KR20230000016A - Manufacturing method of antibacterial and flame retardant black dope-dyed recycle polyester yarn and composite yarn, fabric manufactured therefrom - Google Patents

Manufacturing method of antibacterial and flame retardant black dope-dyed recycle polyester yarn and composite yarn, fabric manufactured therefrom Download PDF

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KR20230000016A
KR20230000016A KR1020210081483A KR20210081483A KR20230000016A KR 20230000016 A KR20230000016 A KR 20230000016A KR 1020210081483 A KR1020210081483 A KR 1020210081483A KR 20210081483 A KR20210081483 A KR 20210081483A KR 20230000016 A KR20230000016 A KR 20230000016A
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antibacterial
yarn
flame retardant
recycled polyester
polyester
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Korean (ko)
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민기훈
김호근
박성원
김도엽
정상현
김은경
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(주)서원테크
한국섬유소재연구원
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60NSEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
    • B60N2/00Seats specially adapted for vehicles; Arrangement or mounting of seats in vehicles
    • B60N2/58Seat coverings
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • D01D5/098Melt spinning methods with simultaneous stretching
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/04Pigments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/07Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/58Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
    • D01F6/62Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyesters
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F8/00Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
    • D01F8/04Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
    • D01F8/14Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/16Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/443Heat-resistant, fireproof or flame-retardant yarns or threads
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/446Yarns or threads for use in automotive applications
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/44Yarns or threads characterised by the purpose for which they are designed
    • D02G3/449Yarns or threads with antibacterial properties
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02JFINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
    • D02J1/00Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
    • D02J1/08Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/13Physical properties anti-allergenic or anti-bacterial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/12Vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Transportation (AREA)
  • Artificial Filaments (AREA)

Abstract

An antibacterial and flame-retardant black dope-dyed polyester masterbatch is prepared, and a recycled polyester resin is subjected to crystallization drying and dehumidification drying under constant temperature conditions. The antibacterial and flame-retardant black dope-dyed polyester masterbatch prepared in the above-described manner and the recycled polyester resin are composite spun together to produce a partially drawn yarn (POY) and a drawn yarn (FDY). An antibacterial and flame-retardant black dope-dyed recycled polyester partially drawn yarn produced in the above-described manner is plyed together with the drawn yarn to form air entanglement, thereby producing a black dope-dyed recycled polyester yarn with excellent texture. A composite yarn produced in the above-described manner is an eco-friendly functional flame-retardant composite yarn, which has excellent flame-retardant functionality and excellent breathability and absorbency, has excellent texture and thus can be competitive as a fabric for automobile seat covers.

Description

항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법 및 이로부터 제조되는 복합사, 원단{Manufacturing method of antibacterial and flame retardant black dope-dyed recycle polyester yarn and composite yarn, fabric manufactured therefrom}Manufacturing method of antibacterial and flame retardant black dope-dyed recycle polyester yarn and composite yarn, fabric manufactured therefrom}

인간과 환경이 공존하는 지속 가능형 친환경 Recycle 섬유제품 개발을 통한 섬유산업의 고기능성 녹색시장가치 창출 및 신성장 동력화가 요구되는 시점으로 현재 고효율 친환경 Recycle 소재 및 고기능성 응용제품군 개발이 진행되고 있다. At a time when the development of sustainable eco-friendly recycled textile products where humans and the environment coexist is required, the creation of high-functional green market value in the textile industry and the development of new growth engines are required.

산업용 섬유제품에 Recycle 소재를 적용하기 위하여 항균, 난연 기능성의 블랙원착 Recycle PET 복합사를 개발하여 그 용도를 자동차 제품용 시트 소재에 적용하여 산업용 섬유까지 그 적용 범위를 확장하는 것이다. In order to apply recycled materials to industrial textile products, it is to develop antibacterial and flame retardant black dope recycled PET composite yarns and apply its use to sheet materials for automobile products to expand its scope of application to industrial textiles.

매년 수백만 톤에서 수 천만 톤의 PET 플라스틱이 바다로 유입되고 있으며 바다 1㎢ 당 100만개가 넘는 플라스틱 조각이 있다고 하며 PET 플라스틱 조각은 아주 다양한 바다동물의 몸속에서 발견되고 있으며 바다 생물과 생태계, 사람의 건강 등에 끼치는 영향뿐만 아니라 오염으로 인하여 사회경제적 악영향이 우려되고 있다. Millions of tons to tens of millions of tons of PET plastics flow into the sea every year, and it is said that there are more than 1 million pieces of plastic per 1 ㎢ of the sea. Not only the impact on health, etc., but also the social and economic adverse effects due to pollution are concerned.

우리나라는 쓰레기를 처리하는 데 소각과 매립 방식을 병행하고 있는데 주민들의 반대로 더 이상의 소각시설을 짓는 것은 불가능하며 세계 최대 규모인 수도권 매립지 또한, 2025년 사용이 중단될 운명에 처해 있다. 또한, 세계 재활용 쓰레기의 절반 정도를 수입해 처리하던 중국이 세계무역기구(WTO)에 “환경 보호와 보건위생 개선을 위해 플라스틱 쓰레기와 전자제품 폐기물의 수입 제한 조처를 하겠다.”고 선언하면서 우리나라뿐만 아니라 세계 각국에서 ‘쓰레기 대란’이 일어나고 있다.In Korea, both incineration and landfill are used to treat waste, but it is impossible to build any more incinerators due to opposition from residents, and the world's largest landfill in the metropolitan area is also destined to be discontinued by 2025. In addition, China, which imported and processed about half of the world's recycling waste, declared to the World Trade Organization (WTO) that it would "restrict the import of plastic waste and electronic waste in order to protect the environment and improve health and hygiene." Rather, 'garbage crises' are taking place all over the world.

이와 같은 문제에도 불구하고 최근까지도 플라스틱 제품의 재생 비율은 20~40%로 타제품 대비 상대적으로 낮은 수준이며 특히, 우리나라는 플라스틱의 높은 회수율에도 불구하고 고순도 재활용 플라스틱 제조기술 부족 및 고부가가치 제품화 기술 부족으로 재활용률 향상에 어려움을 겪고 있다.Despite these problems, until recently, the recycling rate of plastic products was 20-40%, which is relatively low compared to other products. It is difficult to improve the recycling rate.

폐플라스틱을 통해 생산되는 Recycle 플라스틱은 성분 및 Grade에 따라 다양한 분야에 적용이 가능하나 현재까지는 낮은 기술력을 요하는 플라스틱 사출품, 건축보강재, 포장용 밴드 등에 적용되고 있으며 보다 높은 수준의 기술을 요하는 섬유화 및 제품적용은 미비한 상태이다. Recycled plastic produced from waste plastic can be applied to various fields depending on the ingredients and grade, but so far it is applied to plastic injection products, building reinforcement materials, and packaging bands that require low technology, and fiberization that requires a higher level of technology. and product application is incomplete.

국내의 경우 대기업 및 중견기업(효성, 휴비스 등)을 중심으로 고순도 PET flake를 이용한 의류용 용도의 Recycle PET섬유가 생산되고 있고 중소기업을 중심으로 토목용 및 자동차용 부직포 용도가 생산되고 있다.In Korea, large and medium-sized companies (Hyosung, Huvis, etc.) are producing recycled PET fibers for clothing using high-purity PET flakes, and non-woven fabrics for civil engineering and automobiles are being produced mainly by small and medium-sized enterprises.

국내등록특허 10-1015383호는 보틀 폐기물에 포함되어 있는 이물질을 제거하여 폴리에스테르 그래뉼의 순도를 확보하고, 용융 및 압출성형 함으로써 양호한 품질의 리사이클 폴리에스테르 섬유를 생산하는데 사용하는 폴리에스테르 재생칩의 제조방법에 대해 설명하고 있다. 국내등록특허 10-1415919호는 폴리에스테르계 수지와 인계 난연제를 포함하는 난연성 폴리에스테르로 형성되는 난연성 폴리에스테르 필라멘트에 대해 개시하고 있다.Domestic Patent No. 10-1015383 removes foreign substances contained in bottle waste to secure the purity of polyester granules, and manufactures polyester recycled chips used to produce recycled polyester fibers of good quality by melting and extruding. It explains how. Korean Patent Registration No. 10-1415919 discloses a flame-retardant polyester filament formed of flame-retardant polyester containing a polyester-based resin and a phosphorus-based flame retardant.

이러한 리사이클 폴리에스테르 섬유를 용융방사하는 공정에서 인계 난연제를 함유하도록 하여 난연성 폴리에스테르 섬유를 제조하는 경우 난연성과 관련된 안전성은 개선되나, 낮은 수분율로 인하여 통풍이 되지 않고 접촉에 따른 촉감이 불량하여 자동차용 시트커버로서 품질이 떨어지는 문제점이 발생한다.When flame-retardant polyester fibers are manufactured by containing phosphorus-based flame retardants in the melt-spinning process of these recycled polyester fibers, safety related to flame retardancy is improved, but due to low moisture content, ventilation is not possible and the touch due to contact is poor, so it is suitable for automobiles. As a seat cover, a problem of poor quality occurs.

선행문헌 1 : 국내등록특허 10-1015383호(2011.02.17 등록공고)Prior Document 1: Domestic Patent Registration No. 10-1015383 (2011.02.17 registration announcement) 선행문헌 2 : 국내등록특허 10-1415919호(2014.07.04 등록공고)Prior Document 2: Domestic Patent Registration No. 10-1415919 (2014.07.04 registration announcement)

본 발명은 상기와 같은 문제점을 해결하기 위하여 안출된 것으로 리사이클 폴리에스테르계수지와 항균제, 인계 난연제를 포함하는 블랙원착 폴리에스테르계수지를 함께 방사하여 항균, 난연, 블랙원착 리사이클 폴리에스테르사를 제조하고자 한다. The present invention has been made to solve the above problems, and is intended to manufacture antibacterial, flame retardant, black dyed recycled polyester yarn by spinning together a recycled polyester resin, an antibacterial agent, and a black dyed polyester resin containing a phosphorus-based flame retardant. .

또한, 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사(POY)와 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사(FDY)를 각각 제조하고 이를 복합사로 제조하여 항균, 난연성 블랙원착 복합사를 형성하여 항균성, 난연성을 부여하면서도 흡습성과 통기성이 향상된 친환경 자동차 시트 커버용 블랙원착 리사이클 폴리에스테르 복합사를 제조하고자 한다.In addition, antibacterial and flame retardant black dope-dye recycled polyester partially drawn yarn (POY) and antibacterial and flame retardant black dot-dye recycled polyester drawn yarn (FDY) are prepared respectively, and these are manufactured into composite yarns to form antibacterial and flame retardant black dot-dyed composite yarns, which have antibacterial properties. , It is intended to manufacture a black dope-dyed recycled polyester composite yarn for eco-friendly car seat covers with improved moisture absorption and air permeability while imparting flame retardancy.

상기 목적을 달성하기 위하여 본 발명은, 항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계; 리사이클 폴리에스테르 수지 건조단계; 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계; 블랙 원착 리사이클 폴리에스테르 부분연신사(POY) 제조단계로 구성되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사 제조방법을 제공한다. In order to achieve the above object, the present invention, antibacterial, flame retardant black dope polyester masterbatch manufacturing step; Recycling polyester resin drying step; Spinning step of recycled polyester resin and black dope polyester masterbatch; Provides a method for producing antibacterial and flame retardant black dope recycled polyester yarn consisting of a manufacturing step of black dope recycled polyester partially drawn (POY) yarn.

또한, 항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계; 리사이클 폴리에스테르 수지 건조단계; 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계; 블랙 원착 리사이클 폴리에스테르 연신사(FDY) 제조단계로 구성되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사 제조방법을 제공한다. In addition, antibacterial, flame retardant black dope polyester masterbatch manufacturing step; Recycling polyester resin drying step; Spinning step of recycled polyester resin and black dope polyester masterbatch; It provides an antibacterial, flame retardant black dope recycled polyester yarn manufacturing method consisting of a manufacturing step of black dope recycled polyester drawn yarn (FDY).

상기 항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계는 마스터배치 전체 100 중량부에 대하여 카본계 착색제 2 ~ 3중량부, 인계 난연제 8 ~ 15 중량부, 은(Ag)이 담지된 제올라이트 항균제 8 ~ 15 중량부, 잔부는 신재 폴리에스테르 수지로 구성되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법을 제공한다. The antibacterial, flame retardant black dope polyester masterbatch manufacturing step is 2 to 3 parts by weight of a carbon-based colorant, 8 to 15 parts by weight of a phosphorus-based flame retardant, and 8 to 15 parts by weight of a zeolite antibacterial agent supported by silver (Ag) based on 100 parts by weight of the total masterbatch Part by weight, the balance provides a method for producing an antibacterial, flame retardant black dyed recycled polyester yarn, characterized in that composed of new polyester resin.

상기 리사이클 폴리에스테르 수지의 건조단계는 IV가 0.70 ~ 0.75 dl/g, 용융온도가 250 ~ 259℃인 리사이클 폴리에스테르 수지를 드라이어에서 80~130℃까지 승온시키면서 5~9시간 동안 결정화 건조를 수행하고, 120~130℃에서 30분~3시간 제습건조를 수행하여 최종 수분율이 100ppm이하인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법을 제공한다.In the drying step of the recycled polyester resin, the recycled polyester resin having an IV of 0.70 to 0.75 dl / g and a melting temperature of 250 to 259 ° C. is heated to 80 to 130 ° C. in a dryer and crystallized and dried for 5 to 9 hours. , It provides a method for producing an antibacterial, flame retardant black dope recycled polyester yarn characterized in that the final moisture content is 100 ppm or less by performing dehumidification drying at 120 ~ 130 ℃ for 30 minutes to 3 hours.

상기 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계는 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치의 함량이 중량비로 15 : 1 ~ 3 이고, 익스트루더의 용융온도는 275 ~ 290℃인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법을 제공한다. In the spinning step of the recycled polyester resin and the black dope polyester masterbatch, the content of the recycled polyester resin and the black dope polyester masterbatch is 15: 1 to 3 in weight ratio, and the melting temperature of the extruder is 275 to 290 ° C. It provides a method for producing an antibacterial, flame retardant black dyed recycled polyester yarn, characterized in that.

또한, 항균, 난연 블랙원착 리사이클 폴리에스테르 부분연신사(POY) 제조단계는 방사온도 270~290℃, 권취속도 2,900 ~ 3,200 m/min이고, 항균, 난연 블랙원착 리사이클 폴리에스테르 연신사(FDY) 제조단계는 방사온도 270~290℃, 권취속도 4,000 ~ 5,000 m/min인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법을 제공한다.In addition, the antibacterial, flame retardant black dope recycled polyester partially drawn yarn (POY) manufacturing step is spinning temperature 270 ~ 290 ℃, winding speed 2,900 ~ 3,200 m / min, antibacterial, flame retardant black dope recycled polyester drawn yarn (FDY) manufacturing The step provides a method for producing an antibacterial, flame retardant black dope recycled polyester yarn, characterized in that the spinning temperature of 270 ~ 290 ℃, winding speed 4,000 ~ 5,000 m / min.

한편으로, 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사 제조단계는, 상기 블랙원착 리사이클 폴리에스테르 부분연신사를 효과사로 블랙원착 리사이클 폴리에스테르 연신사를 심사로 합연신 및 복합하고, 열처리온도는 120 ~ 130℃, 공기교락을 위한 에어 압력은 1.2 ~ 3.5 kg/cm2으로 처리하고, 권취속도는 400~800 m/min의 속도로 권취하여 제조되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 제조방법을 제공한다. On the other hand, in the manufacturing step of antibacterial and flame retardant black dope recycled polyester composite yarn, the black dope recycled polyester partially drawn yarn is used as an effect yarn and the black doped recycled polyester stretched yarn is combined and stretched as a screening, and the heat treatment temperature is 120 ~ 130 ℃, the air pressure for air entanglement is treated at 1.2 ~ 3.5 kg / cm 2 , and the winding speed is an antibacterial, flame retardant black dope recycled polyester composite, characterized in that produced by winding at a speed of 400 ~ 800 m / min It provides a manufacturing method of yarn.

이렇게 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사는 경편, 제직을 거쳐 직물로 제조되어 자동차용 시트 커버용으로 원단으로 제공된다. The antibacterial and flame retardant black dope recycled polyester composite yarn thus prepared is manufactured into a fabric through warp knitting and weaving, and is provided as a fabric for automobile seat covers.

우수한 항균, 난연 기능성을 가지면서도 통기성, 흡수성이 우수한 친환경 기능성 난연 복합사를 제조할 수 있다. It is possible to manufacture an eco-friendly functional flame retardant composite yarn having excellent antibacterial and flame retardant functionality and excellent air permeability and absorbency.

또한, 자동차용 시트 요구특성인 친환경성, 난연, 항균 특성을 가지는 기능성 소재 개발을 통하여 높은 가격경쟁력을 가지므로 다양한 차종의 시트 커버로 그 적용범위를 확대할 수 있다 . In addition, it has high price competitiveness through the development of functional materials having eco-friendliness, flame retardancy, and antibacterial properties, which are required characteristics of automotive seats, so it can expand its application range to seat covers of various types of vehicles.

도 1은 본 발명에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 제조를 위한 제조공정 순서도이다.
도 2는 본 발명에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조를 위한 방사장치 모식도이다.
도 3은 본 발명에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 합연사, 공기교락 형성을 위한 제조장치의 모식도이다.
도 4는 본 발명에 따라 제조된 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 측면 형태이다.
1 is a manufacturing process flow chart for the production of antibacterial, flame retardant black dope dyed recycled polyester composite yarn according to the present invention.
Figure 2 is a schematic diagram of a spinning apparatus for the production of antibacterial, flame retardant black dope recycled polyester yarn according to the present invention.
3 is a schematic view of a manufacturing apparatus for forming ply-twisted yarn and air entanglement of antibacterial, flame retardant black dope-coated recycled polyester composite yarn according to the present invention.
Figure 4 is a side view of the antibacterial, flame retardant black dope recycled polyester composite yarn prepared according to the present invention.

이하, 본 발명에 첨부된 도면을 참조하여 본 발명의 바람직한 일 실시예를 상세하게 설명하기로 한다. 본 발명을 설명함에 있어, 관련된 공지기능 혹은 구성에 대한 구체적인 설명은 본 발명의 요지를 모호하지 않게 하기 위하여 생략한다.Hereinafter, a preferred embodiment of the present invention will be described in detail with reference to the accompanying drawings. In describing the present invention, detailed descriptions of related known functions or configurations are omitted in order not to obscure the gist of the present invention.

도 1은 본 발명에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 제조를 위한 제조공정 순서도이고, 도 2는 본 발명에 따른 항균, 난연성, 블랙원착 리사이클 폴리에스테르 원사 제조장치의 모식도이다. 1 is a manufacturing process flow chart for the production of antibacterial, flame retardant black dope recycled polyester composite yarn according to the present invention, Figure 2 is a schematic diagram of an antibacterial, flame retardant, black dope recycled polyester yarn manufacturing apparatus according to the present invention.

본 발명에 따른 항균, 난연성, 블랙원착 리사이클 폴리에스테르 복합사는 항균, 난연성 블랙원착 폴리에스테르 마스터배치와 리사이클 폴리에스테르 수지를 함께 방사하여 제조된다. 이들을 방사하는 단계에서 블랙원착 리사이클 폴리에스테르 부분연신사(POY)와 블랙원착 리사이클 폴리에스테르 연신사(FDY)를 각각 제조하고, 이들을 열처리, 합사 및 공기교락을 형성하여 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사를 제조한다.The antibacterial, flame retardant, black dope recycled polyester composite yarn according to the present invention is prepared by spinning together the antibacterial, flame retardant black dope polyester masterbatch and the recycled polyester resin. In the step of spinning them, black dope recycled polyester partially drawn yarn (POY) and black doped recycled polyester drawn yarn (FDY) are prepared, respectively, and heat treated, plied, and air-blown to form antibacterial and flame retardant black doped recycled polyester. manufactures composite yarns.

도 1 및 도 2를 참조하면 먼저 항균, 난연성 블랙 원착 폴리에스테르 마스터배치를 제조한다. 블랙원착 폴리에스테르 마스터배치는 카본계 착색제인 카본블랙을 신재 폴리에스테르 수지에 일정 비율로 함유하도록 혼입하여 용융 압출장치에서 스트랜드(strand) 형태로 수중으로 압출하면서 고화시켜 일정한 길이로 절단하여 제조한다. 이러한 블랙원착 폴리에스테르 마스터배치를 제조하는 공정은 공지의 방법에 따른다. 다만, 본 발명에서는 블랙원착 폴리에스테르 마스터배치를 제조하는 공정에서 인계 난연제와 은(Ag)이 담지된 제올라이트 항균제를 일정한 비율로 혼합하여 항균, 난연성 블랙 원착 폴리에스테르 마스터 배치를 제조한다.Referring to Figures 1 and 2, first prepare an antibacterial, flame retardant black dope polyester masterbatch. Black dope polyester masterbatch is prepared by mixing carbon black, a carbon-based colorant, with a new polyester resin at a certain ratio, extruding it into a strand form in water in a melt extrusion device, solidifying it and cutting it into a certain length. A process for preparing such a black dyed polyester masterbatch follows a known method. However, in the present invention, in the process of producing a black dope polyester masterbatch, an antibacterial and flame retardant black dope polyester masterbatch is prepared by mixing a phosphorus-based flame retardant and a silver (Ag)-supported zeolite antibacterial agent in a constant ratio.

이 때 함유되는 기능 성분의 함량은 마스터배치 전체 100 중량부에 대하여 카본계 착색제 2 ~ 3 중량부, 인계 난연제 8 ~ 15 중량부, 은(Ag)이 담지된 제올라이트 항균제 8 ~ 15 중량부, 잔부는 신재 폴리에스테르 수지로 구성된다.At this time, the content of the functional component contained is 2 to 3 parts by weight of a carbon-based colorant, 8 to 15 parts by weight of a phosphorus-based flame retardant, 8 to 15 parts by weight of a zeolite antibacterial agent supported with silver (Ag), based on 100 parts by weight of the total masterbatch, The part is composed of new polyester resin.

상기 리사이클 폴리에스테르 수지 건조단계의 리사이클 폴리에스테르계수지는 공지의 제조공정에 따라 폐 PET를 수거하여 이물질 분리하고 습식 분쇄, 분별, 습식 분쇄, 분별을 거쳐 방사용 칩(chip)으로 제조되는 공지의 제조 방법에 따라 제조된 것을 구입하여 사용한다. 다만, 본 발명에서는 리사이클 폴리에스테르계수지는 고유점도가 0.70~0.75 dl/g이고, 용융온도가 250~259℃인 것을 사용하여, 방사온도를 낮추어 방사함으로써 사절, 품질 불량의 문제를 방지할 수 있고, 팩 여과 조건을 강화하여 방사 시간 경과에 따른 방사 압력 상승을 지연시킬 수 있다. The recycled polyester-based resin in the recycled polyester resin drying step is prepared by collecting waste PET according to a known manufacturing process, separating foreign substances, and going through wet grinding, classification, wet grinding, and classification to produce chips for spinning. Purchase and use the one manufactured according to the method. However, in the present invention, the recycled polyester resin has an intrinsic viscosity of 0.70 to 0.75 dl / g and a melting temperature of 250 to 259 ° C., and yarn cutting and quality defects can be prevented by spinning at a lower spinning temperature. , the increase in the spinning pressure over the spinning time can be delayed by strengthening the pack filtration conditions.

상기 리사이클 폴리에스테르계수지의 건조단계는 Feeder #1을 통하여 익스트루더(Extruder)에 공급되기 전에 방사용 칩(chip)의 결정화와 제습을 위해서 별도의 건조 시스템(미도시)을 거친 것이다. 건조 시스템은 결정화 건조와 제습건조로 구분되며, 결정화 건조는 방사용 칩(chip)이 서로 융착되어 브릿지를 형성하는 것을 방지하기 위한 것이며, 제습건조는 칩(chip) 내부의 수분을 제거하기 위한 것으로 최종 수분율이 낮을수록 방사 공정의 불량이 감소되고, 리사이클 폴리에스테르사의 물성이 향상된다.The drying step of the recycled polyester-based resin goes through a separate drying system (not shown) for crystallization and dehumidification of spinning chips before being supplied to an extruder through Feeder #1. The drying system is divided into crystallization drying and dehumidifying drying. Crystallization drying is to prevent chips for spinning from being fused to each other to form a bridge, and dehumidifying drying is to remove moisture inside the chips. The lower the final moisture content, the less defects in the spinning process and the improved physical properties of recycled polyester yarn.

상기 결정화건조는 80~130℃ 온도 범위에서 온도 구간별로 시간을 달리하여 총 5.0~9.0시간의 건조가 진행하며, 제습건조는 120~130℃의 온도에서 30분~3시간 진행하며 최종 수분율은 100ppm 이하가 되도록 한다.The crystallization drying is carried out for a total of 5.0 to 9.0 hours by varying the time for each temperature section in the temperature range of 80 to 130 ° C, and the dehumidifying drying is carried out for 30 minutes to 3 hours at a temperature of 120 to 130 ° C, and the final moisture content is 100 ppm make it below

방사단계에서 항균, 난연성 블랙원착 폴리에스테르 마스터배치와 상기 리사이클 폴리에스테르계수지를 각각의 공급장치 Feeder #1, #2에 준비하여 압출장치인 Extruder에 공급하게 된다. 이때 Feeder #1에서 공급되는 리사이클 폴리에스테르계 수지와 Feeder #2에서 공급되는 항균, 난연성 블랙원착 폴리에스테르 마스터배치는 중량비로 15 : 1~3 의 비율로 혼합되면서 압출장치인 Extruder에 공급된다. 최종 항균, 난연성 블랙원착 리사이클 폴리에스테르사는 기능 성분의 함량이 1.0 ~ 2.5 중량%가 포함되도록 조절한다. 항균, 난연성 향상을 위해 기능 성분의 함량을 높이는 것이 유리하나, 기능성분의 전체 함량 2.5 중량%을 초과하게 되면, 사절, 물성 저하의 문제가 발생되므로, 항균, 난연 성능 발휘할 수 있는 최저 수준이 1.0 중량% 이상의 항균, 난연, 카본계 착색제가 함유되도록 한다.In the spinning step, the antibacterial, flame retardant black dope polyester masterbatch and the recycled polyester resin are prepared in feeders #1 and #2, respectively, and supplied to the extruder, which is an extrusion device. At this time, the recycled polyester resin supplied from Feeder #1 and the antibacterial, flame retardant black dope polyester masterbatch supplied from Feeder #2 are mixed at a weight ratio of 15: 1 to 3 and supplied to the extruder, an extrusion device. The final antibacterial, flame retardant black dope recycled polyester yarn is adjusted so that the content of the functional component is 1.0 to 2.5% by weight. It is advantageous to increase the content of functional components to improve antibacterial and flame retardant properties, but if the total content of functional components exceeds 2.5% by weight, problems such as trimming and deterioration of physical properties occur. Antibacterial, flame retardant, and carbon-based colorants should be contained at least in weight percent.

이때 익스트루더는 폴리에스테르계 수지의 이동 경로에 따라 용융구역(Melting zone)이 #1, #2, #3, #4로 구분되며 각 구역은 각각의 온도로 제어되어야 한다. 본 발명에서 각 구역은 275~290℃의 온도로 설정되어 일반적인 폴리에스테르의 방사 용융온도인 285~295℃보다 낮은 온도로 설정 가능하다. 이는 본 발명에서 사용하는 리사이클 폴리에스테르계수지는 고유점도가 0.70~0.75 dl/g이고, 용융온도가 250~259℃로서 신재 폴리에스테르의 고유점도 및 용융온도보다 낮기 때문에 가능한 것으로 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르사의 기계적 물성에도 영향을 미친다. At this time, the melting zone of the extruder is divided into #1, #2, #3, and #4 according to the movement path of the polyester resin, and each zone must be controlled at its own temperature. In the present invention, each zone is set at a temperature of 275 ~ 290 ℃ can be set to a temperature lower than the melting temperature of 285 ~ 295 ℃ general polyester spinning. This is because the recycled polyester resin used in the present invention has an intrinsic viscosity of 0.70 to 0.75 dl/g and a melting temperature of 250 to 259 ° C., which is lower than the intrinsic viscosity and melting temperature of the new polyester. It also affects the mechanical properties of dope-dyed recycled polyester yarn.

상기 익스트루터에서 용융된 방사원액이 방사장치(Spinning beam)을 통해 방사되어 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사(POY)는 "O"형 방사구금(spinneret)을 통하여 방사온도 270~290℃, 급냉온도(Quenching Temp) 20~25℃, 권취속도 2,900~3,2000m/min의 조건으로 제조된다. The antibacterial and flame retardant black dope dyed recycled polyester partially drawn yarn (POY), which is produced by spinning the spinning stock solution melted in the extruder through a spinning beam, is spun at a spinning temperature through an "O" type spinneret. It is manufactured under conditions of 270~290℃, quenching temperature 20~25℃, winding speed 2,900~3,2000m/min.

한편으로 상기 익스트루터에서 용융된 방사원액이 방사장치(Spinning beam)을 통해 방사되어 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사는 "O"형 방사구금(spinneret)을 통하여 방사온도 270~290℃, 급냉온도(Quenching Temp) 20~25℃, 권취속도 4,000~5,000m/min의 조건으로 제조된다.On the other hand, antibacterial, flame retardant black dope dyed recycled polyester stretched yarn produced by spinning the spinning stock solution melted in the extruder through a spinning beam through an "O" type spinneret at a spinning temperature of 270 to 290 It is manufactured under the conditions of ℃, quenching temperature 20 ~ 25 ℃, winding speed 4,000 ~ 5,000m / min.

도 3에 따르면, 상기 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사 제조단계는 심사로 블랙원착 리사이클 폴리에스테르 연신사(FDY)(10)가 크릴에 적재되어 준비된 다음, Nip Roller(30)를 거쳐 제1롤러 (40)에 직접 공급된다. 효과사인 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사(POY)(20)는 크릴에서 Nip Roller(30)를 거쳐 제1롤러(40)로 공급된다. 제1롤러(40)과 제2롤러(70) 사이에는 접촉식 히터(50)이 구비되어 있으며, 접촉식 히터의 온도는 열매유를 이용하여 제어된다. 각각 공급되는 블랙원착 리사이클 폴리에스테르사(POY, FDY)는 접촉식 히터(50)에서 120~130℃의 온도로 열처리되어 제2롤러(70)로 공급된다. According to FIG. 3, in the manufacturing step of the antibacterial and flame retardant black dope recycled polyester composite yarn, the black dope recycled polyester woven yarn (FDY) 10 is loaded on the creel, prepared, and then passed through the Nip Roller 30. It is fed directly to 1 roller (40). Antibacterial, flame retardant black dope recycled polyester partially drawn yarn (POY) 20, which is an effective yarn, is supplied from the creel to the first roller 40 via the Nip Roller 30. A contact heater 50 is provided between the first roller 40 and the second roller 70, and the temperature of the contact heater is controlled using thermal oil. Each supplied black dope recycled polyester yarn (POY, FDY) is heat-treated at a temperature of 120 to 130° C. in the contact heater 50 and supplied to the second roller 70.

상기 제2롤러(70)을 통과한 각각의 심사(10)와 효과사(20)는 에어노즐(80)에서 공기 교락을 통해 합사되게 된다. 공기 교락단계는 사도 상의 속도 차이에 의하여 원사에 부여되는 장력을 최소화하기 위하여 제2롤러(70)와 선속도 제어롤러(미도시)의 사이에 에어노즐(80)을 위치하게 하여 사도가 형성된다(이와 같은 제2롤러와 선속도 제어롤러에 따른 오버피드 부여는 본 출원인의 선행 특허 등록번호 10-19388838호의 구성에 따른 것이다).Each of the screening 10 and the effect yarn 20 passing through the second roller 70 is plied through air entanglement in the air nozzle 80. In the air bridging step, the air nozzle 80 is placed between the second roller 70 and the linear speed control roller (not shown) to minimize the tension applied to the yarn due to the difference in speed on the yarn. The yarn is formed. (This overfeed according to the second roller and the linear speed control roller is according to the configuration of the prior patent registration number 10-19388838 of the present applicant).

이때 공기교락에 사용되는 에어노즐(80)에서는 1.2 ~3.5 kg/m2 이내의 압력으로 에어를 공급하여 공기교락을 부여하며, 에어노즐의 공기 토출구의 직경은 1.0~1.5mm이다. 사용되는 에어노즐(80)은 스마트 에어노즐과 텐덤(Tandem) 에어노즐을 중에서 선택될 수 있으며, 텐덤(Tandem)형은 노즐에서 에어가 토출되는 홀(hole)이 사도 상에 2개 이상이 형성된 것으로 공기교락의 효과를 더욱 향상시킬 수 있으며 인버터를 도입하여 균일한 압력의 에어를 공급하여 혼섬도를 더욱 향상시킬 수 있는 것이다. At this time, the air nozzle 80 used for air bridging provides air bridging by supplying air at a pressure within 1.2 to 3.5 kg/m 2 , and the diameter of the air outlet of the air nozzle is 1.0 to 1.5 mm. The air nozzle 80 used can be selected from smart air nozzles and tandem air nozzles, and the tandem type has two or more holes through which air is discharged from the nozzle formed on the four sides As a result, the effect of air entanglement can be further improved, and the mixed fineness can be further improved by introducing an inverter to supply air at a uniform pressure.

기존 노즐은 컴프레셔의 에어를 통해서 일정한 Hole에 공기가 나오는 방식이라면 스마트 노즐은 전기적인 신호를 통하여 에어를 균일하게 제어함으로써 Hole에서 토출되는 에어 편차 발생을 줄일 수 있기 때문에 Nip Density를 균일하게 제어할 수 있고 혼섬도를 극대화할 수 있는 장점이 있다.If the conventional nozzle is a method in which air comes out through a certain hole through the air of the compressor, the smart nozzle can uniformly control the nip density because it can reduce the air deviation discharged from the hole by uniformly controlling the air through an electrical signal. It has the advantage of maximizing the fineness of the blend.

항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 권취단계는 공기교락이 형성된 리사이클 폴리에스테르 복합사를 400~800 m/min의 권취속도로 권취하는 단계이다. 이렇게 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사는 최종섬도는 145~155 De'이고, 강도는 2.5~3.0 g/De', 신도는 15.0~25.0% 를 가지게 된다.The step of winding the antibacterial and flame retardant black dope-coated recycled polyester composite yarn is a step of winding the recycled polyester composite yarn in which air entanglement is formed at a winding speed of 400 to 800 m/min. The antibacterial, flame retardant black dyed recycled polyester composite yarn thus prepared has a final fineness of 145 to 155 De', strength of 2.5 to 3.0 g/De', and elongation of 15.0 to 25.0%.

본 발명의 상기 항균, 난연 블랙원착 리사이클 폴리에스테르 복합사는 600~2000TM 범위 내에서 꼬임(Twist)을 부여하는 연사 공정을 거쳐 자동차 시트커버 직물 제조용 원사로 제조한다. 상기 연사된 원사를 경사 또는 위사로 사용하여 제직하거나 편물로 제편하여 제조된 원단을 100~130℃에서 2~5시간 동안 고온 고압 래피드 염색기에서 염색하는 통상적인 일욕염색법을 적용하여 자동차 시트커버용 원단으로 제조할 수 있다.The antibacterial, flame retardant black dope recycled polyester composite yarn of the present invention is manufactured as a yarn for manufacturing automobile seat cover fabric through a twisting process of imparting twist within the range of 600 to 2000TM. Fabric for automobile seat cover is applied by applying a conventional one-bath dyeing method in which fabric manufactured by weaving or knitting using the twisted yarn as warp or weft yarn is dyed in a high-temperature and high-pressure rapid dyeing machine at 100 to 130 ° C. for 2 to 5 hours. can be manufactured with

이하 실시예를 통하여 본 발명을 상세히 설명하고자 한다. 본 실시예는 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 본 발명의 기술적 사상을 용이하게 실시할 수 있을 정도로 본 발명의 가장 바람직한 실시예를 이용하여 구체적으로 설명하기 위한 것으로, 본 발명의 범위가 이들 실시예에 한정되는 것은 아니다.The present invention will be described in detail through the following examples. This embodiment is intended to be specifically described using the most preferred embodiment of the present invention to the extent that those skilled in the art can easily practice the technical idea of the present invention. The scope is not limited to these examples.

<< 실시예Example 1-1~1-3> 리사이클 폴리에스테르 수지의 건조단계 1-1~1-3> Drying step of recycled polyester resin

리사이클 폴리에스테르계수지는 고유점도가 0.70~0.75 dl/g이고, 용융온도가 250~259℃ 인 것을 사용하였고, 방사공정에 투입하기 전에 건조 시스템은 결정화 건조와 제습건조를 실시예 1-1 내지 1-3의 조건으로 건조를 수행하였다. 결정화건조는 80~130℃의 온도 구간에서 각각 설정된 시간으로 결정화 건조를 수행하였고, 제습건조는 130℃ 온도에서 30분간 수행하였다. The recycled polyester resin had an intrinsic viscosity of 0.70 to 0.75 dl/g and a melting temperature of 250 to 259 ° C., and the drying system carried out crystallization drying and dehumidifying drying before being put into the spinning process Examples 1-1 to 1 Drying was performed under conditions of -3. Crystallization drying was performed at a temperature range of 80 to 130 ° C. for a set time, respectively, and dehumidification drying was performed at 130 ° C. for 30 minutes.

[표 1][Table 1]

Figure pat00001
Figure pat00001

결정화 건조의 각 온도 구간에서 처리되는 시간에 따라 최종 수분율과 칩(chip)사이의 융착 여부가 다르게 나타났으며, 수분율 및 브릿지 발생을 비교할 때 실시예 1-3에서 가장 낮은 수분율을 달성하면서도 융착에 의한 브릿지 발생이 일어나지 않았다. Depending on the treatment time in each temperature range of crystallization and drying, the final moisture content and whether or not fusion between chips appeared different, and when comparing moisture content and bridging, Examples 1-3 achieved the lowest moisture content, bridging did not occur.

<< 실시예Example 2> 항균, 난연성 2> Antibacterial, flame retardant 블랙원착Black original arrival 폴리에스테르 마스터배치 제조단계 Polyester masterbatch manufacturing step

항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계는 마스터배치 전체 100 중량부에 대하여 카본계 착색제 2 ~ 3중량부, 인계 난연제 8 ~ 15 중량부, 은(Ag)이 담지된 제올라이트 항균제 8 ~ 15 중량부, 잔부는 신재 폴리에스테르 수지를 혼합하여 압출기에서 수중으로 압출하여 제조하였다. 압출되면서 고화된 스트랜드 형태의 블랙원착 폴리에스테르 마스터배치를 일정한 길이로 절단하여 항균, 난연성 블랙원착 폴리에스테르 마스터배치를 제조하였다.Antibacterial, flame retardant black dope polyester masterbatch manufacturing step is 2 to 3 parts by weight of carbon-based colorant, 8 to 15 parts by weight of phosphorus-based flame retardant, 8 to 15 parts by weight of a zeolite antibacterial agent supported with silver (Ag) based on 100 parts by weight of the total masterbatch Part and the remainder were prepared by mixing a new polyester resin and extruding it into water with an extruder. An antibacterial and flame retardant black dope polyester masterbatch was prepared by cutting the black dope polyester masterbatch in the form of a solidified strand while being extruded to a certain length.

중량비로 기능성분 20% 함량으로 제조되는 마스터배치는 카본블랙 2중량부, 인계 난연제 10 중량부, 은(Ag)을 담지한 제올라이트 8 중량부 및 신재 폴리에스테르 80 중량부로 제조하였으며, 중량비로 기능성분 30% 함량으로 제조되는 마스터배치는 카본블랙 3중량부, 인계 난연제 15중량부, 은(Ag)을 담지한 제올라이트 12중량부 및 신재 폴리에스테르 70 중량부로 제조하였다. The masterbatch prepared with 20% content of functional component in weight ratio was prepared with 2 parts by weight of carbon black, 10 parts by weight of phosphorus-based flame retardant, 8 parts by weight of zeolite carrying silver (Ag), and 80 parts by weight of new polyester, Functional component in weight ratio A masterbatch prepared with a 30% content was prepared with 3 parts by weight of carbon black, 15 parts by weight of a phosphorus-based flame retardant, 12 parts by weight of zeolite carrying silver (Ag), and 70 parts by weight of new polyester.

이렇게 제조된 항균, 난연성 블랙원착 폴리에스테르 마스터배치와 리사이클 폴리에스테르의 함량을 각각 아래 표와 같이 조절하여 항균 난연성 블랙원착 리사이클 폴리에스테르를 제조하여 난연성과 항균성을 각각 비교하였다. The antibacterial and flame retardant black dope polyester masterbatch thus prepared and the contents of recycled polyester were adjusted as shown in the table below to prepare antibacterial and flame retardant black dope recycled polyester, and flame retardancy and antibacterial properties were compared, respectively.

[표 2][Table 2]

Figure pat00002
Figure pat00002

난연성은 KS-M ISO 4589-1호에 의거하여 한계산소지수(LOI)를 측정하였으며, 항균성은 황색포도상 구균, 대장균에 대하여 KS K 0698의 규격에 따라 항균성을 측정하였다. 난연 기능을 향상시키기 위해서는 난연제를 많이 넣는 것이 유리하나 방사 작업성, 섬유원사의 품질을 고려할 때 실시예 2-2의 조건이 가장 적절한 것으로 판단하였다. For flame retardancy, the limiting oxygen index (LOI) was measured in accordance with KS-M ISO 4589-1, and for antimicrobial activity against Staphylococcus aureus and Escherichia coli, antibacterial activity was measured according to KS K 0698 standards. In order to improve the flame retardant function, it is advantageous to add a lot of flame retardant, but considering the spinning workability and the quality of the fiber yarn, the conditions of Example 2-2 were determined to be the most appropriate.

<< 실시예Example 3> 항균, 난연성, 3> antibacterial, flame retardant, 블랙원착Black original arrival 리사이클 폴리에스테르 방사단계 Recycled polyester spinning step

리사이클 폴리에스테르계수지와 항균, 난연성 블랙원착 마스터배치(기능성분 함량 30 중량%)를 중량비로 15:1로 각각의 공급장치 Feeder #1, Feeder #2에서 익스트루더(Extruder)에 공급하여 하여 방사하였으며 최종적으로 항균, 난연성 블랙원착 리사이클 폴리에스테르사의 기능성분의 함량이 1.88 중량%가 되도록 조절하였다.Recycled polyester resin and antibacterial, flame retardant black dope masterbatch (functional ingredient content 30% by weight) are supplied to the extruder at a weight ratio of 15:1 from Feeder #1 and Feeder #2, respectively. Finally, the content of the functional component of the antibacterial and flame retardant black dope recycled polyester yarn was adjusted to be 1.88% by weight.

용융구역(Melting zone)이 #1, #2, #3, #4로 구분되며 각 구역의 온도는 #1 275℃, #2 280℃, #3 285℃, #4 280℃로 제어하면서 용융방사를 수행하였다. The melting zone is divided into #1, #2, #3, and #4, and the temperature of each zone is controlled to #1 275℃, #2 280℃, #3 285℃, #4 280℃ while melting spinning was performed.

<< 실시예Example 4> 항균, 난연성, 4> Antibacterial, flame retardant, 블랙원착Black original arrival 리사이클 폴리에스테르 recycled polyester 부분연신사Partially stretched yarn (( POYPOY ) 제조단계) manufacturing step

상기 실시예 3의 복합방사 단계에서 용융된 폴리머를 "O"형 방사구금(spinneret)을 통하여 방사온도 270~275℃, 급냉온도(Quenching Temp) 20~25℃, 권취속도 2,900~3,2000m/min의 조건으로 아래와 같이 조절하여 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사를 제조하였다. The polymer melted in the composite spinning step of Example 3 was spun through an "O" type spinneret at a spinning temperature of 270 to 275 ° C, a quenching temperature of 20 to 25 ° C, and a winding speed of 2,900 to 3,2000 m/s. Under conditions of min, an antibacterial, flame retardant black dope dyed recycled polyester partially drawn yarn was prepared by adjusting as follows.

[표 3][Table 3]

Figure pat00003
Figure pat00003

상기 조건으로 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르사(POY)는 최종 75±2.5De' 범위의 섬도를 가지며, 생산 공정에서 단사절, 약사, 외관 불량, 모우, 루프 등의 불량발생을 비교할 때 실시예 4-2에 따른 공정조건에서 가장 양호하였다.The antibacterial, flame retardant black dope recycled polyester yarn (POY) manufactured under the above conditions has a final fineness in the range of 75±2.5De', and the occurrence of defects such as short yarn breakage, weak yarn, poor appearance, wool, and loop in the production process is compared. When, the process condition according to Example 4-2 was the best.

<< 실시예Example 5> 항균, 난연성, 5> Antibacterial, flame retardant, 블랙원착Black original arrival 리사이클 폴리에스테르 연신사( Recycled polyester stretched yarn ( FDYFDY ) 제조단계) manufacturing step

상기 실시예 3의 복합방사 단계에서 용융된 폴리머를 "O"형 방사구금(spinneret)을 통하여 방사온도 270~275℃, 급냉온도(Quenching Temp) 20~25℃, GR1 속도 500 ~ 2,500m/min, 온도 90~100℃, GR2 속도 4,000~5,000m/min, 온도 120~130℃, 권취속도 4,000~5,000m/min의 조건으로 아래와 같이 조절하여 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사(FDY)를 제조하였다. The polymer melted in the composite spinning step of Example 3 was spun through an “O” type spinneret at a spinning temperature of 270 to 275 ° C, a quenching temperature of 20 to 25 ° C, and a GR 1 speed of 500 to 2,500 m/s. min, temperature 90 ~ 100 ℃, GR 2 speed 4,000 ~ 5,000 m / min, temperature 120 ~ 130 ℃, winding speed 4,000 ~ 5,000 m / min, antibacterial, flame retardant black dope dyed recycled polyester stretched yarn ( FDY) was prepared.

[표 4][Table 4]

Figure pat00004
Figure pat00004

상기 조건으로 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사(FDY)는 최종 75±2.5De' 범위의 섬도를 가지며, 생산 공정에서 단사절, 약사, 외관 불량, 모우, 루프 등의 불량발생을 비교할 때 실시예 5-3에 따른 공정조건에서 가장 양호하였다.Antibacterial, flame retardant black dyed recycled polyester drawn yarn (FDY) manufactured under the above conditions has a final fineness in the range of 75±2.5De', and in the production process, defects such as single yarn breakage, weak yarn, poor appearance, wool, and loops are prevented. In comparison, the process conditions according to Example 5-3 were the best.

<< 실시예Example 6> 항균, 난연성 6> Antibacterial, flame retardant 블랙원착Black original arrival 리사이클 폴리에스테르 복합사의 제조 Manufacture of recycled polyester composite yarn

도 3의 복합사 제조장치에서 실시예 4에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사(FDY)를 심사로, 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사(POY)를 효과사로 준비하여, 심사인 연신사(10)는 크릴에 적재되어 준비된 다음 Nip Roller(30)를 거쳐 제1롤러(40)에 직접 공급하고, 효과사인 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사(POY)(20)는 크릴에서 Nip Roller(30)를 거쳐 제1롤러(40)을 경유하여 접촉식 히터(50)에서 열처리되어 제2롤러(70)로 공급된다. 각각의 원사는 접촉식 히터에서 120~130℃의 온도로 열처리되어 제2롤러(70)로 공급된다. In the composite yarn manufacturing apparatus of FIG. 3, the antibacterial and flame retardant black doped recycled polyester drawn yarn (FDY) according to Example 4 was examined, and the antibacterial and flame retardant black doped recycled polyester partially drawn yarn (POY) was prepared as an effect yarn, The drawn yarn (10), which is the examiner, is prepared after being loaded on the creel, and then directly supplied to the first roller (40) through the Nip Roller (30), and the effective yarn, antibacterial and flame retardant black dope-dyed recycled polyester partially drawn polyester yarn (POY) (20) ) is heat treated in the contact heater 50 via the first roller 40 via the nip roller 30 in the creel and supplied to the second roller 70. Each yarn is heat-treated at a temperature of 120 to 130° C. in a contact heater and supplied to the second roller 70.

제2롤러(70)에서 원사 장력이 감소되는 각각의 원사는 에어노즐(80)에서 1.2 ~3.5 kg/m2 이내의 에어를 공급하여 공기교락을 부여하였으며, 사용되는 에어노즐(80)은 일반 에어노즐(텐덤형 노즐)과 스마트 에어노즐(Smart air nozzle)을 이용하였다. 구체적인 생산 조건은 하기표와 같다. 이와 같은 조건으로 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사를 400~800m/min의 속도로 권취한다. Each yarn whose yarn tension is reduced in the second roller 70 was provided with air entanglement by supplying air within 1.2 to 3.5 kg/m 2 from the air nozzle 80, and the air nozzle 80 used is a general An air nozzle (tandem type nozzle) and a smart air nozzle were used. Specific production conditions are shown in the table below. The antibacterial and flame retardant black dope recycled polyester composite yarn produced under these conditions is wound at a speed of 400 to 800 m/min.

[표 5][Table 5]

Figure pat00005
Figure pat00005

외관평가는 1m당 혼섬 횟수를 측정하여 불량 1점 ~ 양호 5점의 점수를 부여하였으며, 작업성은 공정중 단사, 사도이탈 등을 측정하여 불량 1점 ~ 양호 5점의 점수를 부여하였다. 외관 평가, 모우, 루프 발생을 종합적으로 고려할 때 일반형 노즐과 스마트 노즐에서 수치상 차이는 크지 않은 것으로 확인되었다. For the exterior evaluation, a score of 1 point to 5 points of good was given by measuring the number of mixed weaves per 1m, and for workability, a score of 1 point to 5 points of good was given by measuring single yarn and thread breakage during the process. When comprehensively considering appearance evaluation, moe, and loop occurrence, it was confirmed that the numerical difference between the general type nozzle and the smart nozzle was not large.

그렇지만, 도 4에 나타난 바와 같이 원사 측면을 비교하여 Nip Density와 균일도를 비교할 때 전기적 신호를 통해 혼섬도를 제어하는 스마트 노즐에서 혼섬도 및 Balloon의 크기가 균일하고 혼섬 효과가 극대화되는 것을 확인할 수 있었다. However, as shown in FIG. 4, when comparing the nip density and uniformity by comparing the side of the yarn, it was confirmed that the size of the mixed fiber and the balloon was uniform and the mixed fiber effect was maximized in the smart nozzle that controls the mixed fiber through an electrical signal. .

이와 같이 공정 조건으로 제조되는 항균, 난연 블랙원착 리사이클 폴리에스테르 복합사는 두 소재의 수축특성 차이가 다르므로 염색가공 후에 원단상에서 심사는 FDY, 초사는 POY 로 이루어져서 벌키성이 우수하고 Touch가 부드럽게 발현된다. Antibacterial, flame retardant black dyed recycled polyester composite yarn manufactured under these process conditions has different shrinkage characteristics between the two materials, so after dyeing, the screening on the fabric is FDY and the first yarn is made of POY, so it has excellent bulkiness and a soft touch. .

또한, 이러한 항균, 난연 블랙원착 리사이클 폴리에스테르 복합사를 이용하여 제조되는 편직물을 이용한 자동차 시트는 인체에 접촉되는 부분이므로 부드러운 Touch를 발휘하여 높은 퀄리티를 구현할 수 있다. In addition, since the car seat using a knitted fabric manufactured using such antibacterial and flame retardant black dyed recycled polyester composite yarn is a part that comes into contact with the human body, it can exhibit a soft touch and realize high quality.

10: 심사
20 : 효과사
30 : Nip roller
40 : 제1롤러
50 : 접촉식히터
60 : 비접촉히터
70 : 제2롤러
80 : 에어노즐
90 : 권취롤러
10: Judging
20: effect death
30 : Nip roller
40: first roller
50: contact heater
60: non-contact heater
70: second roller
80: air nozzle
90: winding roller

Claims (10)

항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계;
리사이클 폴리에스테르 수지 건조단계;
리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계; 및
블랙 원착 리사이클 폴리에스테르 부분연신사(POY) 제조단계로 구성되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사 제조방법
Antibacterial, flame retardant black dope polyester masterbatch manufacturing step;
Recycling polyester resin drying step;
Spinning step of recycled polyester resin and black dope polyester masterbatch; and
Antibacterial, flame retardant black dope recycled polyester yarn manufacturing method, characterized in that consisting of black dope recycled polyester partially drawn yarn (POY) manufacturing step
항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계;
리사이클 폴리에스테르 수지 건조단계;
리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계; 및
블랙 원착 리사이클 폴리에스테르 연신사(FDY) 제조단계로 구성되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사 제조방법
Antibacterial, flame retardant black dope polyester masterbatch manufacturing step;
Recycling polyester resin drying step;
Spinning step of recycled polyester resin and black dope polyester masterbatch; and
Antibacterial, flame retardant black dope recycled polyester yarn manufacturing method, characterized in that consisting of black dope recycled polyester drawn yarn (FDY) manufacturing step
제1항 또는 제2항에 있어서,
상기 항균, 난연성 블랙원착 폴리에스테르 마스터배치 제조단계는 마스터배치 전체 100 중량부에 대하여 카본계 착색제 2 ~ 3중량부, 인계 난연제 8 ~ 15 중량부, 은(Ag)이 담지된 제올라이트 항균제 8 ~ 15 중량부, 잔부는 신재 폴리에스테르 수지로 구성되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법.
According to claim 1 or 2,
The antibacterial, flame retardant black dope polyester masterbatch manufacturing step is 2 to 3 parts by weight of a carbon-based colorant, 8 to 15 parts by weight of a phosphorus-based flame retardant, and 8 to 15 parts by weight of a zeolite antibacterial agent supported by silver (Ag) based on 100 parts by weight of the total masterbatch Method for producing an antibacterial, flame retardant black dope recycled polyester yarn, characterized in that the weight part, the balance is composed of a new polyester resin.
제1항 또는 제2항에 있어서,
상기 리사이클 폴리에스테르 수지의 건조단계는 IV가 0.70 ~ 0.75 dl/g, 용융온도가 250 ~ 259℃인 리사이클 폴리에스테르 수지를 드라이어에서 80~130℃까지 승온시키면서 5~9시간 동안 결정화 건조를 수행하고, 120~130℃에서 30분~3시간 제습건조를 수행하여 최종 수분율이 100ppm이하인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법.
According to claim 1 or 2,
In the drying step of the recycled polyester resin, the recycled polyester resin having an IV of 0.70 to 0.75 dl / g and a melting temperature of 250 to 259 ° C. is heated to 80 to 130 ° C. in a dryer and crystallized and dried for 5 to 9 hours. , Method for producing an antibacterial, flame retardant black dope recycled polyester yarn, characterized in that the final moisture content is 100ppm or less by performing dehumidification drying at 120 ~ 130 ℃ for 30 minutes to 3 hours.
제1항 또는 제2항에 있어서,
상기 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치 방사단계는 리사이클 폴리에스테르 수지와 블랙원착 폴리에스테르 마스터배치의 함량이 중량비로 15 : 1 ~ 3 이고, 익스트루더의 용융온도는 275 ~ 290℃인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법.
According to claim 1 or 2,
In the spinning step of the recycled polyester resin and the black dope polyester masterbatch, the content of the recycled polyester resin and the black dope polyester masterbatch is 15: 1 to 3 in weight ratio, and the melting temperature of the extruder is 275 to 290 ° C. Method for producing an antibacterial, flame retardant black dyed recycled polyester yarn, characterized in that.
제1항에 있어서,
상기 항균, 난연 블랙원착 리사이클 폴리에스테르 부분연신사(POY) 제조단계는 방사온도 270~290℃, 권취속도 2,900 ~ 3,200 m/min인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법.
According to claim 1,
The antimicrobial, flame retardant black dotted recycled polyester partially drawn polyester yarn (POY) manufacturing step is a method for producing antibacterial, flame retardant black dotted recycled polyester yarn, characterized in that the spinning temperature 270 ~ 290 ℃, winding speed 2,900 ~ 3,200 m / min .
제2항에 있어서,
상기 항균, 난연 블랙원착 리사이클 폴리에스테르 연신사(FDY) 제조단계는 방사온도 270~290℃, 권취속도 4,000 ~ 5,000 m/min인 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사의 제조방법.
According to claim 2,
The antimicrobial, flame retardant black dope recycled polyester drawn yarn (FDY) manufacturing step is an antibacterial, flame retardant black dotted recycled polyester yarn, characterized in that the spinning temperature 270 ~ 290 ℃, winding speed 4,000 ~ 5,000 m / min Manufacturing method.
제1항 또는 제2항의 방법으로 제조되는 항균, 난연성 블랙원착 리사이클 폴리에스테르 원사.Antibacterial, flame retardant black dyed recycled polyester yarn prepared by the method of claim 1 or claim 2. 제1항의 제조방법에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 부분연신사를 효과사로 제2항의 제조방법에 따른 항균, 난연성 블랙원착 리사이클 폴리에스테르 연신사를 심사로 합연신 및 복합하고, 열처리온도는 120 ~ 130℃, 공기교락을 위한 에어 압력은 1.2 ~ 3.5 kg/cm2으로 처리하고, 권취속도는 400~800 m/min의 속도로 권취하여 제조되는 것을 특징으로 하는 항균, 난연성 블랙원착 리사이클 폴리에스테르 복합사의 제조방법.The antibacterial and flame retardant black dope recycled polyester partially drawn yarn according to the manufacturing method of claim 1 is used as an effect yarn and the antibacterial and flame retardant black doped recycled polyester drawn yarn according to the manufacturing method of claim 2 is multi-stretched and compounded by screening, and the heat treatment temperature is 120 ~ 130 ℃, the air pressure for air bridging is 1.2 ~ 3.5 kg / cm 2 , and the winding speed is 400 ~ 800 m / min. Manufacturing method of ester composite yarn. 제9항의 방법으로 제조되는 복합사를 이용한 자동차 시트커버용 원단.
A fabric for a car seat cover using the composite yarn manufactured by the method of claim 9.
KR1020210081483A 2021-06-23 2021-06-23 Manufacturing method of antibacterial and flame retardant black dope-dyed recycle polyester yarn and composite yarn, fabric manufactured therefrom KR20230000016A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101015383B1 (en) 2008-12-23 2011-02-17 주식회사 효성 Recycled polyester chip and manufacturig method therefor and polyester filament fiber manufactured therefrom
KR101415919B1 (en) 2012-05-24 2014-07-04 도레이케미칼 주식회사 Flame retardant polyester filament and manufacturing method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101015383B1 (en) 2008-12-23 2011-02-17 주식회사 효성 Recycled polyester chip and manufacturig method therefor and polyester filament fiber manufactured therefrom
KR101415919B1 (en) 2012-05-24 2014-07-04 도레이케미칼 주식회사 Flame retardant polyester filament and manufacturing method thereof

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