KR20220009683A - Manufacturing method of rhombus type mesh heater - Google Patents
Manufacturing method of rhombus type mesh heater Download PDFInfo
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- KR20220009683A KR20220009683A KR1020200088213A KR20200088213A KR20220009683A KR 20220009683 A KR20220009683 A KR 20220009683A KR 1020200088213 A KR1020200088213 A KR 1020200088213A KR 20200088213 A KR20200088213 A KR 20200088213A KR 20220009683 A KR20220009683 A KR 20220009683A
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- South Korea
- Prior art keywords
- rhombus
- heating element
- coating
- manufacturing
- square
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000576 coating method Methods 0.000 claims abstract description 31
- 239000011248 coating agent Substances 0.000 claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000004020 conductor Substances 0.000 claims abstract description 12
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 10
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 7
- 239000012777 electrically insulating material Substances 0.000 claims abstract description 6
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 13
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims description 9
- 238000010276 construction Methods 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000009413 insulation Methods 0.000 abstract 1
- 239000011247 coating layer Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/03—Electrodes
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/013—Heaters using resistive films or coatings
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Landscapes
- Surface Heating Bodies (AREA)
Abstract
Description
본 발명은 마름모형 발열체의 제조방법에 관한 것으로, 보다 상세하게는 상기 마름모형 발열체의 제조방법은 사각 프레임 제작 단계, 상기 사각 프레임 사각 면에 고리 핀을 부착하는 핀부착 단계, 상기 사각 면의 고리 핀 간에 합성 섬유로 마름모 모양으로 연결하는 마름모 구조틀 형성 단계, 상기 마름모 구조틀 상에 전기 도전성 물질을 코팅하는 도전 코팅 단계, 상기 도전 코팅 상에 전기 절연성 물질로 코팅하는 절연 코팅 단계로 구성됨을 특징으로 하는 마름모형 발열체의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a rhombic heating element, and more particularly, the method for manufacturing a rhombic heating element includes a rectangular frame manufacturing step, a pin attaching step of attaching a ring pin to a rectangular surface of the rectangular frame, and a ring of the rectangular surface A rhombus structure forming step of connecting pins in a rhombus shape with synthetic fibers, a conductive coating step of coating an electrically conductive material on the rhombus structure frame, and an insulating coating step of coating the conductive coating with an electrically insulating material It relates to a method for manufacturing a diamond-shaped heating element.
일반적으로 메쉬 발열체는 유리실을 날실과 씨실로 사용하여 직물이 구성되고, 상기 직물에 전기 전도성 물질의 코팅층, 전기 절연성 물질의 코팅층으로 구성되는 발열체를 제조하고 있다. 특히 유리실은 내열성이 우수하여 발열체용 재료로 많이 이용되고 있다.In general, a mesh heating element is made of a fabric using a glass thread as a warp and a weft, and a heating element consisting of a coating layer of an electrically conductive material and a coating layer of an electrically insulating material is manufactured on the fabric. In particular, the glass seal has excellent heat resistance and is widely used as a material for heating elements.
그러나 메쉬 형태의 발열체는 수직방향의 경사는 등전위선 역할을 하므로 전류의 흐름은 수평방향인 위사에만 흐르므로 전기적 병렬회로 구조와 동일하다.However, since the mesh-shaped heating element acts as an equipotential line in the vertical direction, the current flows only in the weft yarn in the horizontal direction, which is the same as the electrical parallel circuit structure.
그래서, 본 발명은 상기 메쉬 발열체의 전기적 병렬회로 구조를 개선하고자 함이다.Therefore, the present invention is to improve the electrical parallel circuit structure of the mesh heating element.
상기 목적을 달성하기 위한 본 발명은 마름모 구조틀에 전기 전도성 물질을 코팅방식으로 구성되는 마름모형 발열체의 제조방법에 관한 것이다.The present invention for achieving the above object relates to a method for manufacturing a rhombus-shaped heating element composed of a coating method of an electrically conductive material on a rhombus structure.
상술한 바와 같이, 본 발명에 따른 마름모형 발열체의 교차 회로는 전류의 흐름이 합류와 분류의 반복적인 구조로 다수의 교차 전류의 흐름이 유도되는 효과가 있다.As described above, the cross circuit of the rhombic heating element according to the present invention has the effect of inducing the flow of a plurality of cross currents in a structure in which the flow of currents is repeatedly joined and divided.
도1은 본 발명에 따른 마름모형 발열체 제조방법의 일 실시예를 보여주는 사각 프레임 평면도.
도2는 본 발명에 따른 마름모형 발열체 제조방법의 일 실시예를 보여주는 마름모 구조틀의 단면도.1 is a plan view of a square frame showing an embodiment of a method for manufacturing a diamond-shaped heating element according to the present invention.
2 is a cross-sectional view of a rhombus structure showing an embodiment of a method for manufacturing a rhombus-shaped heating element according to the present invention.
본 발명은 마름모형 발열체의 제조방법에 관한 것으로, 보다 상세하게는 마름모형 발열체의 구성을 위한 사각 프레임 제작 단계, 상기 사각 프레임의 사각 면에 고리 핀을 부착하는 핀부착 단계, 상기 사각 면의 고리 핀 간에 합성 섬유로 마름모 모양으로 연결하는 마름모 구조틀 형성 단계, 상기 마름모 구조틀 양단에 전극선을 설치하는 전극선 설치 단계, 상기 마름모 구조틀 상에 전기 도전성 물질을 코팅하는 도전 코팅 단계, 상기 도전성 코팅 물질 상에 전기 절연성 물질로 코팅하는 절연 코팅 단계로 구성됨을 특징으로 하는 마름모형 발열체의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a rhombic heating element, and more particularly, a step of manufacturing a square frame for the configuration of a rhombic heating element, a step of attaching a pin to attach a ring pin to the square surface of the square frame, and a ring of the square surface Forming a rhombus structure for connecting pins in a rhombus shape with synthetic fibers, an electrode wire installation step of installing electrode wires on both ends of the rhombus structure frame, a conductive coating step of coating an electrically conductive material on the rhombus structure frame, an electricity on the conductive coating material It relates to a method for manufacturing a diamond-shaped heating element, characterized in that it consists of an insulating coating step of coating with an insulating material.
이하, 첨부도면을 참조하여 본 발명의 바람직한 실시 예를 상세하게 설명하기로 한다.Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도1은 본 발명에 따른 마름모형 발열체 제조방법의 일 실시예를 보여주는 사각 프레임 평면도로서, 마름모형 발열체의 구성을 위한 사각 프레임 제작 단계와 상기 사각 프레임의 사각 면에 고리 핀(12)을 부착하는 핀부착 단계를 거쳐 완성된 사각 프레임 평면도이다.1 is a plan view of a square frame showing an embodiment of a method for manufacturing a rhombic heating element according to the present invention. This is a plan view of a square frame completed through the pin attachment step.
상기 가각 면의 고리 핀은 합섬 섬유로 고리 핀 간의 연결로 다수의 마름모 구조틀을 형성하기 위한 지지대로 사각 프레임의 사각 면에 일정한 간격으로 다수부착되는 것을 특징으로 한다.The ring pins of each side are synthetic fibers and are attached to the square surface of the square frame at regular intervals as a support for forming a plurality of rhombus structural frames by connection between the ring pins.
도2는 본 발명에 따른 마름모형 발열체 제조방법의 일 실시예를 보여주는 마름모 구조틀의 단면도로서, 상기 사각 면의 고리 핀 간에 합성 섬유로 마름모 모양으로 연결하는 마름모 구조틀(13) 형성 단계와 상기 마름모 구조틀 양단에 전극선(14)을 설치하는 전극선 설치 단계를 거쳐 완성된 마름모 구조틀의 평면도이다. 2 is a cross-sectional view of a rhombus structural frame showing an embodiment of a method for manufacturing a rhombus-shaped heating element according to the present invention. The rhombus
상기 합성섬유의 재질은 내열성과 유연성이 우수한 아라미드 섬유 등이 바람직하다.The material of the synthetic fiber is preferably an aramid fiber having excellent heat resistance and flexibility.
상기 전극선은 전원을 마름모 구조틀에 인가하기 위한 도체로서, 재질은 동선, 알루미늄 선, 스테인리스 선 등이 바람직하다.The electrode wire is a conductor for applying power to the rhombus structure, and the material is preferably a copper wire, an aluminum wire, a stainless wire, or the like.
상기 전극선과 합성 섬유의 마름모 구조틀은 고리 핀 간의 수회 반복적으로 이루어지며, 횟수는 전력 용량에 따라 형성되는 것을 특징으로 한다. The electrode wire and the rhombic structure of the synthetic fiber are repeatedly made several times between the ring pins, and the number of times is characterized in that it is formed according to the power capacity.
다음으로, 상기 마름모 구조틀 상에 전기 도전성 물질을 코팅하는 도전 코팅 단계와 상기 도전성 코팅성 물질 상에 전기 절연성 물질로 코팅하는 절연 코팅 단계로 거쳐 마름모형 발열체가 구성되는 것을 특징으로 한다.Next, it is characterized in that the diamond-shaped heating element is configured through a conductive coating step of coating an electrically conductive material on the rhombus structure frame and an insulating coating step of coating an electrically insulating material on the conductive coating material.
상기 전기 전도성 물질의 코팅 방식은 전도성 코팅액에 함침방식으로 코팅되거나, 합성 섬유 상에 전기 전도성 물질이 코팅된 코팅사로 마름모 구조틀을 형성하여 전기 전도성 물질로 코팅되는 것을 특징으로 한다.The coating method of the electrically conductive material is characterized in that it is coated with an impregnation method in a conductive coating solution or coated with an electrically conductive material by forming a rhombus structure with a coating yarn coated with an electrically conductive material on a synthetic fiber.
또는 합성 섬유, 합금 저항선, 탄소섬유 등과 복합으로 구성된 복합 섬유로 마름모 구조틀을 형성하여 전기 전도성 물질을 코팅되는 것을 특징으로 한다.Alternatively, it is characterized in that the electrically conductive material is coated by forming a rhombus structure with composite fibers composed of composite fibers such as synthetic fibers, alloy resistance wires, carbon fibers, and the like.
상기 전기 절연성 물질의 코팅은 절연성 코팅액에 함침방식으로 코팅되거나, 전기 절연성 시트로 압착하여 마름모형으로 타공하는 것을 특징으로 한다.The coating of the electrically insulating material is characterized in that it is coated by an impregnation method in an insulating coating solution, or is compressed into an electric insulating sheet and perforated in a rhombus shape.
기존의 직렬 회로나 병렬 회로가 아닌 본 발명에 따른 마름모형 발열체는 교차 회로 구성으로 교차점에서 유입하는 전류와 유출하는 전류의 흐름이 합류와 분류가 반복적으로 일어나는 것을 특징으로 한다.The diamond-shaped heating element according to the present invention, rather than the conventional series circuit or parallel circuit, is characterized in that the flow of current flowing in and flowing out of the intersection occurs repeatedly in a cross circuit configuration.
11 사각 프레임
12 고리 핀
13 마름모 구조틀
14 전극선11 square frame
12 hook pins
13 rhombus frame
14 electrode wire
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020200088213A KR20220009683A (en) | 2020-07-16 | 2020-07-16 | Manufacturing method of rhombus type mesh heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020200088213A KR20220009683A (en) | 2020-07-16 | 2020-07-16 | Manufacturing method of rhombus type mesh heater |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20220009683A true KR20220009683A (en) | 2022-01-25 |
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ID=80049037
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| KR1020200088213A KR20220009683A (en) | 2020-07-16 | 2020-07-16 | Manufacturing method of rhombus type mesh heater |
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| Country | Link |
|---|---|
| KR (1) | KR20220009683A (en) |
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2020
- 2020-07-16 KR KR1020200088213A patent/KR20220009683A/en not_active Application Discontinuation
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