KR20210155143A - Nonflammable Coating Composition and Kit for Preparing the Same - Google Patents

Nonflammable Coating Composition and Kit for Preparing the Same Download PDF

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KR20210155143A
KR20210155143A KR1020200072283A KR20200072283A KR20210155143A KR 20210155143 A KR20210155143 A KR 20210155143A KR 1020200072283 A KR1020200072283 A KR 1020200072283A KR 20200072283 A KR20200072283 A KR 20200072283A KR 20210155143 A KR20210155143 A KR 20210155143A
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silane compound
weight
expanded graphite
parts
water
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변무원
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변무원
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/541Silicon-containing compounds containing oxygen
    • C08K5/5415Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • C09D133/04Homopolymers or copolymers of esters
    • C09D133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C09D133/08Homopolymers or copolymers of acrylic acid esters
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D167/00Coating compositions based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D167/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D171/00Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
    • C09D171/08Polyethers derived from hydroxy compounds or from their metallic derivatives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • C08K2003/04

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  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Paints Or Removers (AREA)

Abstract

The present invention discloses a non-flammable coating composition including a water-soluble binder resin, expanded graphite, and an aqueous solution of a silane compound to which a trace amount of an acid is added. An acryl-based resin, a polyol, or a mixture thereof is used as the water-soluble binder resin. According to the present invention, the non-flammable coating composition containing expanded graphite preferably includes 3 to 30 parts by weight of an aqueous solution of a silane compound in which 30 to 70 parts by weight of the expanded graphite and a trace amount of an acid are added to 100 parts by weight of a water-soluble binder resin. The aqueous solution of the silane compound is a solution in which the silane compound and water are mixed in a weight ratio of 1:0.3 to 2.0, and 0.3 to 3.0 parts by weight of the acid is added and mixed. Since the coating composition according to the present invention gels within a few hours, the coating composition is provided as a composition kit without being distributed as a composition itself, in which the composition kit includes a mixture (I) in which expanded graphite is mixed with a water-soluble binder resin, and a silane compound (II) to which a trace amount of an acid is added. In a work site, an aqueous solution of a silane compound (III) to which the trace amount of the acid is added is prepared by mixing the silane compound to which the trace amount of the acid is added with the water in a weight ratio of about 1:0.3 to 2.0. The mixture (I) is a mixture obtained by mixing 100 parts by weight of the water-soluble binder resin with 30 to 70 parts by weight of the expanded graphite. When 2 to 23 parts by weight of the aqueous solution of the silane compound (III) is mixed with 100 parts by weight of the mixture (I) and stirred, the coating composition according to the present invention is manufactured.

Description

팽창흑연을 함유한 불연성 코팅 조성물 및 그 조성물 키트{Nonflammable Coating Composition and Kit for Preparing the Same}Nonflammable Coating Composition and Kit for Preparing the Same Containing Expanded Graphite

본 발명은 철재, 목재, 합판, 종이, 알미늄 시트(sheet)(알미늄 호일(foil)), 직물 시트(sheet), 부직포 시트, 스티로폼, 우레탄폼, PE 발포폼(polyethylene expanded form) 등과 같은 각종 건축자재에 적용하거나 건축물의 내벽 또는 외벽에 도포하여 불연성 또는 난연성을 부여하기 위한 불연성 코팅 조성물에 관한 것이다. 보다 구체적으로, 본 발명은 팽창흑연(expandable graphite)을 함유한 불연성 코팅 조성물 및 그 조성물을 제조하기 위한 키트(kit)에 관한 것이다.The present invention relates to various constructions such as steel, wood, plywood, paper, aluminum sheet (aluminum foil), fabric sheet, non-woven sheet, Styrofoam, urethane foam, PE foam, etc. It relates to a non-combustible coating composition for imparting non-combustibility or flame retardancy by applying to materials or applying to the inner or outer walls of buildings. More specifically, the present invention relates to a non-combustible coating composition containing expandable graphite and a kit for preparing the composition.

건축물의 내벽 또는 외벽에 도포하거나 각종 건축자재에 도포하여 불연성 또는 난연성의 도막을 형성하기 위한 불연성 코팅 조성물은 다양한 방법으로 개발되고 있다. A non-flammable coating composition for forming a non-flammable or flame-retardant coating film by applying it to the inner or outer wall of a building or applying it to various building materials has been developed by various methods.

불연성 코팅 조성물을 제조하기 위한 한 방법으로 팽창흑연(expandable graphite)을 사용하는 방법이 있다.As one method for preparing the non-combustible coating composition, there is a method of using expandable graphite.

팽창흑연은 천연 인편흑연을 산성재료로 화학 처리를 하여 흑연의 층간에 산성 화합물을 침투시켜 건조한 것으로 150℃ 이상으로 가열하면 200∼300배로 팽창하는 것으로 60∼300메쉬(mesh)의 입도를 갖는다. 팽창흑연은 그 자체가 불연성이기 때문에 불연 또는 난연 제품에 다양하게 적용된다.Expanded graphite is dried by permeating acidic compounds between layers of graphite by chemically treating natural flake graphite with an acidic material. It expands 200 to 300 times when heated to 150° C. or higher, and has a particle size of 60 to 300 mesh. Since expanded graphite itself is non-combustible, it is variously applied to non-flammable or flame-retardant products.

한국특허 제0982176호는 카르복실산 유도체를 함유하는 인계 난연제, 금속산화물, 및 팽창흑연으로 구성되고, 금속산화물이 산화나트륨, 산화마그네슘, 산화칼슘, 산화알루미늄, 산화바륨 및/또는 산화아연인 불연 단열성의 페이스트 조성물을 개시한다.Korean Patent No. 0982176 discloses a non-flammable composition comprising a phosphorus-based flame retardant containing a carboxylic acid derivative, a metal oxide, and expanded graphite, wherein the metal oxide is sodium oxide, magnesium oxide, calcium oxide, aluminum oxide, barium oxide and/or zinc oxide. A heat insulating paste composition is disclosed.

한국특허 제0996720호는 아크릴계 수지 및/또는 비닐계 수지의 바인더 수지, 물, 팽창성 흑연, 및 백등유로 이루어지고, 건조속도와 장기 보관성이 우수한 불연성 도막 형성용 조성물을 개시하고, 이 조성물로부터 얻어진 불연성 도막은 불연성뿐만 아니라 내수성, 내열성, 및 기계적 강도가 우수한 것으로 개시한다. Korean Patent No. 0996720 discloses a composition for forming a non-combustible coating film comprising an acrylic resin and/or a vinyl resin binder resin, water, expandable graphite, and white kerosene, and excellent drying speed and long-term storage properties, obtained from the composition The non-combustible coating film is disclosed as being excellent in water resistance, heat resistance, and mechanical strength as well as incombustibility.

한국특허 제1601708호는 팽창흑연을 200~1,000℃로 가열하여 팽창시킨 팽창된 흑연을 코팅제에 침잠하고, 상기 코팅제 내에 침잠된 팽창된 흑연을 그 상태에서 분쇄하여 불연성 도막 코팅제를 제조하는 방법을 개시한다. Korean Patent No. 1601708 discloses a method for manufacturing a non-combustible coating film by immersing expanded graphite, which is expanded by heating it to 200 ~ 1,000°C, in a coating agent, and pulverizing the expanded graphite immersed in the coating agent in that state. do.

한국특허공개 제2019-0111598호는 페놀수지 혼합물을 발포 성형한 페놀 폼의 표면에 팽창흑연, 접착성 수지, 및 유기용매를 혼합한 조성물을 도포하여 페놀 폼에 불연성의 팽창흑연 도막을 형성하는 방법을 개시한다.Korean Patent Laid-Open No. 2019-0111598 discloses a method of forming a non-flammable expanded graphite coating film on a phenolic foam by applying a composition mixed with expanded graphite, an adhesive resin, and an organic solvent on the surface of a phenolic foam formed by foam molding a phenolic resin mixture to start

본 발명자는 기재(substrate) 표면에 유리섬유 직물을 물유리와 팽창흑연을 혼합한 조성물로 접착시키고, 상기 접착된 유리섬유 직물에 물유리와 결합하여 겔화시키기 위한 겔화제 조성물을 도포하여 불연성 코팅층이 형성된 것을 특징으로 하는 건축용 판넬을 개발하여 특허출원 제2018-20690호로 출원하였다(2018.02.21. 출원).The present inventor adheres a glass fiber fabric to the surface of a substrate with a composition mixed with water glass and expanded graphite, and applies a gelling agent composition for gelling by bonding with water glass to the adhered glass fiber fabric to form a non-combustible coating layer A characteristic architectural panel was developed and filed as Patent Application No. 2018-20690 (filed on February 21, 2018).

팽창흑연은 그 자체가 불연성이기 때문에 불연 또는 난연성 도막을 형성하는 코팅 조성물의 중요한 성분이지만, 화재로 인하여 도막이 연소되는 경우, 비산(飛散)해 버리는 문제가 있다. 팽창흑연은 150℃ 이상으로 가열되면 200∼300배로 팽창하기 때문에, 팽창된 흑연이 비산하지 않고 고착된 흑연층을 형성한다면 그 흑연층으로 인하여 방염, 차열, 단열 효과가 나타나서 더 이상의 연소가 진행되지 않을 수 있다. 그러나 팽창된 흑연이 비산해버리면 방염, 차열, 단열 효과는 기대할 수 없고, 연소가 진행되어 화재가 증폭된다.Expanded graphite is an important component of a coating composition for forming a non-flammable or flame-retardant coating film because it is incombustible. Because expanded graphite expands 200 to 300 times when heated to 150° C. or higher, if the expanded graphite does not scatter and forms a fixed graphite layer, the graphite layer will produce flame retardant, heat-shielding, and heat-insulating effects, and further combustion will not proceed. it may not be However, if the expanded graphite scatters, flame retardancy, heat shielding, and thermal insulation effects cannot be expected, and combustion proceeds and the fire is amplified.

불연성 코팅 조성물의 또다른 문제점은 기재에 형성된 도막의 두께가 얇아야 한다는 점이다. 종래의 불연성 코팅 조성물은 도막의 두께가 3mm 이상 20mm 정도이지만 100mm가 넘는 경우도 있다. 이처럼 도막의 두께가 두꺼워지면, 시간이 경과함에 따라 도막 자체의 하중에 의해 기재로부터 분리되는 탈리 현상이 발생한다. 특히 벽면이 아닌 천정에 도막을 형성하는 경우에는 탈리 현상이 더 심각하다. 그런데 도막의 두께가 얇으면 불연성이 양호하지 못한 문제가 발생한다. 이러한 상반되는 이유 때문에 도막의 두께가 얇으면서 우수한 불연성을 갖는 코팅 조성물의 개발은 아직까지 성공하지 못하고 있다. Another problem of the non-combustible coating composition is that the thickness of the coating film formed on the substrate must be thin. In the conventional non-flammable coating composition, the thickness of the coating film is 3 mm or more and about 20 mm, but in some cases it exceeds 100 mm. As such, when the thickness of the coating film is increased, a detachment phenomenon occurs in which the coating film is separated from the substrate by the load of the coating film itself over time. In particular, when a coating film is formed on the ceiling rather than the wall surface, the detachment phenomenon is more serious. However, when the thickness of the coating film is thin, a problem of poor incombustibility occurs. Due to these conflicting reasons, the development of a coating composition having a thin coating film and excellent incombustibility has not yet been successful.

본 발명자는 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성함으로써 연소가 더 이상 진행되지 않고, 도막이 얇게 형성되더라도 불연성이 우수한 본 발명의 팽창흑연을 함유한 불연성 코팅 조성물을 개발하기에 이른 것이다. The present inventors found that, when the non-combustible coating film is burned, the expanded graphite does not scatter and expands to form a fixed graphite layer, so that combustion does not proceed further, and the non-combustible coating composition containing the expanded graphite of the present invention has excellent incombustibility even when the coating film is formed thin. is too early to develop.

본 발명의 목적은 건축물의 외벽 또는 내벽을 비롯하여 각종 건축자재에 형성된 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성할 수 있는 새로운 불연성 코팅 조성물을 제공하기 위한 것이다. An object of the present invention is to provide a novel non-combustible coating composition capable of forming a fixed graphite layer by expanding without scattering expanded graphite when non-combustible coatings formed on various building materials, including external or internal walls of a building, are burned.

본 발명의 다른 목적은 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성함으로써 방염, 차열, 단열 효과를 극대화할 수 있는 팽창흑연을 함유한 불연성 코팅 조성물을 제공하기 위한 것이다. Another object of the present invention is to provide a non-combustible coating composition containing expanded graphite capable of maximizing flame retardancy, heat shielding and heat insulation effects by forming a graphite layer that is expanded and fixed without scattering when the non-combustible coating film is burned. will be.

본 발명의 또다른 목적은 도막이 얇게 형성되더라도 불연성이 우수한 팽창흑연을 함유한 불연성 코팅 조성물을 제공하기 위한 것이다. Another object of the present invention is to provide a non-combustible coating composition containing expanded graphite having excellent non-combustibility even when a thin coating film is formed.

본 발명의 또다른 목적은 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성하고, 도막이 얇게 형성되더라도 불연성이 우수한 팽창흑연을 함유한 불연성 코팅 조성물을 제조하기 위한 조성물 키트(kit)를 제공하기 위한 것이다. Another object of the present invention is to form a non-combustible coating composition containing expanded graphite having excellent incombustibility even when the non-combustible coating film is burnt, and the expanded graphite does not scatter and expands to form a fixed graphite layer, and the coating film is thinly formed. (kit) to provide.

본 발명의 상기 및 기타의 목적들은 하기 상세히 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can all be achieved by the present invention described in detail below.

본 발명에 따른 팽창흑연을 함유한 불연성 코팅 조성물은 수용성 바인더(binder) 수지, 팽창흑연, 및 미량의 산이 첨가된 실란 화합물 수용액을 포함하는 것을 그 특징으로 한다.The non-flammable coating composition containing expanded graphite according to the present invention is characterized in that it includes a water-soluble binder resin, expanded graphite, and an aqueous solution of a silane compound to which a trace amount of acid is added.

수용성 바인더 수지로는 아크릴계 수지, 폴리올, 또는 이들의 혼합물을 사용할 수 있다. 폴리올로는 폴리에스터 폴리올 또는 폴리에테르 폴리올이 바람직하게 사용될 수 있다. As the water-soluble binder resin, an acrylic resin, a polyol, or a mixture thereof may be used. As the polyol, polyester polyol or polyether polyol may be preferably used.

팽창흑연은 150℃ 이상으로 가열하였을 때 100∼300배로 팽창하고 60∼300메쉬의 입도를 갖는 것으로 탄소성분이 95중량% 이상인 것이 바람직하게 사용된다.Expanded graphite expands 100 to 300 times when heated to 150° C. or higher and has a particle size of 60 to 300 mesh, and a carbon component of 95 wt % or more is preferably used.

실란 화합물 수용액은 실란 화합물을 물에 용해한 용액으로 미량의 산이 첨가된다. 실란 화합물은 메틸트리메톡시실란(CH3-Si-(OCH3)3), 테트라에톡시실란(Si-(OC2H5)4), 글리시독시프로필트리메톡시실란(CH2(O)CHCH2OC3H6-Si-(OCH3)3), 메타크릴옥시프로필트리메톡시실란(H2C=CH(CH3)C(O)OC3H6-Si-(OCH3)3), 및 비닐트리메톡시실란(H2C=CH-Si-(OCH3)3)으로 이루어진 군으로부터 선택된다. 메틸트리메톡시실란(MTMS)이 바람직하게 사용될 수 있다.The silane compound aqueous solution is a solution in which a silane compound is dissolved in water, and a trace amount of acid is added thereto. Silane compounds include methyltrimethoxysilane (CH 3 -Si-(OCH 3 ) 3 ), tetraethoxysilane (Si-(OC 2 H 5 ) 4 ), glycidoxypropyltrimethoxysilane (CH 2 (O) )CHCH 2 OC 3 H 6 -Si-(OCH 3 ) 3 ), methacryloxypropyltrimethoxysilane (H 2 C=CH(CH 3 )C(O)OC 3 H 6 -Si-(OCH 3 ) 3 ), and vinyltrimethoxysilane (H 2 C=CH-Si-(OCH 3 ) 3 ). Methyltrimethoxysilane (MTMS) can be preferably used.

실란 화합물에는 미량의 산이 첨가되는데, 첨가되는 산으로는 초산, 염산, 황산, 질산 등이 있다. 미량의 산이 첨가된 실란 화합물은 1년 이상 경과 후에도 변하거나 겔(gel)화가 일어나지 않기 때문에 저장안정성이 좋다.A trace amount of acid is added to the silane compound, and examples of the added acid include acetic acid, hydrochloric acid, sulfuric acid, nitric acid, and the like. The silane compound to which a trace amount of acid is added has good storage stability because it does not change or gel even after one year or more.

본 발명에 따른 팽창흑연을 함유한 불연성 코팅 조성물은 수용성 바인더 수지 100중량부에, 팽창흑연 30∼70중량부와 미량의 산이 첨가된 실란 화합물 수용액 3∼30중량부를 포함하는 것이 바람직하다.The nonflammable coating composition containing expanded graphite according to the present invention preferably contains 3 to 30 parts by weight of an aqueous solution of a silane compound in which 30 to 70 parts by weight of expanded graphite and a trace amount of acid are added to 100 parts by weight of the water-soluble binder resin.

실란 화합물 수용액은 실란 화합물과 물을 1:0.3∼2.0의 중량비로 혼합하고, 0.3∼3.0중량부의 산을 첨가하여 혼합한 용액이다. 실란 화합물과 물을 1:1의 중량비로 혼합하는 것이 가장 간단하고, 1:0.8∼1.2의 중량비로 혼합하는 것이 바람직하다. The silane compound aqueous solution is a solution in which a silane compound and water are mixed in a weight ratio of 1:0.3 to 2.0, and 0.3 to 3.0 parts by weight of an acid is added and mixed. It is simplest to mix the silane compound and water in a weight ratio of 1:1, and it is preferable to mix them in a weight ratio of 1:0.8 to 1.2.

수용성 바인더 수지, 팽창흑연, 및 미량의 산이 첨가된 실란 화합물 수용액의 혼합물로 구성되는 본 발명의 불연성 코팅 조성물은 실란 화합물로 인하여 수 시간 내에, 빠르게는 1∼2시간 내에 겔화된다. 코팅 조성물에서 실란 화합물이 겔화제로서의 역할을 하기 때문이다. 따라서, 겔화되기 전에 도포작업을 해야 한다.The nonflammable coating composition of the present invention, which is composed of a mixture of a water-soluble binder resin, expanded graphite, and an aqueous solution of a silane compound to which a small amount of acid is added, gels within a few hours, at most within 1 to 2 hours due to the silane compound. This is because the silane compound acts as a gelling agent in the coating composition. Therefore, it must be applied before gelation.

본 발명의 코팅 조성물은 수 시간 내에 겔화되기 때문에 조성물 자체로 유통할 수 없다. 따라서, 본 발명의 코팅 조성물을 제조하기 위해서는 조성물 키트(kit)로 제공되어야 한다. 본 발명의 코팅 조성물을 제조하기 위한 조성물 키트는 수용성 바인더 수지에 팽창흑연이 혼합된 혼합물(I), 및 미량의 산이 첨가된 실란 화합물(II)로 구성된다. 작업현장에서는 미량의 산이 첨가된 실란 화합물과 물을 대략 1:0.3∼2.0의 중량비로 혼합하여 미량의 산이 첨가된 실란 화합물 수용액(III)을 제조한다. The coating composition of the present invention cannot be distributed as a composition as it gels within a few hours. Accordingly, in order to prepare the coating composition of the present invention, it should be provided as a composition kit. The composition kit for preparing the coating composition of the present invention is composed of a mixture (I) in which expanded graphite is mixed with a water-soluble binder resin, and a silane compound (II) to which a trace amount of acid is added. At the work site, an aqueous solution of a silane compound (III) with a trace amount of acid is prepared by mixing a silane compound to which a trace amount of acid is added and water in a weight ratio of about 1:0.3 to 2.0.

상기 혼합물(I)은 수용성 바인더 수지 100중량부와 팽창흑연 30∼70중량부가 혼합된 혼합물이다. 상기 혼합물(I) 100 중량부에 상기 실란 화합물 수용액(III) 2∼23중량부를 혼합하여 교반하면 본 발명의 코팅 조성물이 제조된다. 상기 혼합물(I) 100 중량부에 상기 실란 화합물 수용액(III) 10∼15중량부를 혼합하는 것이 바람직하다. 이 코팅 조성물은 수용성 바인더 수지 100중량부를 기준으로 환산하면 팽창흑연 30∼70중량부와 미량의 산이 첨가된 실란 화합물 수용액 3∼30중량부를 포함하게 된다.The mixture (I) is a mixture of 100 parts by weight of a water-soluble binder resin and 30 to 70 parts by weight of expanded graphite. When 2 to 23 parts by weight of the silane compound aqueous solution (III) are mixed with 100 parts by weight of the mixture (I) and stirred, the coating composition of the present invention is prepared. 10 to 15 parts by weight of the silane compound aqueous solution (III) is preferably mixed with 100 parts by weight of the mixture (I). The coating composition contains 30 to 70 parts by weight of expanded graphite and 3 to 30 parts by weight of an aqueous solution of a silane compound to which a trace amount of acid is added when converted based on 100 parts by weight of the water-soluble binder resin.

실란 화합물 수용액(III)을 제조하는 방법은 미량의 산이 첨가된 실란 화합물과 물을 대략 1:0.3∼2.0의 중량비로 혼합하여 30분∼1시간 동안 교반하여 제조한다. The method for preparing the silane compound aqueous solution (III) is prepared by mixing a silane compound to which a trace amount of acid is added and water in a weight ratio of about 1:0.3 to 2.0 and stirring for 30 minutes to 1 hour.

본 발명의 코팅 조성물이 제조하는 방법은 상기 혼합물(I) 100중량부에 상기 실란 화합물 수용액(III) 2∼23중량부를 혼합하여 30분∼1시간 동안 교반하여 제조한다. The coating composition of the present invention is prepared by mixing 2 to 23 parts by weight of the silane compound aqueous solution (III) with 100 parts by weight of the mixture (I) and stirring for 30 minutes to 1 hour.

실란 화합물은 수용액 내에서 물에 의해 가수분해되고, 수성의 바인더 수지도 물에 용해되고, 팽창흑연 입자는 수용액 내에서 균질하게 분산된다. The silane compound is hydrolyzed by water in the aqueous solution, the aqueous binder resin is also dissolved in the water, and the expanded graphite particles are homogeneously dispersed in the aqueous solution.

본 발명의 불연성 코팅 조성물은 단열재를 비롯한 각종 건축자재 또는 건축물의 내외 벽면에 1∼3회 도포하여 0.1∼2.0mm 두께의 도막을 형성한다. 도막에 함유된 팽창흑연은 바인더 수지와 실란 화합물과의 화학 결합에 의하여 연소 중에 또는 연소 후에도 비산되지 않고 기재에 고착된 흑연층을 형성하여 방염, 차열, 단열 효과를 극대화할 수 있다. The non-flammable coating composition of the present invention is applied 1 to 3 times to various building materials including insulation materials or to the inner and outer walls of buildings to form a 0.1 to 2.0 mm thick coating film. The expanded graphite contained in the coating film does not scatter during or after combustion by chemical bonding between the binder resin and the silane compound, and forms a graphite layer that adheres to the substrate, thereby maximizing flame retardancy, heat shielding, and heat insulation effects.

이하 첨부된 도면을 참고로 본 발명의 구체적인 내용을 하기에 상세히 설명한다.Hereinafter, the specific content of the present invention will be described in detail with reference to the accompanying drawings.

본 발명은 건축물의 외벽 또는 내벽을 비롯하여 각종 건축자재에 형성된 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성할 수 있고, 얇은 도막을 형성하여 도막의 탈리 현상이 발생하지 않으며, 그럼으로써 방염, 차열, 단열 효과를 극대화할 수 있는 팽창흑연을 함유한 불연성 코팅 조성물을 제공하는 발명의 효과를 갖는다. In the present invention, when a non-combustible coating film formed on various building materials, including the outer or inner wall of a building, is burned, the expanded graphite expands without scattering to form a fixed graphite layer, and a thin coating film is formed to cause the detachment of the coating film. It does not, and thereby has the effect of the invention to provide a non-flammable coating composition containing expanded graphite that can maximize the effect of flame retardancy, heat shielding, and heat insulation.

도 1은 한 기재(10)에 본 발명의 불연성 코팅 조성물을 1회 도포하여 형성된 불연성 도막(11)을 토오치(torch)(20)로써 연소시키는 사진이다.
도 2는 도 1의 불연성 도막(11) 연소 후에 기재(10)에 고착된 발포 팽창흑연층(12)의 정면 사진이다.
도 3은 도 2의 기재(10)에 고착된 발포 팽창흑연층(12)의 측면 사진으로, 불연성 도막(11)이 100∼300배로 발포되어 기재(10)에 고착된 발포 팽창흑연층(12)의 두께를 도시한다.
1 is a photograph of burning a non-combustible coating film 11 formed by applying the non-flammable coating composition of the present invention to one substrate 10 once with a torch 20 .
FIG. 2 is a front photograph of the expanded expanded graphite layer 12 fixed to the substrate 10 after combustion of the non-combustible coating film 11 of FIG. 1 .
3 is a side photograph of the expanded expanded graphite layer 12 fixed to the substrate 10 of FIG. 2 , in which the non-combustible coating film 11 is foamed 100 to 300 times and adhered to the substrate 10 expanded expanded graphite layer 12 ) shows the thickness.

본 발명은 건축물의 외벽 또는 내벽을 비롯하여 각종 건축자재에 형성된 불연성 도막이 연소되는 경우에 팽창흑연이 비산하지 않고 팽창되어 고착된 흑연층을 형성함으로써 방염, 차열, 단열 효과를 극대화할 수 있는 팽창흑연을 함유한 불연성 코팅 조성물에 관한 것이다. 본 발명은 또한 본 발명에 따른 팽창흑연을 함유한 불연성 코팅 조성물을 제조하기 위한 조성물 키트(kit)에 관한 것이다. The present invention provides expanded graphite capable of maximizing flame retardant, heat-shielding, and heat-insulating effects by forming a graphite layer that expands and adheres without scattering when non-combustible coatings formed on various building materials, including the outer or inner walls of a building, are burned. It relates to a non-combustible coating composition containing The present invention also relates to a composition kit for preparing a non-combustible coating composition containing expanded graphite according to the present invention.

본 발명에 따른 팽창흑연을 함유한 불연성 코팅 조성물은 수용성 바인더(binder) 수지(A), 팽창흑연(B), 및 미량의 산이 첨가된 실란 화합물 수용액(C)을 포함하는 것을 그 특징으로 한다.The nonflammable coating composition containing expanded graphite according to the present invention is characterized in that it comprises a water-soluble binder resin (A), expanded graphite (B), and an aqueous solution of a silane compound (C) to which a trace amount of acid is added.

(A) 수용성 바인더 수지(A) Water-soluble binder resin

수용성 바인더 수지는 도포된 불연성 도막에서 팽창흑연 입자를 결합시키고 접착제로서의 역할을 한다. 수용성 바인더 수지로는 아크릴계 수지, 폴리올, 또는 이들의 혼합물을 사용할 수 있다. 폴리올로는 폴리에스터 폴리올 또는 폴리에테르 폴리올이 바람직하게 사용될 수 있다. 폴리올은 수산기가 130∼340mgKOH/g인 것이 바람직하다. The water-soluble binder resin binds the expanded graphite particles in the applied non-combustible coating film and serves as an adhesive. As the water-soluble binder resin, an acrylic resin, a polyol, or a mixture thereof may be used. As the polyol, polyester polyol or polyether polyol may be preferably used. The polyol preferably has a hydroxyl value of 130 to 340 mgKOH/g.

(B) 팽창흑연(B) Expanded graphite

팽창흑연은 150℃ 이상으로 가열하였을 때 100∼300배로 팽창하고 60∼300메쉬의 입도를 갖는 것으로 탄소성분이 95중량% 이상인 것이 바람직하게 사용된다. 화재시 팽창되어 비산되지 않고 기재에 고착된 흑연층을 형성한다. 시판되는 제품을 구매하여 이용할 수 있다. 900℃ 이상의 화재에서도 팽창흑연이 발포되어 비산되지 않고 기재에 고착된 흑연층을 형성하는 것은 팽창흑연이 실란 화합물과 결합하기 때문인 것으로 추측된다. 팽창흑연은 2,000℃ 이상의 온도에서도 연소되지 않기 때문에 단열 및 방열 효과가 탁월하다.Expanded graphite expands 100 to 300 times when heated to 150° C. or higher and has a particle size of 60 to 300 mesh, and a carbon component of 95 wt % or more is preferably used. In case of fire, it expands to form a graphite layer that is adhered to the substrate without scattering. You can purchase and use commercially available products. The reason that the expanded graphite is not scattering and forms a graphite layer fixed to the substrate even in a fire of 900° C. or higher is presumed to be due to the bonding of the expanded graphite with the silane compound. Because expanded graphite does not burn even at a temperature of 2,000℃ or higher, it has excellent insulation and heat dissipation effects.

(C) 미량의 산이 첨가된 실란 화합물 수용액(C) Aqueous solution of silane compound to which a trace amount of acid is added

미량의 산이 첨가된 실란 화합물 수용액(C)은 미량의 산이 첨가된 실란 화합물(C1)을 물(C2)과 혼합하여 제조한다. 실란 화합물은 도포된 불연성 도막에서 겔화제와 접착제 역할을 하는 것으로, 900℃ 이상의 고열에서도 발포된 팽창흑연과 결합하여 팽창흑연이 비산되지 않고 기재에 고착된 흑연층을 형성한다. The silane compound aqueous solution (C) to which a trace amount of acid is added is prepared by mixing the silane compound (C1) to which a trace amount of acid is added with water (C2). The silane compound acts as a gelling agent and an adhesive in the applied non-combustible coating film, and forms a graphite layer adhered to the substrate without scattering the expanded graphite by combining with the expanded graphite at a high temperature of 900° C. or higher.

실란 화합물은 메틸트리메톡시실란(CH3-Si-(OCH3)3), 테트라에톡시실란(Si-(OC2H5)4), 글리시독시프로필트리메톡시실란(CH2(O)CHCH2OC3H6-Si-(OCH3)3), 메타크릴옥시프로필트리메톡시실란(H2C=CH(CH3)C(O)OC3H6-Si-(OCH3)3), 및 비닐트리메톡시실란(H2C=CH-Si-(OCH3)3)으로 이루어진 군으로부터 선택된다. 메틸트리메톡시실란(MTMS)이 바람직하게 사용될 수 있다. 실란 화합물은 시판되는 제품을 구매하여 사용할 수 있다. MTMS는 다우 코닝사의 XIAMETER(등록상표) OFS-6070 실란으로 시판되고, 테트라에톡시실란(TES)은 다우 코닝사의 XIAMETER(등록상표) OFS-6697 실란으로 시판되고, 비닐트리메톡시실란(VTMS)은 다우 코닝사의 XIAMETER(등록상표) OFS-6300 실란으로 시판된다.Silane compounds include methyltrimethoxysilane (CH 3 -Si-(OCH 3 ) 3 ), tetraethoxysilane (Si-(OC 2 H 5 ) 4 ), glycidoxypropyltrimethoxysilane (CH 2 (O) )CHCH 2 OC 3 H 6 -Si-(OCH 3 ) 3 ), methacryloxypropyltrimethoxysilane (H 2 C=CH(CH 3 )C(O)OC 3 H 6 -Si-(OCH 3 ) 3 ), and vinyltrimethoxysilane (H 2 C=CH-Si-(OCH 3 ) 3 ). Methyltrimethoxysilane (MTMS) can be preferably used. The silane compound can be used by purchasing a commercially available product. MTMS is marketed as XIAMETER® OFS-6070 Silane from Dow Corning, tetraethoxysilane (TES) is marketed as XIAMETER® OFS-6697 Silane from Dow Corning, vinyltrimethoxysilane (VTMS) is marketed as XIAMETER(R) OFS-6300 Silane from Dow Corning.

실란 화합물에는 0.1∼3.0중량부의 산이 첨가되는데, 첨가되는 산으로는 초산, 염산, 황산, 질산 등이 있다. 0.3∼3.0중량부의 산이 첨가된 실란 화합물은 1년 이상 경과 후에도 변하거나 겔(gel)화가 일어나지 않기 때문에 저장안정성이 좋다.0.1 to 3.0 parts by weight of an acid is added to the silane compound, and examples of the added acid include acetic acid, hydrochloric acid, sulfuric acid, nitric acid, and the like. The silane compound to which 0.3 to 3.0 parts by weight of acid is added has good storage stability because it does not change or gel even after one year or more.

실란 화합물에 물을 혼합하면 수 시간 내에 겔화되기 때문에, 미량의 산이 첨가된 실란 화합물에 물을 혼합하여 미량의 산이 첨가된 실란 화합물 수용액(C)을 제조하는 공정은 작업 현장에서 진행되어야 한다. When water is mixed with the silane compound, it is gelled within several hours, so the process of preparing the silane compound aqueous solution (C) to which a trace amount of acid is added by mixing water with the silane compound to which a trace amount of acid has been added must be carried out at the work site.

조성비 및 조제:Composition ratio and preparation:

수용성 바인더 수지, 팽창흑연, 및 미량의 산이 첨가된 실란 화합물 수용액의 혼합물로 구성되는 본 발명의 불연성 코팅 조성물은 실란 화합물로 인하여 수 시간 내에, 빠르게는 1∼2시간 내에 겔화된다. 코팅 조성물에서 실란 화합물이 겔화제로서의 역할을 하기 때문이다. 따라서, 겔화되기 전에 도포작업을 해야 한다.The nonflammable coating composition of the present invention, which is composed of a mixture of a water-soluble binder resin, expanded graphite, and an aqueous solution of a silane compound to which a small amount of acid is added, gels within a few hours, at most within 1 to 2 hours due to the silane compound. This is because the silane compound acts as a gelling agent in the coating composition. Therefore, it must be applied before gelation.

본 발명의 코팅 조성물은 수 시간 내에 겔화되기 때문에 조성물 자체로 유통할 수 없다. 따라서, 본 발명의 코팅 조성물을 제조하기 위해서는 조성물 키트로 제공되어야 한다. 본 발명의 코팅 조성물을 제조하기 위한 조성물 키트는 수용성 바인더 수지(A)에 팽창흑연(B)이 혼합된 혼합물(I), 및 미량의 산이 첨가된 실란 화합물(II)로 구성된다. 작업현장에서는 미량의 산이 첨가된 실란 화합물(II)(C1에 해당함)과 물(C2)을 대략 1:0.3∼2.0의 중량비로 혼합하여 미량의 산이 첨가된 실란 화합물 수용액(C)(III에 해당함)을 제조한다. The coating composition of the present invention cannot be distributed as a composition as it gels within a few hours. Therefore, in order to prepare the coating composition of the present invention, it should be provided as a composition kit. The composition kit for preparing the coating composition of the present invention consists of a mixture (I) in which expanded graphite (B) is mixed with a water-soluble binder resin (A), and a silane compound (II) to which a trace amount of acid is added. At the work site, an aqueous solution of a silane compound (C) (corresponding to III) to which a trace amount of acid is added by mixing silane compound (II) (corresponding to C1) and water (C2) in a weight ratio of 1:0.3-2.0 to which a trace amount of acid is added ) is manufactured.

상기 혼합물(I)은 수용성 바인더 수지 100중량부와 팽창흑연 30∼70중량부가 혼합된 혼합물이다. 상기 혼합물(I) 100 중량부에 상기 실란 화합물 수용액(C) 2∼23 중량부를 혼합하여 교반하면 본 발명의 코팅 조성물이 제조된다. 이 코팅 조성물은 수용성 바인더 수지(A) 100중량부를 기준으로 환산하면 팽창흑연(B) 30∼70중량부와 미량의 산이 첨가된 실란 화합물 수용액(C) 3∼30중량부를 포함하게 된다.The mixture (I) is a mixture of 100 parts by weight of a water-soluble binder resin and 30 to 70 parts by weight of expanded graphite. When 2 to 23 parts by weight of the silane compound aqueous solution (C) are mixed with 100 parts by weight of the mixture (I) and stirred, the coating composition of the present invention is prepared. When converted based on 100 parts by weight of the water-soluble binder resin (A), the coating composition contains 30 to 70 parts by weight of expanded graphite (B) and 3 to 30 parts by weight of an aqueous silane compound solution (C) to which a trace amount of acid is added.

실란 화합물 수용액(C)을 제조하는 방법은 미량의 산이 첨가된 실란 화합물과 물을 대략 1:0.3∼2.0의 중량비로 혼합하여 30분∼1시간 동안 교반하여 제조한다. In the method for preparing the silane compound aqueous solution (C), a silane compound to which a trace amount of acid is added and water are mixed in a weight ratio of about 1:0.3 to 2.0 and stirred for 30 minutes to 1 hour.

본 발명의 코팅 조성물이 제조하는 방법은 상기 혼합물(I) 100중량부에 상기 실란 화합물 수용액(C)(III에 해당함) 2∼23중량부를 혼합하여 30분∼1시간 동안 교반하여 제조한다. The coating composition of the present invention is prepared by mixing 2 to 23 parts by weight of the silane compound aqueous solution (C) (corresponding to III) to 100 parts by weight of the mixture (I) and stirring for 30 minutes to 1 hour.

실란 화합물은 수용액 내에서 물에 의해 가수분해되고, 수성의 바인더 수지도 물에 용해되고, 팽창흑연 입자는 수용액 내에서 균질하게 분산된다. The silane compound is hydrolyzed by water in the aqueous solution, the aqueous binder resin is also dissolved in the water, and the expanded graphite particles are homogeneously dispersed in the aqueous solution.

본 발명에서는 실란 화합물과 물을 혼합하여 실란 화합물을 제조하였지만, 물을 바인더 수지 수지에 혼합하여 사용할 수도 있다. 즉 실란 화합물에는 물을 혼합하지 않고 산을 주가하여 사용할 수 있다. 이 경우에는 반응시간이 더 길어지는 단점은 있지만, 도포하는 과정에 큰 문제는 없다. In the present invention, the silane compound is prepared by mixing the silane compound and water, but water may be mixed with the binder resin resin to be used. That is, the silane compound can be used by adding an acid without mixing water. In this case, there is a disadvantage that the reaction time is longer, but there is no major problem in the coating process.

코팅(도막 형성):Coating (forming a film):

본 발명의 불연성 코팅 조성물은 단열재를 비롯한 각종 건축자재 또는 건축물의 내외 벽면에 1∼3회 도포하여 0.1∼2.0mm 두께의 도막을 형성한다. 도막이 형성되는 기재로서 철재, 목재, 합판, 종이, 알미늄 시트(알미늄 호일), 직물 시트, 부직포 시트, 스티로폼, 우레탄폼, PE 발포폼 등과 같은 각종 건축자재가 적용될 수 있다. 건축물의 내벽 또는 외벽에 도포하여 불연성 또는 난연성을 부여하는 도막을 형성할 수도 있다. The non-flammable coating composition of the present invention is applied 1 to 3 times to various building materials including insulation materials or to the inner and outer walls of buildings to form a 0.1 to 2.0 mm thick coating film. Various building materials such as iron, wood, plywood, paper, aluminum sheet (aluminum foil), fabric sheet, non-woven sheet, Styrofoam, urethane foam, PE foam, etc. may be applied as a substrate on which the coating film is formed. It is also possible to form a coating film imparting incombustibility or flame retardancy by applying it to the inner or outer walls of a building.

기재에 1∼3회 도포하여 0.1∼2.0mm 두께의 도막을 형성하기 때문에, 도막의 자체 하중에 의한 탈리 현상을 방지할 수 있고, 도막이 얇게 형성되더라도 불연성이 우수한 불연성 코팅 조성물을 제공한다.Since a coating film having a thickness of 0.1 to 2.0 mm is formed by applying 1 to 3 times to a substrate, it is possible to prevent detachment of the coating film due to its own load, and to provide a non-flammable coating composition having excellent incombustibility even when the coating film is formed thin.

본 발명은 하기 실시예에 의해 보다 구체화될 것이며, 하시 실시예는 본 발명의 예시 목적으로 제시될 뿐, 본 발명의 보호범위를 한정하거나 제한하는 것은 아니다. The present invention will be further embodied by the following examples, which are presented for illustrative purposes only, and do not limit or limit the protection scope of the present invention.

실시예 1-6 및 비교실시예 1-4: 코팅 조성물의 조성 및 시험 결과Examples 1-6 and Comparative Examples 1-4: Composition and test results of coating compositions

표 1에 나타난 조성에 따라 실시예 1-9 및 비교실시예 1-6의 코팅 조성물을 제조하였다. 수용성 바인더 수지(A)로는 수성 아크릴계 수지(A1)와 폴리에스터 폴리올(A2)을 사용하였다. 팽창흑연(B)으로는 150℃ 이상으로 가열하였을 때 약 200배로 팽창하는 200메쉬의 입도를 갖는 탄소성분이 95중량% 이상인 것을 사용하였다. 실란 화합물로는 다우 코닝사의 XIAMETER(등록상표) OFS-6070 실란인 메틸트리메톡시실란(CH3-Si-(OCH3)3)을 사용하였다. 상기 실란 화합물에는 1.0중량부의 산이 첨가되었고, 실란 화합물 100중량부에 물을 100중량부 부가하여 산이 첨가된 실란 화합물 수용액(C)을 제조하여 사용하였다.According to the composition shown in Table 1, the coating compositions of Examples 1-9 and Comparative Examples 1-6 were prepared. As the water-soluble binder resin (A), an aqueous acrylic resin (A1) and a polyester polyol (A2) were used. As the expanded graphite (B), 95 wt% or more of the carbon component having a particle size of 200 mesh that expands by about 200 times when heated to 150° C. or higher was used. As a silane compound, methyltrimethoxysilane (CH 3 -Si-(OCH 3 ) 3 ), which is XIAMETER (registered trademark) OFS-6070 silane from Dow Corning, was used. 1.0 parts by weight of acid was added to the silane compound, and 100 parts by weight of water was added to 100 parts by weight of the silane compound to prepare an acid-added silane compound aqueous solution (C).

Figure pat00001
Figure pat00001

연소시험:Combustion test:

실시예 1-6 및 비교실시예 1-4에서 제조된 코팅 조성물을 기재에 1회씩 도포하여 불연성 도막을 형성하였다. 기재는 2mm 두께의 철판을 사용하였다. 도막을 향하여 토오치로써 연소시켰다. 도 1은 기재(10)에 실시예 1-6의 한 코팅 조성물을 1회 도포하여 형성된 불연성 도막(11)을 토오치(20)로써 연소시키는 사진이다. 도 2는 도 1의 불연성 도막(11)을 30분간 연소시킨 후 기재(10)에 고착된 발포 팽창흑연층(12)을 촬영한 정면 사진이다. 도 3은 도 2의 기재(10)에 고착된 발포 팽창흑연층(12)의 측면 사진으로, 불연성 도막(11)이 100∼300배로 발포되어 기재(10)에 고착된 발포 팽창흑연층(12)의 두께를 도시한다. The coating composition prepared in Examples 1-6 and Comparative Examples 1-4 was applied to the substrate once to form a non-combustible coating film. A 2mm-thick iron plate was used as the substrate. It was burned with a torch toward the coating film. 1 is a photograph of burning a non-combustible coating film 11 formed by applying a coating composition of Examples 1-6 to a substrate 10 once with a torch 20. Referring to FIG. 2 is a front photograph of the expanded expanded graphite layer 12 fixed to the substrate 10 after burning the non-combustible coating film 11 of FIG. 1 for 30 minutes. 3 is a side photograph of the expanded expanded graphite layer 12 fixed to the substrate 10 of FIG. 2 , in which the non-combustible coating film 11 is foamed 100 to 300 times and adhered to the substrate 10 expanded expanded graphite layer 12 ) shows the thickness.

시험결과를 표 1에 나타내었다.The test results are shown in Table 1.

도막 상태: 도포 후에 형성된 도막의 상태를 육안과 촉감으로 관찰하였다. 실시예 1-6 및 비교예 1-4에서는 도막 상태가 모두 우수한 것으로 나타났다.Coating film state: The state of the coating film formed after application was observed visually and by touch. In Examples 1-6 and Comparative Examples 1-4, it was found that the state of the coating film was excellent.

도막 두께: 실시예 1-6 및 비교예 1-4에서 제조된 코팅 조성물을 기재에 1회씩 도포하여 형성된 도막의 두께를 측정하여 표 1에 나타내었다. 1회씩 도포하여 1.0mm 이하의 비교적 얇은 두께의 도막이 형성되었다. Coating thickness: The thickness of the coating film formed by applying the coating compositions prepared in Examples 1-6 and Comparative Examples 1-4 to a substrate once at a time was measured and shown in Table 1. It was applied once to form a relatively thin coating film of 1.0 mm or less.

발포층 강도: 실시예 1-6 및 비교예 1-4에서 형성된 도막에 950∼1,050℃의 토오치로 30분간 가열 후에 발포층의 강도를 육안과 촉감으로 관찰하였다. 실시예 1-6에서는 발포층 강도가 우수한 것으로 나타났으나, 비교예 1-3은 팽창흑연이 모두 비산되어 발포층이 형성되지 않았다. 비교예 4에서는 팽창흑연이 거의 대부분 비산되고 미세한 팽창흑연층이 관찰되었다.Foam layer strength: After heating the coating films formed in Examples 1-6 and Comparative Examples 1-4 with a torch at 950 to 1,050° C. for 30 minutes, the strength of the foam layer was observed visually and by touch. In Example 1-6, it was found that the foamed layer had excellent strength, but in Comparative Examples 1-3, all of the expanded graphite was scattered and the foamed layer was not formed. In Comparative Example 4, most of the expanded graphite was scattered and a fine expanded graphite layer was observed.

고열 내화시 발포층 탈리: 실시예 1-6에서는 발포층이 기재에 고착되어 탈리 현상이 발생하지 않았으며, 비교예 1-4에서는 팽창흑연이 모두 비산되어 발포층 자체가 형성되지 않았다.Desorption of foamed layer during high-temperature fire resistance: In Examples 1-6, the foamed layer was adhered to the substrate, so that no detachment occurred, and in Comparative Examples 1-4, all of the expanded graphite was scattered and the foamed layer itself was not formed.

3시간 가열 후 이면(裏面) 온도: 실시예 1-6 및 비교예 1-4에서 형성된 도막에 950∼1,050℃의 토오치로 3시간 가열 후에 기재의 이면(裏面) 온도를 측정하였다. 실시예 1-6에서는 가열면 온도가 950∼1,050℃인데 반하여, 이면 온도는 300∼330℃를 유지하였다. 비교예 1-4는 가열면 온도보다 약간 낮은 750∼910℃를 유지하여 차열 및 방열 효과가 거의 없음을 알 수 있다. Back surface temperature after heating for 3 hours: After heating for 3 hours with a torch of 950 to 1,050° C. on the coating films formed in Examples 1-6 and Comparative Examples 1-4, the temperature of the back surface of the substrate was measured. In Example 1-6, the heating surface temperature was 950 to 1,050 °C, whereas the back surface temperature was maintained at 300 to 330 °C. Comparative Examples 1-4 maintain a slightly lower 750 ~ 910 ℃ than the heating surface temperature, it can be seen that there is almost no heat shielding and heat dissipation effect.

본 발명의 단순한 변형 내지 변경은 이 분야의 통상의 지식을 가진 자에 의하여 용이하게 실시될 수 있으며, 이러한 변형이나 변경은 모두 본 발명의 영역에 포함되는 것으로 볼 수 있다.Simple modifications or changes of the present invention can be easily carried out by those of ordinary skill in the art, and all such modifications or changes can be considered to be included in the scope of the present invention.

Claims (14)

수용성 바인더(binder) 수지, 팽창흑연, 및 미량의 산이 첨가된 실란 화합물 수용액을 포함하는 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
A non-combustible coating composition containing expanded graphite, comprising an aqueous solution of a silane compound to which a water-soluble binder resin, expanded graphite, and a trace amount of acid are added.
제1항에 있어서, 상기 수용성 바인더 수지는 아크릴계 수지, 폴리올, 또는 이들의 혼합물인 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
The non-combustible coating composition containing expanded graphite according to claim 1, wherein the water-soluble binder resin is an acrylic resin, a polyol, or a mixture thereof.
제2항에 있어서, 상기 폴리올은 폴리에스터 폴리올 또는 폴리에테르 폴리올인 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
The non-combustible coating composition containing expanded graphite according to claim 2, wherein the polyol is a polyester polyol or a polyether polyol.
제2항에 있어서, 상기 팽창흑연은 150℃ 이상으로 가열하였을 때 100∼300배로 팽창하고 60∼300메쉬의 입도를 갖는 것으로 탄소성분이 95중량% 이상인 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
The non-combustible coating containing expanded graphite according to claim 2, wherein the expanded graphite expands 100 to 300 times when heated to 150° C. or higher, has a particle size of 60 to 300 mesh, and has a carbon component of 95% by weight or more. composition.
제4항에 있어서, 상기 실란 화합물 수용액은 실란 화합물을 물에 용해한 용액으로, 상기 실란 화합물은 메틸트리메톡시실란(CH3-Si-(OCH3)3), 테트라에톡시실란(Si-(OC2H5)4), 글리시독시프로필트리메톡시실란(CH2(O)CHCH2OC3H6-Si-(OCH3)3), 메타크릴옥시프로필트리메톡시실란(H2C=CH(CH3)C(O)OC3H6-Si-(OCH3)3), 및 비닐트리메톡시실란(H2C=CH-Si-(OCH3)3)으로 이루어진 군으로부터 선택된 하나 이상인 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
5. The method of claim 4, wherein the silane compound aqueous solution is a solution of a silane compound dissolved in water, and the silane compound is methyltrimethoxysilane (CH 3 -Si-(OCH 3 ) 3 ), tetraethoxysilane (Si-( OC 2 H 5 ) 4 ), glycidoxypropyltrimethoxysilane (CH 2 (O)CHCH 2 OC 3 H 6 -Si-(OCH 3 ) 3 ), methacryloxypropyltrimethoxysilane (H 2 C =CH(CH 3 )C(O)OC 3 H 6 -Si-(OCH 3 ) 3 ), and vinyltrimethoxysilane (H 2 C=CH-Si-(OCH 3 ) 3 ) Incombustible coating composition containing expanded graphite, characterized in that at least one.
제1항에 있어서, 상기 불연성 코팅 조성물은 수용성 바인더 수지 100중량부, 팽창흑연 30∼70중량부, 및 미량의 산이 첨가된 실란 화합물 수용액 3∼30중량부를 포함하는 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
According to claim 1, wherein the non-flammable coating composition contains expanded graphite, characterized in that it comprises 100 parts by weight of a water-soluble binder resin, 30 to 70 parts by weight of expanded graphite, and 3 to 30 parts by weight of an aqueous solution of a silane compound to which a trace amount of acid is added. A non-flammable coating composition.
제6항에 있어서, 상기 미량의 산이 첨가된 실란 화합물 수용액은 실란 화합물과 물을 1:0.3∼2.0의 중량비로 혼합하고, 0.3∼3.0중량부의 산을 첨가하여 혼합한 용액인 것을 특징으로 하는 팽창흑연을 함유한 불연성 코팅 조성물.
7. The expansion of claim 6, wherein the aqueous solution of the silane compound to which a trace amount of acid is added is a solution obtained by mixing a silane compound and water in a weight ratio of 1:0.3 to 2.0, and adding 0.3 to 3.0 parts by weight of an acid. A non-combustible coating composition containing graphite.
수용성 바인더 수지에 팽창흑연이 혼합된 혼합물(I); 및
미량의 산이 첨가된 실란 화합물(II);
로 구성되는 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트(kit).
A mixture (I) in which expanded graphite is mixed with a water-soluble binder resin; and
silane compound (II) to which a trace amount of acid has been added;
Composition kit (kit) for producing a non-flammable coating composition, characterized in that consisting of.
제8항에 있어서, 상기 혼합물(I)은 수용성 바인더 수지 100중량부 및 팽창흑연 30∼70중량부로 구성되고, 상기 미량의 산이 첨가된 실란 화합물(II)은 실란 화합물 100중량부 및 산 0.3∼3.0중량부로 구성되는 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트.
According to claim 8, wherein the mixture (I) is composed of 100 parts by weight of a water-soluble binder resin and 30 to 70 parts by weight of expanded graphite, and the silane compound (II) to which a trace amount of acid is added is 100 parts by weight of the silane compound and 0.3 to 70 parts by weight of the acid. A composition kit for preparing a non-flammable coating composition, characterized in that it consists of 3.0 parts by weight.
제9항에 있어서, 상기 수용성 바인더 수지는 아크릴계 수지, 폴리올, 또는 이들의 혼합물인 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트.
The composition kit according to claim 9, wherein the water-soluble binder resin is an acrylic resin, a polyol, or a mixture thereof.
제10항에 있어서, 상기 폴리올은 폴리에스터 폴리올 또는 폴리에테르 폴리올인 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트.
The composition kit according to claim 10, wherein the polyol is a polyester polyol or a polyether polyol.
제11항에 있어서, 상기 팽창흑연은 150℃ 이상으로 가열하였을 때 100∼300배로 팽창하고 60∼300메쉬의 입도를 갖는 것으로 탄소성분이 95중량% 이상인 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트.
12. The method of claim 11, wherein the expanded graphite expands 100 to 300 times when heated to 150° C. or higher, has a particle size of 60 to 300 mesh, and has a carbon component of 95% by weight or more. composition kit.
제12항에 있어서, 상기 실란 화합물 수용액은 실란 화합물을 물에 용해한 용액으로, 상기 실란 화합물은 메틸트리메톡시실란(CH3-Si-(OCH3)3), 테트라에톡시실란(Si-(OC2H5)4), 글리시독시프로필트리메톡시실란(CH2(O)CHCH2OC3H6-Si-(OCH3)3), 메타크릴옥시프로필트리메톡시실란(H2C=CH(CH3)C(O)OC3H6-Si-(OCH3)3), 및 비닐트리메톡시실란(H2C=CH-Si-(OCH3)3)으로 이루어진 군으로부터 선택된 하나 이상인 것을 특징으로 하는 불연성 코팅 조성물을 제조하기 위한 조성물 키트.
The method of claim 12, wherein the silane compound aqueous solution is a solution of a silane compound dissolved in water, and the silane compound is methyltrimethoxysilane (CH 3 -Si-(OCH 3 ) 3 ), tetraethoxysilane (Si-( OC 2 H 5 ) 4 ), glycidoxypropyltrimethoxysilane (CH 2 (O)CHCH 2 OC 3 H 6 -Si-(OCH 3 ) 3 ), methacryloxypropyltrimethoxysilane (H 2 C =CH(CH 3 )C(O)OC 3 H 6 -Si-(OCH 3 ) 3 ), and vinyltrimethoxysilane (H 2 C=CH-Si-(OCH 3 ) 3 ) Composition kit for preparing a non-flammable coating composition, characterized in that at least one.
제8항 내지 제13항의 어느 한 항에 따른 상기 혼합물(I) 100중량부; 및
상기 미량의 산이 첨가된 실란 화합물(II)과 물을 1:0.3∼2.0의 중량비로 혼합하여 미량의 산이 첨가된 실란 화합물 수용액(III) 2∼23중량부;
를 혼합하여 30분∼1시간 동안 교반하여 제조되는 것을 특징으로 하는 불연성 코팅 조성물.
100 parts by weight of the mixture (I) according to any one of claims 8 to 13; and
2 to 23 parts by weight of an aqueous solution of a silane compound (III) to which a trace amount of acid is added by mixing the silane compound (II) to which a trace amount of acid is added and water in a weight ratio of 1:0.3 to 2.0;
A non-flammable coating composition, characterized in that it is prepared by mixing and stirring for 30 minutes to 1 hour.
KR1020200072283A 2020-06-15 2020-06-15 Nonflammable Coating Composition and Kit for Preparing the Same KR20210155143A (en)

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