KR20220057235A - Manufacturing system of eco-friendly high efficiency heating flooring having far-infrared thermotherapy effect and manufacturing method thereof - Google Patents

Abstract

Disclosed are a manufacturing system of an eco-friendly and high-efficiency heating flooring having a far-infrared heating effect, and a manufacturing method thereof. The manufacturing system of the eco-friendly and high-efficiency heating flooring having the far-infrared heating effect according to the present invention comprises: a foundation flooring manufacturing machine for manufacturing a foundation flooring using a carbon molded body; a coating treating machine for curing by stirring a water-based acrylic coating liquid on the surface of the foundation flooring with a carbon powder under set temperature conditions; and a polishing processing machine for polishing the foundation flooring coated by the coating treating machine. The carbon molded body is heated to a temperature within a set range using an electric furnace after pulverizing charcoal into powder of equal to or less than a set size. Accordingly, a purpose of the present invention is to provide the manufacturing system for the eco-friendly and high-efficiency heating flooring having the far-infrared heating effect, which can ensure reliability as a flooring by preventing harmfulness and securing fire safety, and the manufacturing method thereof.

Description

Manufacturing system of eco-friendly high-efficiency heating flooring with far-infrared heating effect and manufacturing method thereof

The present invention relates to a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect and a method for manufacturing the same, and more particularly, to a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect, and more particularly, to a human body by absorbing far-infrared rays to increase the temperature of the deep part of the body, promote blood circulation, and improve metabolism. It relates to a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect that not only activates it, but also secures durability and reliability for more than a certain period of time, and secures toxicity and fire safety to ensure reliability as a flooring material, and a method for manufacturing the same.

Recently, in the face of the anti-aging era, research on welfare-type health care convergence that can promote digestion and absorption, energy storage, and waste and toxin discharge during human activity is being conducted in various fields.

Carbon material, called a new material of dreams, has been developed from furniture and household items to aerospace after Andre Gaim (UK) and Constantin Nobbocelrov (UK) separated graphene from graphite. It is being applied in various ways.

In particular, among the nano-carbon application technologies, the carbon component using the strong adsorption power of charcoal is used for thermotherapy using a large amount of far-infrared emission, dehumidification, air purification, bio-activation and toxic substance emission. Flooring was also developed.

However, flooring materials using a general carbon molded body are easy to deform and break because they are exposed to heat generated in the lower or internal space and loads caused by external physical influences, and cracks and peeling are easy to occur due to penetration of heat and moisture, etc. has a problem.

In addition, a flooring material using a general carbon molded body tends to generate carbon powder due to repeated abrasion, which causes environmental pollution.

Laid-open Patent Publication No. 10-2013-0039855 (published date: April 23, 2013)

The present invention was devised to solve the above problems, and it absorbs far-infrared rays into the human body to increase the temperature of the deep part of the body, promotes blood circulation, activates metabolism, and secures durability and reliability over a certain period of time, An object of the present invention is to provide a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect, which can ensure reliability as a flooring material by securing harmfulness and fire safety, and a method for manufacturing the same.

According to an aspect of the present invention for achieving the above object, there is provided a system for manufacturing an eco-friendly high-efficiency heating flooring material having a far-infrared heating effect, comprising: a basic flooring maker for manufacturing a basic flooring material using a carbon molded body; a coating processor for hardening a water-based acrylic coating solution on the surface of the base flooring by stirring it with carbon powder at a set temperature condition; and a polishing processor for grinding the base flooring coated by the coating processor; wherein the carbon compact is pulverized into a powder of a set size or less, then heated to a temperature within a set range using an electric furnace, and cooled naturally It is characterized in that it is done.

The above-described heating flooring manufacturing system, the dust collector for collecting dust by sucking the dust generated from the base flooring polished by the polishing processor; may further include.

Here, the carbon compact is produced by pulverizing the charcoal into a powder of 300 mesh or less, and heating it to a temperature of 2,000 to 2,400° C. using the electric furnace.

In addition, the coating solution contains a water-soluble acrylic emulsion adhesive as a main component, and a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizing agent, and a viscosity adjusting agent.

In addition, the coating treatment machine cures the mixture composition of the coating solution laminated on the surface of the base flooring under the conditions of 100 to 200 ℃.

A method for manufacturing a heated flooring material according to an aspect of the present invention for achieving the above object is a method for manufacturing an environment-friendly high-efficiency heating flooring material manufactured by a manufacturing system for an environment-friendly high-efficiency heating flooring material, the method comprising: generating a carbon molded body; generating a base flooring material using the carbon molded body; curing the aqueous acrylic coating solution on the surface of the base flooring material by stirring it with carbon powder at a set temperature condition; and grinding the base flooring material in which the coating solution is cured; includes, wherein the carbon molded body is produced by pulverizing charcoal into a powder having a size less than a set size, heating it to a temperature within a set range using an electric furnace, and cooling it naturally characterized in that

The above-described method for manufacturing a heated flooring material may further include a step of suctioning and collecting dust generated from the base flooring material polished by the polishing step.

Here, the carbon compact may be produced by pulverizing the charcoal into a powder of 300 mesh or less, and then heating it to a temperature of 2,000 to 2,400° C. using the electric furnace.

In addition, the coating solution may include a water-soluble acrylic emulsion adhesive as a main component, and a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizing agent, and a viscosity adjusting agent.

In addition, the step of curing the coating solution by stirring with the carbon powder cures the mixture composition of the coating solution laminated on the surface of the base flooring under the conditions of 100 to 200 ℃.

According to the present invention, an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect absorbs far-infrared rays into the human body to increase the temperature of the deep part of the body, promotes blood circulation, activates metabolism, and secures durability and reliability for more than a certain period of time. , safety and fire safety can be ensured to ensure reliability as a flooring material.

1 is a diagram schematically illustrating the configuration of a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect according to an embodiment of the present invention.
2 is a view showing an example of the cross-sectional structure of the base flooring.
3 is a view showing the structure of pores and porous body of charcoal.
4 is a flowchart illustrating a method of manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect according to an embodiment of the present invention.
5 is a view showing the results of a far-infrared test on the flooring manufactured according to an embodiment of the present invention.
6 is a view showing the results of (a) ammonia and (b) formaldehyde gas concentration tests on the flooring material manufactured according to an embodiment of the present invention.
7 is a view showing the results of the antibacterial test by E. coli and Pseudomonas aeruginosa on the flooring material manufactured according to an embodiment of the present invention.

Hereinafter, some embodiments of the present invention will be described with reference to exemplary drawings. In describing the reference numerals for the components of each drawing, the same components are denoted by the same reference numerals as much as possible even if they are displayed on different drawings. In addition, in describing the embodiment of the present invention, if it is determined that a detailed description of a related known configuration or function interferes with the understanding of the embodiment of the present invention, the detailed description thereof will be omitted.

In addition, in describing the components of the embodiment of the present invention, terms such as first, second, A, B, (a), (b), etc. may be used. These terms are only for distinguishing the component from other components, and the essence, order, or order of the component is not limited by the term. When a component is described as being “connected”, “coupled” or “connected” to another component, the component may be directly connected, coupled, or connected to the other component, but the component and the other component It should be understood that another element may be “connected”, “coupled” or “connected” between elements.

1 is a diagram schematically illustrating the configuration of a system for manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect according to an embodiment of the present invention.

Referring to FIG. 1 , the heating flooring manufacturing system 100 according to an embodiment of the present invention may include a basic flooring material manufacturer 110 , a coating processor 120 , a polishing processor 130 , and a dust collector 140 . there is.

The base flooring maker 110 manufactures a base flooring material using a carbon molded body. At this time, as shown in FIG. 2 , the base flooring material maker 110 has carbon on the upper and lower surfaces of the first plate 11 made of warp (glass fiber), weft (poly-cured yarn), longitudinal (free longitudinal), etc. The second plate 12 made of a molded body is laminated by bonding and pressing, and a third plate 13 made of a synthetic resin is laminated by bonding and pressing each second plate 12 to each other.

Here, the carbon compact is produced by pulverizing charcoal into a powder of 300 mesh or less, then heating it to a temperature of 2,000 to 2,400° C. using an electric furnace, and a natural cooling process.

The burnt compact produced in this way does not contain harmful substances such as formaldehyde, and is a product obtained by partially crystalline amorphous carbon components.

The coating processor 120 hardens the aqueous acrylic coating solution on the surface of the base flooring 10 by stirring it with carbon powder under a set temperature condition.

Here, the coating solution may include a water-soluble acrylic emulsion adhesive as a main component, and a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizing agent, a viscosity adjusting agent, and the like.

At this time, when the composition of the coating solution mixed with the water-soluble acrylic emulsion adhesive is mixed with charcoal powder of 300 to 500 mesh at a certain ratio for 25 to 30 minutes and stirred, a spherical body having a diameter of 1 to 3 mm is formed, which is then obtained for 50 to 60 minutes. ripen approx.

The aged powder may be passed through a roll mill and closely mixed 2 to 5 times.

When 45% acrylic emulsion adhesive and 55% carbonized charcoal powder are closely mixed, the volume increases to about 120% by foaming.

The coating processor 120 can make various eco-friendly charcoal molding compositions by pressing the finished charcoal powder with a press.

Also, the coating processor 120 sinters the molded composition at a firing temperature of 90 to 300° C. for 30 to 90 minutes, and then dries it at room temperature.

At this time, the acrylic emulsion adhesive component is vaporized during the firing process, and the charcoal molding becomes 95% or more pure activated carbon.

Eco-friendly water-soluble adhesive bonding is completed with charcoal processing that is alive as it is, charcoal powder does not stick to hands, is hard, light and floats on water.

On the other hand, in the completion process of charcoal charcoal, the mixing ratio with the water-soluble acrylic adhesive and charcoal powder can be increased in the process of passing the roll mill 2 to 5 times by mixing the water-soluble resin spray mixing until it is formed into a spherical shape for 25 to 30 minutes.

In this case, the molding is dried at room temperature after undergoing a firing process of 30 to 90 minutes at 90 to 300°C. In this way, activated carbon charcoal is completed with a charcoal (charcoal) structure molded body of 95% or more with active cohesion and pores.

The activated charcoal charcoal thus completed has pores as shown in FIG. 3 (a) and has a porous structure (b).

Activated carbon charcoal is a carbon body and has a porous structure with fine processing, so it is excellent in antibacterial and moisture-proof as well as purifying various water resources, so it can be widely used as a natural deodorant and humidifier.

In addition, activated carbon charcoal can be used as a material for health products, such as electromagnetic wave absorption function and far-infrared emission effect, air cleaning function by emitting negative ions, blocking function harmful to the human body from water veins, and electromagnetic wave blocking function of electronic products. .

The coating processor 120 laminates a mixed composition of a coating solution containing carbonized charcoal powder and an acrylic emulsion adhesive on the surface of the base flooring 10, and then hardens it at a temperature of 100 to 200 ℃ to coat the base flooring 10. complete

The polishing processor 130 grinds the base flooring coated by the coating processor 120 . At this time, the polishing processor 130 may generate a large amount of carbon powder in the process of polishing the coated base flooring 10 .

The dust collector 140 sucks and collects dust generated from the base flooring 10 polished by the polishing processor 130 . In this case, it is preferable that the dust collector 140 collects dust using a ventilation motor of 5 horsepower or more.

According to the present invention, an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect through a carbon molded body using charcoal powder absorbs far-infrared rays into the human body to increase the temperature of the deep part of the body, promote blood circulation, and activate metabolism do.

In addition, according to the present invention, the basic flooring material is primarily generated using the carbon molded body, and a coating layer using the carbon molded body is secondarily formed on the surface of the generated basic flooring material, thereby securing durability and reliability for a period of time or longer, and harmfulness and fire safety can be ensured to ensure reliability as a flooring material.

4 is a flowchart illustrating a method of manufacturing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect according to an embodiment of the present invention.

1 to 4, the base flooring material maker 110 generates a carbon molded body (S110). Here, the carbon compact is produced by pulverizing charcoal into a powder of 300 mesh or less, then heating it to a temperature of 2,000 to 2,400° C. using an electric furnace, and a natural cooling process.

The burnt compact produced in this way does not contain harmful substances such as formaldehyde, and is a product obtained by partially crystalline amorphous carbon components.

The base flooring maker 110 manufactures a base flooring material using a carbon molded body (S120). At this time, the base flooring maker 110 is a second plate 12 made of a carbon molded body on the upper and lower surfaces of the first plate 11 made of warp (glass fiber), weft (poly-cured yarn), longitudinal steel (free longitudinal steel), etc. ) is laminated by bonding and pressing, and the third plate 13 made of a synthetic resin is adhered and pressed to each second plate 12 to be laminated.

The coating processor 120 hardens the water-based acrylic coating solution on the surface of the base flooring 10 by stirring it with carbon powder under a set temperature condition (S130).

Here, the coating solution may include a water-soluble acrylic emulsion adhesive as a main component, and a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizing agent, a viscosity adjusting agent, and the like.

At this time, when the composition of the coating solution mixed with the water-soluble acrylic emulsion adhesive is mixed with charcoal powder of 300 to 500 mesh at a certain ratio for 25 to 30 minutes and stirred, a spherical body having a diameter of 1 to 3 mm is formed, which is then obtained for 50 to 60 minutes. ripen approx. The aged powder may be passed through a roll mill and closely mixed 2 to 5 times.

When 45% acrylic emulsion adhesive and 55% carbonized charcoal powder are closely mixed, the volume increases to about 120% by foaming. The coating processor 120 can make various eco-friendly charcoal molding compositions by pressing the finished charcoal powder with a press.

Also, the coating processor 120 sinters the molded composition at a firing temperature of 90 to 300° C. for 30 to 90 minutes, and then dries it at room temperature.

At this time, the acrylic emulsion adhesive component is vaporized during the firing process, and the charcoal molding becomes 95% or more pure activated carbon. Eco-friendly water-soluble adhesive bonding is completed with charcoal processing that is alive as it is, charcoal powder does not stick to hands, is hard, light and floats on water.

On the other hand, in the completion process of charcoal charcoal, the mixing ratio with the water-soluble acrylic adhesive and charcoal powder can be increased in the process of passing the roll mill 2 to 5 times by mixing the water-soluble resin spray mixing until it is formed into a spherical shape for 25 to 30 minutes.

In this case, the molding is dried at room temperature after undergoing a firing process of 30 to 90 minutes at 90 to 300°C. In this way, activated carbon charcoal is completed with a charcoal (charcoal) structure molded body of 95% or more with active cohesion and pores.

The activated charcoal charcoal thus completed has pores as shown in FIG. 3 (a) and has a porous structure (b). Activated carbon charcoal is a carbon body and has a porous structure with fine processing, so it is excellent in antibacterial and moisture-proof as well as purifying various water resources, so it can be widely used as a natural deodorant and humidifier.

In addition, activated carbon charcoal can be used as a material for health products, such as electromagnetic wave absorption function and far-infrared emission effect, air cleaning function by emitting negative ions, blocking function harmful to the human body from water veins, and electromagnetic wave blocking function of electronic products. .

The coating processor 120 laminates a mixed composition of a coating solution containing carbonized charcoal powder and an acrylic emulsion adhesive on the surface of the base flooring 10, and then hardens it at a temperature of 100 to 200 ℃ to coat the base flooring 10. complete

The polishing processor 130 polishes the base flooring coated by the coating processor 120 (S140). At this time, the polishing processor 130 may generate a large amount of carbon powder in the process of polishing the coated base flooring 10 .

The dust collector 140 sucks the dust generated from the base flooring 10 polished by the abrasive processor 130 and collects the dust (S150). In this case, it is preferable that the dust collector 140 collects dust using a ventilation motor of 5 horsepower or more.

According to the present invention, an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect through a carbon molded body using charcoal powder absorbs far-infrared rays into the human body to increase the temperature of the deep part of the body, promote blood circulation, and activate metabolism do.

In addition, according to the present invention, the basic flooring material is primarily generated using the carbon molded body, and a coating layer using the carbon molded body is secondarily formed on the surface of the generated basic flooring material, thereby securing durability and reliability for a period of time or longer, and harmfulness and fire safety can be ensured to ensure reliability as a flooring material.

5 is a view showing the results of a far-infrared test on the flooring manufactured according to an embodiment of the present invention, measured using a spectrometer (FT-IR) at a temperature of 40 ℃ and a wavelength range of 5 ~ 20㎛ (a ) shows the far-infrared emissivity and (b) radiant energy. At this time, the average emissivity is 0.927, and the radiation energy is 3.74x10 ² W/m ² .

6 is a view showing the results of (a) ammonia and (b) formaldehyde gas concentration tests on the flooring material manufactured according to an embodiment of the present invention.

For the ammonia (NH3) and formaldehyde (HCHO) gas concentration test over time, 20 g of the sample is placed in a 5L reactor and sealed. The initial concentration of the test gas is injected at 50 μmol/mol and measured at intervals of 30 minutes, 60 minutes, 90 minutes and 120 minutes. In this case, the KS 2218:2009 standard is used. During the test, keep the R.H within the error range of 23℃ to 5℃ up and down, and 23% to 15% up and down for temperature. The removal rate of the test gas for each time period is used as in Equation 1.

[Equation 1]

7 is a view showing the results of an antibacterial test by E. coli and Pseudomonas aeruginosa on the flooring material manufactured according to an embodiment of the present invention.

Referring to FIG. 7 , as a result of testing the antibacterial properties of the carbon molded article by E. coli and Pseudomonas aeruginosa within the error range of 1.0° C. up and down at 37° C., it was shown that the bacterial reduction rate was 99.9%.

Although the embodiments according to the present invention have been described above, these are merely exemplary, and those of ordinary skill in the art will understand that various modifications and equivalent ranges of embodiments are possible therefrom. Accordingly, the protection scope of the present invention should be defined by the following claims as well as their equivalents.

Claims (10)

A basic flooring maker for manufacturing a basic flooring material using a carbon molded body;
a coating processor for hardening a water-based acrylic coating solution on the surface of the base flooring by stirring it with carbon powder at a set temperature condition; and
a polishing processor for polishing the base flooring, the coating solution being cured by the coating processor;
includes,
The carbon compact is an eco-friendly, high-efficiency heating flooring manufacturing system having a far-infrared heating effect, characterized in that after pulverizing the charcoal into a powder of a set size or less, heating to a temperature within a set range using an electric furnace, and natural cooling. According to claim 1,
a dust collector for collecting dust by sucking the dust generated from the base flooring being polished by the polishing processor;
The manufacturing system of eco-friendly high-efficiency heating flooring material having a far-infrared heating effect, characterized in that it further comprises. According to claim 1,
The carbon compact is an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect, characterized in that it is produced by grinding the charcoal into a powder of 300 mesh or less, and then heating it to a temperature of 2,000 to 2,400 ° C. using the electric furnace. manufacturing system. According to claim 1,
The coating solution contains a water-soluble acrylic emulsion adhesive as a main component, and a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizer, and a viscosity modifier. An eco-friendly, high-efficiency heating flooring manufacturing system with According to claim 1,
The coating treatment machine is characterized in that for curing the mixture composition of the coating solution laminated on the surface of the base flooring under the conditions of 100 to 200 ℃, eco-friendly high-efficiency heating flooring manufacturing system having a far-infrared heating effect. In the manufacturing method of eco-friendly high-efficiency heating flooring manufactured by the manufacturing system of eco-friendly high-efficiency heating flooring,
producing a carbon compact;
generating a base flooring material using the carbon molded body;
curing the aqueous acrylic coating solution on the surface of the base flooring material by stirring it with carbon powder at a set temperature condition; and
grinding the base flooring material on which the coating solution is cured;
includes,
The carbon compact is a method for producing an eco-friendly, high-efficiency heating flooring material having a far-infrared heating effect, characterized in that it is generated by pulverizing charcoal into a powder of a set size or less, heating it to a temperature within a set range using an electric furnace, and cooling it naturally . 7. The method of claim 6,
Suctioning and collecting dust generated from the base flooring material polished by the polishing step;
A method of manufacturing an eco-friendly high-efficiency heating flooring material having a far-infrared heating effect, characterized in that it further comprises a. 7. The method of claim 6,
The carbon compact is an eco-friendly high-efficiency heating flooring material having a far-infrared heating effect, characterized in that it is generated by grinding the charcoal into a powder of 300 mesh or less, and then heating it to a temperature of 2,000 to 2,400 ° C using the electric furnace. . 7. The method of claim 6,
The coating solution is a water-soluble acrylic emulsion adhesive as a main component, and it comprises a styrene monomer, a methylol acrylamide monomer, acrylic acid, a redox agent, a neutralizer, and a viscosity regulator. . 7. The method of claim 6,
The step of hardening by stirring the coating solution with carbon powder is characterized in that the mixture composition of the coating solution laminated on the surface of the base flooring is cured at a temperature of 100 to 200 ° C. Way.

Images