the mass ratio of the combined polyether polyol and the isocyanate is 1: 1.
제1항에 있어서,
중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 AK7004 80중량부, 폴리에테르 폴리올 Donol C305 5중량부, Donol R6049 5중량부, Donol R4040 10중량부, 촉매 POLYACAT 303 1중량부, Dabco BX405 2중량부, K15 2중량부, DABCO T 0.5중량부, 실리콘 오일 B8545 2중량부, 탈이온수 0.9중량부, TCPP 20중량부, TEP 20중량부 및 발포제 HFC-245fa 25중량부를 포함하는 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to claim 1,
Based on parts by weight, the combined polyether polyol is composed of 80 parts by weight of polyester polyol AK7004, 5 parts by weight of polyether polyol Donol C305, 5 parts by weight of Donol R6049, 10 parts by weight of Donol R4040, 1 part by weight of catalyst POLYACAT 303, 2 parts by weight of Dabco BX405, 2 parts by weight of K15, 0.5 parts by weight of DABCO T, 2 parts by weight of silicone oil B8545, 0.9 parts by weight of deionized water, 20 parts by weight of TCPP, 20 parts by weight of TEP, and 25 parts by weight of blowing agent HFC-245fa Characteristically, a flame retardant low-temperature foamed foam material with strip bars for door windows and doors.
제1항에 있어서,
중량부 기준으로, 상기 결합된 폴리에테르 폴리올은 조성으로서 폴리에스터 폴리올 PS3158 80중량부, 폴리에테르 폴리올 Donol C305 10중량부, Donol R4040 10중량부, 촉매 POLYACAT 303 0.5중량부, POLYACAT 8 1.5중량부, POLYCAT 41 3중량부, DABCO T 1중량부, 실리콘 오일 B8545 3중량부, 탈이온수 0.8중량부, TCEP 40중량부 및 발포제 HFC-245fa 23중량부를 포함하는 것을 특징으로 하는 고난연성 저온 발포형 문창호 스트립바 끼움 발포재.
According to claim 1,
Based on parts by weight, the combined polyether polyol is composed of 80 parts by weight of polyester polyol PS3158, 10 parts by weight of polyether polyol Donol C305, 10 parts by weight of Donol R4040, 0.5 parts by weight of catalyst POLYACAT 303, 1.5 parts by weight of POLYACAT 8, 3 parts by weight of POLYCAT 41, 1 part by weight of DABCO T, 3 parts by weight of silicone oil B8545, 0.8 parts by weight of deionized water, 40 parts by weight of TCEP, and 23 parts by weight of foaming agent HFC-245fa. Bar fit foam.
고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼에 있어서,
제1 항 내지 제7 항 중 어느 한 항에 따른 고난연성 저온 발포형 문창호 스트립바 끼움 발포재를 발포시켜 제조되는 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼.
In the polyurethane foam for inserting the low-temperature foamed door and door strip bar of high retardance,
A polyurethane foam for inserting a highly flame-retardant low-temperature foam-type strip bar for doors and windows, which is manufactured by foaming the foam material for inserting the strip bar for door windows and doors according to any one of claims 1 to 7.
제8항에 따른 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 제조하는 제조방법에 있어서,
저압 발포기를 사용하여 상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트를 혼합한 다음 문창호 형재의 공동에 꿰뚫어 들어간 종이 스트립바 발포홈에 주입하여 문창호 형재를 충전하는 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼을 얻을 수 있는 것을 포함하는 것을 특징으로하는 고난연성 저온 발포형 문창호 스트립바 끼움용 폴리우레탄 폼의 제조방법.
In the manufacturing method of manufacturing the polyurethane foam for inserting the highly retardant low-temperature foamed door and door strip bar according to claim 8,
Low-pressure foaming machine is used to mix the combined polyether polyol and the isocyanate, and then injected into the foam groove of the paper strip bar penetrating into the cavity of the door window frame to fill the door window shape Polyurethane for inserting the door window strip strip bar A method for producing a polyurethane foam for fitting a low-temperature foamed door and window strip bar, characterized in that it comprises obtaining a foam.
제9항에 있어서,
상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트가 혼합될 때, 저압 발포기의 공급 유속은 30g/s이며;
상기 결합된 폴리에테르 폴리올과 상기 이소시아네이트가 혼합될 때, 저압 발포기의 혼합온도는 0℃ 내지 실온인 것을 특징으로하는 방법.
According to claim 9,
When the combined polyether polyol and the isocyanate are mixed, the feed flow rate of the low pressure foaming machine is 30 g/s;
When the combined polyether polyol and the isocyanate are mixed, the mixing temperature of the low pressure foaming machine is from 0 ° C to room temperature.
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CN110372838B (en) * 2019-07-15 2022-03-01 上海东大聚氨酯有限公司 Combined polyether polyol, polyurethane foam and preparation method thereof
CN112708105A (en) * 2020-12-28 2021-04-27 上海东大聚氨酯有限公司 High-flame-retardance low-temperature foaming type door and window strip penetrating foaming material, polyurethane foam and preparation method of polyurethane foam

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