KR20220159095A - Blue light blocking multi-porousity color contact lens manufacturing method - Google Patents

Blue light blocking multi-porousity color contact lens manufacturing method Download PDF

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KR20220159095A
KR20220159095A KR1020210067004A KR20210067004A KR20220159095A KR 20220159095 A KR20220159095 A KR 20220159095A KR 1020210067004 A KR1020210067004 A KR 1020210067004A KR 20210067004 A KR20210067004 A KR 20210067004A KR 20220159095 A KR20220159095 A KR 20220159095A
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blue light
light blocking
upper mold
contact lens
lens
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KR1020210067004A
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Korean (ko)
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KR102504785B1 (en
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송호철
이경문
노정원
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(주)비젼사이언스
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/00038Production of contact lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C37/00Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
    • B29C37/0025Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
    • B29C37/0028In-mould coating, e.g. by introducing the coating material into the mould after forming the article
    • B29C37/0032In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00009Production of simple or compound lenses
    • B29D11/0048Moulds for lenses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00865Applying coatings; tinting; colouring
    • B29D11/00894Applying coatings; tinting; colouring colouring or tinting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/00865Applying coatings; tinting; colouring
    • B29D11/00923Applying coatings; tinting; colouring on lens surfaces for colouring or tinting

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Eyeglasses (AREA)

Abstract

The present invention relates to a method for producing a porous color contact lens capable of blocking a blue light region. The method comprises the steps of: using a silicon pad and printing an iris-shaped print layer using a pigment on an upper mold thereof; thermally treating the upper mold at a temperature of 80-130℃; and injecting a lens raw material containing a blue light blocking agent into a lower mold, coupling the lower mold with the upper mold, and thermally polymerizing the upper mold and the lower mold at a temperature of 100-130℃ for 20-80 minutes. The present invention is remarkably effective in that a production process is simple, an excellent blue light blocking effect is exhibited, a blue light blocking layer has a long service life, and a blue light blocking rate can be adjusted according to a change in the content of the blue light blocking agent included in the lens raw material.

Description

다공성 청색광 영역차단 컬러 콘택트렌즈 제조방법{Blue light blocking multi-porousity color contact lens manufacturing method}Manufacturing method of porous blue light region blocking color contact lens {Blue light blocking multi-porosity color contact lens manufacturing method}

본발명은 다공성 청색광 영역차단 컬러 콘택트렌즈 제조방법에 관한 것으로, 제조공정이 간단하며, 블루라이트를 차단하는 효과가 크며, 블루라이트 차단층의 수명이 길며, 렌즈 원료에 포함시키는 청광차단제의 함량변화에 의해 청광차단율을 조절할 수 있으며, 또한, 원재료 레시피에 Sodium Carbonate 액을 투여하여 습윤성 및 함수율을 증가시키는 다공성 하이드로겔 렌즈를 만드는 청색광 영역차단 컬러 콘택트렌즈 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a porous blue light region blocking color contact lens, the manufacturing process is simple, the effect of blocking blue light is large, the lifespan of the blue light blocking layer is long, and the content change of the blue light blocking agent included in the lens raw material It relates to a method for manufacturing a blue light region blocking color contact lens, in which the blue light blocking rate can be adjusted, and a porous hydrogel lens that increases wettability and moisture content is made by administering sodium carbonate solution to the raw material recipe.

일반적으로 가시광선 내에서 있는 400 ~ 450nm의 파장의 청색광(bluelight)은 눈에 매우 유해하므로 콘택트렌즈 제조에서도 이를 차단하기 위한 기술이 개발되어 왔고, 종래특허기술의 일례로서, 등록특허공보 등록번호 10-2079998호에는 블루라이트 차단 콘택트렌즈 제조 방법에 있어서, 블루라이트 차단 잉크(B)를 제조하는 제 1단계(S10);와In general, since blue light with a wavelength of 400 to 450 nm in visible light is very harmful to the eyes, a technology for blocking it has been developed in the manufacture of contact lenses. As an example of conventional patent technology, Registered Patent Publication Registration No. -2079998, in a method for manufacturing blue light blocking contact lenses, a first step (S10) of manufacturing blue light blocking ink (B); and

블루라이트 차단 잉크(B)를 동공의 위치와 대응되는 하형몰드 또는 상형몰드 부분에 점착하여 인쇄하는 제 2단계(S20);와A second step (S20) of printing by attaching the blue light blocking ink (B) to the lower mold or upper mold portion corresponding to the position of the pupil;

하형몰드에 교반한 렌즈 원료를 넣는 제 3단계(S30);와A third step (S30) of putting the stirred lens raw material into the lower mold; and

상형몰드와 하형몰드를 압착하여 60~140℃의 열에 60~90분 동안 중합하거나 또는 IR(InfraRed), UV(UltraViolet) 파장을 이용하여 10~30분 중합하는 방법 중 선택적으로 사용하는 제 4단계(S40);와4th step selectively using the method of compressing the upper and lower molds and polymerizing them at 60~140℃ for 60~90 minutes or using IR(InfraRed) or UV(UltraViolet) wavelengths for 10~30 minutes. (S40); and

상기의 상형몰드와 하형몰드를 분리하여 콘택트렌즈를 취득한 후 염화나트륨 0.9% 생리식염수에 7~25시간 동안 수화시킨 후 콘택트렌즈 보존액에 보관하는 제 5단계(S50);로 이루어지고 상기 제 1단계(S10)의 블루라이트 차단 잉크(B)는 바인더로써 렌즈에 탄성을 부여하며 수분을 흡수하는 습윤성 우레탄과 블루라이트 차단 기능의 황색 착색료(Y)와 프린팅 작업을 위한 점도조절용 용제인 Cyclohexanone 또는 Cyclopentanone, γ-Butyrolactone, a-terpineol, butyl acetate, Propylene Glycol monomethyl ether acetate 중에서 선택적으로 사용되고, 바인더와 바인더 또는 착색료와 바인더에 공유결합을 부여하여 연결시키는 가교제가 첨가되어 구성되는 것을 특징으로 하는 블루라이트 차단 콘택트렌즈 제조 방법이 공개되어 있다.A fifth step (S50) of separating the upper and lower molds to obtain a contact lens, hydrating it in sodium chloride 0.9% physiological saline for 7 to 25 hours, and then storing it in a contact lens preservation solution; and the first step ( The blue light blocking ink (B) of S10) is a binder that provides elasticity to the lens and absorbs moisture, a yellow colorant (Y) that blocks blue light, and Cyclohexanone or Cyclopentanone, a solvent for viscosity control for printing, γ -A blue light blocking contact lens characterized in that it is selectively used among butyrolactone, a-terpineol, butyl acetate, and propylene glycol monomethyl ether acetate, and is composed of a binder and a binder or a coloring agent and a crosslinking agent that connects the binder by giving a covalent bond. Manufacturing methods are disclosed.

또한 등록특허공보 등록번호 10-2149838호에는 블루라이트 차단 콘택트 렌즈 제조방법이 공개되어 있다.In addition, Patent Registration Registration No. 10-2149838 discloses a method for manufacturing a blue light blocking contact lens.

그러나 상기 종래기술들은 블루라이트 차단방법이 복잡하며, 차단효과가 낮고, 차단층의 수명이 짧아 비경제적인 문제점이 여전히 남아 있었다.However, the prior art still has uneconomical problems in that the blue light blocking method is complicated, the blocking effect is low, and the lifespan of the blocking layer is short.

따라서 본발명은 상기와 같은 문제점을 해결하고자 안출된 것으로, 제조공정이 간단하며, 블루라이트를 차단하는 효과가 크며, 블루라이트 차단층의 수명이 길며, 렌즈 원료에 포함시키는 청광차단제의 함량변화에 의해 청광차단율을 조절할 수 있는 청색광 영역차단 컬러 콘택트렌즈 제조방법을 제공하고자 하는 것이다.Therefore, the present invention has been made to solve the above problems, the manufacturing process is simple, the effect of blocking blue light is large, the lifespan of the blue light blocking layer is long, and the change in the content of the blue light blocking agent included in the lens raw material It is intended to provide a method for manufacturing a blue light region blocking color contact lens capable of adjusting the blue light blocking rate by

본발명은 다공성 청색광 영역차단 컬러 콘택트렌즈 제조방법에 관한 것으로, 실리콘패드를 사용하여 상몰드에 안료를 사용하여 홍채 모양으로 인쇄층을 인쇄하는 단계;The present invention relates to a method for manufacturing a porous blue light region blocking color contact lens, comprising the steps of printing a print layer in an iris shape using a pigment on an upper mold using a silicon pad;

상몰드를 80~130℃ 온도에서 20~90분 열처리하는 단계;heat-treating the upper mold at a temperature of 80 to 130° C. for 20 to 90 minutes;

청광차단제를 포함하는 렌즈 원료를 하몰드에 주입 후 상몰드를 결합하여 100~130℃ 온도에서 20~80분간 열중합하는 단계;를 포함하는 것을 특징으로 한다.It is characterized by including; after injecting the lens raw material containing the blue light blocking agent into the lower mold, combining the upper mold and thermally polymerizing the upper mold at a temperature of 100 to 130 ° C for 20 to 80 minutes.

따라서 본발명은 제조공정이 간단하며, 블루라이트를 차단하는 효과가 크며, 블루라이트 차단층의 수명이 길며, 렌즈 원료에 포함시키는 청광차단제의 함량변화에 의해 청광차단율을 조절할 수 있는 현저한 효과가 있다.Therefore, the present invention has a simple manufacturing process, a large effect of blocking blue light, a long lifespan of the blue light blocking layer, and a remarkable effect of adjusting the blue light blocking rate by changing the content of the blue light blocking agent included in the lens raw material. .

도 1은 본발명의 청색광 영역차단 컬러 콘택트렌즈 제조방법 순서도1 is a flow chart of a method for manufacturing a blue light region blocking color contact lens of the present invention

본발명은 청색광 영역차단 컬러 콘택트렌즈 제조방법에 관한 것으로, 실리콘패드를 사용하여 상몰드에 안료를 사용하여 홍채 모양으로 인쇄층을 인쇄하는 단계;The present invention relates to a method for manufacturing a blue light region blocking color contact lens, comprising the steps of printing a print layer in an iris shape using a pigment on an upper mold using a silicon pad;

상몰드를 80~130℃ 온도에서 20~90분 열처리하는 단계;heat-treating the upper mold at a temperature of 80 to 130° C. for 20 to 90 minutes;

청광차단제를 포함하는 렌즈 원료를 하몰드에 주입 후 상몰드를 결합하여 100~130℃ 온도에서 20~80분간 열중합하는 단계;를 포함하는 것을 특징으로 한다.It is characterized by including; after injecting the lens raw material containing the blue light blocking agent into the lower mold, combining the upper mold and thermally polymerizing the upper mold at a temperature of 100 to 130 ° C for 20 to 80 minutes.

또한, 상기 하몰드와 상몰드에서 중합된 렌즈를 분리하여 염화나트륨0.9% 생리식염수에 수화시키는 단계;를 포함하는 것을 특징으로 한다.In addition, the step of separating the lens polymerized from the lower mold and the upper mold and hydrating it in sodium chloride 0.9% physiological saline; characterized in that it comprises a.

또한, 상기 콘택트렌즈를 제조하기 위한 렌즈원료인 중합 조성물로 천수성 모노머, 청광차단제, 가교제 및 개시제를 포함하여 구성되는 것을 특징으로 한다.In addition, it is characterized in that it is composed of a hydrophobic monomer, a blue light blocking agent, a crosslinking agent and an initiator as a polymeric composition, which is a lens raw material for manufacturing the contact lens.

본발명을 첨부도면에 의해 상세히 설명하면 다음과 같다. The present invention will be described in detail with reference to the accompanying drawings.

도 1은 본발명의 청색광 영역차단 컬러 콘택트렌즈 제조방법 순서도이다.1 is a flowchart of a method for manufacturing a blue light region blocking color contact lens according to the present invention.

본발명의 콘택트렌즈를 제조하기 위한 중합 조성물로 2-하이드록시에틸메타크릴레이트(2-Hydroxyethyl Methacrylate)As a polymeric composition for preparing the contact lens of the present invention, 2-hydroxyethyl methacrylate (2-Hydroxyethyl Methacrylate)

1-바이닐-2-피롤리돈(N-Vinyl-2-pyrrolidon)1-vinyl-2-pyrrolidone (N-Vinyl-2-pyrrolidone)

메타크릴로일옥시에틸포스포릴콜린 (2-Methacryloyloxyethyl phosphorylcholine)글리세린모노메타크릴레이트 (Glycerine mono methacrylate),글리시딜메타크릴레이트 (Glycidyl Methacrylate), 메타크릴산(Methacrylic acid), 4-[(이)-페닐디아제닐]페닐-2-메타크릴레이트 (4-[(E)-phenyldiazenyl] phenyl-2-methacrylate), 디앤드씨옐로우 10 (D&C Yellow 10), 2-(2‘-하이드록시-5’-메타크릴일록시에틸페닐)-2에이치-벤조트라이아졸, (2-2(2‘-Hydroxy-5'-methacryloxyethylphenyl-2H-benzotriazole)) 등과, 가교제 및 개시제를 포함하여 구성된다.Methacryloyloxyethylphosphorylcholine (2-Methacryloyloxyethyl phosphorylcholine) Glycerine monomethacrylate, Glycidyl Methacrylate, Methacrylic acid, 4-[(this )-phenyldiazenyl]phenyl-2-methacrylate (4-[(E)-phenyldiazenyl] phenyl-2-methacrylate), D&C Yellow 10 (D&C Yellow 10), 2-(2'-hydroxy- 5'-methacrylyloxyethylphenyl) -2H-benzotriazole, (2-2(2'-Hydroxy-5'-methacryloxyethylphenyl-2H-benzotriazole)), etc., and a crosslinking agent and an initiator.

이때 가교제는 일례로서 에틸렌 글리콜다이메타크릴레이트 (Ethylene glycol dimethacrylate)을 사용한다.At this time, as an example, ethylene glycol dimethacrylate is used as the crosslinking agent.

그리고 이때 개시제는And at this time, the initiator

2,2'-아조비스아이소뷰티로나이트릴 (2,2'-Azobisisobutyronitrile), 2,2'-아조비스(2,4-다이메틸펜테인나이트릴) (2,2'-Azobis(2,4-dimethylpentanenitrile)), 2,2'-아조비스(2-메틸부티로니트릴) (2,2'-Azobis(2- Methylbutyronitrile)) 등을 사용할 수 있다.2,2'-Azobisisobutyronitrile (2,2'-Azobisisobutyronitrile), 2,2'-Azobis (2,4-dimethylpentanenitrile) (2,2'-Azobis (2, 4-dimethylpentanenitrile)), 2,2'-Azobis(2-methylbutyronitrile), and the like may be used.

그리고 Sodium Carbonate용액(10%희석용액으로서, 90%는 물)를 투여하여 Methacrylic Acid와의 발포과정을 통해 습윤성 및 함수율을 증가시켜 다공성 하이드로겔 렌즈를 만든다 .In addition, sodium carbonate solution (10% diluted solution, 90% water) is administered to increase wettability and water content through foaming with methacrylic acid to make porous hydrogel lenses.

원료배합비의 일례로서, HEMA 85~95중량부에 대하여, MPC1~10, GMMA0.5~5, GM0.5~2, 가교제인 EGMDA0.5~2,개시제 0.1~1, Sodium Carbonate용액(10%희석용액으로서, 90%는 물) 1 ~ 10중량부로 조성된다.As an example of the raw material mixing ratio, with respect to 85 to 95 parts by weight of HEMA, MPC 1 to 10, GMMA 0.5 to 5, GM0.5 to 2, crosslinking agent EGMDA 0.5 to 2, initiator 0.1 to 1, sodium carbonate solution (10% As a diluted solution, 90% is water) 1 to 10 parts by weight.

그리고 본발명은 자외선차단물질인 2-(2‘-하이드록시-5’-메타크릴일록시에틸페닐)-2에이치-벤조트라이아졸,징크옥사이드, 티타늄디옥사이드 등을 혼합하여 코팅한다.In addition, in the present invention, 2-(2'-hydroxy-5'-methacrylyloxyethylphenyl)-2H-benzotriazole, zinc oxide, titanium dioxide, etc., which are UV blocking materials, are mixed and coated.

청광차단 콘택트렌즈의 크기는 14.0~14.5mm이다.The size of blue light blocking contact lenses is 14.0 to 14.5 mm.

본발명의 청색광 영역차단 컬러 콘택트렌즈 제조방법은 실리콘패드를 사용하여 상몰드에 안료를 사용하여 홍채 모양으로 인쇄층을 인쇄하는 단계;The manufacturing method of the blue light region blocking color contact lens of the present invention includes the steps of printing a printing layer in an iris shape using a pigment on an upper mold using a silicon pad;

상몰드를 80~130℃ 온도에서 20~90분 열처리하는 단계;heat-treating the upper mold at a temperature of 80 to 130° C. for 20 to 90 minutes;

청광차단제를 포함하는 렌즈 원료를 하몰드에 주입 후 상몰드를 결합하여 100~130℃ 온도에서 20~80분간 열중합하는 단계;를 포함하는 것이다.Injecting the lens raw material containing the blue light blocking agent into the lower mold, then combining the upper mold and thermally polymerizing the upper mold at a temperature of 100 to 130 ° C for 20 to 80 minutes.

그리고 상기 하몰드와 상몰드에서 중합된 렌즈를 분리하여 염화나트륨0.9% 생리식염수에 수화시켜서 렌즈완성품을 얻는다.Then, the lens polymerized from the lower mold and the upper mold is separated and hydrated in 0.9% sodium chloride physiological saline to obtain a finished lens product.

Claims (3)

실리콘패드를 사용하여 상몰드에 안료를 사용하여 홍채 모양으로 인쇄층을 인쇄하는 단계;
상몰드를 80~130℃ 온도에서 20~90분 열처리하는 단계;
청광차단제를 포함하는 렌즈 원료를 하몰드에 주입 후 상몰드를 결합하여 100~130℃ 온도에서 20~80분간 열중합하는 단계;를 포함하는 것을 특징으로 하는 다공성 청광차단 Color 콘택트렌즈 제조방법
printing a print layer in an iris shape using a pigment on an upper mold using a silicon pad;
heat-treating the upper mold at a temperature of 80 to 130° C. for 20 to 90 minutes;
A method for manufacturing a porous blue light blocking color contact lens comprising the steps of injecting a lens raw material containing a blue light blocking agent into a lower mold, then combining the upper mold and thermally polymerizing the upper mold at a temperature of 100 to 130 ° C for 20 to 80 minutes.
제1항에 있어서, 상기 하몰드와 상몰드에서 중합된 렌즈를 분리하여 염화나트륨0.9% 생리식염수에 수화시키는 단계;를 포함하는 것을 특징으로 하는 다공성 청광차단 Color 콘택트렌즈 제조방법According to claim 1, Separating the lens polymerized from the lower mold and upper mold and hydrating it in sodium chloride 0.9% physiological saline solution; characterized in that it comprises a porous blue light blocking color contact lens manufacturing method 제1항 또는 2항에 있어서, 상기 콘택트렌즈를 제조하기 위한 렌즈원료인 중합 조성물로 천수성 모노머, 청광차단제, 자외선차단제, 가교제 및 개시제를 포함하여 구성되는 것을 특징으로 하는 청광차단 콘택트렌즈The blue light blocking contact lens according to claim 1 or 2, characterized in that the polymeric composition, which is a raw material for manufacturing the contact lens, includes a hydrophobic monomer, a blue light blocking agent, an ultraviolet blocking agent, a crosslinking agent and an initiator.
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