KR20220051089A - Washing rice supplying system - Google Patents

Abstract

A washed rice filling system for producing instant rice is disclosed. According to the present invention, the washed rice filling system for producing instant rice comprises: a device frame; a washed rice hopper coupled to one side of the device frame, storing washed rice, filled in a container therein, and having a washed rice discharge unit which is formed in a lower area and discharges the washed rice; and an assembly washed rice transfer tube unit integrally coupled to be disassembled from and assembled to the washed rice discharge unit and having a moving path of the washed rice discharged through the washed rice discharge unit.

Description

Semi-filling system for instant rice production {Washing rice supplying system}

The present invention relates to a semi-filling system for preparing instant rice, and more particularly, it can be easily cleaned because the disassembling items are simpler than in the prior art, and furthermore, it is more efficient than the conventional structure, so that the quantitative deviation related to the semi-filling can be reduced. Of course, it relates to a semi-filling system for instant rice production that can reduce the amount of cracked rice, solve the problem of semi-sticking in various places, and increase productivity.

Rice (RICE) is prepared by adding a certain amount of water to rice and heating it at a temperature of around 100°C for 30 minutes to 1 hour.

However, if you cook the rice and store it without eating it right away, the moisture in the rice evaporates and the rice becomes hard and the color changes to yellow, making it difficult to eat.

In addition, it is known that microorganisms exist on the surface of rice. In the process of cooking rice, general microorganisms are killed, but heat-resistant spores are not completely killed. Therefore, it is not a problem if the rice is eaten within a day, but it becomes a problem if the rice is stored or distributed for more than a day at room temperature. In fact, in the case of packed lunches sold together with side dishes, they must be eaten within 7 hours from the manufacturing time.

In order to solve this problem, packaged instant rice that can be preserved for a long time by reducing the number of microorganisms in rice and killing heat-resistant spores is distributed in the market.

Instant rice packaged in this way tastes just like freshly cooked rice just by reheating it, so it is not only used when traveling or on business trips, but also by office workers, dual-income couples, and the elderly who find it difficult to cook on time.

The instant rice manufacturing process according to the prior art is a pre-treatment process that includes a semi-filling process for quantitatively filling the washed rice in a container, that is, a semi-filling process, a sterilization process for sterilizing the rice in the container, and a cooking process in which the rice is heated and cooked ( Cooking) process, sealing process for covering the lid of the container, and post-treatment process such as sterilization and cooling of the container are included.

On the other hand, among these processes, the semi-filling process is a process of filling (supplying) a container with semi-washed rice in a quantity as described above, and for this, a semi-filling system is provided.

In the conventional semi-filling system, the semi-filling system is supplied to the container while the equipment is moved back and forth in a state in which the semi is supplied and stored in a mas (hop or bowl), that is, it takes a method of filling.

However, in the case of the prior art, due to the structural limitations of the complex structure, there are too many items to disassemble during daily washing, which makes the disassembly method complicated and difficult to clean, the quantitative deviation is large, and the amount of cracked rice due to the operation shock is large and the semi-stick in various places And there is a problem that productivity decreases.

This will be described in detail. Cleaning of the equipment is important because cleanliness is more important than anything else in instant rice.

And, although it is a small amount, if 1 g of quantitative deviation is saved, the management of quantitative deviation can be very important in that the annual rice cost per line can be significantly reduced, but it is difficult to reduce the quantitative deviation during semi-filling with the conventional structure. .

In addition, if the amount of cracked rice is large due to the structural problem of the equipment as in the prior art, the taste and texture of the rice may decrease as well as increase customer complaints, and if some semi-sticks adhere to the equipment during the moving route for semi-filling, it may stagnate. It can easily rot, especially in summer.

Republic of Korea Registration Publication No. 10-0726155, (2007.06.01.)

Therefore, the technical problem to be achieved by the present invention is that the disassembly items are simpler than in the prior art, so it can be cleaned easily, and furthermore, because it is a more efficient structure than the prior art, it is possible to reduce the quantitative deviation related to the semi-filling, as well as reduce the amount of cracked rice, It is to provide a semi-filling system for instant rice production that can improve productivity while solving the problem of semi-sticking everywhere.

According to one aspect of the present invention, a device frame; a semi-hopper coupled to one side of the device frame, wherein semi-empty to be filled in a container is stored therein, and a semi-discharging unit from which the semi-discharged semi-discharging unit is provided in a lower region; and a disassembled and assembled semi-transfer tube unit integrally disassembled and assembled with the semi-discharge part and forms a movement path of the semi-discharged through the semi-discharge part. can be

It is disposed in the disassembly type semi-transfer tube unit and includes a bi-directional semi-transfer screw that supplies a fixed amount of semi-transferred through a bidirectional rotational movement, and is integrally disassembled and assembled to the disassembly and assembly semi-transfer tube. can do.

The semi-discharging part is a rail-type semi-discharging part having a plurality of semi-discharging holes, and the disassembly and assembly type semi-transfer tube unit may be disassembled and assembled integrally with the rail-type semi-discharge part to be slidably movable.

The disassembled and assembled semi-transfer tube unit may include a sliding plate that is slidably coupled to the rail-type semi-discharge unit; a semi discharge tube provided on the sliding plate, the semi discharge tube communicating with the semi discharge hole, and forming a transport path of the semi discharged to the semi discharge hole; a screw arrangement tube communicating with the semi discharge tube, intersecting the semi discharge tube, and having the bidirectional semi conveying screw disposed therein; and a plurality of semi-falling chutes formed on the screw placement tube and semi-falling in the screw placement tube.

The disassembled assembly type semi-transfer tube unit may further include a plurality of tube supports connected to at least one side of both ends of the screw arrangement tube to support the screw arrangement tube.

The disassembled assembly type semi-transfer tube unit includes: a tube locker provided on the sliding plate and selectively locking or unlocking the sliding plate to the rail-type semi-discharge part through a rotation operation; and a tube handle provided on the sliding plate adjacent to the tube locker.

It is provided in the lower region of the disassembled assembly type semi-transfer tube unit, and may further include a shutter unit for selectively opening and closing the plurality of semi-fall chute.

The shutter unit may include: a plurality of shutters for selectively opening and closing the plurality of semi-falling chutes; and a shutter driving unit connected to the plurality of shutters and driving the plurality of shutters.

The thread formed on the outer surface of the bidirectional semi-transfer screw may be a bidirectional thread formed in both directions by dividing the thread.

The disassembled and assembled screw unit may include: a screw rotation support connected to one end of the bidirectional semi-transfer screw and configured to relatively rotatably support the bi-directional semi-transfer screw; a screw locker provided in the screw rotation support part and selectively locking or unlocking the screw rotation support part to the fixing structure on the device frame side through rotation operation; and a screw handle provided on the screw rotation support unit adjacent to the screw locker.

It is coupled to the fixed structure on the side of the device frame, but connected to the disassembled prefab screw unit, and may further include a screw rotation driving unit for rotationally driving the bidirectional semi-transfer screw of the disassembled and assembled screw unit.

The screw rotation driving unit may include: a servomotor capable of rotation control in a forward and reverse direction; a speed reducer for decelerating the rotation of the servomotor; and a connector connected to the reduction gear and to which an end of the bidirectional semi-transfer screw is detachably coupled.

a semi-evener arranged so as to be able to swing in the semi-hopper and selecting the semi-circle in the semi-hopper through a swinging motion; And it may further include an even oscillation unit connected to the semi-golgae and swinging the semi-golgae.

The semi-algorizer includes: a swinging shaft; a plurality of dummy arms coupled to the swing shaft to cross the longitudinal direction of the swing shaft; and an arm connecting rod connecting ends of the plurality of dummy arms.

The even rocking movement unit may include a link member connected to the swinging shaft from the outside of the semi-hopper; and a cylinder in which one end of the cylinder body is fixed and the other end of the cylinder rod is connected to the link member, and the cylinder swings the swinging shaft through the link member.

It is provided on one side of the semi-hopper, and may further include a semi-storage amount sensing unit for detecting the amount of semi-storage in the semi-hopper.

a container tray supporting a plurality of the containers; and a tray conveyor device connected to the container tray and circulating the container tray to a process position.

Doedoe disposed on one side of the container tray may further include a container up / down driving unit for driving the container up / down (up / down) on the container tray.

The vessel up/down driving unit may include: a vessel supporting plate for supporting the vessel; an up/down driving actuator that generates a driving force for driving the vessel up/down; and a surface plate connection part connecting the up/down driving actuator and the surface plate for supporting the vessel.

The container up/down driving unit may further include a load cell that is provided on the surface plate for supporting the container and senses the amount of semi-filling in the container.

It may further include a system controller for controlling the operation of the screw rotation driving unit so that a fixed amount of semi-filled in the container through the bidirectional rotational movement by the bidirectional semi-transfer screw of the disassembled and assembled screw unit.

According to the present invention, the disassembly items are simpler than in the prior art, so cleaning is easy, and furthermore, because it is more efficient than the conventional structure, it is possible to reduce the quantitative deviation related to the semi-filling, as well as reduce the amount of cracking of the rice, and the semi-adhesive in various places It is possible to solve problems that arise while increasing productivity.

1 is a side view of a semi-filling system for preparing instant rice according to an embodiment of the present invention.
FIG. 2 is an enlarged perspective view of area A of FIG. 1 .
3 is a view in which the container tray and the container are removed from FIG. 2 .
FIG. 4 is a view showing FIG. 3 from another angle.
FIG. 5 is a side view of FIG. 3 ;
FIG. 6 is a partially enlarged view of FIG. 5 .
7 is an enlarged view of main parts.
8 and 9 are views illustrating FIG. 7 from different angles.
10 is a view illustrating a state in which the shutter unit is removed in FIG. 9 .
11 is a view of a state in which any one of the disassembled prefabricated screw units in FIG. 10 is disassembled.
12 is an enlarged view of the main part of the disassembled prefabricated screw unit area.
13 is a bottom perspective view of FIG. 10 with the disassembled assembly type screw unit and the screw rotation driving unit removed.
14 is a view of the disassembled state of the disassembled assembly type semi-transfer tube unit in FIG. 13 .
15 is a control block diagram of a semi-filling system for preparing instant rice according to an embodiment of the present invention.
16 to 20 are views illustrating the semi-filling process step by step.

In order to fully understand the present invention, the operational advantages of the present invention, and the objects achieved by the practice of the present invention, reference should be made to the accompanying drawings illustrating preferred embodiments of the present invention and the contents described in the accompanying drawings.

Hereinafter, the present invention will be described in detail by describing preferred embodiments of the present invention with reference to the accompanying drawings. Like reference numerals in each figure indicate like elements.

1 is a side view of a semi-filling system for preparing instant rice according to an embodiment of the present invention, FIG. 2 is an enlarged perspective view of area A of FIG. 1 , and FIG. 3 is a view with the container tray and container removed from FIG. 2 , FIG. 4 is a view showing FIG. 3 from another angle, FIG. 5 is a side view of FIG. 3, FIG. 6 is a partial enlarged view of FIG. 5, FIG. 7 is an enlarged view of main parts, and FIGS. 8 and 9 are FIG. 7 It is a view shown from a different angle, FIG. 10 is a view of a state in which the shutter unit is removed in FIG. 9, FIG. 11 is a view of a state in which one disassembled prefabricated screw unit is disassembled in FIG. 10, and FIG. 12 is an disassembled prefabricated screw unit It is an enlarged view of the main part of the region, FIG. 13 is a bottom perspective view of FIG. 10 with the disassembled assembly type screw unit and the screw rotation driving unit removed, and FIG. 14 is a view of the disassembled and assembled semi-transfer tube unit in FIG. It is a control block diagram of a semi-filling system for preparing instant rice according to an embodiment of the present invention, and FIGS. 16 to 20 are diagrams illustrating the semi-filling process step by step.

Referring to these drawings, the semi-filling system for instant rice production according to the present embodiment has a simpler disassembly item than the prior art, so it can be easily cleaned, and furthermore, because it has an efficient structure than the conventional one, it is possible to reduce the quantitative deviation related to the semi-filling. Of course, it is possible to reduce the amount of cracking of rice, solve the problem of semi-sticking in various places, and increase productivity.

The semi-filling system for preparing instant rice according to the present embodiment, which can provide such an effect, may have the structure shown in FIGS. 1 and 2 . That is, a plurality of container trays 210 are provided on the tray conveyor device 200 , while a plurality of containers are disposed on the container tray 210 , and the container moves by the action of the tray conveyor device 200 , and the quantity is determined in the container. It can be implemented as a structure in which the semi-filled of

The tray conveyor device 200 is a power means for circulating the plurality of container trays 210 . A chain structure can be achieved.

In order to circulate the container tray 210 , the tray conveyor device 200 includes a chain 201 , a drive sprocket 202 for driving the chain 201 , and a chain 201 from the opposite side of the drive sprocket 202 . It may include a driven sprocket 203 for supporting and a plurality of idlers 204 .

Accordingly, when the driving sprocket 202 is operated by the motor 206, the chain 201 connected in a closed loop to the driving sprocket 202, the driven sprocket 203 and the idle 204 rotates, and by this action, the chain ( While the plurality of container trays 210 coupled to 201 circulate, the semi-filling process in the container may proceed.

As described above, the container tray 210 moves step by step according to the rotation of the chain 201 in a state coupled to the chain 201 so that the semi-filling process in the container can proceed. At this time, a plurality of, for example, five containers may be disposed in one container tray 210 . To this end, a plurality of container placement spheres 211 are formed on the container tray 210 .

Accordingly, the semi-fillers can be filled in five containers during one operation. Accordingly, productivity can be increased. Of course, since this is only one example, the scope of the present invention is not limited to these matters, since the five containers are not necessarily arranged on the container tray 210 .

On the other hand, referring again to FIGS. 1 and 2 , a semi-filling device 100 for substantially filling the container with semi-filling is provided on one side of the tray conveyor device 200 . The semi-filling device 100 includes a device frame 110, and a semi-hopper 120, a disassembled assembly type semi-transfer tube unit 130, a disassembled assembly type screw unit 140, and a screw rotation on the device frame 110. The driving unit 150 has a structure provided for each position.

The semi-hopper 120 forms a place in which the semi to be filled in the container is stored. The semi-hopper 120 is coupled to the device frame 110 . Accordingly, a position-fixed state is assumed. A separate means is responsible for supplying the semi into the semi hopper 120 .

The semi-hopper 120 has a round, rounding structure so that its inner wall is not angled. Accordingly, it is possible to eliminate the accumulation phenomenon of the semi. That is, since the semi-washed rice is rice, the semi-solid may be accumulated on the inner wall of the semi-hopper 120, but since the inner wall of the semi-hopper 120 forms a round, rounding structure, this accumulation phenomenon can be eliminated.

A semi-storage amount detecting unit 125 for detecting the amount of semi-storage in the semi-hopper 120 is provided on one side of the semi-hopper 120 .

The amount of semi-storage in the semi-hopper 120 may be always maintained at a certain level through the semi-storage amount detecting unit 125 . Although not shown in the drawings, when the amount of semi-storage is lower than the reference value, a predetermined alarm signal may be generated.

Since the semis are stored in the semi-hopper 120 , a phenomenon in which the semis are skewed to one side in the semi-hopper 120 or piled up like a peak may occur. In order to prevent such a phenomenon from occurring, a semi-gorgae 170 and an even-moving movement unit 175 are provided in the semi-filling system for instant rice production according to the present embodiment.

The semi-evener 170 is oscillatingly disposed in the semi-hopper 120 , and serves to select the semi-circle in the semi-hopper 120 through the swinging motion. If the semi-gorger 170 is periodically shaken, that is, if the semi-gorge 170 is rocked, it is possible to eliminate the phenomenon in which the semis are biased to one side in the semi-hopper 120 or piled up like a peak.

The semi-groove 170 includes a swing shaft 171 , a plurality of dummy arms 172 coupled to the swing shaft 171 to cross the longitudinal direction of the swing shaft 171 , and a plurality of dummy arms 172 . It may include a female connecting rod 173 for connecting the ends.

During the swinging motion of the swinging shaft 171 , the arm connecting rod 173 sweeps the semis to eliminate the phenomenon in which the semis are biased to one side in the semi-hopper 120 or piled up like peaks. The swing shaft 171 has one end exposed to the outside of the semi-hopper 120 and is connected to the even swing motion part 175 .

The gorgae oscillation movement unit 175 is connected to the semi gorgae 170 and serves to oscillate the semi gorgae 170 .

The even rocking motion part 175 includes a link member 176 connected to the swing shaft 171 from the outside of the semi-hopper 120, and the cylinder body 177a at one end is a fixing bracket connected to the device frame 110 ( B) and the cylinder rod 177b at the other end is connected to the link member 176, and includes a cylinder 177 for swinging the swing shaft 171 through the link member 176. Accordingly, when the cylinder rod 177b moves forward and backward, its operation is transmitted to the swing shaft 171 through the link member 176, so that the female connecting rod 173 sweeps the semi-circle to one side in the semi-hopper 120. It is possible to eliminate the phenomenon of skewing or piling up like peaks.

A semi-discharge part 121 from which semi-discharge is substantially provided is provided in a lower region of the semi-hopper 120 . The semi-emission is due to the gravitational phenomenon.

The disassembled and assembled semi-transfer tube unit 130 forms a movement path of the semi discharged through the semi discharge unit 121 . That is, the disassembled and assembled semi-transfer tube unit 130 is coupled to the semi-discharge unit 121 so that the semi can move to the semi-hopper 120 , the semi-discharge unit 121 , and the disassembled and assembled semi-transfer tube unit 130 .

At this time, in the present embodiment, the disassembled and assembled semi-transfer tube unit 130 forms a structure in the form of an assembly (clump) in which several components are combined, and is integrally disassembled and assembled to the semi-discharge part 121 . That is, as shown in FIGS. 13 and 14 , the assembly-type semi-transfer tube unit 130 may be integrally assembled with the semi-discharge part 121 or may be disassembled. In this case, unlike the prior art, since the disassembly item is simple, the disassembly and assembly type semi-transfer tube unit 130 or the semi-discharge part 121 can be easily cleaned.

In this embodiment, the semi-discharge part 121 is applied as a rail-type semi-discharge part 121 having a plurality of semi-discharge holes 122 . And, the disassembly and assembly type semi-transfer tube unit 130 is integrally disassembled and assembled to the rail type semi-discharge part 121 to be slidably movable.

This disassembled and assembled semi-transfer tube unit 130 is provided on the sliding plate 131 slidingly coupled to the rail-type semi-discharge part 121, and the sliding plate 131 communicates with the semi-discharge hole 122, and is semi-discharged. The semi-discharge tube 132 forming the transport path of the semi discharged to the hole 122 and the semi-discharge tube 132 communicate with the semi-discharge tube 132 intersecting the semi-discharge tube 132, and a bidirectional semi-transfer screw 141 is provided inside. It may include a plurality of semi-falling chutes 138 formed on the disposed screw placement tube 133 and the screw placement tube 133, from which semis in the screw placement tube 133 fall. At this time, a plurality of tube supporters 134 for supporting the screw arrangement tube 133 are provided at both ends of the screw arrangement tube 133 .

In addition, the disassembled and assembled semi-transfer tube unit 130 is further equipped with a tube locker 135 and a tube handle 136 .

The tube locker 135 is provided on the sliding plate 131 and is a kind of latch for selectively locking or unlocking the sliding plate 131 to the rail-type semi-discharge part 121 through a rotation operation. And, the tube handle 136 is provided on the sliding plate 131 adjacent to the tube locker (135).

After assembling the disassembled assembly type semi-transfer tube unit 130 to the semi-discharging unit 121 as shown in FIG. 13 , when the tube locker 135 is turned in the OFF direction, the sliding plate 131 moves to the rail-type semi-discharging unit 121 ) can not be disassembled because it is locked in the disassembled prefabricated semi-transfer tube unit 130. However, in this state, when the tube locker 135 is turned in the ON direction, the sliding plate 131 is unlocked in the rail-type semi-discharge part 121, and in this state, hold the tube handle 136 and disassemble and assemble the semi-assembled semi When the transfer tube unit 130 is pulled, the disassembled assembly type semi transfer tube unit 130 can be easily separated as shown in FIG. 14 . After disassembling, clean the affected area and simply put it back in place and reassemble.

A shutter unit 160 is further provided in the lower region of the disassembled assembly semi-transfer tube unit 130 . The shutter unit 160 is provided in the lower region of the disassembled and assembled semi-transfer tube unit 130 as shown in FIG. 6 , and serves to selectively open and close a plurality of semi-falling chutes 138 .

The shutter unit 160 is substantially connected to a plurality of shutters 161 for selectively opening and closing a plurality of semi-falling chutes 138 , and a shutter connected to the plurality of shutters 161 and driving the plurality of shutters 161 . A driving unit 162 may be included. The shutter 161 may be provided for each semi-falling chute 138 . 6, when the shutter 161 operates in a dotted line, the semi-fall chute 138 is shielded. The shutter driver 162 may be a cylinder. A unit adjusting unit 165 for adjusting the position of the shutter unit 160 may be provided at a lower portion of the shutter unit 160 .

The disassembled assembly type screw unit 140 includes a bidirectional semi conveying screw 141 that is disposed in the disassembled and assembled semi conveying tube unit 130 and supplies a fixed amount of semi-transferred through a bidirectional rotational movement. As the disassembled and assembled semi-transfer tube unit 130 can be disassembled and assembled integrally, the disassembled and assembled screw unit 140 is also manufactured as a single bundle, and as shown in FIGS. It is assembled so that it can be disassembled and assembled. Therefore, it is easy to clean the disassembled assembly type screw unit 140, and maintenance is also easy.

This disassembled prefabricated screw unit 140 includes a bidirectional semi-transferred screw 141 . The bidirectional semi-transfer screw 141 means that the threads 141a and 141b formed on its outer surface are divided to be bidirectional threads 141a and 141b formed in both directions. As such, when the bidirectional threads 141a and 141b are formed in one configuration called the bidirectional semi-transfer screw 141, as shown in FIG. 18, in one rotation of the bi-directional semi-transfer screw 141 at the same time in the semi-fall chute 138 on both sides. can be filled in both containers while falling. Therefore, it can contribute to productivity improvement following semi-filling.

The disassembled prefabricated screw unit 140 is connected to one end of the bidirectional semi-transfer screw 141 and supports the bidirectional semi-transfer screw 141 to be rotatably rotated with a screw rotation support 142, and the screw rotation support 142. A screw locker 143 that is provided and selectively locks or unlocks the screw rotation support 142 to the fixed structure F1 on the device frame 110 side through a rotation operation, and a screw adjacent to the screw locker 143 A screw handle 144 provided on the rotation support 142 may be included.

After assembling the disassembled assembly type screw unit 140, when the screw locker 143 is turned in the OFF direction, the screw rotation support 142 is locked to the fixing structure F1 of the device frame 110 side. The screw unit 140 cannot be disassembled.

However, in this state, when the screw locker 143 is turned in the ON direction, the locking state of the screw rotation support 142 is released, and in this state, if you hold the screw handle 144 and pull the disassembled assembly type screw unit 140 As shown in FIG. 10 , the disassembled and assembled screw unit 140 can be easily separated. After disassembling, clean the affected area and simply put it back in place and reassemble.

The screw rotation driving unit 150 is coupled to the fixed structure F2 on the side of the device frame 110 but is connected to the disassembled assembly screw unit 140, and rotates the bidirectional semi-transfer screw 141 of the disassembled assembly type screw unit 140 . act as a driving force. The screw rotation driving unit 150 rotates only the bidirectional semi-transferred screw 141 of the disassembled assembly type screw unit 140 .

This screw rotation driving unit 150 is connected to a servomotor 151 capable of rotation control in the forward and reverse directions, a reducer 152 for decelerating the rotation of the servomotor 151, and the reducer 152, and semi-transfer in both directions. The end of the screw 141 may include a connector 153 that is detachably coupled.

The servomotor 151 and the reduction gear 152 may also be fixed to the fixing structure F2 on the device frame 110 side. Therefore, even if the disassembled assembly type screw unit 140 is removed, the screw rotation driving unit 150 maintains a fixed position.

If you pull out the disassembled assembly screw unit 140 as in FIGS. 10 and 11, the end of the bidirectional semi-transfer screw 141 of the disassembled assembly screw unit 140 is in the form of falling out of the connector 153, so the disassembly and assembly operation can be very easy there is. Accordingly, the cleaning of the bidirectional semi-transfer screw 141 that substantially transfers the semi-transfer may be facilitated.

A plurality of air nozzle units 160 are provided in the upper region of the disassembled assembly type screw unit 140 . The air nozzle unit 160 is provided in the area between the semi-hopper 120 and the disassembled assembly type screw unit 140, and serves to spray the semi on the bidirectional semi-transfer screw 141 with air.

It is possible to solve the problem that the semi-adhesive due to the action of the air nozzle unit 160, in particular, the semi-adhesive problem in the area of the bidirectional semi-transfer screw 141. As described above, the role of the air nozzle unit 160 is also important in that the semi-adhesive can easily rot, especially in summer.

On the other hand, in the lower region of the disassembled assembly screw unit 140 , that is, in the lower region of the container tray 210 , the container up / down driving unit 180 for driving the container up / down (up / down) on the container tray 210 is provided. will be prepared When the semi-filled container is filled, the container may be moved up to a predetermined position by the action of the container up/down driving unit 180 .

The vessel up/down driving unit 180 includes a vessel supporting plate 181 for supporting the vessel, and an up/down driving actuator 182 for generating a driving force for up/down driving of the vessel, and up It may include a surface plate connection part 183 for connecting the / down drive actuator 182 and the surface plate 181 for supporting the container.

As described above, since a plurality of containers are provided in one container tray 210 , in order to drive up/down all the containers in one container tray 210 at once, the surface plate 181 for container support is also plural. dog is provided

And, the up/down driving actuator 182 is applied as a cylinder, and is provided in the actuator casing 136 .

At this time, a plurality of up/down guides 186 are further applied to the container up/down driving unit 180 in order to stably drive up/down the surface plate connection unit 183 when the up/down driving actuator 182 operates. The plurality of up/down guides 186 may be symmetrically disposed on both sides of the up/down driving actuator 182 therebetween.

In this embodiment, the vessel up/down driving unit 180 further includes a load cell (184, load cell). The load cell 184 is provided on the surface plate 181 for supporting the container, and detects the filling amount of the semi-filled container. The detection information of the load cell 184 is transmitted to the system controller 190, and the system controller 190 based on this information, the container up/down drive unit 180, the screw rotation drive unit 150, the tray conveyor device 200 and the container The operation of the up/down driving unit 180 may be controlled by an organic mechanism.

Meanwhile, in the semi-filling system for instant rice production according to the present embodiment, a system controller 190 is provided for system control, that is, for realizing control of automatically filling semi-solids in a container.

The system controller 190 rotates and drives the disassembled and assembled screw unit 140 so that a fixed amount of semi is filled in the container through the bidirectional rotational movement by the bidirectional semi-transfer screw 141 of the disassembled and assembled screw unit 140 . The operation of the driving unit 150 , the tray conveyor device 200 , and the container up/down driving unit 180 is controlled by an organic mechanism.

Of course, the system controller 190 also controls the operation of the air nozzle unit 160, including the even oscillation movement unit 175, but these are omitted for convenience.

The system controller 190 performing this role may include a central processing unit (CPU) 191, a memory (192, MEMORY), and a support circuit (193, SUPPORT CIRCUIT).

The central processing unit 191 is a variety of computers that can be industrially applied to control the operations of the screw rotation driving unit 150, the tray conveyor device 200, and the container up/down driving unit 180 in this embodiment as an organic mechanism. It may be one of the processors.

The memory 192 (MEMORY) is connected to the central processing unit (191). The memory 192 may be installed locally or remotely as a computer-readable recording medium, and may be easily available such as random access memory (RAM), ROM, floppy disk, hard disk, or any digital storage form. It may be at least one memory.

The support circuit 193 (SUPPORT CIRCUIT) is coupled to the central processing unit 191 to support typical operations of the processor. The support circuit 193 may include a cache, a power supply, a clock circuit, an input/output circuit, a subsystem, and the like.

In this embodiment, the system controller 190 is a screw rotation driving unit 150, a tray conveyor device so that a fixed amount of semi is filled in the container through the bidirectional rotational movement by the bidirectional semi-transfer screw 141 of the disassembled and assembled screw unit 140. The operation of the 200 and the container up/down driving unit 180 is controlled by an organic mechanism, and such a series of control processes may be stored in the memory 192 . Typically, software routines may be stored in memory 192 . Software routines may also be stored or executed by other central processing units (not shown).

Although the process according to the present invention has been described as being executed by a software routine, it is also possible that at least some of the processes of the present invention are performed by hardware. As such, the processes of the present invention may be implemented in software executed on a computer system, implemented in hardware such as an integrated circuit, or implemented by a combination of software and hardware.

Hereinafter, the operation of the semi-filling system for preparing instant rice according to the present embodiment will be described.

First, as shown in FIG. 16 , the container enters the original position. Then, as shown in FIG. 17 , the load cell 184 rises by the action of the container up/down driving unit 180 for weighing preparation. Then, the semi-falling chute 138 is opened by the shutter 161 .

Next, as shown in FIG. 18 , the servomotor 151 of the screw rotation driving unit 150 drives in one direction, for example, in the forward direction. Then, the semi-dropping chutes 138 due to the forward rotation of the bidirectional semi-transfer screw 141 , and then the semi-filling process of the first and second rows of containers proceeds simultaneously. This is because the threads (141a, 141b) of the two-way semi-feed screw 141 are the two-way threads (141a, 141b), and productivity is improved by the action thereof.

Next, as in FIG. 19, after the load cell 184 is lowered by the action of the up/down driving unit 180 as in FIG. 20 and the semi-fall chute 138 is closed by the shutter 161, the container in which the semi is filled as shown in FIG. is taken out

When the cleaning time comes while performing the semi-filling process in this way, stop the operation of the equipment and separate and clean the disassembled and assembled semi-transfer tube unit 130 or the disassembled and assembled screw unit 140 in one-touch form, or maintenance After that, put it back together and reassemble.

According to this embodiment, which works with the structure as described above, the disassembly items are simpler than in the prior art, so cleaning can be done easily, and furthermore, because the structure is more efficient than the conventional one, it is possible to reduce the quantitative deviation related to the semi-filling, of course. It is possible to reduce the amount of cracked rice, solve the problem of semi-sticking in various places, and increase productivity.

As such, the present invention is not limited to the described embodiments, and it is apparent to those skilled in the art that various modifications and variations can be made without departing from the spirit and scope of the present invention. Accordingly, it should be said that such modifications or variations fall within the scope of the claims of the present invention.

110: device frame 120: semi-hopper
121: rail type semi-discharge part 122: semi-discharge hole
125: semi-storage amount detection unit 130: disassembled assembly type semi-transfer tube unit
131: sliding plate 132: semi-discharge tube
133: screw placement tube 134: tube support
135: tube rocker 136: tube handle
138: semi-fall chute 140: disassembled assembly type screw unit
141: one-way semi-feed screw 141a, 141b: thread
142: screw rotation support 143: screw rocker
144: screw handle 150: screw rotation driving unit
151: servo motor 152: reducer
153: connector 160: shutter unit
161: shutter 162: shutter driving unit
170: semi-gover 171: swing shaft
172: dummy arm 173: female connecting rod
175: gorgae rocking movement unit 176: link member
177: cylinder 177a: cylinder body
177b: cylinder rod 180: vessel up / down driving unit
181: plate for supporting vessel 182: up/down driving actuator
183: surface plate connection 184: load cell
190: system controller 200: tray conveyor device
210: container tray

Claims (21)

device frame;
a semi-hopper coupled to one side of the device frame, wherein semi-empty to be filled in a container is stored therein, and a semi-discharging unit from which the semi-discharged semi-discharging unit is provided in a lower region; and
and a disassembly and assembly type semi-transfer tube unit integrally disassembled and assembled with the semi-discharge part and forms a movement path of the semi-discharged through the semi-discharge part. According to claim 1,
It is disposed in the disassembly and assembly semi-transfer tube unit and includes a bidirectional semi-transfer screw that supplies a fixed amount of semi-transferred through a bidirectional rotational movement, and is integrally disassembled and assembled to the disassembly and assembly semi-transfer tube. A semi-filling system for instant rice production, characterized in that. 3. The method of claim 2,
The semi-discharge part is a rail-type semi-discharge part having a plurality of semi-discharge holes, and the disassembly and assembly type semi-transfer tube unit is integrally disassembled and assembled to the rail-type semi-discharge part to be slidably assembled. Semi-Filling System. 4. The method of claim 3,
The disassembly and assembly type semi-transfer tube unit,
a sliding plate slidingly coupled to the rail-type semi-discharge part;
a semi discharge tube provided on the sliding plate, the semi discharge tube communicating with the semi discharge hole, and forming a transport path of the semi discharged to the semi discharge hole;
a screw arrangement tube communicating with the semi discharge tube, intersecting the semi discharge tube, and having the bidirectional semi conveying screw disposed therein; and
A semi-filling system for instant rice production, characterized in that it is formed on the screw arrangement tube and includes a plurality of semi-falling chutes from which semi-falls in the screw arrangement tube are dropped. 5. The method of claim 4,
The disassembly and assembly type semi-transfer tube unit,
The semi-filling system for instant rice production, characterized in that it further comprises a plurality of tube supports connected to at least one side of both ends of the screw arrangement tube to support the screw arrangement tube. 5. The method of claim 4,
The disassembly and assembly type semi-transfer tube unit,
a tube locker provided on the sliding plate and selectively locking or unlocking the sliding plate to the rail-type semi-discharge part through a rotation operation; and
The semi-filling system for instant rice production, characterized in that it further comprises a tube handle provided on the sliding plate adjacent to the tube locker. 5. The method of claim 4,
The semi-filling system for instant rice production, which is provided in a lower region of the disassembled and assembled semi-transfer tube unit, and further comprises a shutter unit for selectively opening and closing the plurality of semi-falling chutes. 8. The method of claim 7,
The shutter unit is
a plurality of shutters for selectively opening and closing the plurality of semi-falling chutes; and
and a shutter driving unit connected to the plurality of shutters and driving the plurality of shutters. 3. The method of claim 2,
The semi-filling system for instant rice production, characterized in that the thread formed on the outer surface of the bidirectional semi-transfer screw is a bidirectional thread formed in both directions by dividing the thread. 3. The method of claim 2,
The disassembly and assembly type screw unit,
a screw rotation support part connected to one end of the bidirectional semi-transfer screw and rotatably supporting the bi-directional semi-transfer screw;
a screw locker provided in the screw rotation support part and selectively locking or unlocking the screw rotation support part to the fixing structure on the device frame side through rotation operation; and
The semi-filling system for instant rice production, characterized in that it further comprises a screw handle provided on the screw rotation support adjacent to the screw locker. 3. The method of claim 2,
Semi-filling system for instant rice manufacturing, characterized in that it is coupled to the fixed structure on the side of the device frame, but is connected to the disassembled and assembled screw unit, and further comprises a screw rotation driving unit for rotationally driving the bidirectional semi-transfer screw of the disassembled and assembled screw unit. . 12. The method of claim 11,
The screw rotation driving unit,
Servo motor capable of rotation control in forward and reverse directions;
a speed reducer for decelerating the rotation of the servomotor; and
and a connector connected to the reduction gear and to which an end of the bidirectional semi-transfer screw is detachably coupled. According to claim 1,
a semi-evener arranged so as to be able to swing in the semi-hopper and selecting the semi-circle in the semi-hopper through a swinging motion; and
The semi-filling system for instant rice production, characterized in that it is connected to the semi-gorgae, and further comprises an even-moving part for swinging the semi-gorgae. 14. The method of claim 13,
The semi-gorger is
oscillating shaft;
a plurality of dummy arms coupled to the swing shaft to cross the longitudinal direction of the swing shaft; and
Semi-filling system for instant rice production, characterized in that it comprises an arm connecting rod connecting the ends of the plurality of dummy arms. 14. The method of claim 13,
The even rocking movement unit,
a link member connected to the swing shaft from the outside of the semi-hopper; and
The semi-filling system for instant rice production, characterized in that the cylinder body is fixed at one end and the cylinder rod at the other end is connected to the link member and includes a cylinder for swinging the swing shaft through the link member. According to claim 1,
The semi-filling system for instant rice production, which is provided on one side of the semi-hopper and further comprises a semi-storage amount sensing unit for detecting the amount of semi-storage in the semi-hopper. According to claim 1,
a container tray supporting a plurality of the containers; and
The semi-filling system for instant rice production, further comprising a tray conveyor device connected to the container tray and circulating the container tray to a process position. 18. The method of claim 17,
The semi-filling system for instant rice production, which is disposed on one side of the container tray and further comprises a container up/down driving unit for driving the container up/down on the container tray. 19. The method of claim 18,
The container up/down driving unit,
a surface plate for supporting the container for supporting the container;
an up/down driving actuator that generates a driving force for driving the vessel up/down; and
and a surface plate connection part connecting the up/down driving actuator and the surface plate for supporting the container. 20. The method of claim 19,
The container up/down driving unit,
The semi-filling system for instant rice production, which is provided on the platen for supporting the container, and further comprises a load cell for detecting a filling amount of the semi-filled in the container. 12. The method of claim 11,
Semi-filling for instant rice production, characterized in that it further comprises a system controller for controlling the operation of the screw rotation driving unit so that a predetermined amount of semi-filling in the container through a bi-directional rotation movement by the bi-directional semi-transfer screw of the disassembled and assembled screw unit system.

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