KR20230078388A - Virus-blocking protective clothing with breathable comfort and manufacturing method thereof - Google Patents

Virus-blocking protective clothing with breathable comfort and manufacturing method thereof Download PDF

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KR20230078388A
KR20230078388A KR1020210166121A KR20210166121A KR20230078388A KR 20230078388 A KR20230078388 A KR 20230078388A KR 1020210166121 A KR1020210166121 A KR 1020210166121A KR 20210166121 A KR20210166121 A KR 20210166121A KR 20230078388 A KR20230078388 A KR 20230078388A
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fabric
protective clothing
seamless
manufacturing
nanofibers
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KR102539863B9 (en
KR102539863B1 (en
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최진현
한설아
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주식회사 소프엔티
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024Woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026Knitted fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1207Heat-activated adhesive
    • B32B2037/1215Hot-melt adhesive
    • B32B2037/1223Hot-melt adhesive film-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0253Polyolefin fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0276Polyester fibres
    • B32B2262/0284Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145Rot proof, resistant to bacteria, mildew, mould, fungi
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2437/00Clothing

Abstract

본 발명은 통기성 필름이나 투습방수 필름을 포함하지 않는 대신, 나노섬유가 부직포 또는 직물 또는 편물과 복합화된 보호복용 합지 원단을 무봉제 공정을 적용하여 제조한 통기쾌적성과 바이러스 차단성을 동시에 보유하는 보호복 및 이의 제조방법을 제공한다.The present invention does not include a breathable film or a moisture-permeable waterproof film, but instead of a protective clothing that has breathability comfort and virus blocking properties at the same time, manufactured by applying a non-sewn process to a laminated fabric for protective clothing in which nanofibers are combined with nonwoven fabrics, woven fabrics, or knitted fabrics. It provides a suit and a manufacturing method thereof.

Description

통기쾌적성을 보유한 바이러스 차단 보호복 및 이의 제조 방법 {Virus-blocking protective clothing with breathable comfort and manufacturing method thereof}Virus-blocking protective clothing with breathable comfort and manufacturing method thereof {Virus-blocking protective clothing with breathable comfort and manufacturing method thereof}

본 발명은 기존의 보호복 원단에 적용되었던 통기성 필름이나 투습방수 필름, 투습 접착제 등을 사용하지 않는 대신 나노섬유를 사용하여 이를 부직포, 직물, 또는 편물 등과 복합화한 합지 원단, 그리고 이를 무봉제 공정을 통하여 제조한 통기쾌적성과 높은 바이러스 및 화학물질 차단성을 동시에 보유하는 보호복 및 이의 제조방법에 관한 것이다. 본 발명을 통하여 제조한 보호복은 유럽의 보호복 차단성 평가 규격 EN 14126 기준 인공혈액, 박테리오파지에 대한 저항성 CLASS 3 이상 및 EN 14605 기준 화학물질투과 저항성 CLASS 1 이상의 고 차단성과 더불어, 착용자의 쾌적성 확보를 위한 KS K 0570 기준 4.0 mm/s 이상의 공기투과도 및 KS K 0594 기준 10,000 g/m2·24h 이상의 투습도를 보유한다.The present invention uses nanofibers instead of using breathable films, moisture-permeable and waterproof films, and moisture-permeable adhesives, which have been applied to existing protective clothing fabrics, and combines them with non-woven fabrics, fabrics, or knitted fabrics, and a non-sewing process. It relates to a protective clothing that simultaneously possesses ventilation comfort and high virus and chemical barrier properties manufactured through The protective clothing manufactured through the present invention meets the European protective clothing barrier evaluation standard EN 14126 resistance to artificial blood and bacteriophage CLASS 3 or higher and EN 14605 standard chemical permeation resistance CLASS 1 or higher, as well as high barrier properties, wearer's comfort It has an air permeability of 4.0 mm/s or more based on KS K 0570 and a moisture permeability of 10,000 g/m 2 ·24h or more based on KS K 0594.

보호복은 작업자의 안전을 확보할 수 있는 필수용품 중 하나이며, 바이러스 및 혈액, 화학물질 등의 차단 성능과 투습/통기 성능이 겸비되어야 안전성과 쾌적성을 모두 확보할 수 있다.Protective clothing is one of the essential items that can ensure the safety of workers, and both safety and comfort can be secured only when the performance of blocking viruses, blood, chemicals, etc., and the performance of permeability/ventilation are combined.

특히 COVID-19 대유행에 따라 국내에서도 보호복의 바이러스 차단성능에 대한 수준 향상 요구가 커지고 있으며, 최근에는 사용자의 안전성과 보호기능을 강화하기 위하여 바이러스 및 혈액 침투 차단성의 경우 최고 수준인 CLASS 6를 요구하고 있어, 향후 개발되는 의료용 보호복 제품은 최고 수준의 차단성을 기본적으로 보유해야 할 것으로 판단된다.In particular, with the COVID-19 pandemic, there is a growing demand for improvement in the virus blocking performance of protective clothing in Korea. Therefore, it is judged that medical protective clothing products developed in the future should basically have the highest level of barrier properties.

그러나 현재까지 국내에서는 여전히 바이러스 차단 성능이 확보되지 않은 보호복이 제조 및 공급되고 있으며, 국내외에서 개발된 통기성 필름이나 투습방수 필름 등을 부직포와 합지시켜 제조하는 바이러스 차단 보호복은 차단성은 높으나 통기성이 없고 쾌적성이 현저히 결여되어 사용자의 불만이 높으며 특히 의료 현장에서의 안전성과 편의성을 심각하게 위협하고 있다.However, until now, protective clothing that does not have virus blocking performance is still being manufactured and supplied in Korea, and virus blocking protective clothing manufactured by laminating a breathable film or a moisture-permeable waterproof film developed domestically and abroad with non-woven fabric has high barrier properties but poor breathability. There is no comfort, and the user's dissatisfaction is high, especially in the medical field, and the safety and convenience are seriously threatened.

나노기술은 nanoscale의 소재를 사용함으로써 원자나 분자 수준에 근접한 조작을 가능하게 하며, 특히 바이러스는 백~수백 나노미터 정도의 작은 크기를 가지므로, 항바이러스 소재의 개발은 나노기술에 근거해야 한다.Nanotechnology enables manipulation close to the atomic or molecular level by using nanoscale materials. In particular, viruses have a small size of about hundreds to hundreds of nanometers, so the development of antiviral materials must be based on nanotechnology.

전기방사로 제조된 나노섬유는 마이크로 단위의 섬유보다 비표면적이 매우 크며, 작은 기공을 가지고 있을 뿐 아니라 기공의 크기를 자유롭게 조절할 수 있고, 강한 표면 흡착성, 물질에 대한 선택적 투과성을 보유하면서도 서로 다른 소재의 복합화가 가능하다는 많은 장점을 가진다. 특히 나노구조에 기인하여 높은 바이러스 차단성과 내수압을 보유하면서도 섬유구조체 특유의 통기성과 투습성을 보유하고 있어 차단성과 쾌적성을 겸비한 차세대 보호복 소재로서 적용 가능하다.Nanofibers produced by electrospinning have a much larger specific surface area than micro-scale fibers, have small pores, can freely control the size of pores, have strong surface adsorption, and selective permeability to materials while maintaining different materials. It has many advantages that can be combined. In particular, it can be applied as a next-generation protective clothing material that combines barrier properties and comfort, as it has high virus barrier properties and water resistance due to its nanostructure, as well as air permeability and moisture permeability unique to its fiber structure.

더불어 수작업으로 봉제된 후 심실링 테이프를 부착하여 마감처리하는 기존 보호복 제조방법을 개선하여, 초음파융착 기법을 적용하여 무봉제율이 높은 보호복을 제조하면 보호복의 차단성을 더욱 극대화 할 수 있다.In addition, by improving the existing protective clothing manufacturing method, which is sewn by hand and then finished by attaching seam sealing tape, by applying ultrasonic welding technique to manufacture protective clothing with a high sewing-free rate, the barrier properties of protective clothing can be further maximized. there is.

대한민국 등록특허 제1286338호Republic of Korea Patent No. 1286338

선별진료소 등 열악한 환경에서 근무하는 의료진의 경우 통풍이 안되는 보호복 착용으로 상상을 초월하는 고통과 어려움을 호소하고 있다. In the case of medical staff working in harsh environments such as screening clinics, they are complaining of pain and difficulties beyond imagination due to wearing protective clothing with poor ventilation.

일반적으로 바이러스 및 화학물질 차단성을 보유한 보호복은 부직포와 통기성 필름을 접착제로 합지한 원단을 사용하는데 통기성 필름의 경우 바이러스 차단성이 매우 낮아 합지 공정에서 접착제를 전면 도포하여 차단성을 높이는 방법이 적용되어 왔으나, 이 경우 통기성과 투습도가 현저하게 저하되어 사용자의 쾌적성이 떨어진다. 또한 현재 고성능 보호복 원단에 적용되는 투습방수필름은 기공의 크기가 작아 바이러스 및 혈액 침투를 차단하는 측면에서는 유리하지만, 필름과 접착제의 사용으로 통기성이 매우 낮거나 아예 없고 투습도의 향상도 제한적이다.In general, protective clothing with virus and chemical barrier properties uses a fabric in which a nonwoven fabric and a breathable film are laminated with an adhesive, but in the case of a breathable film, the virus barrier property is very low, so it is difficult to increase the barrier property by applying adhesive all over during the laminating process. However, in this case, air permeability and moisture permeability are remarkably reduced, resulting in poor user comfort. In addition, the moisture-permeable waterproof film currently applied to high-performance protective clothing fabric has a small pore size and is advantageous in terms of blocking virus and blood penetration.

보호복의 제조 과정을 살펴보면, 효율적인 보호복 제조를 위해서 여러 개의 조각을 합쳐서 하나의 보호복을 제작하게 되며, 구체적으로 나뉘어진 조각을 재봉하여 보호복을 제조한다. 대부분의 의류는 재봉하여 제작하더라도 문제가 될 것이 없지만, 보호복의 경우는 재봉을 하는 경우 바늘이나 실이 원단을 통과하여 미세한 틈새가 생긴다면 이러한 틈으로 바이러스나 혈액, 화학물질 등이 침투될 수 있기 때문에, 사람의 신체를 보호한다는 목적을 달성하기 어려울 수 있다. Looking at the manufacturing process of protective clothing, a protective clothing is manufactured by combining several pieces for efficient manufacturing of protective clothing, and the protective clothing is manufactured by sewing the specifically divided pieces. There is no problem even if most clothing is sewn, but in the case of protective clothing, if a needle or thread passes through the fabric and creates a fine gap, viruses, blood, or chemicals can penetrate through these gaps. Because of this, it may be difficult to achieve the purpose of protecting the human body.

따라서 차단성과 쾌적성을 동시에 보유하는 보호복을 제조하기 위해서는 통기성 필름이나 투습방수 필름을 대체할 수 있는 새로운 소재와 봉제 기술의 적용이 필요하다.Therefore, in order to manufacture protective clothing that has both barrier properties and comfort, it is necessary to apply new materials and sewing techniques that can replace breathable films or moisture-permeable and waterproof films.

본 발명에서는 기존의 보호복에서 사용되어 왔던 통기성 필름이나 투습방수 필름, 투습 접착제 등을 사용하지 않는 대신, 나노섬유와 부직포, 직물, 편물 등을 합지한 복합소재 원단을 무봉제 공정을 적용하여, 뛰어난 바이러스 및 화학물질 차단성과 기존의 보호복 원단에서는 구현이 불가능한 통기쾌적성을 동시에 보유하는 보호복을 제조하는 방법을 제공한다.In the present invention, instead of using breathable films, moisture-permeable waterproof films, moisture-permeable adhesives, etc., which have been used in existing protective clothing, a composite material fabric combining nanofibers, nonwoven fabrics, fabrics, knitted fabrics, etc. is applied to the sewing process, Provides a method for manufacturing protective clothing that simultaneously possesses excellent virus and chemical barrier properties and breathability comfort that cannot be realized with existing protective clothing fabrics.

본 발명의 한 양태에 따르면, 본 발명은 나노섬유와 부직포 또는 나노섬유와 직물 또는 나노섬유와 편물을 합지한 무봉제 보호복용 원단을 제공한다.According to one aspect of the present invention, the present invention provides a seamless fabric for protective clothing in which nanofibers and nonwoven fabrics, nanofibers and fabrics, or nanofibers and knitted fabrics are combined.

본 발명의 일구현 예에 있어서, 상기 나노섬유는 전기방사를 통해 제조된 TPU(thermoplastic polyurethane) 나노섬유 또는 PVDF(polyvinylidene fluoride) 나노섬유를 포함하는 것을 특징으로 한다. In one embodiment of the present invention, the nanofibers are characterized in that they include thermoplastic polyurethane (TPU) nanofibers or polyvinylidene fluoride (PVDF) nanofibers prepared through electrospinning.

본 발명의 다른 구현 예에 있어서, 상기 부직포는 PET(polyethylene terephthalate) 또는 PP(polypropylene) 부직포 등을 포함하는 것을 특징으로 한다. 또한 상기 직물은 PET나 Nylon, 면, 레이온, 아세테이트 직물 등을 포함하는 것을 특징으로 하며, 상기 편물은 PET나 Nylon, PU(polyurethane) 편물을 포함하는 것을 특징으로 한다. In another embodiment of the present invention, the nonwoven fabric is characterized in that it includes polyethylene terephthalate (PET) or polypropylene (PP) nonwoven fabric. In addition, the fabric is characterized by including PET, Nylon, cotton, rayon, acetate fabric, etc., and the knitted fabric is characterized by including PET, Nylon, PU (polyurethane) knitted fabric.

또한, 본 발명은 부직포, 직물, 또는 편물 원단 위에 나노섬유를 합지하는 단계를 포함하는, 무봉제형 보호복용 원단의 제조방법을 제공한다.In addition, the present invention provides a method for manufacturing a seamless protective clothing fabric comprising the step of laminating nanofibers on a nonwoven, woven, or knitted fabric.

아울러, 본 발명은 원단을 제조하고자하는 의복의 디자인에 따라 본을 떠서 재단하는 단계; 및 상기 재단된 원단 조각들을 초음파 융착을 통해 접착하는 단계를 포함하는, 무봉제형 보호복의 제조방법을 제공한다.In addition, the present invention includes the steps of cutting a pattern according to the design of the garment to be manufactured; And it provides a method for manufacturing a seamless type protective clothing comprising the step of adhering the cut fabric pieces through ultrasonic welding.

본 발명의 일구현예에 있어서, 상기 초음파 융착은, 직선형 및 톱니바퀴형으로 이중봉제되는 것을 특징으로 한다.In one embodiment of the present invention, the ultrasonic welding is characterized in that double sewing is performed in a straight line and a gear shape.

본 발명에 의하여 제조된 보호복은 원단의 나노섬유층의 밀도 및 두께에 따라 CLASS 3에서 최상 등급인 CLASS 6에 이르는 다양한 바이러스 차단성과 보호복 착장자 쾌적성 향상을 위한 4.0 mm/s 이상의 공기투과도 및 10,000 g/m2·24h 이상의 투습도를 보유하여 안전성과 쾌적성을 동시에 확보할 수 있다. 특히 통기성능은 기존의 바이러스 차단성능을 갖는 보호복에서는 기대할 수 없었던 것으로 사용자의 쾌적성 향상에 매우 중요한 역할을 하며, 투습도 역시 기존 보호복의 성능보다 월등히 높은 값으로 습기를 원활하게 배출함으로써 쾌적성을 더욱 높일 수 있다.The protective clothing manufactured according to the present invention has various virus barriers ranging from CLASS 3 to CLASS 6, which is the highest grade, depending on the density and thickness of the nanofiber layer of the fabric, and air permeability of 4.0 mm/s or more to improve the comfort of the wearer of the protective clothing and It has a moisture permeability of 10,000 g/m 2 ·24h or more, so safety and comfort can be secured at the same time. In particular, breathability, which could not be expected from existing protective clothing with virus blocking performance, plays a very important role in improving user comfort. can be further increased.

더불어 종래 보호복은 원단을 수작업으로 봉제한 후 봉제된 부위를 심실링 테이프를 부착하여 마감처리를 하는 방식으로 제조되어, 제작 소요 시간도 많이 걸리고 보호복 특성상 일회성이므로 재활용이 불가능하기 때문에 폐기 시 심실링 테이프가 불에 잘 녹지 않아 환경 문제가 발생되나, 본 발명은 무봉제 공정을 통하여 초음파 융착됨으로써 이러한 문제들을 모두 해소할 수 있다.In addition, the conventional protective clothing is manufactured by hand-sewing the fabric and then attaching seam sealing tape to the sewn area to finish it, which takes a lot of time to manufacture and cannot be recycled because it is one-time due to the nature of the protective clothing. Although the ring tape does not dissolve well in fire and causes environmental problems, the present invention can solve all of these problems by ultrasonic welding through a seamless process.

도 1은 본 발명의 원단의 한 예시를 도식화하여 나타낸 도면이다.
도 2는 본 발명의 원단의 다른 예시를 도식화하여 나타낸 도면이다.
도 3은 본 발명의 원단의 다른 예시를 도식화하여 나타낸 도면이다.
도 4는 본 발명에 의해 제조된 원단의 내부구조를 전자현미경을 통해 확인한 사진이다.
도 5는 본 발명의 원단의 듀얼 무봉제 형식을 나타낸 것이다.
1 is a schematic view showing an example of the fabric of the present invention.
2 is a schematic view showing another example of the fabric of the present invention.
3 is a schematic view showing another example of the fabric of the present invention.
Figure 4 is a photograph confirming the internal structure of the fabric produced by the present invention through an electron microscope.
5 shows a dual seamless type of the fabric of the present invention.

본 발명은 나노섬유-부직포 또는 나노섬유-직물 또는 나노섬유-편물 복합 원단을 무봉제 공정으로 제조한 고차단·고통기성 보호복 및 이의 제조방법에 관한 것이다. The present invention relates to a protective clothing with high barrier properties and high air permeability produced by a non-woven nanofiber fabric, a nanofiber-woven fabric, or a nanofiber-knitted composite fabric through a sewing-free process, and a method for manufacturing the same.

보호복용 원단 소재는 부직포, 직물, 또는 편물 위에 나노섬유 합지를 통해 바이러스 차단성을 확보함과 더불어 투습도와 통기성을 향상시킬 수 있는 특징을 보유한다. Fabric materials for protective clothing have the characteristics of improving moisture permeability and air permeability as well as securing virus blocking properties through nanofiber lamination on nonwoven fabric, fabric, or knitted fabric.

또한, 본 발명은 부직포 또는 직물 원단 위에 나노섬유층을 합지하여 복합화하는 단계 및In addition, the present invention is a composite step of laminating a nanofiber layer on a non-woven fabric or fabric fabric, and

상기 나노섬유-부직포 또는 나노섬유-직물 복합 원단을 제조하고자하는 의복의 디자인에 따라 본을 떠서 재단하는 단계; 및 상기 재단된 원단 조각들을 초음파 융착을 통해 접착하는 단계를 포함하는, 무봉제형 보호복의 제조방법을 제공한다.Taking a pattern and cutting the nanofiber-nonwoven fabric or nanofiber-fabric composite fabric according to the design of the garment to be manufactured; And it provides a method for manufacturing a seamless type protective clothing comprising the step of adhering the cut fabric pieces through ultrasonic welding.

본 발명의 일구현예로, 상기 나노섬유는 TPU 또는 PVDF 나노섬유로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함할 수 있으나 이에 제한되지는 않는다.In one embodiment of the present invention, the nanofibers may include one or more materials selected from the group consisting of TPU or PVDF nanofibers, but are not limited thereto.

본 발명의 일구현예에 있어서, 상기 초음파 융착은, 직선형 및 톱니바퀴형으로 이중봉제되는 것을 특징으로 하는 것으로, 도 4에 나타낸 것과 같이, 종래 무봉제 형식이 톱니를 2개로 사용한 것과 다르게, 톱니 중 하나를 직선형으로 변경함으로써 봉제선이 점선 및 실선으로 이루어지게 되는 것이다. 상기와 같이 봉제됨으로써, 바이러스 차단 효과가 상승될 수 있다.In one embodiment of the present invention, the ultrasonic welding is characterized in that the double sewing is performed in a straight and geared wheel shape, and as shown in FIG. 4, unlike the conventional seamless type using two sawtooth, sawtooth By changing one of them to a straight line, the seam line is made of a dotted line and a solid line. By sewing as described above, the virus blocking effect can be increased.

또한 상기 부직포층은 PET 또는 PP 부직포로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함할 수 있다. In addition, the nonwoven fabric layer may include one or more materials selected from the group consisting of PET or PP nonwoven fabric.

또한 상기 직물층은 PET 또는 Nylon을 포함한 polyamide로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함할 수 있다. In addition, the fabric layer may include one or more materials selected from the group consisting of polyamide including PET or nylon.

이하, 실시예를 통하여 본 발명을 더욱 상세히 설명하기로 한다. 이들 실시예는 단지 본 발명을 예시하기 위한 것이므로, 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석되지는 않는다.Hereinafter, the present invention will be described in more detail through examples. Since these examples are intended to illustrate the present invention only, the scope of the present invention is not to be construed as being limited by these examples.

[실시예][Example]

실시예 1. 나노섬유-부직포 복합 무봉제형 보호복용 합지 원단의 제조Example 1. Manufacturing of nanofiber-nonwoven composite fabric for seamless protective clothing

PU 접착제를 PET spunbond(SB) 부직포에 도포하고 그 위에 TPU 나노섬유를 전기방사하여 부직포와 나노섬유를 온라인 접착한 후, 이를 또 다른 부직포 원단과 핫멜트 접착제를 이용하여 그라비아 롤러 방식으로 접착함으로써 도 1과 같은 3중층 구조를 갖는 나노섬유-부직포 복합 합지 원단을 제조하였다.After applying the PU adhesive to PET spunbond (SB) nonwoven fabric, electrospinning TPU nanofibers thereon to bond the nonwoven fabric and nanofiber online, and then bonding it to another nonwoven fabric and hot melt adhesive using a gravure roller method, Figure 1 A nanofiber-nonwoven fabric composite laminated fabric having a triple layer structure such as was prepared.

실시예 2. 나노섬유-직물 복합 무봉제형 보호복용 합지 원단의 제조Example 2. Preparation of Laminate Fabric for Nanofiber-Fabric Composite Seamless Type Protective Clothing

PUR 접착제를 PET 직물에 도포하고 그 위에 TPU 나노섬유를 전기방사하여 직물과 나노섬유를 온라인 접착한 후, 이를 또 다른 직물 원단과 핫멜트 접착제를 이용하여 그라비아 롤러 방식으로 접착함으로써 도 2와 같은 3중층 구조를 갖는 나노섬유-직물 복합 합지 원단을 제조하였다.After applying the PUR adhesive to the PET fabric, electrospinning the TPU nanofibers to bond the fabric and the nanofibers online, and then bonding them with another fabric fabric and a hot melt adhesive using a gravure roller method, a triple layer as shown in FIG. A nanofiber-fabric composite laminated fabric having a structure was prepared.

실시예 3. 나노섬유-편물 복합 무봉제형 보호복용 합지 원단의 제조Example 3. Manufacture of Laminate Fabric for Nanofiber-Knitted Composite Seamless Type Protective Clothing

PUR 접착제를 PET 편물에 도포하고 그 위에 TPU 나노섬유를 전기방사하여 편물과 나노섬유를 온라인 접착한 후, 이를 또 다른 편물 원단과 핫멜트 접착제를 이용하여 그라비아 롤러 방식으로 접착함으로써 도 3과 같은 3중층 구조를 갖는 나노섬유-편물 복합 합지 원단을 제조하였다.After applying the PUR adhesive to the PET knitted fabric, electrospinning TPU nanofibers thereon to bond the knitted fabric and nanofibers online, and then bonding it with another knitted fabric and a hot melt adhesive using a gravure roller method, a triple layer as shown in FIG. A nanofiber-knitted composite laminated fabric having a structure was prepared.

실시예 4. 원단의 특성 확인Example 4. Confirmation of characteristics of fabric

상기 실시예 1에서 제조된 원단의 내부 구조를 확인하기 위해 전자현미경을 통해 관찰하여 그 결과를 도 3에 나타내었다. 부직포와 부직포 사이 또는 직물 표면 위에 나노섬유층이 존재하는 것을 확인할 수 있다. 또한 제조된 원단의 성능 수준을 확인하여 표 1에 나타내었다.In order to confirm the internal structure of the fabric prepared in Example 1, it was observed through an electron microscope, and the results are shown in FIG. It can be confirmed that the nanofiber layer is present between the nonwoven fabric and the nonwoven fabric or on the fabric surface. In addition, the performance level of the manufactured fabric was confirmed and shown in Table 1.

평가 항목evaluation items 단위unit 나노섬유-직물
합지 원단
nanofibre-fabric
laminated fabric
나노섬유-편물
합지 원단
Nanofiber-knitting
laminated fabric
나노섬유-부직포 합지 원단Nanofiber-Nonwoven Laminate Fabric 평가 방법Assessment Methods
박테리오파지
침투 저항성
bacteriophage
penetration resistance
classclass 33 33 66 ISO 16604 ISO 16604
인공혈액
침투 저항성
artificial blood
penetration resistance
class class -- -- 66 ISO 16603 ISO 16603
화학물질
투과 저항성
chemical substance
permeation resistance
class class -- -- 1One ISO 6529ISO 6529
공기투과도air permeability mm/smm/s 1313 2121 4.44.4 KS K 0570KS K 0570 투습도 moisture permeability g/m2·24hg/ m2 24h 17,000 17,000 19,00019,000 11,000 11,000 KS K 0594KS K 0594 내수압water pressure cmH2OcmH 2 O 8080 7373 410410 KS K ISO 811KS K ISO 811

실시예 4. 무봉제 적용을 위한 접합부위 적용 핫멜트 필름 특성 확인Example 4. Confirmation of properties of hot melt film applied to joint area for seamless application

상기 핫멜트 접착제 필름의 물성은 하기 표 2와 같다. Physical properties of the hot melt adhesive film are shown in Table 2 below.

PropertiesProperties UnitUnit MethodMethod ValueValue HardnessHardness Shore AShore A ASTM D 2240ASTM D 2240 80±2080±20 UV YellowingUV Yellowing Nike G37Nike G37 ≥3.5≥3.5 Melt IndexMelt Index g/10ming/10min ASTM 1238
(@177℃, 2.16㎏)
ASTM 1238
(@177℃, 2.16kg)
14±3
(Material)
14±3
(Material)
Melting PointMelting Point DSCDSC 118±4118±4

적용 Hot Melt Film 물성조건Applicable Hot Melt Film Properties and Conditions

Claims (9)

나노섬유-부직포 또는 나노섬유-직물 또는 나노섬유-편물이 복합화된 무봉제형 보호복용 원단으로서, 상기 부직포 및 직물 표면에 고분자 나노섬유가 접착된 것을 특징으로 하는, 통기성 및 바이러스 차단 성능을 가지는 무봉제형 보호복용 원단.A seamless type protective clothing fabric in which nanofiber-nonwoven fabric or nanofiber-fabric or nanofiber-knitted fabric is combined, characterized in that polymer nanofibers are adhered to the surface of the nonwoven fabric and fabric, and has air permeability and virus blocking performance. fabric for protective clothing. 제1항에 있어서,
상기 나노섬유는 TPU 또는 PVDF 나노섬유로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함하는 것을 특징으로 하는, 무봉제형 보호복용 원단.
According to claim 1,
The nanofibers are characterized in that they include one or more materials selected from the group consisting of TPU or PVDF nanofibers, fabric for seamless protective clothing.
제1항에 있어서,
상기 부직포는 PP 또는 PET로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함하는 것을 특징으로 하는, 무봉제형 보호복용 원단.
According to claim 1,
The non-woven fabric is characterized in that it comprises at least one material selected from the group consisting of PP or PET, fabric for seamless protective clothing.
제1항에 있어서,
상기 직물은 PET 또는 Nylon 의 합성섬유 및 면, 레이온, 또는 아세테이트의 cellulose계 섬유로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함하는 것을 특징으로 하는, 무봉제형 보호복용 원단.
According to claim 1,
The fabric is characterized in that it comprises at least one material selected from the group consisting of synthetic fibers of PET or nylon and cellulose fibers of cotton, rayon, or acetate, seamless type protective clothing fabric.
제1항에 있어서,
상기 편물은 PET, Nylon, PU 등의 합성섬유로 이루어지는 군으로부터 선택되는 1종 이상의 소재를 포함하는 것을 특징으로 하는, 무봉제형 보호복용 원단.
According to claim 1,
The knitted fabric is characterized in that it comprises one or more materials selected from the group consisting of synthetic fibers such as PET, Nylon, PU, seamless type protective clothing fabric.
부직포 또는 직물 위에 나노섬유를 합지하는 단계를 포함하는, 무봉제형 보호복용 원단의 제조방법.A method for manufacturing a fabric for seamless protective clothing comprising the step of laminating nanofibers on a nonwoven fabric or fabric. 제1항의 원단을 제조하고자 하는 의복의 디자인에 따라 본을 떠서 재단하는 단계; 및
상기 재단된 조각(패턴)들의 접합부위에 핫멜트 필름을 적용하여 초음파 융착을 통해 접착하는 단계를 포함하는, 무봉제형 보호복의 제조방법.
Making a pattern and cutting the fabric of claim 1 according to the design of the garment to be manufactured; and
A method of manufacturing a seamless protective clothing comprising applying a hot melt film to the junction of the cut pieces (patterns) and bonding them through ultrasonic fusion.
제6항에 있어서,
상기 초음파 융착은, 직선형 및 톱니바퀴형으로 이중봉제되는 것을 특징으로 하는, 무봉제형 보호복의 제조방법.
According to claim 6,
The ultrasonic fusion is characterized in that double sewing is performed in a straight line and a gear shape, a method for manufacturing a seamless protective clothing.
제6항의 제조방법으로 제조된, 무봉제형 보호복.A seamless protective clothing manufactured by the manufacturing method of claim 6.
KR1020210166121A 2021-11-26 2021-11-26 Virus-blocking protective clothing with breathable comfort and manufacturing method thereof KR102539863B1 (en)

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Citations (5)

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Publication number Priority date Publication date Assignee Title
JP2006002326A (en) * 2004-05-17 2006-01-05 Oshima Hosei:Kk Non-sewn garment, method for producing the same, and pressure roller used in the method for producing the same
KR20090127549A (en) * 2008-06-09 2009-12-14 코오롱패션머티리얼 (주) Water-proof and moisture-permeable fabric used in medical materials
KR101286338B1 (en) 2012-09-26 2013-07-15 주식회사 산청 Textiles for chemical protective suits and chemical protective suits made of such textiles
KR102064101B1 (en) * 2019-01-03 2020-01-09 (주)브리즈텍스 Heat adhesive multi-layer film for outdoor clothings and manufacturing method thereof
KR20210022865A (en) * 2019-08-21 2021-03-04 ㈜ 오로피노아이엔티 Materials for sportswear with excellent multi-functional properties such as light heat performance using nanomembrane and manufacturing method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006002326A (en) * 2004-05-17 2006-01-05 Oshima Hosei:Kk Non-sewn garment, method for producing the same, and pressure roller used in the method for producing the same
KR20090127549A (en) * 2008-06-09 2009-12-14 코오롱패션머티리얼 (주) Water-proof and moisture-permeable fabric used in medical materials
KR101286338B1 (en) 2012-09-26 2013-07-15 주식회사 산청 Textiles for chemical protective suits and chemical protective suits made of such textiles
KR102064101B1 (en) * 2019-01-03 2020-01-09 (주)브리즈텍스 Heat adhesive multi-layer film for outdoor clothings and manufacturing method thereof
KR20210022865A (en) * 2019-08-21 2021-03-04 ㈜ 오로피노아이엔티 Materials for sportswear with excellent multi-functional properties such as light heat performance using nanomembrane and manufacturing method thereof

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