KR20220008497A - Method of forming coil - Google Patents

Method of forming coil Download PDF

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Publication number
KR20220008497A
KR20220008497A KR1020200086630A KR20200086630A KR20220008497A KR 20220008497 A KR20220008497 A KR 20220008497A KR 1020200086630 A KR1020200086630 A KR 1020200086630A KR 20200086630 A KR20200086630 A KR 20200086630A KR 20220008497 A KR20220008497 A KR 20220008497A
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KR
South Korea
Prior art keywords
coil
present
coils
hall sensors
magnet mover
Prior art date
Application number
KR1020200086630A
Other languages
Korean (ko)
Inventor
김홍윤
박해련
Original Assignee
주식회사 제우기술
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Priority to KR1020200086630A priority Critical patent/KR20220008497A/en
Publication of KR20220008497A publication Critical patent/KR20220008497A/en

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    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/21—Devices for sensing speed or position, or actuated thereby
    • H02K11/215—Magnetic effect devices, e.g. Hall-effect or magneto-resistive elements
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H01F27/29—Terminals; Tapping arrangements for signal inductances
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0056—Manufacturing winding connections
    • H02K15/0062—Manufacturing the terminal arrangement per se; Connecting the terminals to an external circuit
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K41/00—Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02—Linear motors; Sectional motors
    • H02K41/03—Synchronous motors; Motors moving step by step; Reluctance motors
    • H02K41/031—Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/02—Casings or enclosures characterised by the material thereof
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K5/00—Casings; Enclosures; Supports
    • H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/08—Insulating casings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K2211/00—Specific aspects not provided for in the other groups of this subclass relating to measuring or protective devices or electric components
    • H02K2211/03—Machines characterised by circuit boards, e.g. pcb

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Electromagnetism (AREA)
  • Linear Motors (AREA)

Abstract

An embodiment of the present invention discloses a method for manufacturing a magnet mover coil, which has coils (u, w) and Hall sensors (u, w) located on the front side of a PCB, and a coil (v) and a Hall sensor (v) located on the back side thereof, and performs soldering on one side to connect wires. According to the embodiment of the present invention, a coil of a magnet mover can be effectively manufactured.

Description

자석가동자 코일 제작방법{Method of forming coil}Magnet mover coil manufacturing method {Method of forming coil}

실시예는 자석가동자 코일 제작방법에 관한 것이다.The embodiment relates to a method of manufacturing a magnet mover coil.

현재 산업현장 및 공장시스템에 사용하고 있는 PMLSM(Permanent Magnet Linear Synchronous Motor)를 고정자로 하고 자석 플레이트를 가동자로 하는 시스템을 구축하고 있다. 이러한 시스템은 기존의 리니어 모터가 가지는 한계적 이동거리(Stroke)를 늘일 수 있으며 전기 에너지를 효율적으로 사용하여 절약할 수 있는 장점이 있다.Currently, PMLSM (Permanent Magnet Linear Synchronous Motor), which is used in industrial sites and factory systems, is used as a stator, and a system is being constructed that uses a magnetic plate as a mover. Such a system has the advantage of being able to increase the limiting movement distance (stroke) of the existing linear motor and saving electric energy by efficiently using it.

실시예는 자석가동자 코일 제작방법을 제공한다.The embodiment provides a method of manufacturing a magnet mover coil.

실시 예에서 해결하고자 하는 과제는 이에 한정되는 것은 아니며, 아래에서 설명하는 과제의 해결수단이나 실시 형태로부터 파악될 수 있는 목적이나 효과도 포함된다고 할 것이다.The problem to be solved in the embodiment is not limited thereto, and it will be said that the purpose or effect that can be grasped from the solving means or embodiment of the problem described below is also included.

실시예는 PCB의 앞면은 u, w의 코일과 홀센서가, 뒷면은 v의 코일과 홀센서가 위치하며 이에 대해 한쪽 면에 납땜을 통해서 전선을 연결하는 자석 가동자 코일 제조방법에 관한 것이다.The embodiment relates to a magnetic mover coil manufacturing method in which u and w coils and Hall sensors are located on the front side of a PCB, and v coils and Hall sensors are located on the back side, and wires are connected to one side through soldering.

실시예에 따르면, 자석가동자의 코일을 효과적으로 제작할 수 있다.According to the embodiment, the coil of the magnet mover can be effectively manufactured.

본 발명의 다양하면서도 유익한 장점과 효과는 상술한 내용에 한정되지 않으며, 본 발명의 구체적인 실시형태를 설명하는 과정에서 보다 쉽게 이해될 수 있을 것이다.Various and beneficial advantages and effects of the present invention are not limited to the above, and will be more easily understood in the course of describing specific embodiments of the present invention.

도 1 내지 도 13은 본 발명을 설명하기 위한 도면이다.1 to 13 are diagrams for explaining the present invention.

본 실시 예들은 다른 형태로 변형되거나 여러 실시 예가 서로 조합될 수 있으며, 본 발명의 범위가 이하 설명하는 각각의 실시 예로 한정되는 것은 아니다. The present embodiments may be modified in other forms or various embodiments may be combined with each other, and the scope of the present invention is not limited to each of the embodiments described below.

특정 실시 예에서 설명된 사항이 다른 실시 예에서 설명되어 있지 않더라도, 다른 실시 예에서 그 사항과 반대되거나 모순되는 설명이 없는 한, 다른 실시 예에 관련된 설명으로 이해될 수 있다. Even if a matter described in a specific embodiment is not described in another embodiment, it may be understood as a description related to another embodiment unless a description contradicts or contradicts the matter in another embodiment.

예를 들어, 특정 실시 예에서 구성 A에 대한 특징을 설명하고 다른 실시 예에서 구성 B에 대한 특징을 설명하였다면, 구성 A와 구성 B가 결합된 실시 예가 명시적으로 기재되지 않더라도 반대되거나 모순되는 설명이 없는 한, 본 발명의 권리범위에 속하는 것으로 이해되어야 한다.For example, if a characteristic of configuration A is described in a specific embodiment and a feature of configuration B is described in another embodiment, the opposite or contradictory description is provided even if an embodiment in which configuration A and configuration B are combined is not explicitly described. Unless otherwise stated, it should be understood as belonging to the scope of the present invention.

실시 예의 설명에 있어서, 어느 한 element가 다른 element의 "상(위) 또는 하(아래)(on or under)"에 형성되는 것으로 기재되는 경우에 있어, 상(위) 또는 하(아래)(on or under)는 두 개의 element가 서로 직접(directly)접촉되거나 하나 이상의 다른 element가 상기 두 element 사이에 배치되어(indirectly) 형성되는 것을 모두 포함한다. 또한 "상(위) 또는 하(아래)(on or under)"으로 표현되는 경우 하나의 element를 기준으로 위쪽 방향뿐만 아니라 아래쪽 방향의 의미도 포함할 수 있다.In the description of the embodiment, in the case where one element is described as being formed in "on or under" of another element, on (above) or below (on) or under) includes both elements in which two elements are in direct contact with each other or one or more other elements are disposed between the two elements indirectly. In addition, when expressed as "up (up) or down (on or under)", it may include the meaning of not only an upward direction but also a downward direction based on one element.

이하에서는 첨부한 도면을 참고로 하여 본 발명의 실시 예에 대하여 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다.DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art can easily implement them.

코일과 홀센서의 배열을 pcb로 제작하여 자석 가동자 모터 제작 방법을 제안한다.We propose a method for manufacturing a magnet mover motor by fabricating the array of coils and hall sensors with pcb.

3상코일의 u, v, w를 앞뒤 배열하고 코일 내부의 정중앙에 자석의 위치에 맞게 홀센서를 위치한다.Arrange the u, v, and w of the three-phase coil back and forth and place the hall sensor in the exact center of the coil to match the position of the magnet.

PCB의 앞면은 u, w의 코일과 홀센서가, 뒷면은 v의 코일과 홀센서가 위치하며 이에 대해 한쪽 면에 납땜을 통해서 전선을 연결한다.Coils and Hall sensors of u and w are located on the front side of the PCB, and coils and Hall sensors of v are located on the back side.

에폭시로 기구물에 맞게 몰딩하면 자석가동자(코어리스리니어모터)가 제작된다.When molded with epoxy to fit the equipment, a magnetic actuator (coreless linear motor) is produced.

이상에서 실시예를 중심으로 설명하였으나 이는 단지 예시일 뿐 본 발명을 한정하는 것이 아니며, 본 발명이 속하는 분야의 통상의 지식을 가진 자라면 본 실시예의 본질적인 특성을 벗어나지 않는 범위에서 이상에 예시되지 않은 여러 가지의 변형과 응용이 가능함을 알 수 있을 것이다. 예를 들어, 실시예에 구체적으로 나타난 각 구성 요소는 변형하여 실시할 수 있는 것이다. 그리고 이러한 변형과 응용에 관계된 차이점들은 첨부된 청구 범위에서 규정하는 본 발명의 범위에 포함되는 것으로 해석되어야 할 것이다.In the above, the embodiment has been mainly described, but this is only an example and does not limit the present invention, and those of ordinary skill in the art to which the present invention pertains are not exemplified above in the range that does not depart from the essential characteristics of the present embodiment. It can be seen that various modifications and applications are possible. For example, each component specifically shown in the embodiment can be implemented by modification. And differences related to such modifications and applications should be construed as being included in the scope of the present invention defined in the appended claims.

Claims (2)

PCB의 앞면은 u, w의 코일과 홀센서가, 뒷면은 v의 코일과 홀센서가 위치하며 이에 대해 한쪽 면에 납땜을 통해서 전선을 연결하는 자석 가동자 코일 제조방법.
The front side of the PCB has u and w coils and hall sensors, and the back side has v coils and hall sensors. A method of manufacturing a magnet mover coil that connects wires through soldering on one side.
 제1항에 있어서, 에폭시로 기구물에 맞게 몰딩하는 자석 가동자 코일 제조방법.The method of claim 1, wherein the magnet mover coil is molded to fit the device with epoxy.
KR1020200086630A 2020-07-14 2020-07-14 Method of forming coil KR20220008497A (en)

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KR1020200086630A KR20220008497A (en) 2020-07-14 2020-07-14 Method of forming coil

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