KR20230087906A - Eco-friendly waterproof board - Google Patents
Eco-friendly waterproof board Download PDFInfo
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- C—CHEMISTRY; METALLURGY
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- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
- C04B18/08—Flue dust, i.e. fly ash
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/06—Quartz; Sand
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/38—Polysaccharides or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
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- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/60—Agents for protection against chemical, physical or biological attack
- C04B2103/65—Water proofers or repellants
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/802—White cement
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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Abstract
본 발명은 건축용 친환경 방수 보드 및 이의 제조방법에 관한 것으로서, 보다 상세하게는 연소된 재(ash), 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드 및 이의 제조방법에 관한 것이다. 본 발명에 따른 친환경 방수 보드는 기존 석고 보드 보다 강도가 약 3 ~ 4배 높고, 무게는 약 50% 가벼우며, 방수성, 통기성 및 습윤성이 매우 우수하고, 작업시 먼지가 적게 발생되며, 철거시에 재활용할 수 있으므로, 기존 석고보드를 대체하여 유용하게 사용될 수 있다.The present invention relates to an eco-friendly waterproof board for construction and a method for manufacturing the same, and more particularly, to an eco-friendly waterproof board comprising a mixture of burned ash, polymer-based waterproofing agent, wheat flour, construction powder, white cement powder and water. And it relates to a manufacturing method thereof. The eco-friendly waterproof board according to the present invention has about 3 to 4 times higher strength than conventional gypsum board, is about 50% lighter in weight, has excellent waterproofness, air permeability and wettability, generates less dust during work, and can be removed during demolition. Since it can be recycled, it can be usefully used as a substitute for the existing gypsum board.
Description
본 발명은 건축용 방수 보드에 관한 것으로서, 보다 상세하게는 재(ash), 프리믹스 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합하여 제조한 건축용 친환경 방수 보드에 관한 것이다.The present invention relates to a waterproof board for construction, and more particularly, to an eco-friendly waterproof board for construction manufactured by mixing ash, a premix waterproofing agent, wheat flour, construction powder, white cement powder, and water.
방수 석고보드는 다습한 부위에서 높은 강도와 방수 성능을 유지하는 내수 석고보드로 완벽한 방수처리가 어려운 건출물의 각 부위에 적용되어 내수성을 발휘한다. 각종 건축물에 경량 건식공법으로 시공이 가능하며 일반 석고보드 등과 혼합 사용할 수 있어서 많이 사용되고 있다. Waterproof gypsum board is a water-resistant gypsum board that maintains high strength and waterproof performance in humid areas. It can be constructed with a lightweight dry method in various buildings and is widely used because it can be used in combination with general gypsum board.
그러나 이런 방수 석고보드는 석고보드의 일종으로 암 물질을 유발하며 사람의 몸에도 불안전하다. 특히, 작업시에 얼굴, 논 및 코에 먼지가 많이 들어가서 건강에 해롭다. 또한, 철거시에도 특수 폐기물로 지정되어 비용이 많이 소요되고 폐기물에 따른 환경오염이 심각한 실정이다.However, this waterproof gypsum board is a type of gypsum board, which causes cancerous substances and is also unsafe to the human body. In particular, a lot of dust enters the face, paddy field and nose during work, which is harmful to health. In addition, even at the time of demolition, it is designated as special waste, which requires a lot of cost and causes serious environmental pollution due to the waste.
이에, 본 발명자는 상술한 문제점을 해결하기 위해 친환경 방수 보드를 제조하고자 노력한 결과, 재(ash), 프리믹스 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합하여 제조한 방수 보드가 기존 석고보드 보다 강도가 높고 무게가 가벼우며, 작업시 먼지가 발생하지 않음을 확인함으로써 본 발명을 완성하였다.Accordingly, the present inventors have tried to manufacture an eco-friendly waterproof board to solve the above problems, and as a result, a waterproof board manufactured by mixing ash, premix waterproofing agent, flour, building powder, white cement powder, and water is a conventional gypsum board. The present invention was completed by confirming that the strength is higher, the weight is lighter, and dust does not occur during operation.
본 발명의 목적은 연소된 재(ash), 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공하는 것이다.An object of the present invention is to provide an eco-friendly waterproof board comprising a mixture of burnt ash, polymer-based waterproofing agent, flour, building powder, white cement powder and water.
본 발명의 또다른 목적은 황토, 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공하는 것이다.Another object of the present invention is to provide an eco-friendly waterproof board comprising a mixture of ocher, polymer-based waterproofing agent, wheat flour, building powder, white cement powder and water.
본 발명의 또다른 목적은 연소된 재(ash), 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 교반시킨 후, 형틀에 넣은 다음, 건조시키는 단계를 포함하는 친환경 방수 보드의 제조방법을 제공하는 것이다.Another object of the present invention is an eco-friendly waterproofing comprising stirring a mixture of burnt ash, polymer-based waterproofing agent, flour, construction powder, white cement powder and water, putting it in a mold, and then drying it. It is to provide a manufacturing method of the board.
본 발명의 또다른 목적은 황토, 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 교반시킨 후, 형틀에 넣은 다음, 건조시키는 단계를 포함하는 친환경 방수 보드의 제조방법을 제공하는 것이다.Another object of the present invention is a method for manufacturing an eco-friendly waterproof board comprising the steps of stirring a mixture of ocher, polymer-based waterproofing agent, wheat flour, construction powder, white cement powder and water, putting it in a mold, and then drying it. is to provide
상기 목적을 달성하기 위하여, 본 발명은 연소된 재(ash) 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In order to achieve the above object, the present invention contains 20 to 50% by weight of burnt ash, 10 to 20% by weight of a polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of building powder, and 1 white cement powder. To provide an eco-friendly waterproof board containing a mixture of 10% by weight and water.
또한, 본 발명은 황토 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In addition, the present invention is a mixture of 20 to 50% by weight of ocher, 10 to 20% by weight of polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of construction powder, 1 to 10% by weight of white cement powder and water It provides an eco-friendly waterproof board comprising a.
또한, 본 발명은 i) 연소된 재(ash) 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 후 교반하여 혼합물을 제조하는 단계; ii) 상기 단계 i)에서 교반된 혼합물을 형틀에 넣어서 성형하는 단계; 및 iii) 상기 단계 ii)에서 성형된 성형물을 건조시킨 후 형틀에서 분리하는 단계;를 포함하는 친환경 방수 보드의 제조방법을 제공한다. In addition, the present invention i) 20 to 50% by weight of burnt ash, 10 to 20% by weight of polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of construction powder, 1 to 10% by weight of white cement powder Mixing % and water and then stirring to prepare a mixture; ii) molding the mixture stirred in step i) by putting it in a mold; And iii) drying the molding formed in step ii) and then separating it from the mold.
아울러, 본 발명은 i) 황토 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 후 교반하여 혼합물을 제조하는 단계; ii) 상기 단계 i)에서 교반된 혼합물을 형틀에 넣어서 성형하는 단계; 및 iii) 상기 단계 ii)에서 성형된 성형물을 건조시킨 후 형틀에서 분리하는 단계;를 포함하는 친환경 방수 보드의 제조방법을 제공한다. In addition, the present invention is i) 20 to 50% by weight of ocher, 10 to 20% by weight of polymeric waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of building powder, 1 to 10% by weight of white cement powder and water After stirring to prepare a mixture; ii) molding the mixture stirred in step i) by putting it in a mold; And iii) drying the molding formed in step ii) and then separating it from the mold.
본 발명에 따른 친환경 방수 보드는 기존 석고 보드 보다 강도가 약 3 ~ 4배 높고, 무게는 약 50% 가벼우며, 방수성, 통기성 및 습윤성이 매우 우수하다. The eco-friendly waterproof board according to the present invention has about 3 to 4 times higher strength than conventional gypsum boards, is about 50% lighter in weight, and has excellent waterproof, air permeability and wettability.
또한, 본 발명에 따른 친환경 방수 보드는 타카 작업시 먼지가 적게 발생되어 작업 효율이 높으며, 기존 석고보드와 달리 못 피스 작업을 할 수 있어서 매우 편리하다.In addition, the eco-friendly waterproof board according to the present invention generates less dust during the nailing operation, so the work efficiency is high, and unlike the existing gypsum board, it is very convenient because it can work with a nail piece.
게다가, 본 발명에 따른 친환경 방수 보드는 친환경 제품으로 철거시에 재활용할 수 있으므로 폐기물 처리 비용이 들어가지 않는다. In addition, since the eco-friendly waterproof board according to the present invention can be recycled at the time of demolition as an eco-friendly product, there is no waste disposal cost.
도 1은 본 발명에 따른 친환경 방수 보드의 한가지 시제품을 보여주는 사진이다.
도 2는 본 발명에 따른 친환경 방수 보드의 한가지 시제품을 보여주는 사진이다.
도 3은 본 발명에 따른 친환경 방수 보드 시제품의 휨파괴하중 시험성적서를 보여주는 사진이다.1 is a photograph showing one prototype of an eco-friendly waterproof board according to the present invention.
2 is a photograph showing one prototype of an eco-friendly waterproof board according to the present invention.
Figure 3 is a photograph showing the bending failure load test report of the eco-friendly waterproof board prototype according to the present invention.
이하, 본 발명을 상세하게 설명한다. Hereinafter, the present invention will be described in detail.
본 발명을 설명함에 있어서 관련된 공지 구성 또는 기능에 대한 상세한 설명은 생략할 수 있다.In describing the present invention, detailed descriptions of related known configurations or functions may be omitted.
본 명세서 및 특허청구범위에 사용된 용어나 단어는 통상적이거나 사전적 의미로 한정되어 해석되지 아니하며, 본 발명의 기술적 사항에 부합하는 의미와 개념으로 해석되어야 한다.Terms or words used in this specification and claims should not be construed as being limited to ordinary or dictionary meanings, but should be interpreted as meanings and concepts consistent with the technical details of the present invention.
본 명세서에 기재된 실시예와 도면에 도시된 구성은 본 발명의 바람직한 실시예이며, 본 발명의 기술적 사상을 모두 대변하는 것이 아니므로, 본 출원 시점에서 이들을 대체할 수 있는 다양한 균등물과 변형예들이 있을 수 있다.The embodiments described in this specification and the configurations shown in the drawings are preferred embodiments of the present invention, and do not represent all of the technical spirit of the present invention, so various equivalents and modifications that can replace them at the time of this application are There may be.
본 발명은 연소된 재(ash), 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.The present invention provides an eco-friendly waterproof board comprising a mixture of burnt ash, polymer-based waterproofing agent, flour, construction powder, white cement powder and water.
또한, 본 발명은 연소된 재(ash), 폴리머계 방수제, 밀가루, 시멘트 분말, 백시멘트 분말, 플래니탑 30K 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In addition, the present invention provides an eco-friendly waterproof board comprising a mixture of burnt ash, polymer-based waterproofing agent, wheat flour, cement powder, white cement powder, Planetop 30K, and water.
또한, 본 발명은 황토, 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In addition, the present invention provides an eco-friendly waterproof board comprising a mixture of ocher, polymer-based waterproofing agent, wheat flour, building powder, white cement powder and water.
또한, 본 발명은 황토, 폴리머계 방수제, 밀가루, 시멘트 분말, 백시멘트 분말, 플래니탑 30K 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In addition, the present invention provides an eco-friendly waterproof board comprising a mixture of ocher, polymer-based waterproofing agent, wheat flour, cement powder, white cement powder, Planetop 30K, and water.
또한, 본 발명은 연소된 재(ash), 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 후, 성형한 다음 건조하여 친환경 방수 보드를 제조하는 방법을 제공한다.In addition, the present invention provides a method of manufacturing an eco-friendly waterproof board by mixing burnt ash, polymer-based waterproofing agent, flour, building powder, white cement powder and water, then molding and then drying.
또한, 본 발명은 연소된 재(ash), 폴리머계 방수제, 밀가루, 시멘트 분말, 백시멘트 분말, 플래니탑 30K 및 물을 혼합한 후, 성형한 다음 건조하여 친환경 방수 보드를 제조하는 방법을 제공한다.In addition, the present invention provides a method for manufacturing an eco-friendly waterproof board by mixing burnt ash, polymer-based waterproofing agent, flour, cement powder, white cement powder, planetop 30K and water, molding and then drying .
또한, 본 발명은 황토, 폴리머계 방수제, 밀가루, 건축용 파우더, 백시멘트 분말 및 물을 혼합한 후, 성형한 다음 건조하여 친환경 방수 보드를 제조하는 방법을 제공한다.In addition, the present invention provides a method for manufacturing an eco-friendly waterproof board by mixing ocher, polymer-based waterproofing agent, wheat flour, construction powder, white cement powder and water, molding and then drying.
아울러, 본 발명은 황토, 폴리머계 방수제, 밀가루, 시멘트 분말, 백시멘트 분말, 플래니탑 30K 및 물을 혼합한 후, 성형한 다음 건조하여 친환경 방수 보드를 제조하는 방법을 제공한다.In addition, the present invention provides a method for manufacturing an eco-friendly waterproof board by mixing ocher, polymer-based waterproofing agent, wheat flour, cement powder, white cement powder, planetop 30K and water, molding and then drying.
구체적으로, 본원 발명은 다음과 같다.Specifically, the present invention is as follows.
본 발명은 연소된 재(ash) 또는 황토 중 어느 하나 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 혼합물을 포함하는 친환경 방수 보드를 제공한다.In the present invention, 20 to 50% by weight of any one of burnt ash or loess, 10 to 20% by weight of a polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of construction powder, 1 to 10% by weight of white cement powder It provides an eco-friendly waterproof board containing a mixture of weight percent and water.
상기 연소된 재(ash)는 연탄재, 석탄재, 조개탄재 및 화산재로 구성된 군으로부터 선택된 어느 하나 또는 둘 이상일 수 있다.The burnt ash (ash) may be any one or two or more selected from the group consisting of briquettes, coal ash, coal briquettes and volcanic ash.
상기 폴리머계 방수제는 폴리머 에멀젼 및 시멘트를 포함하는 방수제인 것이 바람직하고, 여기에 생석회, 유동화제, 소포제 또는 팽창제 중 어느 하나 이상을 더 포함하는 것이 바람직하며, 예를 들면, 타-스(TAS)사의 프리믹스, 타스믹스, 프리타스, 코타스, 타스코트 또는 세라폴 등을 사용하는 것이 바람직하다.The polymer-based waterproofing agent is preferably a waterproofing agent containing a polymer emulsion and cement, and preferably further includes any one or more of quicklime, fluidizing agent, antifoaming agent, or expanding agent. For example, TAS It is preferable to use premix, tasmix, pretas, kotas, tascot or serapol from the company.
상기 건축용 파우더는 폴리에스테르, 비닐아세테이트 또는 에틸렌을 포함하는 폴리머 파우더, 또는 규조토 분말, 칼슘염 분말, 점토 분말, 황토 분말, 제올라이트 분말, 천연미네랄 분말 및 펄프 분말로 구성된 군으로부터 선택된 어느 하나 이상을 포함하는 것이 바람직하다.The building powder includes at least one selected from the group consisting of polyester, polymer powder containing vinyl acetate or ethylene, or diatomaceous earth powder, calcium salt powder, clay powder, ocher powder, zeolite powder, natural mineral powder, and pulp powder It is desirable to do
상기 물은 10 ~ 30 중량% 포함하는 것이 바람직하나 이에 한정되지 않는다.The water preferably contains 10 to 30% by weight, but is not limited thereto.
상기 친환경 방수 보드는 플래니탑(Planitop) 30K 또는 플래니탑 CD1 중 어느 하나를 더 포함할 수 있다. 이때, 플래니탑은 전체 조성물 대비 1 ~ 20 중량% 포함할 수 있다. The eco-friendly waterproof board may further include any one of a Planetop 30K or a Planetop CD1. In this case, the planetop may be included in an amount of 1 to 20% by weight based on the total composition.
상기 친환경 방수 보드는 청향제를 더 포함할 수 있다. 이때, 청향제는 물을 대신하여 일부 포함할 수 있다. The eco-friendly waterproof board may further include a freshener. In this case, the freshener may be partially included instead of water.
상기 청향제로는 편백, 아로마, 로즈, 알데하이딕, 허브, 커피향, 쟈스민, 치자향, 바이올렛잎, 플로럴, 애플블라썸, 오리엔탈, 페브리즈, 라벤다, 그린, 민트, 라임, 신저, 워터, 머그렛, 백합, 허니듀, 제라듐, 주니퍼베리, 샌달우드, 쿠마린 및 파출리로 구성된 군으로부터 선택된 어느 하나 또는 둘 이상의 향을 나타내는 식물 추출물 또는 분획물일 수 있다.The freshening agents include cypress, aroma, rose, aldehyde, herb, coffee flavor, jasmine, gardenia, violet leaf, floral, apple blossom, oriental, febreeze, lavender, green, mint, lime, fresher, water, muglet , lily, honeydew, geradium, juniper berry, sandalwood, coumarin, and patchouli, and may be any one selected from the group consisting of, or a plant extract or fraction exhibiting two or more fragrances.
또한, 본 발명은 In addition, the present invention
i) 연소된 재(ash) 또는 황토 중 어느 하나 20 ~ 50 중량%, 폴리머계 방수제 10 ~ 20 중량%, 밀가루 1 ~ 10 중량%, 건축용 파우더 1 ~ 10 중량%, 백시멘트 분말 1 ~ 10 중량% 및 물을 혼합한 후 교반하여 혼합물을 제조하는 단계; i) 20 to 50% by weight of any one of burnt ash or loess, 10 to 20% by weight of a polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of building powder, 1 to 10% by weight of white cement powder Mixing % and water and then stirring to prepare a mixture;
ii) 상기 단계 i)에서 교반된 혼합물을 형틀에 넣어서 성형하는 단계; 및 ii) molding the mixture stirred in step i) by putting it in a mold; and
iii) 상기 단계 ii)에서 성형된 성형물을 건조시킨 후 형틀에서 분리하는 단계;를 포함하는 친환경 방수 보드의 제조방법을 제공한다. iii) drying the molding formed in step ii) and then separating it from the mold; provides a method for manufacturing an eco-friendly waterproof board including.
상기 제조방법에 있어서, 상기 연소된 재(ash)는 연탄재, 석탄재, 조개탄재 및 화산재로 구성된 군으로부터 선택된 어느 하나 또는 둘 이상일 수 있다.In the manufacturing method, the burnt ash (ash) may be any one or two or more selected from the group consisting of briquette ash, coal ash, briquette ash and volcanic ash.
상기 제조방법에 있어서, 상기 폴리머계 방수제는 폴리머 에멀젼 및 시멘트를 포함하는 방수제인 것이 바람직하고, 여기에 생석회, 유동화제, 소포제 또는 팽창제 중 어느 하나 이상을 더 포함하는 것이 바람직하며, 예를 들면, 타-스(TAS)사의 프리믹스, 타스믹스, 프리타스, 코타스, 타스코트 또는 세라폴 등을 사용하는 것이 바람직하다.In the manufacturing method, the polymer-based waterproofing agent is preferably a waterproofing agent containing a polymer emulsion and cement, and preferably further includes any one or more of quicklime, a plasticizing agent, an antifoaming agent, or a swelling agent. For example, It is preferable to use TAS Premix, TASMix, Pretas, Kotas, Tascot or Serapol.
상기 제조방법에 있어서, 상기 건축용 파우더는 i) 시멘트 분말, ii) 폴리에스테르, 비닐아세테이트 또는 에틸렌을 포함하는 폴리머 파우더, 또는 iii) 규조토 분말, 칼슘염 분말, 점토 분말, 황토 분말, 제올라이트 분말, 천연미네랄 분말 및 펄프 분말로 구성된 군으로부터 선택된 어느 하나 이상의 천연 분말 중 어느 하나 이상을 포함하는 것이 바람직하다.In the above manufacturing method, the construction powder is i) cement powder, ii) polymer powder containing polyester, vinyl acetate or ethylene, or iii) diatomaceous earth powder, calcium salt powder, clay powder, ocher powder, zeolite powder, natural It is preferable to include any one or more of any one or more natural powders selected from the group consisting of mineral powder and pulp powder.
상기 제조방법에 있어서, 상기 물은 10 ~ 30 중량% 포함하는 것이 바람직하나 이에 한정되지 않는다.In the above production method, the water is preferably included in an amount of 10 to 30% by weight, but is not limited thereto.
상기 제조방법에 있어서, 상기 혼합물에는 플래니탑(Planitop) 30K 또는 CD1 중 어느 하나를 더 포함할 수 있다. 이때, 플래니탑은 전체 조성물 대비 1 ~ 20 중량% 포함할 수 있다. In the preparation method, the mixture may further include any one of Planetop 30K and CD1. In this case, the planetop may be included in an amount of 1 to 20% by weight based on the total composition.
상기 제조방법에 있어서, 상기 혼합물에는 청향제를 더 포함할 수 있다. 이때, 청향제는 물을 대신하여 일부 포함할 수 있다. In the above manufacturing method, the mixture may further include a freshener. In this case, the freshener may be partially included instead of water.
상기 청향제로는 편백, 아로마, 로즈, 알데하이딕, 허브, 커피향, 쟈스민, 치자향, 바이올렛잎, 플로럴, 애플블라썸, 오리엔탈, 페브리즈, 라벤다, 그린, 민트, 라임, 신저, 워터, 머그렛, 백합, 허니듀, 제라듐, 주니퍼베리, 샌달우드, 쿠마린 및 파출리로 구성된 군으로부터 선택된 어느 하나 또는 둘 이상의 향을 나타내는 식물 추출물 또는 분획물일 수 있다.The freshening agents include cypress, aroma, rose, aldehyde, herb, coffee flavor, jasmine, gardenia, violet leaf, floral, apple blossom, oriental, febreeze, lavender, green, mint, lime, fresher, water, muglet , lily, honeydew, geradium, juniper berry, sandalwood, coumarin, and patchouli, and may be any one selected from the group consisting of, or a plant extract or fraction exhibiting two or more fragrances.
이하, 본 발명을 구체적으로 설명하기 위해 실시예 및 실험예를 들어 상세히 설명하기로 한다.Hereinafter, examples and experimental examples will be described in detail to explain the present invention in detail.
본 발명은 하기의 실시예 및 실험예에 의하여 보다 더 잘 이해 될 수 있으며, 하기의 실시예 및 실험예는 본 발명의 예시 목적을 위한 것이며, 첨부된 특허청구범위에 의하여 한정되는 보호범위를 제한하고자 하는 것은 아니다.The present invention can be better understood by the following examples and experimental examples, which are for illustrative purposes of the present invention, and limit the scope of protection defined by the appended claims. It's not what I want to do.
<<
실시예Example
1> 친환경 방수 보드 1의 제조 1> Manufacture of eco-friendly
석탄재 30 중량%, 폴리머계 방수제로서 타-스(TAS)사의 프리믹스 20 중량%, 밀가루((주)곰표밀가루) 10 중량%, 시멘트 분말((주)쌍용시멘트) 10 중량%, 백시멘트(UNION 사) 10 중량%, 물 18 중량% 및 편백나무 추출물 2 중량%를 혼합한 후, 보드 모양으로 성형한 후 3일 동안 자연건조시켜 방수 보드를 제조하였다.30% by weight of coal ash, 20% by weight of TAS premix as a polymer-based waterproofing agent, 10% by weight of wheat flour (Gompyo Co., Ltd. Flour), 10% by weight of cement powder (Ssangyong Cement Co., Ltd.), white cement (UNION) G) After mixing 10% by weight, 18% by weight of water, and 2% by weight of cypress tree extract, molded into a board shape and naturally dried for 3 days to prepare a waterproof board.
<< 실시예Example 2> 친환경 방수 보드 2의 제조 2> Manufacture of eco-friendly waterproof board 2
석탄재 25 중량%, 폴리머계 방수제로서 타-스(TAS)사의 프리믹스 20 중량%, 밀가루((주)곰표밀가루) 5 중량%, 건축용 파우더(규조토 분말, 칼슘염 분말 및 황토 분말로 구성) 5 중량%, 백시멘트(UNION 사) 5 중량%, 플래니탑 30K 20 중량%, 물 18 중량% 및 편백나무 추출물 2 중량%를 혼합한 후, 보드 모양으로 성형한 후 3일 동안 자연건조시켜 방수 보드를 제조하였다. 25% by weight of coal ash, 20% by weight of TAS premix as a polymer-based waterproofing agent, 5% by weight of wheat flour (Gompyo Co., Ltd. flour), 5% by weight of construction powder (consisting of diatomaceous earth powder, calcium salt powder and ocher powder) After mixing 5% by weight of white cement (UNION), 20% by weight of Planetop 30K, 18% by weight of water, and 2% by weight of cypress tree extract, molded into a board shape and air-dried for 3 days to make a waterproof board. manufactured.
<< 실험예Experimental example 1> 물성 비교 1> Comparison of physical properties
본 발명의 실시예에 따른 방수 보드와 비교예로서 (주)KCC의 방수 석고보드에 대해 KS F3504 규격의 시험방법으로 물성을 비교하였다.The physical properties of the waterproof board according to the embodiment of the present invention and the waterproof gypsum board of KCC Co., Ltd. as a comparative example were compared by the test method of KS F3504 standard.
<< 실험예Experimental Example 2> 2> 휨파괴하중bending failure load 비교 comparison
본 발명의 실시예 2에 따른 방수 보드 30T에 대해 한국화학융합시험연구원을 통해 KS F3504 규격의 시험방법으로 휨파괴하중을 확인하였다.For the waterproof board 30T according to Example 2 of the present invention, the bending failure load was confirmed by the test method of the KS F3504 standard through the Korea Testing & Research Institute.
그 결과, 도 3에서 보는 바와 같이, 본 발명의 실시예 2에 따른 방수 보드 30T의 휨파괴하중은 693으로 나타났으며, 이는 종래 시판되고 있는 방수 석고보드 25 ~ 30T의 휨파괴하중이 평균적으로 600 ~ 660인 점과 비교하면 상당히 우수함을 알 수 있다(도 3)As a result, as shown in FIG. 3, the bending failure load of the waterproof board 30T according to Example 2 of the present invention was 693, which is equivalent to the average bending failure load of commercially available waterproof gypsum boards of 25 to 30T. Compared to the points of 600 to 660, it can be seen that it is quite excellent (Fig. 3)
Claims (5)
20 to 50% by weight of any one of burnt ash or loess, 10 to 20% by weight of a polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of construction powder, 1 to 10% by weight of white cement powder, and Eco-friendly waterproof board containing a mixture of water.
상기 연소된 재(ash)는 연탄재, 석탄재, 조개탄재 및 화산재로 구성된 군으로부터 선택된 어느 하나 또는 둘 이상인 것을 특징으로 하는 친환경 방수 보드.
According to claim 1,
The burnt ash (ash) is an eco-friendly waterproof board, characterized in that any one or two or more selected from the group consisting of briquettes, coal ash, briquette ash and volcanic ash.
플래니탑(Planitop) 30K 또는 CD1 중 어느 하나를 더 포함하는 것을 특징으로 하는 친환경 방수 보드.
According to claim 1,
An eco-friendly waterproof board further comprising any one of Planetop 30K or CD1.
청향제를 더 포함하는 것을 특징으로 하는 친환경 방수 보드.
According to claim 1,
Eco-friendly waterproof board, characterized in that it further comprises a freshener.
ii) 상기 단계 i)에서 교반된 혼합물을 형틀에 넣어서 성형하는 단계; 및
iii) 상기 단계 ii)에서 성형된 성형물을 건조시킨 후 형틀에서 분리하는 단계;를 포함하는 친환경 방수 보드의 제조방법.
i) 20 to 50% by weight of any one of burnt ash or loess, 10 to 20% by weight of a polymer-based waterproofing agent, 1 to 10% by weight of wheat flour, 1 to 10% by weight of building powder, 1 to 10% by weight of white cement powder Mixing % and water and then stirring to prepare a mixture;
ii) molding the mixture stirred in step i) by putting it in a mold; and
iii) drying the molding formed in step ii) and then separating it from the mold;
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020210176566A KR20230087906A (en) | 2021-12-10 | 2021-12-10 | Eco-friendly waterproof board |
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| Application Number | Priority Date | Filing Date | Title |
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| KR1020210176566A KR20230087906A (en) | 2021-12-10 | 2021-12-10 | Eco-friendly waterproof board |
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| KR20230087906A true KR20230087906A (en) | 2023-06-19 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170002769A (en) | 2015-06-29 | 2017-01-09 | 주식회사 케이씨씨 | Waterproof agent for a gypsum board and a method for preparing waterproofing gypsum board using the same |
| KR20210013972A (en) | 2019-07-29 | 2021-02-08 | 주식회사 케이씨씨 | Composition for waterproofing gypsum board and waterproofing gypsum board manufactured therefrom |
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2021
- 2021-12-10 KR KR1020210176566A patent/KR20230087906A/en not_active Application Discontinuation
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20170002769A (en) | 2015-06-29 | 2017-01-09 | 주식회사 케이씨씨 | Waterproof agent for a gypsum board and a method for preparing waterproofing gypsum board using the same |
| KR20210013972A (en) | 2019-07-29 | 2021-02-08 | 주식회사 케이씨씨 | Composition for waterproofing gypsum board and waterproofing gypsum board manufactured therefrom |
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